FIGURE 1-1-1. OPERATOR STATION KAB Suspension Seats S/N 310001-310103 ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 68043050 Kab 525 Suspension Seat...1 2 11261346. RH Pivoting Arm...1 3 11261347. LH Pivoting Arm...1 4 7535315. Seat Belt...1 5 78750001. Seat Suspension...1 6 3060467 Washer, SAE 5/16...8 7 3064467 Lockwasher, SAE 5/16...8 8 3001016 Nut, Hex 5/16-18...8 9 78380009 Pedestal, Seat (5 H for Susp. Seats)...1 10 2775301 Capscrew, HH ½-13 x 1-1/2...4 11 3001031 Nut, Hex ½-13...4 12 3064476 Lockwasher, ½...4 13 3064476 Washer, SAE ½...4 16 21377081 Bracket, Footswitch Mounting... 1 or 2 17A* 96450216 Harness, Footswitch (Single Sided) w/footsw...1 17B* 96410050 Harness, Footswitch (Dual Sided) w/footsw....1 18 5128260. Footswitch...3 19 2837631 Screw, Rd Head Machine #10 x ¾...6 20 3064458 Lockwasher, #10...6 21 21442149 Bracket, 17 Spotting Valve Mtg (KAB Seat)...1 22 8080100 Clamping Knob...1 23 76662980 Nut, Channel...1 24 Pin, Spring...1 25 26600610 Handcontroller (See Fig 1-2 for Details)...1 26 25541234 Clamp, Valve...1 27* 1691103 Valve, Joystick...1 28. Hex Bolt M10x1.5x75MM...1 29. Hex Nut M10 x 75MM...1 30. Seal Kit...1 31 2774801 Capscrew, Hex Hd 3/8 x 1-1/2...1 32 3064470 Lockwasher, 3/8...1 NOV/2007 (96310009) *Not Illustrated 31-01-1-1, Page 1
FIGURE 1-1-1A. OPERATOR STATION KAB Suspension Seats S/N 310104 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 68043050 Kab 525 Suspension Seat...1 2 11261346. RH Pivoting Arm...1 3 11261347. LH Pivoting Arm...1 4 7535315. Seat Belt...1 5 78750001. Seat Suspension...1 6 3060467 Washer, SAE 5/16...8 7 3064467 Lockwasher, SAE 5/16...8 8 3001016 Nut, Hex 5/16-18...8 9 78380009 Pedestal, Seat (5 H for Susp. Seats)...1 10 2775301 Capscrew, HH ½-13 x 1-1/2...4 11 3001031 Nut, Hex ½-13...4 12 3064476 Lockwasher, ½...4 13 3064476 Washer, SAE ½...4 16A 21377081 Bracket, Footswitch Mounting... 1 or 2 16B* 700500 Bracket, Footswitch Mtg w/guard... 1 or 2 17A* 96450216 Harness, Footswitch (Single Sided) w/footsw...1 17B* 96410050 Harness, Footswitch (Dual Sided) w/footsw....1 18 5128260. Footswitch...3 19 2837631 Screw, Rd Head Machine #10 x ¾...6 20 3064458 Lockwasher, #10...6 21 21442149 Bracket, 17 Spotting Valve Mtg (KAB Seat)...1 22 8080100 Clamping Knob...1 23 76662980 Nut, Channel...1 24 Pin, Spring...1 25 26600610 Handcontroller (See Fig 1-2 for Details)...1 26 25541234 Clamp, Valve...1 27* 500747 Valve, Joystick...1 28 620135. M8 Shoulder Bolt...1 30. Seal Kit...1 31 2774801 Capscrew, Hex Hd 3/8 x 1-1/2...1 32 3064470 Lockwasher, 3/8...1 MAR/2008 (96310009) *Not Illustrated 31-01-1-1A, Rev. A, Page 1
FIGURE 1-1-2. OPERATOR STATION Seats Inc. Seat (Non-Suspension) S/N 310001-310103 ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 4 7535315 Belt, Seat...1 10 2775301 Capscrew, HH ½-13 x 1-1/2...4 11 3001031 Nut, Hex ½-13...4 12 3064476 Lockwasher, ½...4 13 3064476 Washer, SAE ½...4 14 68043200 Seat, Seats Inc. Non-Suspension...1 15 78380010 Pedestal, Seat (12 H for Non-Susp. Seats)...1 16 21377081 Bracket, Footswitch Mounting...1 17A* 96450216 Harness, Footswitch (Single Sided) w/footsw...1 17B* 96410050 Harness, Footswitch (Dual Sided) w/footsw....1 18 5128260. Footswitch...3 19 2837631 Screw, Rd Head Machine #10 x ¾...6 20 3064458 Lockwasher, #10...6 21 21442150 Bracket, 9.5 Spotting Valve Mtg (Seats Inc.)...1 22 8080100 Clamping Knob...1 23 76662980 Nut, Channel...1 24 Pin, Spring...1 25 26600610 Handcontroller (See Fig 1-2 for Details)...1 26 25541234 Clamp, Valve...1 27* 1691103 Valve, Joystick...1 28. Hex Bolt M10x1.5x75MM...1 29. Hex Nut M10 x 75MM...1 30. Seal Kit...1 31 2774801 Capscrew, Hex Hd 3/8 x 1-1/2...1 32 3064470 Lockwasher, 3/8...1 JAN/2006 (96310009) *Not Illustrated 31-01-1-2, Page 1
