GROUP 2 POWERTRAIN 636 EXTENDO POWER TRAIN (636 W/ CUMMINS, CLARK T12000, AND SPICER AXLES), AL-11171... 2-4 TRANSMISSION TO ENGINE CONNECTION, BL-10260... 2-8 ENGINE BLOCK HEATER, LL-1189-116... 2-9 ELECTRICAL SCHEMATIC, AL-10555... 2-10 ELECTRICAL PLUG-INS SCHEMATIC, BL-10012... 2-12 SWITCH PANEL ASSEMBLY, FL-8733... 2-14 CLARK T1200 LONG DROP TRANSMISSION ASSEMBLY (CONVERTER HOUSING GROUP), LL-1670-3319... 2-16 CLARK T1200 LONG DROP TRANSMISSION ASSEMBLY (CASE AND PLATE GROUP), LL-1670-3319... 2-18 CLARK TRANSMISSION (TORQUE CONVERTER), LL-1670-3319... 2-20 CLARK TRANSMISSION (PUMP DRIVE GROUP W/HIGH CAPACITY IDLER), LL-1670-3319... 2-22 CLARK TRANSMISSION (CHARGING PUMP MOUNTING & DRIVE), LL-1670-3319... 2-24 CLARK TRANSMISSION (REVERSE IDLER), LL-1670-3319... 2-26 CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP), LL-1670-3319... 2-28 CLARK TRANSMISSION (3RD SHAFT LING DROP) (3 SPEED), LL-1670-3319... 2-32 CLARK TRANSMISSION (1ST AND 2ND SHAFT GROUP DRIVEN STEER PUMP), LL-1670-3319... 2-34 CLARK TRANSMISSION (OUTPUT SHAFT GROUP LESS DISCONNECT, WITH BRAKE), LL-1670-3319... 2-38 CLARK TRANSMISSION (DISC BRAKE GROUP), LL-1670-3319... 2-40 CLARK TRANSMISSION (CALIPER ASSEMBLY), LL-1670-3319... 2-42 CLARK TRANSMISSION (ELECTRIC CONTROL GROUP WITH MODULATION), LL-1670-3319... 2-44 CLARK TRANSMISSION (DRIVE PLATE GROUP), LL-1670-3319... 2-46 DIPSTICK INSTALLATION (DRAWING), BL-10258... 2-48 TRANSMISSION SHIFT CONTROL FOR 636, LL-3821-94... 2-50 FUEL CIRCUIT, SK-00897... 2-56 EXHAUST ASSEMBLY, WITH TURBO, AL-11181... 2-58 EXHAUST TUBE ASSEMBLY FOR EXHAUST WITH TURBO, AL-11153... 2-60 AIR CLEANER INSTALLATION, BL-10236... 2-61 AIR CLEANER ASSEMBLY, LL-847-288... 2-62 RADIATOR HOSE CIRCUIT... 2-63 INSTRUMENT PANEL/DASH ASSEMBLY, SK-00894... 2-64 INSTRUMENT PANEL ASSEMBLY, BL-9721-F1... 2-66 DRIVE SHAFT ASSEMBLY, BL-2962-9... 2-68 REAR UNIVERSAL DRIVE SHAFT, BL-2962-11... 2-70 WHEEL END ASSEMBLY (DRY DISC BRAKE), LL-2989-255... 2-72 FRONT AXLE ASSEMBLY, LL-2989-297... 2-74 STEERING CYLINDER ASSEMBLY, LL-2989-118 AND LL-2989-32... 2-76 DRIVE FLANGE ASSEMBLY (DRY DISC BRAKE)... 2-77 STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY... 2-78 DIFFERENTIAL CARRIER ASSEMBLY, LL-2989-288... 2-80 DISC BRAKE ASSEMBLY (HYDRAULIC FLUID ONLY)... 2-82 TIE ROD ASSEMBLY... 2-83 REAR AXLE ASSEMBLY, LL-2989-287... 2-84 STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY... 2-86 STEERING CYLINDER ASSEMBLY, LL-2989-118 AND LL-2989-32... 2-90 PAGE 2-1
DRIVE FLANGE ASSEMBLY (DRY DISC BRAKE)... 2-91 DISC BRAKE ASSEMBLY (HYDRAULIC FLUID ONLY)... 2-92 TIE ROD ASSEMBLY... 2-93 WHEEL (TRACK WITH SPICER AXLE), AL-11215-4... 2-94 PAGE 2-2
NOTES PAGE 2-3
POWER TRAIN (636 W/ CUMMINS, CLARK T12000, AND SPICER AXLES), AL-11171 PAGE 2-4
POWER TRAIN (636 W/ CUMMINS, CLARK T12000, AND SPICER AXLES), AL-11171 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1189-147 ENGINE, CUMMINS 4BT3.9 1 2 LL-1670-3319 TRANSMISSION, CLARK 1 3 LL-2989-297 AXLE, FRONT SPICER 1 4 LL-2989-287 AXLE, REAR SPICER 1 5 LL-6604 PIN, AXLE 2 6 BL-10231 MOUNT, TRANSMISSION 2 7 LL-4906-129 CAPSCREW, 5/8 NF X 3-1/2 LG. 2 8 LLS-5276-14 LOCKWASHER, 5/8 2 9 LL8-5277-20 NUT, HEX, 5/8 NF 2 10 LL-3271-7 MOUNT, RUBBER 3 11 BL-2962-9 DRIVESHAFT, FRONT 1 12 BL-2962-11 DRIVE SHAFT, REAR 1 13 LL-299-1629 PUMP ASSEMBLY 1 14 AL-11181 EXHAUST ASSEMBLY 1 15 BL-10236 AIR CLEANER INSTALLATION 1 16 LL-5359-12 CAPSCREW, M12-1.75 X 40 MM 8 17 LLS-5276-5 LOCKWASHER, M12 8 18 LL-3849-1 RADIATOR 1 19 BL-10233 SHROUD 1 20 FL-9425 CIRCUIT, RADIATOR HOSE 1 21 AL-11146 SKID 1 22 BL-10260 TRANS. - ENG. CONNECTION 1 23 LL-1189-81 SPACER, FAN 1 24 LL-1189-118 FAN 1 25 LLS-5276-12 LOCKWASHER, 1/2 2 26 LL-4905-80 CAPSCREW, 1/2 NC X 1-1/2 2 27 LL-4755-1 WASHER, SNUBBING 1 28 LL-4755-2 WASHER, SNUBBING 3 29 LLS-5276-7 LOCKWASHER, M16 1 30 LL-5359-14 CAPSCREW, M16-1.5 X 80 MM 1 31 LL-4905-90 CAPSCREW, 1/2 NC X 4 2 32 LL-3291-17 NUT, NYLOCK, 1/2 NC 2 33 LLS-5276-9 LOCKWASHER, 5/16 6 34 LL-4905-18 CAPSCREW, 5/116 NC X 3/4 6 35 LL-3620-2-21 GREASE HOSE ASSEMBLY 2 36 LL-4020 GREASE TAB 2 PAGE 2-5
POWER TRAIN ASSEMBLY, AL-11171 - SERVICE BULLETIN REFERENCE SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 2 1-25-96 REPLACES PART #LL-1670-3199 18 1-25-96 REPLACES PART #LL-3849-1 31 1-25-96 REPLACES PART #LL-4905-90 PAGE 2-6
NOTES PAGE 2-7
TRANSMISSION TO ENGINE CONNECTION, BL-10260 ITEM PART NUMBER DESCRIPTION REQ D 1 3902216 FLYWHEEL 1 2 CAPSCREW, M10 X 1.50 X 35 MM 11 3 LOCKWASHER, MIO 11 4 CAPSCREW, 3/8 X 1-3/4 NF 8 5 LO & WASHER, 3/8 8 PAGE 2-8
ENGINE BLOCK HEATER, LL-1189-116 B SERIES 4B3.9, 4BT3.9 (3.9L, 239 C.I.D.)4CYL. 750W/ 120V 6B5.9, 6BT5.9 (5.9L, 359 C.I.D.)6CYL. 750W/ 240V REPLACES PLUG ON RIGHT SIDE OF ENGINE. PAGE 2-9
ELECTRICAL SCHEMATIC, AL-10555 PAGE 2-10
ELECTRICAL SCHEMATIC, AL-10555 ITEM PART NUMBER DESCRIPTION REQ D AL-10555 ELECTRICAL SCHEMATIC REF. 1 LL-6210-1 GAUGE, WATER TEMP 1 2 LL-6210-2 GAUGE, TC TEMP 1 3 LL-6208-1 GAUGE, FUEL 1 4 LL-5944-2 LAMP, BRAKE OIL PK. 1 5 LL-5944-1 LAMP, LOW OIL - LOW VOLTAGE 1 6 LL-6207-1 METER, HOUR 1 7 LL-3699-41 SONALERT 1 8 LL-3821-5 SWITCH, PK. BRAKE 1 9 LL-6213-5 FUEL SENDER 1 10 LL-2957-70 SWITCH, BRAKE OIL 1 11 LL-6213-1 SENDER, H2O TEMP 1 12 LA-268-11 SWITCH, OIL PRESSURE 1 13 LA-904-29 FUSE HOLDER 1 14 LL-3766-1 SWITCH, KEY 1 15 LL-3815-1 RELAY, VOLT LT. 1 16 LL-1741-7 HORN 1 17 LL-3815-1 HORN RELAY 1 18 LL-2073-123 HORN BUTTON 1 19 LL-2084-13 SOLENOID, START 1 20 LL-6213-2 SENDER, TC TEMP 1 21 LL-3277-32 CIRCUIT BREAKER, 30 A 1 22 LL-4531-2 ALARM, BACKUP 1 PAGE 2-11
