The Price Alternative Series OCG Pneumatic Cylinders Repairable round body cylinders 6 bore sizes 1 standard stroke lengths High speed/double acting www.phdinc.com (8) 624-811 OCG1
ORDERING DATA DESIGN NO. 1 = Imperial in 3/4 1 1-1/4 1-1/2 2 2-1/2 Bore [mm] [2] [2] [32] [4] [] [63] SIZE Area in 2 [mm 2 ].49 [314].76 [491] 1.2 [84] 1.9 [126] 3.4 [1963] 4.83 [3116] MODEL NO. SWITCH BUNDLE (OPTIONAL) OCG 1 1-1/2 x 4 - ST N K 2 NOTES: 1) Switch bundle includes 2 switches and 2 mounting brackets. Bundle available with actuator only. 2) Magnets and cushions standard both directions. 3) See page for mounting accessories. BENEFITS Cordsets Model Number Cable Length 6349-2 78.74 in [2 m] 6349-196.8 in [ m] Includes one cordset Repair Kit Size 3/4 87-1 1 87-2 1-1/4 87-3 1-1/2 87-4 2 87-2-1/2 87-6 STROKE Standard Stroke Lengths in 1 2 3 4 6 7 8 1* 12* *Not available 3/4 Bore Switch Circuitry Cable Type D = DC Reed N = DC Solid State NPN - Sink K = Quick Connect 2 = 2 Meter Cable P = DC Solid State PNP - Source Switches & Brackets Part Number Description 8844- Reed DC -3 V, ma, Quick Connect 8844-2 Reed DC -3 V, ma, 2m Cable 884- Sink Type (NPN), DC -3 V, ma, Quick Connect 884-2 Sink Type (NPN), DC -3 V, ma, 2m Cable 8846- Source Type (PNP), DC -3 V, ma, Quick Connect 8846-2 Source Type (PNP), DC -3 V, ma, 2m Cable 86999 Round Cylinder Switch Band Bracket Includes one switch or bracket cushion controls on both ends to reduce impact at end of stroke wear ring provides piston support and smooth cycling magnet on piston for externally mounted switches bearing provides rod support and smooth cycling switch bundle for ease of ordering includes 2 switches with band brackets Magnets standard for switch sensing capability Standard cushions to reduce end of travel impact 6 bore sizes with 1 stroke lengths available to fit a variety of applications Drop in imperial mounting to match global standard 2 Copyright 214, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. (8) 624-811 OCG1
ENGINEERING DATA Specifications Maximum Air Pressure Temperature Limits Velocity Rated Life Lubrication Lateral Load Series OCG Cylinder 14 psi [9.7 bar] 32 to +14 F [ to +6 C] 2 to 2 in/s [ to 8 mm/s] 3 million cycles Factory lubricated for rated life Rod Total Piston Adder Bore Dia Rod Base Weight Area Per 1 in Size Direction in in 2 mm 2 lb kg lb kg 3/4.31 Extend.49 314 Retract.41 264.2.9.6.3 1.394 Extend.76 491 Retract.64 412.3.16.8.4 1-1/4.472 Extend 1.2 84 Retract 1.7 691..2.1. 1-1/2.63 Extend 1.9 126 Retract 1.64 1.9.41.17.8 2.787 Extend 3.4 1963 Retract 2.6 1649 1.68.76.2.11 2-1/2.787 Extend 4.83 3116 Retract 4.34 282 2.34 1.6.29.13 Maximum Lateral Load by Stroke Bore 1 2 3 4 6 7 8 1 12 Size oz g oz g oz g oz g oz g oz g oz g oz g oz g oz g 3/4 18 1 414 12 337 1 27 8 228 6.9 19 6.3 177 6.2 174 -- -- -- -- 1 24 67 2 63 17 47 14 48 13 38 11.4 323 1. 