THE 003 FIRST ROBOTICS COMPETITION MANUAL 5 KIT OF PARTS Please check the FIRST web site and Team Updates for changes to the list. Bearings Flange, Two Bolt Self-Aligning, 40MST Fits / Bearing 8 The Torrington Company Radial Ball Bearing, S7KDD, with Shields 5/8 I.D. -.375 OD -.344 Width The Torrington Company Radial Ball Bearing With Spherical O.D., RA008RRB / I.D., Self Locking Collar 4 The Torrington Company Control System Optical Sensor 3 Banner Engineering Corporation Yaw Rate Sensor BEI Systron Donner Inertial Division Connector for Yaw Rate Sensor 3 pin, 4 AWG x " cable Delphi Packard Electric Systems 5-Pin Molded Cable DB5 pin M-M, 6 feet 9-Pin Cable DB9 Male to Female, 6, Shielded 4 Flightstick Joystick 7 Cable with Male DB5 Operator Interface Power Supply for Operator Interface 9 Vdc 8 THE ROBOT Copyright 003 FIRST
THE 003 FIRST ROBOTICS COMPETITION MANUAL PWM/Relay Cable Hitec/JR-style, 36 Long 8 PWM/Relay Y Cable Hitec/JR-style, 4 Long Radio Modem for Operator Interface RS-4, 9 pin F, metal antenna Radio Modem for Robot Controller RS-4, 9 pin F, rubber antenna Relay Module (Spike) V, 0A Max 4 Robot Controller Servo 4 oz./in. peak torque, 0.9 sec./60 Speed Controller (Victor 884) 4 5-Pin Solder Cup Connector DB5 Female TYCO Electronics Foundation 5-Pin Solder Cup Connector DB5 Male TYCO Electronics Foundation Plastic Shield for 5-Pin Connector fits DB5 Connector TYCO Electronics Foundation Documentation Anderson Power Products Catalog Catalog Anderson Power Products Copyright 003 FIRST THE ROBOT 9
THE 003 FIRST ROBOTICS COMPETITION MANUAL FedEx Airbills 3 FedEx FedEx Envelope - Introduction Letter FedEx Manual - 003 FIRST Robotics Competition FIRST Video, Compilation of Past Competitions Video FIRST McNichols, Catalog, Stickers, Rulers Catalog and trinkets McNichols Company Magazine, Nut and Volts Nuts and Volts Electrical Quick-Disconnect Power Connector (with ' leads) #6 AWG Red/Black Wire, pair Anderson Power Products Conductor Wire 35, #0 AWG, Red BICC General Conductor Wire 35, #0 AWG, Black BICC General Conductor Jacketed Wire 35, #6 AWG BICC General Conductor Jacketed Wire 30, #4 AWG BICC General 3 Conductor Shielded Wire 30, #4 AWG BICC General 30 THE ROBOT Copyright 003 FIRST
THE 003 FIRST ROBOTICS COMPETITION MANUAL 3 Conductor Shielded Wire 0, #4 AWG BICC General LED, Panel Mount Green, V Chicago Miniature Lamp,. Conductor Wire 0, #6 AWG, Black Delphi Connection Systems Conductor Wire 0, #6 AWG, Red Delphi Connection Systems Maxi Block, Base, of 4 pieces Use maxi-style circuit breakers only; base, insert, fuse block, bolt Delphi Connection Systems Maxi Block, Fuse Block, 8 Position; With 4 Wires; of 4 pieces Use maxi-style circuit breakers only; base, insert, fuse block, bolt Delphi Connection Systems Maxi Block, Insert, 8 Position, of 4 pieces Use maxi-style circuit breakers only; base, insert, fuse block, bolt Delphi Connection Systems Muffin Fan (Large) Vdc EBM Industries Muffin Fan (Tiny) Vdc 5 EBM Industries Battery volt, 8 AH Deep Cycle Non-Spillable Exide Technologies Maxi Block, Bolt, 0mm Flanged, With Yellow Zinc Plating, of 4 pieces Use maxi-style circuit breakers only; base, insert, fuse block, bolt; 0mm flanged, with yellow zinc plating Helical Plastic Wire Wrap /4 Ø x 4 Hellermann Tyton Helical Plastic Wire Wrap /" Ø x 4 Hellermann Tyton Copyright 003 FIRST THE ROBOT 3