ELECTRICAL PLUG-INS SCHEMATIC, BL-10012 Service Information Plug 2 Shift Lever Key Switch Acc. Key Switch Ign. Fuel Level Sender Com. Low Volt Relay Plug 1 Cab Engine 39 57A 7A 9 34 Key Switch Ign. Plug 2 Shift Lever Coil-Low Volt Relay 3 4 5 Plug 3 Dash Plug 3 Dash Plug 3 Dash Plug 1 Engine 7 8 9 Plug 1 Engine 4 5 6 Brake Oil Switch 1 2 3 Parking Brake Switch Plug 1 Engine Plug 3 Cab Dash Torque Conv. Temp. Sender Oil Press. Switch Water Temp. Sender Start Sol. Coil Alt. Ind. Light Term Horn Pos. Wire Backup Horn Neg. Wire Alt. Ext. Term 3 4 5 7A 9 34 39 57A Note: Plugs are Located Under Lower Dash. Brake Oil Light 1 2 3 Parking Brake Light Water Temp. Gauge Eng. Oil Light 4 5 6 TC Temp. Gauge 7 8 9 All Gauges & Lights Fuel Gauge Low Volt Light Plug 2 Shift Lever Backup Plug 1 Engine Key Switch St. Plug 1 Engine 39 9 33 34 46 Key Switch Ign. Ground PAGE 2-12
NOTES PAGE 2-13
SWITCH PANEL ASSEMBLY, FL-8733 PAGE 2-14
SWITCH PANEL ASSEMBLY, FL-8733 ITEM PART NUMBER DESCRIPTION REQ D 1 FL-8701 PANEL, SWITCH REF. 2 LL-3277-12 SWITCH, TOGGLE AR 3 LL-3277-36 SEAL, WEATHER AR 4 LL-5987-3 PLUG, HOLE AR NOTE: SWITCHES ILLUSTRATED IN ON POSITION AR - AS REQUIRED SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-15
CLARK T12000 LONG DROP TRANSMISSION ASSEMBLY (CONVERTER HOUSING GROUP), LL-1670-3319 PAGE 2-16
CLARK T12000 LONG DROP TRANSMISSION ASSEMBLY (CONVERTER HOUSING GROUP), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-459 PLUG, REG. PRESSURE PORT 1 2 LL-1670-3009 PLUG 1 3 LL-1670-3008 PLUG 1 4 LL-1670-3151 GASKET, HOUSING TO PLATE 1 5 LL-1670-3152 HOUSING, CONVERTER 1 6 LL-1670-459 PLUG (HI & 3RD PORT) 2 7 LL-1670-3132 LOCKWASHER, CONV. HSG. TO TRANS. CASE SCREW 13 8 LL-1670-3116 SCREW, CONV. HSG. TO TRANS. CASE 13 9 LL-1670-3113 LOCKWASHER, CONV. HSG. TO PLATE SCREW 1 10 LL-1670-3117 SCREW, CONV. HSG. TO PLATE 1 11 LL-1670-3113 LOCKWASHER, CONV. HSG. TO PLATE SCREW 6 12 LL-1670-3115 SCREW, CONV. HSG. TO PLATE 6 13 LL-1670-3104 SCREW NI, CONV. HSG TO PLATE SCREW 1 14 LL-1670-3113 LOCKWASHER, NI CONV. HSG. TO PLATE SCREW 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-17
CLARK T12000 LONG DROP TRANSMISSION ASSEMBLY (CASE AND PLATE GROUP), LL-1670-3319 PAGE 2-18
CLARK T12000 LONG DROP TRANSMISSION ASSEMBLY (CASE AND PLATE GROUP), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3289 PLUG, SENSOR PORT 1 1A LL-1670-3159 PLUG, SENSOR PORT (NOT ILLUSTRATED) 1 2 LL-1670-3129 O-RING, SENSOR PORT PLUG 1 3 LL-1670-3154 SPACER PLATE AND TUBE ASSEMBLY 1 4 LL-1670-459 PLUG, PIPE 1 5 LL-1670-843 PLUG, OUTLET TEMP. PORT 1 6 LL-1670-3153 GASKET, PLATE TO TRANS. CASE 1 7 LL-1670-3108 PIN, PLATE TO TRANS. CASE DOWEL 1 8 LL-1670-3150 CASE, TRANSMISSION 1 9 LL-1670-3127 PLUG, FILLER 1 11 LL-1670-459 PLUG, PIPE 1 11A LL-1670-457 PLUG, (INCLUDES ITEM 11B) (NOT ILLUSTRATED) 1 11B LL-1670-3283 O-RING, PLUG (INCLUDED IN 11A) (NOT ILLUST.) 1 12 LL-1670-3159 PLUG, SENSOR PORT 1 12A LL-1670-3159 SCREW, SENSOR PORT PLUG (NOT ILLUSTRATED) 1 13 LL-1670-3159 O-RING, PLUG 1 15 LL-1670-608 AIR BREATHER 1 16 LL-1670-459 PLUG, PIPE 2 16A LL-1670-3283 O-RING, PLUG (INCL. IN ITEM 16) (NOT ILLUSTR.) 2 18 LL-1670-3159 PLUG, SENSOR PORT 1 19 LL-1670-2171 PLUG, OIL LEVEL 2 20 LL-1670-3134 O-RING, PLUG 2 21 LL-1670-3069 TUBE & SCREEN ASSEMBLY 1 22 LL-1670-3081 RING, OIL SUPPLY TUBE SEAL 1 23 LL-1670-3101 SCREW, RETAINER CLIP 1 23A LL-1670-3321 NUT, CLIP SCREW (NOT ILLUSTRATED) 1 24 LL-1670-3322 WASHER, CLIP SCREW 1 24A LL-1670-3323 WASHER, CLIP SCREW SEAL (NOT ILLUSTRATED) 1 25 LL-1670-822 CLIP, OIL SUPPLY TUBE RETAINER 1 25A LL-1670-3324 SPACER, CLIP (NOT ILLUSTRATED) 1 26 LL-1670-479 PLUG, MAGNETIC DRAIN 1 27 LL-1670-769 PLUG, DRAIN BACK PORT 1 28 LL-1670-3108 PIN, PLATE TO TRAN. CASE DOWEL 1 29 LL-1670-3113 LOCKWASHER, PLATE TO TRANS. CASE SCREW 5 30 LL-1670-3115 SCREW, PLATE TO TRANS. CASE 5 31 LL-1670-3115 SCREW, PLATE TO TRANS. CASE 5 32 LL-1670-3113 LOCKWASHER, PLATE TO TRANS. CASE SCREW 5 33 LL-1670-3016 WASHER, POPPET RETAINER 1 34 LL-1670-791 SPRING, SAFETY VALVE 1 35 LL-1670-3140 SEAT, SAFETY VALVE 1 36 LL-1670-3141 RING, SEAT SNAP 1 37 LL-1670-3017 POPPET, SAFETY VALVE 1 38 LL-1670-3284 SCREW, BAFFLE HOLE (NOT ILLUSTRATED) 1 39 LL-1670-3113 LOCKWASHER, BAFFLE HOLE SCREW (NOT ILLUSTR.) 1 PAGE 2-19
CLARK TRANSMISSION (TORQUE CONVERTER), LL-1670-3319 PAGE 2-20
CLARK TRANSMISSION (TORQUE CONVERTER), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-664 RING, PLUG SNAP 1 2 LL-1670-313 PLUG, TORQUE CONVERTER 1 3 LL-1670-304 O-RING, TORQUE CONVERTER PLUG 1 4 LL-1670-3066 RING, IMPELLER HUB SNAP 1 5 LL-1670-3294 TORQUE CONVERTER ASSEMBLY 1 6 LL-1670-3066 RING, IMPELLER HUB SNAP 1 7 LL-1670-3094 SEAL, CONVERTER HOUSING OIL 1 8 LL-1670-3072 O-RING, OIL DISTRIBUTOR RING 1 9 LL-1670-3071 RING, OIL DISTRIBUTOR 1 10 LL-1670-3072 O-RING, OIL DISTRIBUTOR 1 11 LL-1670-1580 BEARING, TORQUE CONVERTER 1 12 LL-1670-3031 GEAR, IMPELLER HUB (35T) 1 13 LL-1670-3040 RING, STATOR SUPPORT SNAP 1 14 LL-1670-3067 RING, STATOR SUPPORT PISTON 1 15 LL-1670-3070 EXPANDER, STATOR SUPPORT PISTON RING 1 16 LL-1670-3142 STATOR SUPPORT ASSEMBLY (ITEM 17 & 20) 1 17 LL-1670-3012 BUSHING, (INCLUDES ITEM 16) 1 18 LL-1670-3020 WASHER, IMPELLER HUB GEAR 1 19 LL-1670-3011 RING, STATOR SUPPORT SNAP 1 20 LL-1670-3010 BEARING (INC. ITEM 16) 1 PAGE 2-21
CLARK TRANSMISSION (PUMP DRIVE GROUP W/HIGH CAPACITY IDLER), LL-1670-3319 PAGE 2-22
CLARK TRANSMISSION (PUMP DRIVE GROUP W/HIGH CAPACITY IDLER), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3045 WASHER, PUMP DRIVE IDLER THRUST 1 2 LL-1670-3007 BEARING, IDLER GEAR 1 3 LL-1670-3065 GEAR, PUMP DRIVE IDLER (31T) 1 4 LL-1670-3095 PUMP DRIVE IDLER SHAFT & PIN ASSEMBLY (INC. 8) 1 5 LL-1670-3045 WASHER, PUMP DRIVE IDLER THRUST 1 6 LL-1670-3004 RING, PUMP DRIVE GEAR RET. SNAP 1 7 LL-1670-3030 GEAR, PUMP DRIVE (34T) 1 8 LL-1670-3139 PIN, ROLL (INCLUDED IN ITEM 4) 1 PAGE 2-23
CLARK TRANSMISSION (CHARGING PUMP MOUNTING & DRIVE), LL-1670-3319 PAGE 2-24