298 9.9 281 9.1 27 8 22 1-1/4 43 1223 3 983 28 798 23 661 2 64 18 497 16 43 1 42 13 379 1 29 1-1/2 12 47 1323 4 1141 3 999 31 889 29 88 26 747 2 71 22 628 19 4 2 86 2429 76 217 68 192 61 1729 16 1427 46 1311 43 1211 37 143 31 882 2-1/2 14 399 121 343 16 31 94 2647 83 2362 76 2138 69 1966 6 1834 9 169 4 13 2 2 [.1] 1 1 [.2] 1 [4.] OCG1-3/4 2 [9.1] 3 [13.6] 4 [18.1] [22.7] 6 [27.2] OCG1-1 2 2 [.1] 1 1 [.2] 1 2 3 4 6 7 8 [4.] [9.1] [13.6] [18.1] [22.7] [27.2] [31.8] [36.3] 9 [4.8] 2 2 [.1] 1 1 [.2] 2 [9.1] OCG1-1-1/4 4 [18.1] 6 [27.2] 8 [36.3] 1 [4.4] 12 [4.4] 14 [63.] 16 [72.6] 2 2 [.1] 1 1 [.2] OCG1-1-1/2 [22.7] 1 [4.4] 1 [68.] 2 [9.7] 2 [113.4] 2 2 [.1] 1 1 [.2] [22.7] OCG1-2 1 [4.4] 1 [68.] 2 [9.7] 2 3 3 4 [113.4] [136.] [18.8] [181.4] 2 2 [.1] 1 1 [.2] 1 [4.4] OCG1-2-1/2 2 [9.7] 3 [136.] 4 [181.4] [226.8] 6 [272.1] 7 [317.] OCG1 (8) 624-811 3
ENSIONS H A Y K ZB + STROKE 2X EE PORT P Ø B KK Ø MM Ø B ZZ + STROKE 4X DD N W V LB + STROKE C V TE TF 4X DD SQ R Ø E Ø TD H9 SQ R D FLATS H1 HEX TA 4X TC C TB TG SECTION C-C 4X EACH FEATURE ENSION N SIZE A...7.7.88.88 B.472 +. / -.11.1 +. / -.11.79 +. / -.11.984 +. / -.13 1.181 +. / -.13 1.26 +. / -.1 D.24.31.39..71.71 DD 8-32 x.28 DP 1-32 x.3 DP 1-32 x.3 DP 1/4-28 x.47 DP /16-24 x.63 DP 3/8-24 x.63 DP E 1.2 1.22 1. 1.8 2.28 2.83 EE 1/8 NPT 1/8 NPT 1/8 NPT 1/8 NPT 1/4 NPT 1/4 NPT H.16.19.26.26.32.32 H1.44..69.69.7.7 K.17.197.217.236.276.276 KK 1/4-28 /16-24 7/16-2 7/16-2 1/2-2 1/2-2 LB 2.72 2.72 2.8 3.7 3.4 3.4 MM.31.394.472.63.787.787 N.94 1.14 1.42 1.73 2.17 2.72 P.47.47.43.47.1.1 R..6.79 1.2 1.26 1. TA.433.433.433.472.12.12 TB.433.433.394.394.472.472 TC M x.8 M6 x.7 M8 x 1. M1 x 1.2 M12 x 1.2 M14 x 1. TD H9.31.394.472.1.63.79 TE.17.197.217.24.29.43 TF.2.39.49.49.79.118 TG.217.26.29.33.394.71 V.8.8.8.8.8.8 W..62.88.88 1.19 1.19 Y.97 1.9 1.3 1.39 1.74 1.74 ZB 3.3 3.42 3.76 4.3 4.81 4.81 ZZ 3.8 3.92 4.1 4.78.69.69 All dimensions are reference only unless specifically toleranced. 4 (8) 624-811 OCG1
ACCESSORIES 86994-XX 86996-XX 8699-XX 86998-XX 86993-XX 86994-XX 86993-XX 86997-XX Base Part No. Mounting Attachments Cylinder Size Dash No. Description 86993 -xx Base Mounting 86994 -xx Rectangular Flange Mounting 8699 -xx Trunnions 86996 -xx Rear Hinge Clevis 86997 -xx Rear Hinge & Trunnion Bracket 86998 -xx Rear Pin EXAMPLE: 86993-3 is a base mounting kit for a size 1-1/4 bore [32 mm] cylinders. DASH NO. - 2 Cylinder Size 1 = 3/4 Bore (Size 2) 2 = 1 Bore (Size 2) 3 = 1-1/4 Bore (Size 32) 4 = 1-1/2 Bore (Size 4) = 2 Bore (Size ) 6 = 2-1/2 Bore (Size 63) Bore Size Recommended Mounting Torques Mounting Torque Trunnion Torque in-lb Nm in-lb Nm 3/4 13.3 1. 2 2.2 1 26 3 32 3.6 1-1/4 26 3 8 9 1-1/2 43 16 18 2 14 12 28 32 2-1/2 217 2 46 2 OCG1 (8) 624-811