FIGURE 1-1-2A. OPERATOR STATION Seats Inc. Seat (Non-Suspension) S/N 310104 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 4 7535315 Belt, Seat...1 10 2775301 Capscrew, HH ½-13 x 1-1/2...4 11 3001031 Nut, Hex ½-13...4 12 3064476 Lockwasher, ½...4 13 3064476 Washer, SAE ½...4 14 68043200 Seat, Seats Inc. Non-Suspension...1 15 78380010 Pedestal, Seat (12 H for Non-Susp. Seats)...1 16A 21377081 Bracket, Footswitch Mounting... 1 or 2 16B* 700500 Bracket, Footswitch Mtg w/guard... 1 or 2 17A* 96450216 Harness, Footswitch (Single Sided) w/footsw...1 17B* 96410050 Harness, Footswitch (Dual Sided) w/footsw....1 18 5128260. Footswitch...3 19 2837631 Screw, Rd Head Machine #10 x ¾...6 20 3064458 Lockwasher, #10...6 21 21442150 Bracket, 9.5 Spotting Valve Mtg (Seats Inc.)...1 22 8080100 Clamping Knob...1 23 76662980 Nut, Channel...1 24 Pin, Spring...1 25 26600610 Handcontroller (See Fig 1-2 for Details)...1 26 25541234 Clamp, Valve...1 27* 500747 Valve, Joystick...1 28 620135. M8 Shoulder Bolt...1 30. Seal Kit...1 31 2774801 Capscrew, Hex Hd 3/8 x 1-1/2...1 32 3064470 Lockwasher, 3/8...1 MAR/2008 (96310009) *Not Illustrated 31-01-1-2A, Rev. A, Page 1
FIGURE 1-2. OPERATOR STATION Hand Controllers S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 2660 0610 HANDCONTROLLER... 1 2 5104 856. Keycap, Round Pushbutton... 3 3 2668 5008. Boot, Round Pushbutton Switch... 3 4 5126 196. Switch, Round Pushbutton... 3 5 5104 855. Keycap, Rocker Button... 1 6 2668 5007. Boot, Rocker Button Switch... 1 7 5126 195. Switch, Rocker Button... 1 8 8712 4230 Cable Assembly... 1 -- 5166 766. Connector, Male Packard... 1 -- 5166 783. Socket, Female Packard... 6 Kits available for the Hand Controller: 9 9841 0064 Kit, Pushbutton Switch... AR -- 5126 196. Switch, Round Pushbutton... 1 -- 2668 5008. Boot, Round Pushbutton... 1 10 9841 0066 Kit, Round Pushbutton Keycap... AR -- 5104 856. Keycap, Round Pushbutton... 1 11 9841 0065 Kit, Rocker Switch... AR -- 5126 195. Switch, Rocker Button... 1 -- 2668 5007. Boot, Rocker Button Switch... 1 12 9841 0067 Kit, Rocker Keycap... AR -- 5104 855. Keycap, Rocker Button... 1 JAN/2006 (96310009) *Not Illustrated 31-01-2, Page 1
FIGURE 2-1A. AXLES Demountable 3-Inch S/N 310001 and Above JAN/2010 (96310064) 31-02-1A, Page 1
FIGURE 3-1A. BRAKES Cobra Style S/N 310001 and Above A change in the design of the Brake Lever occurred at S/N 310032. The old style brake lever (47881300) is no longer available for purchase. The new brake lever is compatible on all machines. OCT/2008 (96310065) 31-03-1A, Page 1
FIGURE 5-1. PROPULSION/DRIVE S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 21451430 BRACKET, Propulsion Motor... 1 2 50230093 MOTOR, Propulsion (Char-Lynn 6000)... 2 -- 5193990. Sensor, Speed... 1 -- 68010001. Kit, Seal... 1 -- 68010002. Kit, Shaft Seal... 1 3 3350471. KEY... 1 4 2775311 CAPSCREW, Hex Head ½ x 1-3/4... 4 5 3064476 LOCKWASHER, ½... 4 6 54262965 PIN, Propulsion Motor Pivot... 1 7 3070623 PIN, Cotter 3/16 x 1-1/2... 2 8 75108001 SPROCKET, Motor Drive (Single 19T)... 1 9 73038566. BUSHING... 1 10 2774811. CAPSCREW, Hex Head 3/8 x 1-3/4... 3 11 3065910. LOCKWASHER, 3/8... 3 13 24262828 CHAIN, #80 Single (48 Pitches)... 1 14 66056605 TENSIONER, Chain... 1 15 3043028 LOCKNUT, Hex ¾-10... 1 16 18780605 BLOCK, Stop... 1 17 3025051 NUT, Hex ¾... 2 18* 57109191 RETAINER, Sprocket Axle Key... 2 19* 3801052 FITTING, Grease... 2 NOV 2007 (96310013) *Not Illustrated 31-05-1, Rev. C, Page 1