CLARK TRANSMISSION (CHARGING PUMP MOUNTING & DRIVE), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3126 O-RING 1 2 LL-1670-3158 BALL CHECK VALVE ASSEMBLY (ITEMS 1 THRU 5) 1 3 LL-1670-3122 PIN 1 4 LL-1670-3121 BALL 1 5 LL-1670-3086 SPRING 1 6 LL-1670-3062 GASKET, CHARGING PUMP 1 7 LL-1670-3057 CHARGING PUMP 1 8 LL-1670-3112 LOCKWASHER, PUMP MOUNTING SCREW 1 9 LL-1670-3118 SCREW, PUMP MOUNTING 1 10 LL-1670-3119 SCREW, PUMP MOUNTING 4 11 LL-1670-3112 LOCKWASHER, PUMP MOUNTING SCREW 4 12 LL-1670-3105 SCREW, PUMP MOUNTING 1 13 LL-1670-3113 LOCKWASHER, PUMP MOUNTING SCREW 1 14 LL-1670-2168 FILTER ASSEMBLY 1 15 LL-1670-3144 PISTON 1 16 LL-1670-3145 SPRING 1 17 LL-1670-3003 PIN 1 18 LL-1670-3149 SLEEVE 1 19 LL-1670-3148 REGULATOR VALVE ASSEMBLY (ITEM 15 THRU 18) 1 PAGE 2-25
CLARK TRANSMISSION (REVERSE IDLER), LL-1670-3319 PAGE 2-26
CLARK TRANSMISSION (REVERSE IDLER), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3005 RING, IDLER SHAFT SNAP 1 2 LL-1670-3034 SHAFT, IDLER & PILOT 1 3 LL-1670-3035 WASHER, THRUST 1 4 LL-1670-1005 BEARING, REVERSE IDLER GEAR 1 5 LL-1670-3036 PLATE, END 1 6 LL-1670-3123 WASHER, END PLATE CAPSCREW 1 7 LL-1670-3054 CAPSCREW, REVERSE IDLER END PLATE 1 8 LL-1670-3106 PIN, END PLATE TO SHAFT ROLL 1 9 LL-1670-3052 REVERSE IDLER GEAR (28T) 1 PAGE 2-27
CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP), LL-1670-3319 PAGE 2-28
CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 BEARING, TUBINE SHAFT FRONT 1 2 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 3 LL-1670-3021 BEARING, CLUTCH GEAR THRUST WASHER 1 4 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 5 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 6 LL-1670-3021 BEARING, CLUTCH GEAR THRUST WASHER 1 7 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 8 LL-1670-3014 RING, END PLATE SNAP 1 9 LL-1670-3027 PLATE, END 1 10 LL-1670-3019 INNER DISC, REVERSE CLUTCH 6 11 LL-1670-3018 OUTER DISC, REVERSE CLUTCH 6 12 LL-1670-3025 RING, RETAINER SNAP 1 13 LL-1670-3037 RETAINER, SNAP RING 1 14 LL-1670-3096 DISC SPRING ASSEMBLY (INCLUDES 5 SPRINGS) 1 15 LL-1670-3024 PLATE, CLUTCH PISTON WEAR 1 16 LL-1670-3291 PISTON, CLUTCH 1 17 LL-1670-3015 SEAL, CLUTCH PISTON, OUTER 1 18 LL-1670-3013 SEAL, CLUTCH PISTON, INNER 1 19 LL-1670-3295 TURBINE SHAFT DRUM & PLUG ASSEMBLY 1 20 LL-1670-3013 SEAL, CLUTCH PISTON, INNER 1 21 LL-1670-3015 SEAL, CLUTCH PISTON, OUTER 1 22 LL-1670-3291 PISTON, CLUTCH 1 23 LL-1670-3024 PLATE, CLUTCH PISTON WEAR 1 24 LL-1670-3096 DISC SPRING ASSEMBLY (INCLUDES 5 SPRINGS) 1 25 LL-1670-3037 RETAINER, SANP RING 1 26 LL-1670-3025 RING, RETAINER SNAP 1 27 LL-1670-3018 OUTER DISC, FORWARD CLUTCH 6 28 LL-1670-3019 INNER DISC, FORWARD CLUTCH 6 29 LL-1670-3027 PLATE, END 1 30 LL-1670-3014 RING, END PLATE SNAP 1 31 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 32 LL-1670-3021 BEARING, CLUTCH GEAR THRUST WASHER 1 33 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 34 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 35 LL-1670-3021 BEARING, CLUTCH GEAR THRUST 1 36 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 37 LL-1670-3029 BEARING, TURBINE SHAFT REAR 1 38 LL-1670-3006 RING, PISTON 3 39 LL-1670-3058 SLEEVE, OIL DISTRIBUTOR 1 40 LL-1670-3125 SCREW, RETAINER 1 PAGE 2-29
CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 41 LL-1670-3026 BEARING, REVERSE CLUTCH 1 42 LL-1670-3028 SPACER, REVERSE CLUTCH GEAR 1 43 LL-1670-3026 BEARING, REVERSE CLUTCH GEAR 1 44 LL-1670-3046 REVERSE CLUTCH GEAR & BEARING ASSEMBLY (ITEMS 41-48) 1 45 LL-1670-3047 FORWARD CLUTCH GEAR & BEARING ASSEMBLY (ITME 46-48) 1 46 LL-1670-3026 BEARING, FORWARD CLUTCH GEAR 1 47 LL-1670-3028 SPACER, FORWARD CLUTCH GEAR 1 48 LL-1670-3026 BEARING, FORWARD CLUTCH GEAR 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-30
NOTES PAGE 2-31
CLARK TRANSMISSION (3RD SHAFT LING DROP) (3 SPEED), LL-1670-3319 PAGE 2-32
CLARK TRANSMISSION (3RD SHAFT LING DROP) (3 SPEED), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3042 SCREW, SLEEVE LOCATING 1 2 LL-1670-3059 SLEEVE, OIL DISTRIBUTOR 1 3 LL-1670-3006 RING, PISTON 2 4 LL-1670-3157 BEARING & SEAL ASSEMBLY 1 5 LL-1670-3109 RING, GEAR RETAINING SNAP 1 6 LL-1670-3061 3RD SHAFT, DRUM & PLUG ASSEMBLY 1 7 LL-1670-3013 SEAL, CLUTCH PISTON INNER 1 8 LL-1670-3015 SEAL, CLUTCH PISTON OUTER 1 9 LL-1670-3075 CLUTCH PISTON & BALL SEAT ASSEMBLY 1 10 LL-1670-3024 PLATE, CLUTCH PISTON WEAR 1 11 LL-1670-3096 DISC WASEHR (SPRING) ASSEMBLY 1 12 LL-1670-3037 RETAINER, SNAP RING 1 13 LL-1670-3025 RING, RETAINER SNAP 1 14 LL-1670-3018 OUTER DISC 3RD CLUTCH 5 15 LL-1670-3019 INNER DISC 3RD CLUTCH 5 16 LL-1670-3027 PLATE, END 1 17 LL-1670-3014 RING, END PLATE SNAP 1 18 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 19 LL-1670-3021 BEARING, CLUTCH GEAR THRUST WASHER 1 20 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 21 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 22 LL-1670-3021 BEARING, CLUTCH GEAR THRUST WASHER 1 23 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 24 LL-1670-3099 BEARING, REAR 1 25 26 LL-1670-3053 GEAR, 1ST DRIVE (29T) 1 27 LL-1670-3048 3RD GEAR & BEARING ASSEMBLY (ITEM 28 & 29) 1 28 LL-1670-3026 BEARING, 3RD CLUTCH GEAR 1 29 LL-1670-3026 BEARING, 3RD CLUTCH GEAR 1 PAGE 2-33
CLARK TRANSMISSION (1ST AND 2ND SHAFT GROUP DRIVEN STEER PUMP), LL-1670-3319 PAGE 2-34