THE 003 FIRST ROBOTICS COMPETITION MANUAL Breaker, Buss, Ckt Breaker / Disconnect Switch 0A., automotive style Breaker Panel ATC, 00A. max Snap-Action Circuit Breaker 30 amp, volt, Auto-Resetting 7 Snap-Action Circuit Breaker 0 amp, volt, Auto-Resetting 5 Snap-Action Circuit Breaker 40 amp, volt, Auto-Resetting 4 INc Revolving Light, Taiwan with red and blue lenses Juluen Enterprise Co., Ltd (Taiwan) Battery Charger, Automatic 6A. Midtronics (Exide spinoff) Fasteners Velcro grip tie ( in a pack) 6"x " Hellermann Tyton Velcro Grip Ties 8" x.75" Hellermann Tyton Velcro 8" One Wrap grip tie x8" grip tie White Velcro USA,. Field Components Ramp Surface Material, Kit Sample, " x 8" Carbon steel wire cloth, " mesh,.8 wire diameter McNichols Co. 3 THE ROBOT Copyright 003 FIRST
THE 003 FIRST ROBOTICS COMPETITION MANUAL High-Density Polyethylene (HDPE) 6" x 6" x /4" kit sample; this is thinner than the platform material but is to demonstrate the surface Plastic Supply Motors & Pumps Screw, Left-Hand for Bosch /" Drill Drive Assembly ADM Tool (MM) Spacer, Steel Spacer for " x 4" material; 0.77 ID; 0.375 4 OD;.75" long AM Industries Motor, Van Door, Bosch Vdc, 75 RPM Bosch Automotive Motor, CIM (aka Chiaphua or Atwood), 8mm keyed output shaft 8mm keyed output shaft CCL Industrial Motor, LTD Coupler to Nippon-Denso Motor Gear Injection molded DEKA Nippon-Denso Motor, Window, Right Denso International America,. (MM), Bolt, Motor Mount, /4-0 x "; 307AHB /4-0 x Z Bolt (MM), Bolt, Motor Mount, /4-0 x.5"; 307AHB /4-0 x -/Z Bolt (MM), Bolt, Motor Mount, 0-3 x "; SHCS 0-3 x Bolt (MM), Nut, Motor Mount, /4-0; NYLOCK NE /4-0Z Nuts (MM), Nut, Motor Mount, 0-3; NYLOCK NM 0-3Z Nuts Copyright 003 FIRST THE ROBOT 33
THE 003 FIRST ROBOTICS COMPETITION MANUAL (MM), Washer, Motor Mount, /4-0; SAE F/W /4Z Washers; washer under bolt head and nut (MM), Washer, Motor Mount, 0-3; SAE F/W (#0) Z Washers; washer under bolt head and nut Fisher-Price 0 Web Jeep Driver Black Fisher-Price,. Motor/Gearbox, Fisher-Price Vdc stall torque (mnm) 53.9+/- 0% T #7 Gearbox Fisher-Price,. Motor, Globe, with Drive Assembly Vdc Globe Motors Mount for /" Drill Motor Injection molded NYPRO, Drill Drive Assembly (Transmission), /" Speed -.07: & 4.6: Gear Ratios S-B Power Tool Motor Assembly, /" 0.87Nm @ 7A stall, 9670RPM No-Load S-B power Tool Co. Other Reflexite, retroreflective, wide x 6" long This was bought in 00 and we have enough for 003 Reflexite Pneumatics Pneumatics Kit, 0-60psi Gauge for Norgren Regulator, Norgren 3 Various Pneumatics Kit, /4" OD Tubing, SMC 0 meters Various 34 THE ROBOT Copyright 003 FIRST