FIGURE 6-1. BATTERY BOX S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 2009 2752. BOX, Hinged Battery... 1 2 3060 031. WASHER, Wrought 3/8... 4 3 2774 786. CAPSCREW, Hex Head 3/8 x 1-1/4... 4 4 3042 019. LOCKNUT, Hex 3/8-16... 4 5 5198 300. BATTERY (12V 204 AMP)... 2 6 1958 9530. BOLT, Battery Hold-Down (includes hardware)... 4 7 3042 013.. LOCKNUT, Hex 1/4-20... 4 8 3064 464.. LOCKWASHER, ¼... 6 9 2485 0002. HOLD-DOWN, Adjustable Battery... 2 10 3791 7730. GROMMET, Rubber... 1 11 1312 1703. BAR, Disconnect Switch Box Support... 2 12 2774 271. CAPSCREW, Hex Head ¼ x 3/44... 4 13 3064 464. LOCKWASHER, ¼... 4 14 3001 011. NUT, Heavy Duty ¼-20... 4 15 2029 2938. BOX, Disconnect Switch... 1 16 5619 943. SWITCH, Battery Disconnect... 1 17 5640 5057. PLAQUE, On/Off... 1 18 3791 7730. GROMMET... 2 20 8713 0349. CABLE, Battery (12 Pos Red)... 1 21 8713 0642. CABLE, Battery (56 Neg Blk)... 1 22 8713 0518. CABLE, Battery (38 Neg Blk)... 1 23* 8713 0672. CABLE, Battery (86 Pos Red)... 1 24* 5640 5131. PLAQUE, Jump Start... 1 25* 1989 1502. BOOT, Post (Red)... 2 26* 1989 1501. BOOT, Post (Black)... 2 NOV 2007 (96330845) *Not Illustrated 31-06-1, Rev. A, Page 1
FIGURE 6-3. MISC. FRAME ACCESSORIES S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 5 8099452 Mirror, West Coast... 2 6 8099460 Bracket, Mirror... 2 7 2774261 Capscrew, HH ¼-20 x ½... 8 8 3060025 Washer, Wrought ¼... 8 9 3064464 Lockwasher, ¼... 8 10 76387550 Bumper, Dock... 4 11 2775321 Capscrew, HH ½-13 x 2... 16 12 3060476 Washer, SAE ½... 32 13 3064476 Lockwasher, ½... 16 14 21670032 Mitten Style Hitch... 2 15 2776061 Bolt... 8 16 3064488 Lockwasher... 8 17 3060488 Wrought Washer... 8 NOV 2007 *Not Illustrated 31-06-3, Rev. B, Page 1
FIGURE 6-3A. Frame Accessories Bumpers, Steps and Jackstands JAN/2013 (VARIOUS SP2R BASED) 72A-6-3A, Page 1 of 4
FIGURE 6-3A. Frame Accessories Bumpers, Steps and Jackstands JAN/2013 (VARIOUS SP2R BASED) 72A-6-3A, Page 2 of 4
FIGURE 6-3A. Frame Accessories Bumpers, Steps and Jackstands JAN/2013 (VARIOUS SP2R BASED) 72A-6-3A, Page 3 of 4
FIGURE 6-3A. Frame Accessories Bumpers, Steps and Jackstands JAN/2013 (VARIOUS SP2R BASED) 72A-6-3A, Page 4 of 4
Nordco Kit #98650006 SP2R Front Lights Relocation Description: Installation instructions for relocating the headlights & perimeter lights from top of engine to front of engine. 05/02/2012 98610006DWG-RevA 1 of 3
1. Remove the (3) 3/8 bolts from the front of the engine cover and discard. 2. Place the bracket (21462404) in position and fasten using the supplied (3) 3/8 x 1-1/4 bolts (2774791). 3. Remove the lights from positions A-D and discard the standoffs. 4. Relocate the lights to positions A-D on the mounting bracket. Use the same hardware for lights A & D. Use the supplied (2) 5/16 x 1.0 Carriage Bolts (2602005) for lights B & C. 5. Lights A & D are to be repositioned at a 45 degree as shown in picture. LIGHT RELOCATION Left inside cab wall Left inside cab wall 02/05/2012 98610006DWG-RevA 2
FIGURE 7-JD1. JOHN DEERE ENGINE 4045T with AC Compressor Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only. When calling Superior Diesel for support on this Engine, Reference the ES Code number listed below. Make certain you Have the S/N of the engine available at time of service call. ES30879 Rated Horsepower: 99hp@2400 rpm Operating RPM: 2400 rpm high idle 1100 rpm low idle ITEM PART UNITS PER NO. NO. DESCRIPTION ASSEMBLY 1 31750342 John Deere 4045T Tier 3... 1 2 5128683 90 Amp Circuit Breaker... 1 3 37580036 90 Amp Alternator... 1 4 10061012 Addco Throttle (See Next Page)... 1 5 96412838 Drive Assembly (Hayes)... 1 6 1614479 Oil Drain Valve... 1 7 22311162 Engine Enclosure Harness... 1 8 SD793 Side Mount Muffler... 1 9 42016802 Pull Handles... 4 10 25730008 Air Conditioning Compressor Kit... 1 11 1606976 Brass Shutoff Valve (for Coolant Cond.)... 2 12 50273346 Cushy Float 65 Vibration Mounts... 4 13 R1210303 Donaldson Informer 20 Gage... 1 14 27230001 Locking Radiator Cap... 1 ITEM PART UNITS PER NO. NO. DESCRIPTION ASSEMBLY CONSUMABLES/WEAR ITEMS: 33 6090311 Fuel/Water Separator... 