CLARK TRANSMISSION (1ST AND 2ND SHAFT GROUP DRIVEN STEER PUMP), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3114 SCREW, DISTRIBUTOR CAP MOUNTING 4 2 LL-1670-3113 LOCKWASHER, DISTRIBUTOR CAP MTG. SCREW 4 3 LL-1670-2466 PLUG, DISTRIBUTOR CAP 2 4 LL-1670-3055 O-RING, DISTRIBUTOR CAP 1 5 LL-1670-2656 O-RING, DISTRIBUTOR 2 6 LL-1670-3056 GASKET, DISTRIBUTOR CAP 1 7 LL-1670-3006 RING, PISTON 2 8 9 LL-1670-3157 BEARING AND SEAL ASSEMBLY 1 10 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 11 LL-1670-3021 BEARING, CLUTCH GEAR THRUST WASHER 1 12 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 13 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 14 LL-1670-3021 BEARING, CLUTCH GEAR THRUST WASHER 1 15 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 16 LL-1670-3014 RING, END PLATE SNAP 1 17 LL-1670-3027 PLATE, END 1 18 LL-1670-3019 INNER DISC - 2ND CLUTCH 10 19 LL-1670-3018 OUTER DISC - 1ST CLUTCH 10 20 LL-1670-3025 RING, RETAINER SNAP 1 21 LL-1670-3037 RETAINER, SNAP RING 1 22 LL-1670-3097 1ST CLUTCH DISC SPRING ASS Y (INC. 7 SPRINGS) 1 23 LL-1670-3024 PLATE, CLUTCH PISTON WEAR 1 24 LL-1670-3043 PISTON, CLUTCH 1 25 LL-1670-3015 SEAL, CLUTCH PISTON, OUTER 1 26 LL-1670-3013 SEAL, CLUTCH PISTON, INNER 1 27 LL-1670-3074 1ST & 2ND SHAFT, DRUM & PLUG ASSEMBLY 1 28 LL-1670-3013 SEAL, CLUTCH PISTON, INNER 1 29 LL-1670-3015 SEAL, CLUTCH PISTON, OUTER 1 30 LL-1670-3043 PISTON, CLUTCH 1 PAGE 2-35
CLARK TRANSMISSION (1ST AND 2ND SHAFT GROUP DRIVEN STEER PUMP), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 31 LL-1670-3024 PLATE, CLUTCH PISTON 1 32 LL-1670-3096 2ND CLUTCH DISC SPRING ASS Y (INC. 5 SPRINGS) 1 33 LL-1670-3037 RETAINER, SNAP RING 1 34 LL-1670-3025 RING, RETAINER SNAP 1 35 LL-1670-3018 DISC, 2ND CLUTCH OUTER 5 36 LL-1670-3019 DISC, 2ND CLUTCH INNER 5 37 LL-1670-3027 PLATE, END 1 38 LL-1670-3014 RING, END PLATE SNAP 1 39 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 40 LL-1670-3021 BEARING, CLUTCH GEAR THRUST WASHER 1 41 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 42 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 43 LL-1670-3021 BEARING, CLUTCH GEAR THRUST 1 44 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 1 45 LL-1670-3109 RING, 2ND CLUTCH GEAR HUB SNAP 2 46 LL-1670-3068 BEARING, REAR 1 47 LL-1670-3049 1ST CLUTCH GEAR & BEARING ASS Y (ITEM 38 & 49) 1 48 LL-1670-3026 BEARING, 1ST CLUTCH GEAR 1 49 LL-1670-3026 BEARING, 1ST CLUTCH GEAR 1 50 LL-1670-3050 2ND CLUTCH GEAR & BEARING ASS Y (ITEMS 51 & 52) 1 51 LL-1670-3026 BEARING, 2ND CLUTCH GEAR 1 52 LL-1670-3026 BEARING, 2ND CLUTCH GEAR 1 53 LL-1670-3063 GEAR, OUTPUT DRIVE (27T) 1 54 LL-1670-3051 GEAR, 3RD DRIVEN (31T) 1 PAGE 2-36
NOTES PAGE 2-37
CLARK TRANSMISSION (OUTPUT SHAFT GROUP LESS DISCONNECT, WITH BRAKE), LL-1670-3319 PAGE 2-38
CLARK TRANSMISSION (OUTPUT SHAFT GROUP LESS DISCONNECT, WITH BRAKE), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3107 PLUG, FLANGE 1 2 LL-1670-3082 OUTPUT FLANGE & PLUG ASS Y (INCL. ITEM 1) 1 3 LL-1670-3120 RING, OUTPUT SHAFT BRG. SNAP 1 4 LL-1670-3120 O-RING, OIL SEAL SLEEVE 1 5 LL-1670-568 SEAL, OUTPUT SHAFT OIL 1 6 LL-1670-3039 SLEEVE, OIL SEAL 1 7 LL-1670-743 BEARING, OUTPUT SHAFT 1 8 LL-1670-3120 RING, OUTPUT SHAFT BEARING SNAP 1 9 LL-1670-3110 RING, FLANGE RETAINING 1 10 LL-1670-3110 RING, GEAR RETAINING 1 11 LL-1670-3120 O-RING, OUTPUT SHAFT BEARING 1 12 LL-1670-743 BEARING, OUTPUT SHAFT 1 13 LL-1670-3039 SLEEVE, OIL SEAL 1 14 LL-1670-568 SEAL, OUTPUT SHAFT OIL 1 15 LL-1670-3130 O-RING, OUTPUT SHAFT SLEEVE 1 16 LL-1670-3120 O-RING, OUTPUT SHAFT BEARING 1 17 LL-1670-3088 FLANGE, OUTPUT SHAFT & BRAKE (5C) 1 18 LL-1670-3064 GEAR, OUTPUT SHAFT (59T) 1 PAGE 2-39
CLARK TRANSMISSION (DISC BRAKE GROUP), LL-1670-3319 PAGE 2-40
CLARK TRANSMISSION (DISC BRAKE GROUP), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3131 NUT, CALIPER ASS Y CAPSCREW LOCKING 2 2 LL-1670-3325 CALIPER BRAKE ASSEMBLY 1 3 LL-1670-3326 CAPSCREW, CALIPER ASS Y MOUNTING 2 4 LL-1670-3087 DISC, BRAKE 1 5 LL-1670-828 LOCKWASHER, BRAKE DISC CAPSCREW 4 6 LL-1670-3135 CAPSCREW, BRAKE DISC 4 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-41
CLARK TRANSMISSION (CALIPER ASSEMBLY), LL-1670-3319 PAGE 2-42
CLARK TRANSMISSION (CALIPER ASSEMBLY), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3336 NUT, JAM ADJUSTING 1 2 LL-1670-3335 NUT, ADJUSTING 1 3 LL-1670-3334 WASHER, HARDENED 1 4 LL-1670-3333 WASHER, STAINLESS STEEL 1 5 WASHER, THRUST (SEE ITEM 20) NSS 6 LL-1670-3332 LEVER 1 7 BOOT (SEE ITEM 20) NSS 8 LL-1670-3329 CAM 1 9 SEAL, ID. (SEE ITEM 20) NSS 10 LL-1670-3331 BALL 3 11 LL-1670-3330 RETAINER, PLATE 1 12 TORQUE PLATE FRONT (PART OF ITEM 18) NSS 13 CARRIER AND LINING ASSEMBLY (SEE ITEM 19 OR 20) NSS 14 TORQUE PLATE REAR (PART OF ITEM 18) NSS 15 LL-1670-3327 SLEEVE 2 16 LL-1670-3328 BOLT, ADJUSTING 1 17 SPRING (SEE ITEM 19 OR 20) NSS 18 LL-1670-3325 BRAKE ASSEMBLY (INC. ITEMS 1 THRU 17) 1 19 LL-1670-3338 BRAKE ASSEMBLY LINING KIT (INC. ITEMS 13 & 17) 1 20 LL-1670-3337 HARDWARE PARTS KIT (INC. ITEMS 5, 7, 9, & 19) 1 NSS-NOT SOLD SEPARATELY PAGE 2-43
CLARK TRANSMISSION (ELECTRIC CONTROL GROUP WITH MODULATION), LL-1670-3319 PAGE 2-44
CLARK TRANSMISSION (ELECTRIC CONTROL GROUP WITH MODULATION), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3038 HOUSING, MODULATOR VALVE 2 2 LL-1670-2425 O-RING, MODULATOR HOUSING 2 3 LL-1670-605 PIN, STOP 2 4 LL-1670-639 SPRING, INNER 2 5 LL-1670-3079 SPRING, MIDDLE 2 6 LL-1670-3146 PIN, UPPER 2 6A LL-1670-3147 PIN, LOWER 2 7 LL-1670-3128 O-RING, SLEEVE 2 8 LL-1670-3077 SLEEVE, MODULATION HOUSING 2 9 LL-1670-3155 SPOOL, REGULATOR 2 10 LL-1670-3041 SPRING 2 11 LL-1670-3078 SPACER, SPRING 2 12 LL-1670-3076 RETAINER, SPRING 2 13 LL-1670-3156 SPOOL, ACCUMULATOR 2 14 LL-1670-3080 SPRING, OUTER 2 15 LL-1670-3111 LOCKWASHER, COVER SCREW 2 16 LL-1670-3100 SCREW, COVER 2 17 LL-1670-3085 COVER, PROTECTIVE 1 18 LL-1670-3032 NUT, VALVE CARTRIDGE RETAINER 4 19 LL-1670-3133 O-RING, NUT TO COIL 4 20 LL-1670-3033 COIL, SOLENOID (12 VOLT) 4 21 LL-1670-3133 O-RING, COIL TO CARTRIDGE 4 22-25 26 LL-1670-2658 O-RING, CARTRIDGE 5 27 LL-1670-848 O-RING, CARTRIDGE 4 28 LL-1670-849 O-RING, CARTRIDGE 5 29 LL-1670-2033 O-RING, CARTRIDGE 5 30 LL-1670-3084 VALVE CARTRIDGE, 4 WAY (ITEM 26-29) (USE AT 1ST, 2ND-3RD FWD & REV.) 4 30A LL-1670-3044 PLUG, SOLENOID BORE (ITEM 26, 28, AND 29) (USED AT FWD HI & LOW) 1 31 LL-1670-3098 SPOOL TYPE SOLENOID CARTRIDGE ASSEMBLY (ITEMS 18-21 (4EA.), 30) 4 32 LL-1670-3339 MODULAR VALVE ASSEMBLY (INC. ITEMS 1-14) 1 PAGE 2-45