MOUNTINGS & ACCESSORIES Base Mounting - 86993-xx 1 B LH LZ M ZZ + STROKE LT M Z X Y LS + STROKE Y X 2X Ø LC LX W 4X Ø LD W Front or Rear Flange Mounting - 86994-xx 4X Ø FD 86993-1 86993-2 86993-3 86993-4 86993-86993-6 B 1.34 1.2 1.77 2.1 2.78 3.2 LC.16.16.16.16.2.2 LD.24.24.26.26.3.43 LH.79.87.98 1.18 1.7 1.77 LS 1.78 1.78 1.78 2.1 2.16 2.16 LT.12.12.12.12.18.18 LX 1.26 1.42 1.73 2.13 2.6 3.23 LZ 1.73 1.93 2.28 2.8 3.39 4.17 M.9.11.11.13.17.22 W.39.39.39.39.69.69 X.9.9.63.6.87.87 Y.28.28.31.33.43.1 Z 1.47 1.9 2.14 2.16 2.76 2.76 ZZ 3.93 4.7 4.66 4.9.96 6.1 F NOTE: Kit includes one base mounting bracket and fasteners. SQ FX SQ B Ø E +. -.2 FT ZZ + STROKE 86994-1 86994-2 86994-3 86994-4 86994-86994-6 B 1.7 1.73 2.9 2.4 2.99 3.62 E.472.1.79.984 1.181 1.26 F.8.8.8.8.8.8 FX 1.1 1.26 1. 1.81 2.28 2.76 FD.22.22.26.26.3.43 FT.24.28.28.31.3.3 ZZ 4.4 4.2 4.79.9 6.4 6.4 All dimensions are reference only unless specifically toleranced. NOTE: Kit includes one flange mounting bracket and fasteners. 6 (8) 624-811 OCG1
MOUNTINGS & ACCESSORIES Rear Clevis Hinge Mounting - 86996-xx L RR CZ Ø CD d9 86996-1 86996-2 86996-3 86996-4 86996-86996-6 CD d9.31.394.472.1.63.79 CZ 1.14 1.3 1.7 1.93 2.36 2.91 L..63.79.87.68 1.18 RR.43.1.9.71.79.87 NOTE: Kit includes rear clevis hinge mounting bracket and fasteners. Rear Hinge Pin - 86998-xx L L1 T D1 D 86994-1 86994-2 86994-3 86994-4 86994-86994-6 D d9.31.394.472.1.63.79 D1.3.38.4.3.6.67 L 1.71 1.89 2.34 2.81 3.39 4.1 L1 1.2 1.68 2.13 2.6 3.13 3.8 T.4..... NOTE: For use with rear clevis hinge mount. Kit includes two retaining rings and one rear hinge pin. Hinge and Trunnion Bracket - 86997-xx TZ TN TU Ø TD e8 PIN DIA TV TS TT TB TH ±.39 TW Ø TR 86997-1 86997-2 86997-3 86997-4 86997-86997-6 TB 1.42 1.69 1.97 2.28 2.76 3.23 TE.394.394.394.394.787.787 TF.22.22.26.26.3.43 TH.98 1.18 1.38 1.7 1.97 2.36 TN 1.1 1.3 1.9 1.94 2.38 2.94 TR.1.9.67.83.94 1.2 TT.13.13.18.18.24.31 TU.71.81.93 1.7 1.17 1.3 TV 1.41 1.7 1.94 2.3 2.8 3.6 TW 1.6 1.6 1.89 2.2 2.2 2.91 TX.63.79.87 1.18 1.42 1.81 TY 1.1 1.1 1.1 1.18 1.42 1.81 TS 1. 1.6 2.6 2. 3.1 3.8 TZ 2. 2.27 2.88 3.2 4.29.1 TD.31.394.472.1.63.79 Ø TR 4X Ø TF TU TW TB TH ±.39 Ø TE +.39 -. TX NOTE: Kit includes two trunnion pins and one trunnion bracket. Omit trunnion pins when used with rear clevis hinge mount. TY All dimensions are reference only unless specifically toleranced. OCG1 (8) 624-811 7
MOUNTINGS & ACCESSORIES Trunnion Mounting - 8699-xx TR TS BRKT MTG RANGE 2X Ø TD PIN DIA ZF TZ ZR + STROKE 8699-1 8699-2 8699-3 8699-4 8699-8699-6 TD e8.31.394.472.1.63.79 TR 1.4 1.69 2.11 2.4 3.1 3.86 TS 1.14 1.3 1.7 1.93 2.36 2.91 TZ 2. 2.27 2.88 3.2 4.29.1 ZF 1.43 1. 2.6 2.1 2.8 2.8 ZR 3.28 3.4 4.3 4.31.14.14 NOTE: Kit includes two trunnion pins. All dimensions are reference only unless specifically toleranced. OTHER PHD OPTIMAX PRODUCTS Series OCV Pneumatic ISO Cylinders Series OSD Thruster Pneumatic Slide Series OSX Light Duty Pneumatic Thruster Slide 8 PHD, Inc. 99 Clubridge Drive P.O. Box 97, Fort Wayne, Indiana 46899 U.S.A. Phone (26) 747-611 Fax (26) 747-674 www.phdinc.com phdinfo@phdinc.com (8) 624-811 OCG1 PHDinEurope GmbH Arnold-Sommerfeld-Ring 2 2499 Baesweiler, Germany Tel. +49 ()241 8 23 Fax +49 ()241 8 232 www.phdinc.com info@phdineurope.de 3M 1/14 9483