1 34 3894507 Oil Filter... 1 35 R503571 Serpentine Belt... 1 36 3894504 Coolant Filter Element... 1 37 3894509 Primary Air Filter... 1 38 3894510 Secondary Air Filter... 1 39 600264 Air Cleaner Dust Cup... 1 CONSUMABLE X-REF LIST DESCRIPTION OEM P/N NAPA P/N WIX P/N BALDWIN Primary Fuel RE529643 3977 33977 BF7950-D Filter Final Fuel Filter RE522878 3978 33978 BF7949-D Oil Filter RE504836 7750 57750 B7322 Serpentine Belt R503571 N/A N/A N/A Coolant Filter NF2088 4088 24088 BW5200 Primary Air P781039 6761 46761 RS3734 Filter Safety Air Filter P777639 FIL6766 46766 RS3885 This is a Superior Diesel Part Number The Hayes Pump Drive is only available as a complete unit. Repair items are not available. This is a Superior Diesel Part Number. MAR/2014 31C-07-JD1, Page 1 of 3
FIGURE 7-JD1. JOHN DEERE ENGINE 4045T with AC Compressor 1. MAR/2014 31C-07-JD1, Page 2 of 3
FIGURE 7-JD1. JOHN DEERE ENGINE 4045T with AC Compressor MAR/2014 31C-07-JD1, Page 3 of 3
FIGURE 7CU-9 CUMMINS ENGINE QSB4.5 with MacBone AC Pump When calling Cummins NPower for support on this Engine, Reference the engine number listed below. Make certain you Have the S/N of the engine available at time of service call. Rated Horsepower: Operating RPM: 31750361 110hp@2200 rpm 2400 rpm high idle 1150 rpm low idle ITEM PART UNITS PER NO. NO. DESCRIPTION ASSEMBLY 1 31750361 Cummins QSB4.5 Engine... 1 2 5128788 80 Amp Circuit Breaker... 1 3 EE 9247 70 Amp Alternator (Delco 24SI)... 1 4 Contact Nordco Starter Relay... 1 5 10061012 Addco Throttle... 1 6 80010006 Timer... 1 7 239-099 Water Temp Sender (VDO)... 1 8 5193951 Oil Pressure Sender (VDO... 1 9 NE-44F941 5 Amp Circuit Breaker... 1 10 10000167 Radiator... 1 11 38042632 Muffler Heat Shield... 1 12 1000521 Muffler... 1 13 98412437 Exhaust Pipe Brace... 1 14 82655410 Tailpipe... 1 15 82655411 Exhaust Pipe 3 x 9... 1 16 Contact Nordco Air Cleaner... 17 HD 9112 A/C Pump Drive (SAE A)... 1 18 59427970 A/C Pump... 1 19 96412856 ASSY, Pump Drive... 1 20 25730014 COMPRESSOR, AC 1 CONSUMABLES/WEAR ITEMS: 21 6090565 Fuel/Water Separator (FS19732)... 1 22 6090843 Fuel Filter (FF5421)... 1 23 3894606 Oil Filter (LF3970)... 1 24 17560030 Serpentine Belt (3289809)... 1 25 3894670 Air Filter, Primary (P777639)... 1 26 3894671 Air Filter, Safety (P778214)... 1 This number is a Cummins or Cummins NPower Part Number JUN/2012 41RB-7CU-9, Page 1
FIGURE 7CU-9 CUMMINS ENGINE QSB4.5 with MacBone AC Pump The following drawing and part numbers are Those of Cummins NPower. When calling Cummins NPower for support on this Engine, Reference the engine number listed below. Make certain you Have the S/N of the engine available at time of service call. JUN/2012 41RB-7CU-9, Page 2
FIGURE 7-P1. PUMP S/N 310001-310019 ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 11 9635 0866.DRIVE ASSEMBLY (Funk)... 1 18 5942 7921. PUMP, Main (PVH 98 24V)(60 GPM)... 1 19 5421 8492..VALVE, Destroke... 1 20 1698 956.. CARTRIDGE, Destroke Valve... 1 21 2553 4019.. COIL, Destroke Valve (24V)... 1 22 2570 0101.. COMPENSATOR... 1 23* 1990 825. NIPPLE, Split Flange... 1 24 3251 0040. FLANGE, Split (Kit) 2-1/2... 1 25 3570 5451.. O-RING... 1 26 2783 331.. CAPSCREW, Soc. Head 1/2-13 x 2-1/2. 4 27 3064 806.. LOCKWASHER, 1/2... 4 28 1995 115. FLANGE KIT, Split 1... 1 30* 2775 301. CAPSCREW, Hex Head ½ x 1-1/2... 4 31* 3064 476. LOCKWASHER, ½... 4 32* 3060 037. WASHER, Wrought ½... 4 Note: This pump is no longer available for purchase complete. Repair Items are still available. To order new pump complete, refer to Figure 7-P1A or 7-P1B. NOV 2007 *Not Illustrated 31-07-P1, Page 1