CLARK TRANSMISSION (DRIVE PLATE GROUP), LL-1670-3319 PAGE 2-46
CLARK TRANSMISSION (DRIVE PLATE GROUP), LL-1670-3319 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3103 SCREW, DRIVE PLATE MOUNTING 5 2 LL-1670-87 LOCKWASHER, DRIVE PLATE MOUNTING SCREW 5 3 LL-1670-3083 RING, DRIVE PLATE BACKING 1 4 PLATE, DRIVE (INC. IN ITEM 5) NSS 5 LL-1670-3136 DRIVE PLATE ASSEMBLY KIT (INC. ITEMS 1-4) 1 NOT ILLUSTRATED PARTS LL-1670-3138 NAMEPLATE LL-1670-60 SCREW, NAMEPLATE LONG DROP TRANSMISSION GASKET & SEALING KIT LL-1670-3137 PAGE 2-47
DIPSTICK INSTALLATION (DRAWING), BL-10258 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-846-354 ADAPTOR, 90, 3/4 P IPE, 3/4 JIC 1 2 BL-10257-2 DIPSTICK TUBE ASSEMBLY 1 3 LL-10257-4 DIPSTICK FOR CUMMINS 1 3 LL-10257-5 DIPSTICK FOR J.D. 1 PAGE 2-48
NOTES PAGE 2-49
TRANSMISSION SHIFT CONTROL FOR 636, LL-3821-94 PAGE 2-50
TRANSMISSION SHIFT CONTROL FOR 636, LL-3821-94 PAGE 2-51
TRANSMISSION SHIFT CONTROL FOR 636, LL-3821-94 PAGE 2-52
TRANSMISSION SHIFT CONTROL FOR 636, LL-3821-94 ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3821-75 SWITCH BRACKET 1 2 LL-3821-76 SWITCH BRACKET 1 3 LL-3821-73 BRACKET 1 4 LL-3821-74 SPRING BRACKET 1 5 LL-3821-69 SWITCH SPACER 5 6 LL-3821-70 SPACER 1 7 LL-3821-54 BUTTON, HD, HEX SOC., STAINLESS STL, BLK 10-32X3/4 8 8 LL-3821-100 GATE PLATE 1 9 LL-3821-12 KNOB ASS'Y 1 10 LL-3821-101 MICRO SWITCH 5 11 LL-3821-96 BOOT 1 12 LL-3821-60 ROLLER LEAF SPRING 1 13 LL-3821-61 LEAF SPRING 1 14 LL-3821-64 SWITCH ACTUATOR 1 15 LL-3821-65 SWITCH ACTUATOR 1 PAGE 2-53
TRANSMISSION SHIFT CONTROL FOR 636, LL-3821-94 ITEM PART NUMBER DESCRIPTION REQ'D 16 LL-3821-97 MICRO SWITCH BRACKET 3 17 LL-3821-98 MICRO SWITCH BRACKET 2 18 LL-3821-95 BOOT RETAINER 1 21 LL-3821-78 CAPSCREW, HEX HD 1/4-20 X 1/2 7 22 LL-3821-92 SCREW, FLAT HEAD, PHIL., #2-56 X 82DEG X 5/8 10 23 LL-3821-57 SCREW, PAN HD, PHIL. #10-32.1-1/8 2 24 LL-3821-25 WASHER, FLAT,.203 X.438 X.03 4 25 LL-3821-87 WASHER, FLAT,.203 X.375 X.06 4 26 LL-3821-59 SCREW, FLAT HD, PHIL. CAD 1/4-28 X 100DEG X 1/2 2 27 LL-3821-67 SCREW, PAN HD, PHIL. #8-32 X 1/2 1 28 LL-3821-27 CENTER LOCK NUT, STL, 1/4-20 7 29 LL-3821-62 CENTER LOCK NUT, STL, 1/4-28 2 30 LL-3821-63 NUT, NYLOCK, #10-32 8 31 LL-3821-85 NUT, STL, #8-32 1 32 LL-3821-86 NUT, STL, #10-32 2 33 LL-3821-49 WASHER, LOCK, EXT TOOTH, #8 ID 1 34 LL-3821-79 CLAMP, CABLE, NYLON 5/16 ID 1 35 LL-3821-84 SHRINK TUBING, BLACK 3/16 DIA X 1 10 36 LL-3821-50 SCREW PLATE, STEEL, 2-56 SCREW SIZE 5 LL-3821-80 WIRING HARNESS REF 37 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #1 18GA X12" 1 38 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #2 18GA X17" 1 39 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #3 18GA X16" 1 40 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #4 18GA X17" 1 41 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #5 18GA X15" 1 42 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #6 18GA X18" 1 43 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #7 18GA X17" 1 44 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #1 18GA X6" 5 45 LL-3821-102 SHRINK TUBING, BLACK 3/4 DIA X 1" 1 46 LL-3821-51 BUTT CONNECTOR 1 47 LL-3821-52 CLOSED END CONNECTOR (PIGTAIL CONNECTOR) 1 48 LL-3821-83 SHRINK TUBING, BLACK 3/4 DIA X 2" 1 49 LL-3821-82 SHRINK TUBING, BLACK 1/4 DIA X 2" 1 50 LL-3821-48 WASHER, FLAT, STL,.203 X.438 X.06 2 PAGE 2-54
TRANSMISSION SHIFT CONTROL FOR 636, LL-3821-94 ITEM PART NUMBER DESCRIPTION REQ'D 51 LL-3821-91 SCREW, PAN HD, PHIL., #6-32 X 3/8 10 52 LL-3821-90 WASHER, LOCK, EXT. TOOTH, #6 ID 10 53 LL-3821-89 NUT, HEX, STL, #6-32 10 54 LL-3821-110 SPLIT LOOM TUBE, 1/4 ID X 10" 1 55 LL-3821-103 WIRE MARKER #1 (E-SPEC #EH-018) 1 56 LL-3821-104 WIRE MARKER #2 (E-SPEC #EH-018) 1 57 LL-3821-105 WIRE MARKER #3 (E-SPEC #EH-018) 1 58 LL-3821-106 WIRE MARKER #4 (E-SPEC #EH-018) 1 59 LL-3821-107 WIRE MARKER #5 (E-SPEC #EH-018) 1 60 LL-3821-108 WIRE MARKER #6 (E-SPEC #EH-018) 1 61 LL-3821-109 WIRE MARKER #7 (E-SPEC #EH-018) 1 62 LL-3821-99 DISCONNECT, (E-SPEC #TERM-033) 7 PAGE 2-55
FUEL CIRCUIT, SK-00897 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-3294-6-36 HOSE ASSEMBLY, 3/8 X 36LG. 1 2 LL-1803-320-30 HOSE, PUSH-LOK, 1/4 X 30 LG. 1 3 LL-1803-231 FITTING, SWIVEL HOSE END, 1/4 FEMALE 1 4 4MP-6FPX90 ADAPTER, UNION, 1/4-3/8 X 90 M ALE 1 5 LL-1493-89 ELBOW, MALE BRASS, 1/4 X 90 1 6 LL-1837-1 CLAMP, HOSE 1 7 W/ENGINE TUBE, 1/4 REF. 8 LL-3623-6 FILTER 1 10 LL-846-349 ADAPTER, UNION, 3/8 X 90 M ALE 1 11 LL-1803-320-114 HOSE, 1/4 X 114 LG. 1 12 LL-3294-6-10 HOSE ASSEMBLY, 3/8 X 100 LG. 1 13 LL-3623-6 FUEL FILTER 1 PAGE 2-56
NOTES PAGE 2-57
EXHAUST ASSEMBLY, WITH TURBO, AL-11181 PAGE 2-58
EXHAUST ASSEMBLY, WITH TURBO, AL-11181 ITEM PART NUMBER DESCRIPTION REQ D 1 AL-11153 TUBE ASSEMBLY 1 2 1 3 1 4 1 5 LL-847-96 MUFFLER 1 6 FL-9292 TAIL PIPE 1 7 BL-10263 MOUNTING BRACKET 1 8 LL-1900-22 CLAMP, 4" 1 9 LL-1900-20 CLAMP, 3-1/2" 1 10 SK-938 CLAMP WELDMENT 1 11 LL-1900-19 CLAMP, 3" 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-59
EXHAUST TUBE ASSEMBLY FOR EXHAUST WITH TURBO, AL-11153 ITEM PART NUMBER DESCRIPTION REQ D 1 FL-9385 ELBOW, EXHAUST 1 2 LL-2405-1 FLEX TUBE, 3.50 26.5 3 FL-9400 ELBOW, EXHAUST 1 4 FL-9401 PIPE, EXHAUST 1 12 LL-847-372 CLAMP, 3.5 PREFORMED 2 PAGE 2-60
AIR CLEANER INSTALLATION, BL-10236 ITEM PART NUMBER DESCRIPTION REQ D 1 LLE-4985-10 TUBE 3.00 OD X 10.00 LG. 1 2 LL-847-286 ELBOW, 90 1 3 LLE-4985-18 TUBE, 3.00 OD X 18.00 LG. 1 4 LL-847-288 AIR CLEANER ASSEMBLY 1 5 LL-847-290 HOOD, INLET 1 6 LL-847-291 REDUCER, 3.50 TO 3.00 1 7 LL-847-190 BRACKET, MOUNTING 2 8 LL-1837-14 CLAMP 6 9 LL-1837-16 CLAMP 1 PAGE 2-61