THE 003 FIRST ROBOTICS COMPETITION MANUAL Pneumatics Kit, Adaptor /4" Female to /8" Male, Parker 6 Various Pneumatics Kit, Bushing /8" Female to /4" Male, Parker Various Pneumatics Kit, Compressor, Thomas Various Pneumatics Kit, Cylinder, Parker.5" bore x 8" stroke; rear pivot mount Various Pneumatics Kit, Double Solenoid Base Ported Valve, SMC Various Pneumatics Kit, Fitting, 90 Elbow /4" Tube, SMC 0 Various Pneumatics Kit, Fitting, Male Run T /8 NPT ~ /4" Tube, SMC 5 Various Pneumatics Kit, Fitting, Straight /4" Tube, SMC 0 Various Pneumatics Kit, Fitting, Tee Union /4" Tube, SMC 5 Various Pneumatics Kit, Flow Control, SMC 6 Various Pneumatics Kit, Hex Nipple /8" NPT, Parker 6 Various Pneumatics Kit, Main Regulator with 60psi Max Output, Norgren Various Pneumatics Kit, Manual -Way Plug Valve, Parker Various Copyright 003 FIRST THE ROBOT 35
THE 003 FIRST ROBOTICS COMPETITION MANUAL Pneumatics Kit, Pivot Bracket Set, Cylinder, Parker Various Pneumatics Kit, Plug /4", Parker 6 Various Pneumatics Kit, Plug /8", Parker 6 Various Pneumatics Kit, Pressure Switch Opens @ 5psi; Closes @ 95psi, Nason Various Pneumatics Kit, Regulator Mounting Bracket and Nut, Monnier Various Pneumatics Kit, Regulator Mounting Bracket and Nut, Norgren Various Pneumatics Kit, Relief Valve, 0psi, Norgren 0psi Various Pneumatics Kit, Rod Clevis, Cylinder, Parker Various Pneumatics Kit, Secondary Pneumatic Regulator, Monnier Various Pneumatics Kit, Teflon Tape, /4" x 00' Various Pneumatics Kit, Union Tee, Parker 4 Various Pneumatics Kit, Valve Kit, Solenoid, With Fittings, Festo Various Pneumatics Kit, Vibration Isolators for Compressor, Lord Corp Various 36 THE ROBOT Copyright 003 FIRST
THE 003 FIRST ROBOTICS COMPETITION MANUAL Pneumatics Kit, Volume Tank, Clippard 6 cu. in., " x 8" Various Rods & Shafts (GB) Spacer, Steel Spacer for " x 4" material; 0.77 ID; 0.375 8 OD;.75" long AM Industries Gear, " Helical, 5/8" Keyed Bore, Right Hand Boston Gear Gear, " Helical, 5/8" Keyed Bore, Right Hand Boston Gear Key Stock, Metric Metric key stock; fits the shaft on the Chiaphua motor only; 0.079" x 0.094" x" CCL Industrial (Chiaphua) Coupling, /" Drill Motor, Aluminum, accepts /" Drill Shaft, " Hex OD Fabricated for FIRST; aluminum; part of a 3-piece assembly for /" Skil-Bosch ComTech Coupling, /" Drill Motor, Aluminum, accepts 5/8" Keyed Shaft, " Hex OD Fabricated for FIRST; aluminum; part of a 3-piece assembly for /" Skil-Bosch ComTech Coupling, Aluminum, accepts 8mm Chiaphua Shaft, " Hex OD Fabricated for FIRST; aluminum; part of a 3-piece assembly for 8mm Chiaphua shaft ComTech Pillow Block Manufactured for FIRST, aluminum, accepts 4 bearing for 5/8" shaft ComTech Coupling, Plastic, Round, /" Skil-Bosch, Accepts " Hex Both Sides Fabricated for FIRST; plastic; part of a 3-piece assembly for /" Skil-Bosch DEKA Coupling, Plastic, Round, Chiaphua, Accepts " Hex Both Sides Fabricated for FIRST; plastic; part of a 3-piece assembly for 8mm Chiaphua shaft DEKA Flexible Shaft Coupling Black DEKA Copyright 003 FIRST THE ROBOT 37