FIGURE 7-P1A. PUMP Machines with Accumulators S/N 310020 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 59427960 Main Pump (Vickers PVM098 24V, 60GPM)... 1 2 37750013 Unloading Valve... 1 3 507848 Valve Coil... 1 4 Control Valve Knob... 1 5 25700101 Compensator... 1 -- 18649606 Valve Mounting Block/Manifold... 1 6 1702100 Inline Check Valve... 1 7 32510032 Split Flange Kit, 1... 1 8 1993695 90 Adapter Elbow... 1 9 2775852 HH Capscrew, 1/2 x 4... 4 10 3064476 1/2" Lockwasher... 4 11 32510040 Split Flange Kit, 2-1/2... 1 12 1990800 45 Split Flange Nipple... 1 13 Pump Unloading Instructional Plaque... 1 The following are used to mount the pump to the pump drive: 15* 2775301 HH Capscrew, ½ x 1-1/2... 4 16* 3064476 1/2" Lockwasher... 4 17* 3060476 1/2" SAE Washer... 4 Includes Flanges, O-Ring, Capscrews, and lockwashers NOV 2007 *Not Illustrated 31-07-P1A, Page 1
FIGURE 7-P1B. PUMP Machines without Accumulators S/N 310020 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 59427960 Main Pump (Vickers PVM098 24V, 60GPM)... 1 2 37750013 Unloading Valve... 1 3 507848 Valve Coil... 1 4 Control Valve Knob... 1 5 25700101 Compensator... 1 -- 18649606 Valve Mounting Block/Manifold... 1 6 1607041 Ball Valve... 1 7 32510032 Split Flange Kit, 1... 1 8 1993695 90 Adapter Elbow... 1 9 2775852 HH Capscrew, 1/2 x 4... 4 10 3064476 1/2" Lockwasher... 4 11 32510040 Split Flange Kit, 2-1/2... 1 12 1990800 45 Split Flange Nipple... 1 13 Pump Unloading Instructional Plaque... 1 The following are used to mount the pump to the pump drive: 15* 2775301 HH Capscrew, ½ x 1-1/2... 4 16* 3064476 1/2" Lockwasher... 4 17* 3060476 1/2" SAE Washer... 4 Includes Flanges, O-Ring, Capscrews, and lockwashers NOV 2007 *Not Illustrated 31-07-P1B, Page 1
I H G F E D C B A 7 6 NO. 97315024DWG SHEET NO. 1/2 Instructions: ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 1. Drill 4 holes Ø3/8 in pump-side of engine housing as dimensioned below: - starting 11.0" down, 1.5" out from engine shroud, pump-end opening, - hole centers are 8.00" down and 22.88" across. 2. Install Side Cover Brackets (item 9) into drilled holes from Step 1. Welded hex nuts on both brackets face pump. Fasten with mounting hardware items 2, 3 and 8. 3. Install Side Cover (item 10) as shown below with 4" suction hose and 1" (-16) hose fitting passing through respective holes with slits. Align both sets of 3 holes on brackets and cover. MAIN PUMP COVER INSTALLATION (See sheet 2 for General Exploded Assembly View) 5 Step 6 6 7 1 7 A Step 5 A A ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 (2 locations) PART NUMBER OR MATERIAL 21340007 2774781 3060470 3064470 52890004 2774791 3057364 3042020 21340008 52890005 21340009 QTY. REQ. 1 8 14 4 1 2 6 6 2 1 2 D R W * * * * * BILL OF MATERIALS PART NAME BRACKET, MAIN PUMP COVER TOP CAPSCREW, HEX HEAD 3/8 X 1 WASHER, FLAT 3/8 LOCKWASHER, 3/8 COVER, MAIN PUMP TOP CAPSCREW, HEX HEAD 3/8 X 1-1/4 WASHER, 3/8 FENDER ZINC PL HEX LOCKNUT 3/8-16 UNC ZINC PLATED BRACKET, MAIN PUMP COVER SIDE COVER, MAIN PUMP SIDE RETAINER, MAIN PUMP COVER SIDE - 7 6 5 4. Install both Side Cover Retainers (item 11). Fasten with mounting hardware items: 2, 3, 4, in center hole. 5. Install Top Cover Bracket (item 1) as shown below using existing tapped 2 holes on engine. Small 2-1/2" flange directed outward. Refer to Engine View below for location. Fasten with mounting hardware items 2, 3, 4 and 7. A Top Cover Assembly 3 8 2 3 4 7 A Some engines have Air Cleaner at this location 5 6. Install Top Cover (item 5) on top of item 1 flange. Fasten with mounting hardware items 3, 6, 7 and 8. 