AIR CLEANER ASSEMBLY, LL-847-288 REF PART NO. DESCRIPTION REQ'D LL-847-288 AIR CLEANER ASSEMBLY (ITEMS 1-7) REF 1 LL-847-316 ELEMENT, FILTER 1 2 LL-847-194 CLAMP ASSEMBLY 1 3 LL-847-147 NUT ASSEMBLY 1 4 LL-847-191 BAFFLE ASSEMBLY 1 5 LL-847-192 CUP 1 6 LL-847-234 CAP 1 7 ----- BODY, AIR CLEANER 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 8-9 7/19/01 REMOVED CLAMP & HOOD REMOVED LL-847/293/290 1 7/19/01 ITEM CHANGE REPLACED LL-847-289 PAGE 2-62
RADIATOR HOSE CIRCUIT REF PART NO. DESCRIPTION REQ'D 1 REF ENGINE 1 2 LL-3849-13 RADIATOR 1 3 LL-3767-2 HOSE REDUCER, 2-1.75 1 4 LL-229-309 HOSE, UPPER RADIATOR 1 5 LLE-5227-4 PIPE, 2 O.D. 16 GA. X 4 LG 1 6 LL-229-224-6 HOSE RADIATOR 1 7 LL-1837-9 CLAMP, HOSE 1.5-2 #32 4 8 LL-229-158-6 HOSE, RADIATOR 1 9 LLE-4950-4 PIPE, 2.25 O.D., 16 GA 1 10 LL-1837-11 CLAMP, HOSE 2-2.5 #40 5 11 LL-229-258 HOSE, LOWER RADIATOR 1 12 LL-3797-3 PLUG 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES 4 9-15-97 UPPER HOSE REPLACED LL-299-269 PAGE 2-63
INSTRUMENT PANEL/DASH ASSEMBLY, SK-00894 PAGE 2-64
INSTRUMENT PANEL/DASH ASSEMBLY, SK-00894 ITEM PART NUMBER DESCRIPTION REQ D 1 AL-10214 ENCLOSURE, DASH 1 2 LL-5345-13 WASHER, FLAT 4 3 LLS-5276-10 LOCKWASHER 4 4 LL-4905-318 CAPSCREW, HEX HEAD 4 5 LL-2073-599 ORBITROL STEERING UNIT REF. 6 AL-10190-10 PANEL, DASH 1 7 LLCP-5990-49 SCREW, TRUSS HEAD MACHINE 7 8 LL-835-25 SHIFT CONTROL UNIT REF. 9 LLS-5276-3 LOCKWASHER 4 10 LL-5277-66 NUT, HEX 4 11 BL-9721-F1 GAUGE PANEL ASSEMBLY 1 12 BL-9720 ENCLOSURE, GAUGE 1 13 FL-8715 GUARD, GAUGE 1 14 LLS-5285-29 SCREW, ROUND HEAD MACHINE 4 16 LL-3803-1 INCLINOMETER 1 17 LL-3414-78 SCREW, ROUND HEAD MACHINE 2 18 LL-3414-79 LOCKWASHER 2 19 LL-3414-80 NUT, HEX 2 20 FL-8733 SWITCH PANEL ASSEMBLY 1 21 LLS-5941-01 FASTENER 4 22 BL-9714 COVER, LOWER DASH 1 23 LL-520-81 STEERING SELECTOR VALVE REF. 24 LL-3766-1 SWITCH, IGNITION 1 25 LL-3277-12 SWITCH, TOGGLE 1 26 LL-3699-41 SIGNAL, AUDIBLE 1 27 LL-5965-6 1/4 TURN FASTENER ASSEMBLY 6 28 LL-5940 DECAL, STEERING SELECTOR 1 29 DECAL, BACKUP ALARM 1 30 LL-4630 DECAL, HAZARDS 1 31 LL-3844-1 SWAY SWITCH 1 NOTE: ITEM 8 REPLACES LL-3621-94 PAGE 2-65
INSTRUMENT PANEL ASSEMBLY, BL-9721-F1 PAGE 2-66
INSTRUMENT PANEL ASSEMBLY, BL-9721-F2 ITEM PART NUMBER DESCRIPTION REQ D 1 BL-9742 PANEL, INSTRUMENT 1 2 LL-3860-5 BULB, INDICATOR LIGHT 4 3 LL-3860-6 DIFUSER, LIGHT (RED) 4 4 LL-6207-1 METER, HOUR 1 5 LL-6208-1 GAUGE, FUEL LEVEL 1 6 LL-6210-1 GAUGE, ENGINE WATER TEMPERATURE 1 7 LL-6210-2 GAUGE, TRANSMISSION TEMPERATURE 1 8 ----- ----- ----- 9 LL-6211-5 GAUGE, DRIVE OIL 1 10 BL-10102 HARNESS, PANEL WIRING 1 PAGE 2-67
DRIVE SHAFT ASSEMBLY, BL-2962-9 PAGE 2-68
DRIVE SHAFT ASSEMBLY, BL-2962-9 ITEM PART NUMBER DESCRIPTION REQ D 1 BL-2962-9 DRIVE SHAFT ASSEMBLY REF 2 BL-2962-10 SHAFT WELDMENT 1 3 TUBE (NSS) 1 4 BL-2962-3 WELDMENT, YOKE 1 5 LL-773-10 STUB SHAFT 1 6 LL-773-270 CROSS & BEARING ASSEMBLY 1 7 LL-773-90 CROSS & BEARING ASSEMBLY 1 8 LL-773-97 CROSS & BEARING (ONLY) 1 9 LL-773-91 CROSS & BEARING (ONLY) 1 10 LL-773-128 SLIP YOKE ASSEMBLY 1 11 LL-773-11 SLIP YOKE (ONLY) 1 12 LL-773-28 RETAINER CAP 1 13 LL-773-35 RETAINING WASHER 1 14 LL-773-29 FELT WASHER 1 15 1/4 LUBE FITTING 2 16 LL-773-13 LOCK PLATE 6 17 LL-773-24 CAPSCREW 12 18 LL-773-89 CAPSCREW 4 19 1/8 LUBE FITTING 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-69
REAR UNIVERSAL DRIVE SHAFT, BL-2962-11 PAGE 2-70
REAR UNIVERSAL DRIVE SHAFT, BL-2962-11 ITEM PART NUMBER DESCRIPTION REQ D BL-2962-11 UNIVERSAL DRIVE SHAFT ASSEMBLY REF. 1 LL-773-90 CROSS & BEARING ASSEMBLY 1 1A LL-773-303 SEAL, BEARING 4 1B* BEARING (BLOCK TYPE), 2 EA. ASS Y NSS 1C* BEARING (WING TYPE), 2 EA. ASS Y NSS 1D* CROSS NSS 1E FITTING, ALEMITE GREASE, 1/4 NFT 1 2 LL-773-270 CROSS & BEARING ASSEMBLY 1 2A LL-773-23 SEAL, BEARING 4 2B* BEARING (WING TYPE), 4 EA. ASS Y NSS 2C* CROSS NSS 2D FITTING, ALEMITE GREASE, 1/4 NFT 1 3 LOCKWASHER, 7/16 12 4 LL-773-45 CAPSCREW 8 5 BL-2962-12 DRIVE SHAFT 1 6 LL-773-128 SLIP YOKE ASSEMBLY 1 7 LL-773-28 CAP, RETAINER 1 8 LL-773-35 WASHER, RETAINER 2 9 LL-773-29 WASHER, FELT 1 10 LL-773-11 YOKE, SLIP 1 11# FITTING, ALEMITE GREASE, 1/8 NPT 1 12 LL-773-45 CAPSCREW 4 NUMBER 1 DATE 1-15-97 PART CHANGE REPLACED LL-773-77 PAGE 2-71
WHEEL END ASSEMBLY (DRY DISC BRAKE), LL-2989-255 ITEM PART NUMBER DESCRIPTION REQ D LL-2989-255 WHEEL END ASSEMBLY REF. 1 LL-2989-151 RING, SNAP 1 2 LL-2989-191 GEAR, SUN SPUR 1 3 LL-2989-203 SPACER, FLAT 1 4 LL-2989-182 GEAR, PLANETARY RING 1 5 LL-2989-214 PIN, ROLL 1 6 LL-2989-250 NUT, LOCK 1 7 LL-2989-193 CONE, OUTER BEARING 1 8 LL-2989-192 CUP, OUTER BEARING 1 9 LL-2989-26 NUT, WHEEL MOUTING 10 10 LL-2989-249 WHEEL HUB & ROTOR ASSEMBLY 1 11 LL-2989-27 BOLT, WHEEL MOUNTING 10 12 LL-2989-222 CUP, INNER BEARING 1 14 LL-2989-194 CONE, INNER BEARING 1 15 LL-2989-197 SEAL, HUB OIL 1 16 LL-2989-251 SPINDLE 1 17 LL-2989-76 BUSHING, OUTER SHAFT/SPINDLE 1 18 LL-2989-80 SEAL, OUTER SHAFT OIL 1 PAGE 2-72
NOTES PAGE 2-73
FRONT AXLE ASSEMBLY, LL-2989-297 PAGE 2-74
FRONT AXLE ASSEMBLY, LL-2989-297 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2989-299 DRIVE FLANGE ASSEMBLY 2 2 LL-2989-255 WHEEL END ASSEMBLY 2 3 DISC BRAKE ASSEMBLY 2 4 STEERING KNUCKLE ASSEMBLY 1 5 LL-2989-125 TIE ROD ASSEMBLY 1 6 LL-2989-288 CARRIER ASSEMBLY 1 7 LL-2989-118 L. H. FRONT/R. H. REAR (SHORT STEERING CYLINDER ASSEMBLY 1 7 LL-2989-32 R. H. FRONT/L. H. REAR (LONG) STEERING CYLINDER ASSEMBLY 1 NOTE: COMPLET OIL SEAL KIT LL-2989-105 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-75