THE 003 FIRST ROBOTICS COMPETITION MANUAL Worm Gear Actuator-Left Hand inch linear movement Excellence Manufacturing,. Worm Gear Actuator-Right Hand inch linear movement Excellence Manufacturing,. (GB), Bolt, 307AHB /4-0 x 6.5Z, Hex Head For gear box (GB), Nut, NYLOCK NE /4-0Z For gear box bolts (GB),Washer, Belleville (Disc Spring).50 x 0.630 x 0.0400; for preloading in the 5 gear box; Gardiner Spring 800-33-363; come in pkg of (GB), Washer, Flat, /4" Hole, USS F/W /4Z Washer for gearbox fastening bolts Retaining Rings for 5/8" Keyed Shaft Fisher-Price Axle 7/6" Æ x 6" Fisher-Price,. Shaft, 5/8" Keyed 5/8" keyed x 36" G & G Flexible Motor Shaft 3.5 Long, Fits Seat Motor Grand Rapids Controls Key Stock, 3/6" x " 3/6" key stock; fits 5/8" shaft but not the " or " gears ITW Bee Leitzke Key Stock, Step, /8"+3/6" x " /8" and 3/6" step key stock; the /8" side fits the " and " gears; the 3/6" side fits the 5/8" shaft; " piece ITW Bee Leitzke Lead Screw w/ Nut Long Kerk Motion Products,. 38 THE ROBOT Copyright 003 FIRST
THE 003 FIRST ROBOTICS COMPETITION MANUAL Coupling, Aluminum, Solid, " Hex OD, 3" Long Commercially available; aluminum; part of a 3-piece assembly for 8mm Chiaphua shaft Northstar Steel and Aluminum, Shaft, DGP (drawn, ground, polished) 5/6 Ø x 8 TGP Northstar Steel and Aluminum, Shaft, DGP (drawn, ground, polished) / Ø x 8 TGP Northstar Steel and Aluminum,. (GB), Gearbox, Clamping Plate for " x 4" Frame (can be used on smaller stock) Injection Molded Nypro (GB), Gearbox, Pillow Block Half Injection Molded 8 Nypro (GB), Gearbox, Pillow Block Mounting Plate, Used in Pairs Injection Molded 4 Nypro (GB), Spacer, Pipe, for Gear Box 0.65 ID; 0.75 OD; 0.049 wall x 4"; teams can cut it into lengths of their choice Yarde Metals Software 3D Studio Max 5, Autodesk ludes Character Studio - see separate record Autodesk Animations from 00 Season, Autodesk DVD Autodesk Character Studio, Autodesk luded with 3D Studio Max 5 Autodesk Inventor Series 6, Autodesk ludes Mechanical Desktop - see separate record Autodesk Manufacturing Education Curriculum 00 for Autodesk 5.3 and Autodesk Streamline, Autodesk CD Autodesk Copyright 003 FIRST THE ROBOT 39
THE 003 FIRST ROBOTICS COMPETITION MANUAL Mechanical Desktop, Autodesk luded with Inventor Series 6 Autodesk Training Booklet and CD, Inventor Series 6, Autodesk CD Autodesk FileMaker Pro FileMaker Microsoft, Front Page Microsoft Microsoft, Project Microsoft Microsoft, Visual Studio Net Microsoft Springs Spring, Compression Yellow 6 Spring, Compression Silver 6 Spring, Compression Blue Spring, Compression Small SIlver 8 Spring, Compression Small Brass 4 Spring, Compression Med. Brass 7 40 THE ROBOT Copyright 003 FIRST
THE 003 FIRST ROBOTICS COMPETITION MANUAL Spring, Compression Med. silver 6 Spring, Extension Black 3 Spring, Extension Small SIlver 6 Latex Tubing /4 I.D., 3/8 O.D., 5 Kent Elastomer Structural (TR) Spacer, Steel Spacer for " x 4" material; 0.495 ID; 0.65 4 OD;.75" long AM Industries (TR), Nut, NYLOCK NE 3/8-6Z 3/8" nut for threaded rod (TR), Washer, Flat, 3/8" Hole, USS F/W 3/8Z Flat washer for 3/8" threaded rod Frame, " x 4" Extruded Aluminum " x 4" x 36" Hadco Pipe, " Aluminum " x 4" schedule 40 Hadco (TR), Threaded Rod, 3/8" 3/8 Ø x 36, 0 Pitch Coarse Thread Northstar Wheels Wheel, 9", Skyway 5/8" keyed hub Skyway Recreation Products Copyright 003 FIRST THE ROBOT 4
THE 003 FIRST ROBOTICS COMPETITION MANUAL Wheel, Wheelchair, 6" 6 Ø, 5/6 I.D. Bearings, -/ Wide Flange Skyway Recreation Products 4 THE ROBOT Copyright 003 FIRST