4 2 3 4 4 Steel (green) Decking Covering Fuel Tank (All other items removed for clarity) 11 Step 2 3 Step 3 3 (25.12) 10 9 SCALE 1/8 (3.00) 2 Step 1 11.00 1.5 Existing 2 tapped holes 3/8-16 UNC for mounting Top Cover A 3 8 Main Pump Cover After Installation 2 1 8.00.375 4 new holes drilled for Side Cover mounting 22.88 Engine View at Pump End Side Cover Assembly Top View I H G F E D C B A 2 3 Step 2 11 Step 4 2 3 4 A - REV ITEM 3 WAS QTY 10. ITEM 7 WAS QTY 2. UPDATED INSTRUCTION 5. NEW ISSUE CHANGE MKS 23-May-13 MKS SCR 08-24-2012 20-Aug-12 DRAWN BY: DATE: CHECKED BY: APPROVED BY: DATE: DATE: 601015 600767 E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION 1/8.X.06.XX.03.XXX.010 250 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- 1 PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. D ASSEMBLY:- 3/16 NordcoTM SP2R THIRD ANGLE PROJECTION INSTALL, MAIN PUMP COVER 97315024DWG 96310084 SHEET 1 OF 2 A 1
I H G F E D C B A NO. 97315024DWG SHEET NO. 2/2 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 7 General Exploded Assembly View 7 (See sheet 1 for details) 6 6 Top Cover Top Cover Bracket 5 5 4 4 John Deere Engine & PVM098 Pump 3 Side Cover 3 2 2 1 Side Cover Bracket (2 locations) (Angle mounts on interior face of Side Cover) A Side Cover Retainer (2 locations) MACHINE FINISH 250 UNLESS OTHERWISE 600767 STATED D 1/16 97315024DWG A I H G F E D C B A A - REV CLARIFIED SIDE COVER BRACKET LOCATION. PICTORIAL CHANGES PER SHEET 1 UPDATES. NEW ISSUE CHANGE MKS 23-May-13 MKS SCR 08-24-2012 20-Aug-12 DRAWN BY: DATE: CHECKED BY: APPROVED BY: DATE: DATE: 601015 E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION 1/8.X.06.XX.03.XXX.010 PLANE ANGLES +/- 1 PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. ASSEMBLY:- NordcoTM SP2R THIRD ANGLE PROJECTION INSTALL, MAIN PUMP COVER 96310084 SHEET 2 OF 2 1
FIGURE 8. HYDRAULIC TANK 98 Gallon S/N 310001 and Above NOV 2007 (9631 0007) *Not Illustrated 31-08, Rev. C, Page 1
FIGURE 8. HYDRAULIC TANK 98 Gallon S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 7914 9725 TANK, Oil... 1 2 3555 8470. GASKET, Cover... 1 3 700303. COVER, Clean Out... 1 4 2774 781. CAPSCREW, HH 3/8-18 x 3/4... 8 5 3065 910. LOCKWASHER, 3/8... 8 6 3060 470. WASHER, SAE 3/8... 8 7 4625 0024 PAD, Tank Isolator... 4 8 2775 821 CAPSCREW, HH 5/8-11 x 1-3/4... 4 9 3042 028 LOCKNUT, Hex 5/8-11... 4 10 3060 482 WASHER, SAE 5/8... 8 11 7030 872 GAGE, Liquid Level (Oil)... 1 12 3879 255 STRAINER, Suction (Lockable)... 1 13* 3894 255. ELEMENT... 1 14 3555 2965. GASKET... 1 15 2775 041 CAPSCREW, HH 5/16 x 1-1/4... 6 16 3064 473 LOCKWASHER, 5/16... 6 17 3060 476 WASHER, SAE 1/2... 1 18 3251 0040 KIT, Split Flange... 1 19 3570 5451. O-Ring... 1 20 2783 331. CAPSCREW, SH ½-13 x 2-1/2... 4 21 3064 806. LOCKWASHER, ½... 4 22 7894 2651 SWITCH, Temperature... 1 23 3880 323 FILTER, Return... 1 24 3894 289. ELEMENT, 10 Micron... 1 25 ALFT503. KIT, Gasket... 1 26 5193 975. SWITCH, Pressure... 1 27 2774 786 CAPSCREW, HH 3/8 x 1-1/4... 4 28 3060 470 WASHER, SAE 3/8... 4 29 3064 470 LOCKWASHER, 3/8... 4 30* 1980 743 ADAPTER... 1 31* 1997 233 REDUCER... 1 32* 1028 6412 DISCONNECT, Male... 1 33* 2316 4114 CAP, Dust... 1 ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 34 1673 252 BREATHER, Air Sentry (Optional)... 1 35 1673 250 BREATHER, Air Relief... 1 36 5640 5049 PLAQUE, Filtering Loop... 2 37 3130 560 SCREW, Sheet Metal #6 x 1/4... 4 38 2470 9173 CLAMP, Hose... 2 40* 43800030 HEATER, Hydraulic Tank (Optional)... 1 41 500766 HYD Oil Temp/Level Monitor (Opt.)... 1 When Item 34 is used, only the valve portion of item 35 is used. NOV 2007 (9631 0007) *Not Illustrated 31-08, Rev. C, Page 1
FIGURE 8-1. HYDRAULIC TANK Accumulator Installation S/N 310001-310084 Not Shown: Accumulator Decal P/N 690147 Emergency Pump/ Accumulator Decal P/N 690148 NOV/2007 *Not Illustrated 31-08-1 Rev. A Page 1
FIGURE 8-1A. HYDRAULIC TANK Accumulator Installation S/N 310085 and Above Not Shown: Accumulator Decal P/N 690147 Emergency Pump/ Accumulator Decal P/N 690148 NOV/2007 *Not Illustrated 31-08-1A, Page 1