STEERING CYLINDER ASSEMBLY, LL-2989-118 AND LL-2989-32 ITEM PART NUMBER DESCRIPTION REQ D LL-2989-118 CYLINDER ASSY & SOCKET ASSY (INCLUDES ** ITEM 13) LL-1989-116** CYLINDER ASSY & ONE) SOCKET ASSY (INCLUDES ITEMS 1, 3, 3, 4 THRU 13) 1 LL-2989-117*** CYLINDER ASSY & (ONE) SOCKET ASSY (INCLUDES ITEMS 1, 3, 3A 4 THRU 13) 1 1 PISTON 1 2 GLAND 1 3 LL-2989-101 ROD LH SHORT 1 3A LL-2989-103 ROD RH LONG 1 4 BARREL ASSEMBLY 1 5 LOCKNUT 1 6* WEAR STRIP 1 7* SEAL, PISTON 1 8* SEAL, ROD STATIC 1 9* SEAL, GLAND STATIC 1 10* LOCKWIRE 1 11* U-CUP, ROD SEAL 1 12* WIPER, ROD 1 13 LL-2989-170 SOCKET END ASSEMBLY (SHAFT END) 1 * SEAL KIT ORDER LL-2989-104 REF. PAGE 2-76
DRIVE FLANGE ASSEMBLY (DRY DISC BRAKE) ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2989-85 CAPSCREW, SELF LOCKING FLANGE MOUNTING 18 2 LL-2989-165 VENT 1 3 LL-3989-168 PLUG, RECESSED DRIVE MAGNETIC PIPE 1 4 LL-2989-58 FLANGE, PLANETARY DRIVE 1 5 LL-2989-60 SHAFT, PLANETARY DRIVE 3 6 LL-2989-235 PIN, ROLL 3 7 LL-2989-131 WASHER, DRIVE FLANGE THRUST 1 8 LL-2989-157 WASHER, DRIVE THRUST 6 9 LL-2989-169 BEARING, NEEDLE ROLLER 150 10 LL-2989-158 BEARING, SPACER RING 3 11 LL-2989-42 GEAR, PLANETARY SPUR 3 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-77
STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY PAGE 2-78
STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2989-106 SHAFT & JOINT ASSY (INCLUDES ITEMS 2-7) (LEFT VIEWED FROM DRIVE SHAFT) 1 1 LL-2989-107 SHAFT & JOINT ASSY (INCLUDES ITEMS 2-6,8) (RIGHT VIEWED FROM DRIVE SHAFT) 1 2 LL-2989-110 SHAFT, OUTER YOKE (STEER AXLE) 1 3 LL-2989-34* CROSS ASSEMBLY 2 LL-2989-33* CROSS 1 EA LL-2989-38* SEAL 4 EA 4 LL-2989-36* BEARING RACE ASSEMBLY 8 5 LL-2989-37* SNAP RING 8 6 LL-2989-111 CENTER YOKE 1 7 LL-2989-108 SHAFT, INNER YOKE (STEER AXLE (LEFT) 1 8 LL-2989-109 SHAFT, INNER YOKE (STEER AXLE (RIGHT) 1 9 LL-2989-258 SEAL, INNER SHAFT OIL 1 10 LL-2989-81 SEAL, INNER SHAFT OIL 1 11 LL-2989-76 BUSHING, INNER SHAFT 1 12 LL-2989-253 STEERING KNUCKLE, L. H. 1 LL-2989-254 STEERING KNUCKLE, R. H. 1 13 LL-2989-248 STUD, SPINDLE MTG. SHORT (STEER AXLE) 12 14 LL-2989-164 LOCKNUT, SPINDLE MTG. 12 15 LL-2989-149 WASHER, FLAT 12 16 LL-2989-161 FITTING, GREASE 2 17 LL-2989-83 CAPSCREW, KING PIN CAP MOUNTING 8 18 LL-2989-88 WASHER, FLAT 8 19 LL-2989-57 CAP, KING PIN 2 20 LL-2989-40 SHIM, KING PIN BEARING ADJ. (.005 THK) AR LL-2989-41 SHIM, KING PIN BEARING ADJ. (.010 THK) AR 21 LL-2989-44 SEAL, KING PIN BEARING OIL 2 22 LL-2989-177 BEARING CONE, KING PIN 2 23 LL-2989-176 BEARING CUP, KING PIN 2 24 LL-2989-53 RETAINER, GREASE 2 * JOURNAL AND BEARING KIT LL-2989-39 PAGE 2-79
DIFFERENTIAL CARRIER ASSEMBLY, LL-2989-288 PAGE 2-80
DIFFERENTIAL CARRIER ASSEMBLY, LL-2989-288 ITEM PART NUMBER DESCRIPTION REQ D LL-2989-288 DIFFERENTIAL CARRIER ASSEMBLY REF. 1 LL-2989-139 NUT, PINION 1 2 LL-2989-140 WASHER, PINION NUT 1 3 LL-2989-204 DEFLECTOR 1 4 LL-2989-127 YOKE, END 1 5 LL-2989-141 DEFLECTOR, YOKE 1 6 LL-2989-155 SEAL, PINION OIL 1 7 LL-2989-156 WASHER, BEARING THRUST 1 8 LL-2989-233 BEARING KIT (OUTER PISTION) 1 9 LL-2989-143 SHIM-ADJ. (PINION BEARING PRELOAD) AR 10 LL-2989-154 SPACER, FLAT 1 11 LL-2989-83 CAPSCREW, CARRIER MOUNTING 14 12 LL-2989-88 WASHER, FLAT 14 13 LL-2989-70 CARRIER SUB ASSEMBLY 1 14 LL-2989-172 WASHER, FLAT 4 15 LL-2989-86 CAPSCREW, BEARING CAP MOUNTING 4 16 LL-2989-90 BEARING ADJUSTING NUT 2 17 LL-2989-87 WASHER, FLAT 2 18 LL-2989-180 CAPSCREW, LOCK MOUNTING 2 19 LL-2989-93 SHIM (PINION POSITION) AR 20 LL-2989-195 BEARING KIT (INNER PINION) 1 21 LL-2989-298 RING GEAR & PINION ASSEMBLY 1 22 LL-2989-234 BEARING KIT DIFFERENTIAL BEARING 2 23 LL-2989-91 BEARINGS, ADJUSTING NUT-DII SIDE 2 24 LL-2989-147 SHAFT, DIFFERENTIAL 1 25 LL-2989-146 PINION GEAR-DIFFERENTIAL 2 26 LL-2989-148 THRUSTWASHER -DIFF. SIDE GEAR 2 27 LL-2989-145 SIDE GEAR-DIFF. 2 28 LL-2989-142 THRUSTWASHER - DIFF. SIDE GEAR 2 29 LL-2989-167 PIN, ROLL 1 30 LL-2989-138 CASE, DIFFERENTIAL 1 31 LL-2989-152 CAPSCREW, RING GEAR MOUNTING 12 45 LL-2989-68 HOUSING AXLE 1 VENT 47 LL-2989-130 PIN, DOWEL 2 48 LL-2989-171 PLUG, PIPE (DRAIN & FILL/LEVEL) 2 49 LL-2989-77 BUSHING, AXLE PIVOT 2 50 LL-2989-161 FITTING, GREASE 4 NSS LL-2989-227 ADAPTER, DIFFERENTIAL CASE CAPSCREW 8 PAGE 2-81
DISC BRAKE ASSEMBLY (HYDRAULIC FLUID ONLY) ITEM PART NUMBER DESCRIPTION REQ D LL-2989-208 BRAKE CALIPER ASSEMBLY (INCLUDES ITEMS 3-8) REF. 1 SEE TABLE LINING, OUTER PAD BRAKE 1 2 LL-2989-223 LINING, INNER PAD BRAKE 1 3 LL-2989-215 SHIELD, DUST BOOT 2 4 LL-2989-219 BOOT, DUST 2 5 LL-2989-216 PISTON 2 6 LL-2989-218 SEAL, PISTON 2 7 HOUSING, CALIPER N. S. S. 8 LL-2989-217 SEAT, TUBE INSERT 2 9 LL-2989-211 SCREW, BLEEDER 1 10 LL-2989-189 BRACKET, L. H. CALIPER 1 LL-2989-190 BRACKET, R. H. CALIPER 1 11 LL-2989-209 SPRING, CALIPER SUPPORT COMPRESSION 1 12 LL-2989-210 KEY, CALIPER SUPPORT 1 13 LL-2989-229 SCREW, CALIPER SUPPORT SOCKET HEAD 1 14 LL-2989-201 FITTING, HYDRAULIC FLUID 1 15 LL-2989-221 DISC, ROTOR 1 16 LL-2989-23 BOLT, HEX 9 N. S. S - NOT SOLD SEPARATELY ITEM 1 LL-2989-296 L. H. SIDE (LOOKING @ PINION) LL-2989-295 R. H. SIDE (LOOKING @ PINION) PAGE 2-82
TIE ROD ASSEMBLY ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2989-126 ROD, TIE 1 2 LL-2989-160 PIN, COTTER 4 3 LL-2989-123 VERTICAL SOCKET ASSEMBLY 1 4 LL-2989-132 TIE ROD CLAMP ASSY 1 5 LL-2989-124 VERTICAL SOCKET ASSEMBLY 1 6 LL-2989-290 STEERING CYLINDER ASSEMBLY 1 LL-2989-118 STEERING CYLINDER 1 7 LL-2989-170 VERTICAL SOCKET ASSEMBLY (2 PER CYLINDER) 4 PAGE 2-83
REAR AXLE ASSEMBLY, LL-2989-287 PAGE 2-84
REAR AXLE ASSEMBLY, LL-2989-287 ITEM PART NUMBER DESCRIPTION REQD 1 LL-2989-299 DRIVE FLANGE ASSEMBLY 2 2 LL-2989-255 WHEEL END ASSEMBLY 2 3 DISC BRAKE ASSEMBLY 2 4 STEERING KNUCKLE ASSY 1 5 LL-2989-125 TIE ROD ASSEMBLY 1 6 LL-2989-288 CARRIER ASSEMBLY 1 7 LL-2989-118 L. H. FRONT/R. H. REAR (SHORT) STEERING CYLINDER ASSEMBLY 1 7 LL-2989-32 R. H. FRONT/L. H. REAR (LONG) STEERING CYLINDER ASSEMBLY 1 NOTE: COMPLET OIL SEAL KIT - LL-2989-105 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-85
STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY PAGE 2-86
STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2989-106 SHAFT & JOINT ASSY (INCLUDES ITEMS 2-7) (LEFT VIEWED FROM DRIVE SHAFT) 1 1 LL-2989-107 SHAFT & JOINT ASSY (INCLUDES ITEMS 2-6,8) (RIGHT VIEWED FROM DRIVE SHAFT) 1 2 LL-2989-110 SHAFT, OUTER YOKE (STEER AXLE) 1 3 LL-2989-34* CROSS ASSEMBLY 2 LL-2989-33* CROSS 1 EA LL-2989-38* SEAL 4 EA 4 LL-2989-36* BEARING RACE ASSEMBLY 8 5 LL-2989-37* SNAP RING 8 6 LL-2989-111 CENTER YOKE 1 7 LL-2989-108 SHAFT, INNER YOKE (STEER AXLE (LEFT) 1 8 LL-2989-109 SHAFT, INNER YOKE (STEER AXLE (RIGHT) 1 9 LL-2989-258 SEAL, INNER SHAFT OIL 1 10 LL-2989-81 SEAL, INNER SHAFT OIL 1 11 LL-2989-76 BUSHING, INNER SHAFT 1 12 LL-2989-253 STEERING KNUCKLE, L. H. 1 LL-2989-254 STEERING KNUCKLE, R. H. 1 13 LL-2989-248 STUD, SPINDLE MTG. SHORT (STEER AXLE) 12 14 LL-2989-164 LOCKNUT, SPINDLE MTG. 12 15 LL-2989-149 WASHER, FLAT 12 16 LL-2989-161 FITTING, GREASE 2 17 LL-2989-83 CAPSCREW, KING PIN CAP MOUNTING 8 18 LL-2989-88 WASHER, FLAT 8 19 LL-2989-57 CAP, KING PIN 2 20 LL-2989-40 SHIM, KING PIN BEARING ADJ. (.005 THK) AR LL-2989-41 SHIM, KING PIN BEARING ADJ. (.010 THK) AR 21 LL-2989-44 SEAL, KING PIN BEARING OIL 2 22 LL-2989-177 BEARING CONE, KING PIN 2 23 LL-2989-176 BEARING CUP, KING PIN 2 24 LL-2989-53 RETAINER, GREASE 2 * JOURNAL AND BEARING KIT LL-2989-39 PAGE 2-87
DIFFERENTIAL CARRIER ASSEMBLY, LL-2989-288 PAGE 2-88
DIFFERENTIAL CARRIER ASSEMBLY, LL-2989-288 ITEM PART NUMBER DESCRIPTION REQ D LL-2989-288 DIFFERENTIAL CARRIER ASSEMBLY REF. 1 LL-2989-139 NUT, PINION 1 2 LL-2989-140 WASHER, PINION NUT 1 3 LL-2989-204 DEFLECTOR 1 4 LL-2989-127 YOKE, END 1 5 LL-2989-141 DEFLECTOR, YOKE 1 6 LL-2989-155 SEAL, PINION OIL 1 7 LL-2989-156 WASHER, BEARING THRUST 1 8 LL-2989-233 BEARING KIT (OUTER PISTION) 1 9 LL-2989-143 SHIM-ADJ. (PINION BEARING PRELOAD) AR 10 LL-2989-154 SPACER, FLAT 1 11 LL-2989-83 CAPSCREW, CARRIER MOUNTING 14 12 LL-2989-88 WASHER, FLAT 14 13 LL-2989-70 CARRIER SUB ASSEMBLY 1 14 LL-2989-172 WASHER, FLAT 4 15 LL-2989-86 CAPSCREW, BEARING CAP MOUNTING 4 16 LL-2989-90 BEARING ADJUSTING NUT 2 17 LL-2989-87 WASHER, FLAT 2 18 LL-2989-180 CAPSCREW, LOCK MOUNTING 2 19 LL-2989-93 SHIM (PINION POSITION) AR 20 LL-2989-195 BEARING KIT (INNER PINION) 1 21 LL-2989-298 RING GEAR & PINION ASSEMBLY 1 22 LL-2989-234 BEARING KIT DIFFERENTIAL BEARING 2 23 LL-2989-91 BEARINGS, ADJUSTING NUT-DII SIDE 2 24 LL-2989-147 SHAFT, DIFFERENTIAL 1 25 LL-2989-146 PINION GEAR-DIFFERENTIAL 2 26 LL-2989-148 THRUSTWASHER -DIFF. SIDE GEAR 2 27 LL-2989-145 SIDE GEAR-DIFF. 2 28 LL-2989-142 THRUSTWASHER - DIFF. SIDE GEAR 2 29 LL-2989-167 PIN, ROLL 1 30 LL-2989-138 CASE, DIFFERENTIAL 1 31 LL-2989-152 CAPSCREW, RING GEAR MOUNTING 12 45 LL-2989-68 HOUSING AXLE 1 VENT 47 LL-2989-130 PIN, DOWEL 2 48 LL-2989-171 PLUG, PIPE (DRAIN & FILL/LEVEL) 2 49 LL-2989-77 BUSHING, AXLE PIVOT 2 50 LL-2989-161 FITTING, GREASE 4 NSS LL-2989-227 ADAPTER, DIFFERENTIAL CASE CAPSCREW 8 PAGE 2-89
STEERING CYLINDER ASSEMBLY, LL-2989-118 AND LL-2989-32 ITEM PART NUMBER DESCRIPTION REQ D LL-2989-118 CYLINDER ASSY & SOCKET ASSY (INCLUDES ** ITEM 13) LL-1989-116** CYLINDER ASSY & ONE) SOCKET ASSY (INCLUDES ITEMS 1, 3, 3, 4 THRU 13) 1 LL-2989-117*** CYLINDER ASSY & (ONE) SOCKET ASSY (INCLUDES ITEMS 1, 3, 3A 4 THRU 13) 1 1 PISTON 1 2 GLAND 1 3 LL-2989-101 ROD LH SHORT 1 3A LL-2989-103 ROD RH LONG 1 4 BARREL ASSEMBLY 1 5 LOCKNUT 1 6* WEAR STRIP 1 7* SEAL, PISTON 1 8* SEAL, ROD STATIC 1 9* SEAL, GLAND STATIC 1 10* LOCKWIRE 1 11* U-CUP, ROD SEAL 1 12* WIPER, ROD 1 13 LL-2989-170 SOCKET END ASSEMBLY (SHAFT END) 1 * SEAL KIT ORDER LL-2989-104 REF. PAGE 2-90
DRIVE FLANGE ASSEMBLY (DRY DISC BRAKE) ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2989-85 CAPSCREW, SELF LOCKING FLANGE MOUNTING 18 2 LL-2989-165 VENT 1 3 LL-3989-168 PLUG, RECESSED DRIVE MAGNETIC PIPE 1 4 LL-2989-58 FLANGE, PLANETARY DRIVE 1 5 LL-2989-60 SHAFT, PLANETARY DRIVE 3 6 LL-2989-235 PIN, ROLL 3 7 LL-2989-131 WASHER, DRIVE FLANGE THRUST 1 8 LL-2989-157 WASHER, DRIVE THRUST 6 9 LL-2989-169 BEARING, NEEDLE ROLLER 150 10 LL-2989-158 BEARING, SPACER RING 3 11 LL-2989-42 GEAR, PLANETARY SPUR 3 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-91
DISC BRAKE ASSEMBLY (HYDRAULIC FLUID ONLY) ITEM PART NUMBER DESCRIPTION REQ D LL-2989-208 BRAKE CALIPER ASSEMBLY (INCLUDES ITEMS 3-8) REF. 1 SEE TABLE LINING, OUTER PAD BRAKE 1 2 LL-2989-223 LINING, INNER PAD BRAKE 1 3 LL-2989-215 SHIELD, DUST BOOT 2 4 LL-2989-219 BOOT, DUST 2 5 LL-2989-216 PISTON 2 6 LL-2989-218 SEAL, PISTON 2 7 HOUSING, CALIPER N. S. S. 8 LL-2989-217 SEAT, TUBE INSERT 2 9 LL-2989-211 SCREW, BLEEDER 1 10 LL-2989-189 BRACKET, L. H. CALIPER 1 LL-2989-190 BRACKET, R. H. CALIPER 1 11 LL-2989-209 SPRING, CALIPER SUPPORT COMPRESSION 1 12 LL-2989-210 KEY, CALIPER SUPPORT 1 13 LL-2989-229 SCREW, CALIPER SUPPORT SOCKET HEAD 1 14 LL-2989-201 FITTING, HYDRAULIC FLUID 1 15 LL-2989-221 DISC, ROTOR 1 16 LL-2989-23 BOLT, HEX 9 N. S. S - NOT SOLD SEPARATELY ITEM 1 LL-2989-296 L. H. SIDE (LOOKING @ PINION) LL-2989-295 R. H. SIDE (LOOKING @ PINION) PAGE 2-92
TIE ROD ASSEMBLY ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2989-126 ROD, TIE 1 2 LL-2989-160 PIN, COTTER 4 3 LL-2989-123 VERTICAL SOCKET ASSEMBLY 1 4 LL-2989-132 TIE ROD CLAMP ASSY 1 5 LL-2989-124 VERTICAL SOCKET ASSEMBLY 1 6 LL-2989-290 STEERING CYLINDER ASSEMBLY 1 LL-2989-118 STEERING CYLINDER 1 7 LL-2989-170 VERTICAL SOCKET ASSEMBLY (2 PER CYLINDER) 4 PAGE 2-93
WHEEL (TRACK WITH SPICER AXLE), AL-11215-4 ITEM PART NUMBER DESCRIPTION REQ D 1 AL-11215-1 WHEEL ASSEMBLY 1 REFERENCE: LL-834-313 AIR LIQUID VALVE LL-3838-4 CHLORIDE FOR 13 X 24 PLY TIRE PAGE 2-94
NOTES PAGE 2-95