FIGURE 9. OIL COOLER S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 2674 0194. OIL COOLER ASSEMBLY... 1 1 6057 0039.. COOLER, Oil... 1 2 3804 0004.. SHROUD, Fan... 1 3 2774 531.. CAPSCREW, Hex Head 5/16-18 x 1. 6 4 3060 028.. WASHER, Flat 5/16... 6 5 3064 467.. LOCKWASHER 5/16... 6 6 3025 021.. NUT, Hex 5/16-18... 6 7 5021 1526.. MOTOR/FAN, Electric (24 Volt)... 1 8 3804 0005.. GUARD, Finger... 1 9* 5194 800.. UNIT, Temperature Sending... 1 10* 3064 473. LOCKWASHER, 7/16... 4 11 3001 026. NUT, Hex 7/16-14... 4 No Longer Available for purchase. See Next page NOV/04 (9631 0019) *Not Illustrated 31A-09, Page 1
FIGURE 9-1. OIL COOLER Spal (w/black Blades) AUG/2008 (96310004) *Not Illustrated 14VB-09-1, Page 1
FIGURE 10. FUEL TANK 38 Gallon S/N 310001 and Above NOV 2007 (9631 0004) *Not Illustrated 31-10, Rev. C, Page 1
FIGURE 10A. FUEL TANK 60 Gallon JAN/2009 (460506) 31-10A, Page 1
FIGURE 11-1. WORKHEAD CARRIAGE OCT/2010 (460571) This parts sheet contains multiple pages 35D-11-1, Rev. A, Page 1 of 5
FIGURE 11-1. WORKHEAD CARRIAGE OCT/2010 (460571) This parts sheet contains multiple pages 35D-11-1, Rev. A, Page 2 of 5
FIGURE 11-1. WORKHEAD CARRIAGE OCT/2010 (460571) This parts sheet contains multiple pages 35D-11-1, Rev. A, Page 3 of 5
FIGURE 11-1. WORKHEAD CARRIAGE OCT/2010 (460571) This parts sheet contains multiple pages 35D-11-1, Rev. A, Page 4 of 5
FIGURE 11-1. WORKHEAD CARRIAGE OCT/2010 (460571) This parts sheet contains multiple pages 35D-11-1, Rev. A, Page 5 of 5
FIGURE 13-1. PULLING A FRAME QUANTITIES SHOWN PER ASSEMBLY, NOT PER MACHINE ----- OLD STYLE LOCKUPS DEC/2012 This parts sheet contains multiple pages 35D-13-1, Rev. D, Page 1 of 7
FIGURE 13-1. PULLING A FRAME QUANTITIES SHOWN PER ASSEMBLY, NOT PER MACHINE ----- NEW STYLE LOCKUPS DEC/2012 This parts sheet contains multiple pages 35D-13-1, Rev. D, Page 2 of 7
FIGURE 13-1. PULLING A FRAME DEC/2012 This parts sheet contains multiple pages 35D-13-1, Rev. D, Page 3 of 7
FIGURE 13-1. PULLING A FRAME DEC/2012 This parts sheet contains multiple pages 35D-13-1, Rev. D, Page 4 of 7
FIGURE 13-1. PULLING A FRAME DEC/2012 This parts sheet contains multiple pages 35D-13-1, Rev. D, Page 5 of 7
FIGURE 13-1. PULLING A FRAME FOR STANDARD PULLING HEADS ONLY, SEE NEXT PAGE FOR LEWIS BOLT DEC/2012 This parts sheet contains multiple pages 35D-13-1, Rev. D, Page 6 of 7
FIGURE 13-1. PULLING A FRAME DEC/2012 This parts sheet contains multiple pages 35D-13-1, Rev. D, Page 7 of 7
FIGURE 14-1. CLAW HOUSING OCT/2011 This parts sheet contains multiple pages 35D-14-1, Rev. C, Page 1 of 5
FIGURE 14-1. CLAW HOUSING OCT/2011 This parts sheet contains multiple pages 35D-14-1, Rev. C, Page 2 of 5
FIGURE 14-1. CLAW HOUSING OCT/2011 This parts sheet contains multiple pages 35D-14-1, Rev. C, Page 3 of 5
FIGURE 14-1. CLAW HOUSING OCT/2011 This parts sheet contains multiple pages 35D-14-1, Rev. C, Page 4 of 5
FIGURE 14-1. CLAW HOUSING OCT/2011 This parts sheet contains multiple pages 35D-14-1, Rev. C, Page 5 of 5
FIGURE 15-1. HAIRPIN CLAW S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 9609 0336 HAIRPIN TOOL ASSEMBLY... 2 1 3218 0012. FINGER, LH Spike... 1 2 3218 0013. FINGER, RH Spike... 1 3 5433 9153. PIN, Jaw Pivot... 1 4 7300 7600. SPACER, Housing... 3 5 1322 5630. PLATE, Front... 1 6 5614 8020. PLATE, Back... 1 7 2798 101. CAPSCREW, Flat Head 3/4-10 x 3-1/2. 3 8 3042 237. LOCKNUT, 3/4-10... 3 9 6606 6298. ROD END, Cylinder... 1 -- 9609 0337. CYLINDER ASSEMBLY... 1 10 2856 0490.. TUBE, Cylinder... 1 11 5491 0205.. PISTON... 1 12 3570 1124... O-Ring... 1 13 6358 0300.. WIPER, Rod... 1 14 1980 741.. ADAPTER... 1 15 3663 915.. SPRING, Cylinder... 1 16 3384 495. PIN, Spring 3/16 x 1-1/2... 2 17 3301 127. PIN, Clevis, 1/4 x 1-1/4... 1 18 3070 155. PIN, Cotter 3/32 x 1/2... 1 19 4425 1536. HOSE ASSEMBLY... 1 21 1028 6150. DISCONNECT, Male... 1 22 690165 WARNING/CAUTION Decal, Hairpin... 2 NOV/2007 (9631 0019) *Not Illustrated 31A-15-1, Page 1
FIGURE 22-1. TURNTABLE JUL/2009 (460452/96310051/96310035) 65-22-1, Page 1 of 1
FIGURE 25-1. CAB STRUCTURE Side Door and Windows S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1A DOOR, Right Side... 1 1B DOOR, Left Side... 1 2 2223 0064. Upper Window (Lexan)... 1 3 6792 0051. Gasket, Upper Window... 12 Ft. 4 2223 0065. Lower Window... 1 5 6792 0051. Gasket, Lower... 8 Ft. 6 2223 0072 Rear (Side) Sliding Window... 1 7 6792 0051 Gasket, Rear (Side) Sliding Window... 10 Ft. 8A 2223 1009 Paddle Handle (Right Door)... 1 -- 2223 1011. Cover, Door Latch... 1 8B 2223 1003 Paddle Handle (Left Door)... 1 -- 2223 1006. Cover, Door Latch... 1 For door latch mechanism, see Sheet 25-1-1 NOV/04 *Not Illustrated 31-25-1, Page 1
KIT #660165 INSTALLATION 1. Place angles between window rubber seal and logic box mounting bracket inside the cab. 2. Mark and drill 5 holes per side. 3. Install and tighten bolts, with nuts on inside of cab. Note: The intention of this kit is to strengthen the cab structure to prevent broken windows caused by flexing of the sheet metal under the weight of the logic box. Drw by: JWW, 1-Jun-06 480112 Pg 1 of 1
FIGURE 25-1-1. CAB STRUCTURE Side Door Latches S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 2146 2405 Bracket, RH Door Latch... 1 2 2146 2406 Bracket, LH Door Latch... 1 3 2137 3865 Flat, Latch Support... 4 4 2146 2407 Bracket, Guide Block... 2 5 2137 3866 Flat. Guide Block... 2 6 2146 2409 Bracket, Release Handle Door Latch... 2 7 4203 0155 Handle, Door Latch Release... 2 8 2137 3869 Flat, Release Handle Stop... 2 9 6629 1156 Assembly, Rope Door Latch Release... 2 10 2146 2408 Bracket, Latch Striker... 2 11 2774 261 Capscrew, Hex Head ¼-20 X ½... 8 12 2774 301 Capscrew, Hex Head ¼-20 X 1-1/2... 4 13 3064 464 Lockwasher, ¼... 11 14 3060 464 Washer, Flat ¼... 4 15 3001 011 Nut, Hex ¼-20... 7 16 2774 541 Capscrew, Hex Head 5/16-18 X 1-1/4... 4 17 3064 467 Lockwasher, 5/16... 4 18 3001 016 Nut, Hex 5/16-18... 4 19 2774 766 Capscrew, Hex Head 3/8-16 X 5/8... 8 20 3064 470 Lockwasher, 3/8... 8 21 3060 470 Washer, Flat 3/8... 2 22 3027 011 Nut, Hex Jam ¼ -20... 2 23 3070 315 Pin, Cotter 1/8 X 1... 2 24 1954 5626 Bolt, Tap... 2 26 4751 5770 Latch, RH Door... 1 27 4751 5771 Latch, LH Door... 1 28 4598 996 Grip, Flat... 2 29 5690 0031 Plate, Mounting... 2 NOV/04 *Not Illustrated 31-25-1-1, Page 1
FIGURE 25-2. CAB STRUCTURE Front Windows S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 Lower Front Panel... Ref 2 87000060 Window, Upper Front (Safety Glass)... 2 3 67920051 Gasket, Front Window... 11 Ft. 4 87000065 Window, Lower Front (Safety Glass)... 2 5 67920051 Gasket, Front Window... 11 Ft. MAR/05 (EO53499) *Not Illustrated 31-25-2, Rev. A, Page 1
FIGURE 25-3. CAB STRUCTURE Rear Windows S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 22220109 Panel, Rear Center... 1 2 22230066. Window, Rear (Poly)... 1 3 67920051. Gasketing, Rubber... 11 Ft. 4 87000070 Window, Rear (Safety Glass)... 2 5 6792 0051 Gasketing, Rubber... 22 Ft. MAR/05 (EO53499) *Not Illustrated 31-25-3, Rev. A, Page 1
FIGURE 25-4. CAB STRUCTURE Operator Storage Bin S/N 310001 and Above ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 20470029 BIN, Storage... 1 2 8008304. Hinge... 2 3 8008601. Prop, Lid... 1 4 2774261. Capscrew, HH ¼-20 x ½... 2 5 2774271. Capscrew, HH ¼-20 x ¾... 2 6 3060025. Washer, Flat ¼... 4 7 3064465. Lockwasher, ¼... 4 8 3001011. Nut, Hex ¼-20... 4 9 0658100. Trim, Protective... 5 10. Padding, Lid... 1 MAR/05 *Not Illustrated 31-25-4, Page 1
FIGURE 25-5. CAB STRUCTURE FRONT STEPS TO ROOF S/N 310147 and Above AUG/2008 (700520) 14VB-25-5, Page 1