MINIDRIVE CONVEYOR KTB more than technology
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MINIDRIVE CONVEYOR KTB PRODUCT DESCRIPTION KTB 3 TECHNICL DT 5 KTB-K WITH END DRIVE 6 KTB-M WITH CENTER DRIVE 17 CCESSORIES 28 Minidrive conveyors KTB are used to carry parts to or from the various manufacturing stations, or combined to form complete production lines. Thanks to the compact design and integrated control, the minidrive conveyor is the ideal solution for many applications. we provide a 2 year warranty from date of delivery available with end and center drive available in single belt o dual belt version The following chassis widths are available: 45, 60, 80, 105, 140 185 and 250 mm. In spite of a compact drive unit, up to 20 kg can be transported. Modifications may be made without notice. KTB 09/2012 3
MINIDRIVE CONVEYOR KTB - PRODUCT DESCRIPTION Minidrive Conveyor single belt KTB-K with end drive Minidrive Conveyor dual belt KTBD-K with end drive Minidrive Conveyor single belt KTB-M with center drive Minidrive Conveyor dual belt KTBD_M with center drive The belt is driven by a regulated, brushless 24 V DC motor with variable speed and selectable direction. The switchable electric motor brake is durable and considerably reduces runout of the belt when stopping. This provides many new approaches in the solution of conveying tasks. The durable and user-friendly keypad is the interface between user and minidrive conveyor. The three-digit illuminated display shows the CTUL speed of the minidrive conveyor. The intelligent control electronics regulate the belt speed independently of load. The connecting cable is included in the delivery in a length of 5 m (standard) or 10 m. 4 09/2012 KTB
MINIDRIVE CONVEYOR KTB - TECHNICL DT mbient temperature +10 to +40 C Rel. Humidity < 95% (without condensation) ir purity normal workshop atmosphere Noise level < 55 db Protection category of the drive unit IP 40 Version L S Belt speed 0.4 7.6 m/min 1.2 21.0 m/min Increments 0.1 m/min 0.2 m/min Motor 1) Type brushless external-rotor DC motor Rated voltage 24 V DC Operating voltage 18 to 28 V DC Rated current 2.8 Max. current consumption 3.6 (at start) Gear Type two-stage spur gear Maintenance none needed Connection Connecting cable 4-pin, coupling angled at 90 Cable cross-section 4x0.75 mm 2 Length 5 m (standard) or 10 m, stripped cable end Perm. voltage digital inputs +5 to 24 V (for anticlockwise or clockwise operation) Material Chassis aluminium, anodized natural Deflecting rollers stainless steel, plastic POM Drive roller rubber-coated steel PU Drive unit stainless/nickel-plated steel, aluminum, plastic BS Protective plate aluminium, anodized natural Connecting cable sheath plastic PUR with gliding plate end center end center drive drive extension drive drive extension Weight (base L = 1000 mm) [kg] [kg] per m [kg] [kg] [kg] per m [kg] Type KTB-45 4.2 4.2 2.1 KTB-60 4.6 4.7 2.6 5.1 5.2 2.5 KTB-80 5.2 5.5 2.6 5.8 6.1 2.9 KTB-105 5.8 6.4 3.1 6.5 7.1 3.8 KTB-140 6.6 7.7 3.7 7.5 8.6 4.6 KTB-185 7.5 8.1 4.4 7.9 9.1 5.7 KTB-250 8.1 8.7 5.8 8.4 9.8 7.6 Legend KTB Minidrive conveyor with single belt KTBD Minidrive conveyor with dual belt S «fast» L «slow» KR End drive right KL End drive left KTB 09/2012 5
MINIDRIVE CONVEYOR WITH END DRIVE KTB-K - PRODUCT DESCRIPTION Minidrive Conveyor single belt with end drive KTB-K Minidrive Conveyor dual belt with end drive KTBD-K The drive position in the end drive is continuously pivotable through 270. t the top position, parts can be conveyed to a height of 40 mm. The maximum length is 5 m. The pulley diameter of 40 mm in the end drive is also suitable for cleated belts. The following types are available: Version L v = 0.4 7.6 m/min in steps of 0.1 m/min Version S v = 1.2 21.0 m/min in steps of 0.2 m/min Three modes are available to the user: utonomous mode: the conveyor is switched on and off on the keypad. External mode: the conveyor is operated directly by application of the 24 V operating voltage Control mode: two digital inputs are suitable for direct connection to a PLC, for direction and start/stop. 6 09/2012 KTB
MINIDRIVE CONVEYOR SINGLE BELT WITH END DRIVE KTB-K - DIMENSIONS L 1) Ø 40 7 90 55 105 Ø 40 40 270 41 167 C 0.25 F B 0.25 X 7.5 1 40 14 (3 4 16 9 2.5 11 5.5 12 90 Rear drive 3) Drive mode 48 11 11 Front drive 90 30 103 Configurator CD Data 1) L: Total length incl. belt, tolerance ± 2 mm. Right drive (also available with left drive). 3) Rear drive is an unfavorable drive mode use only when really necessary. Type KTB-45K KTB-60K KTB-80K KTB-105K KTB-140K KTB-185K KTB-250K chassis [mm] 45 60 80 105 140 185 250 B conv. width ±0.5 mm [mm] 0 23 0 38 8 58 33 83 68 118 113 163 178 228 C gliding plate [mm] 24 39 59 84 119 164 229 X belt width [mm] 15 30 50 75 90 135 200 L total length F lateral guide width min. 300 mm / max. 5 m belts over 5 m long on request depending on width of transport B KTB 09/2012 7
MINIDRIVE CONVEYOR DUL BELT WITH END DRIVE KTBD-K - DIMENSIONS L 1) 105 Ø 40 7 90 55 Ø 40 167 41 40 270 0.25 F C B 0.25 (3 4 16 9 12 7.5 1 40 14 2.5 11 5.5 25 16 D 16 25 90 90 Rear drive 3) Drive mode 48 11 11 Front drive 30 103 Configurator CD Data 1) L: Total length incl. belt, tolerance ± 2 mm. Right drive (also available with left drive). 3) Rear drive is an unfavorable drive mode use only when really necessary. Type KTBD-105K KTBD-140K KTBD-185K KTBD-250K chassis [mm] 105 140 185 250 B conv. width ±0.5 mm [mm] 55 83 90 118 135 163 200 228 C gliding plate [mm] 84 119 164 229 D belt distance [mm] 23 58 103 168 L total length min. 300 mm / max. 5 m belts over 5 m long on request F lateral guide width depending on width of transport B 8 09/2012 KTB
BELT TYPES HRVT-101 Manufacturer s designation FNB-5E 1) FB-2E FNI-5E 1) ENI-5EE 1) TF-NRN HNB-5E 1) HT-5E 1) Thickness [mm] 1.3 0.7 0.9 1.2 0.35 1.3 1.5 Dimensions [kg/m 2 ] 1.5 0.7 0.9 1.2 0.5 1.5 1.8 Min. drum Ø [mm] R4 R4 R4 R4 30 R4 25 k 1% [N/mm] 5 2 5 5 5 5 5 k zul. [N/mm] 8 3 8 8 5 8 8 µ G (conveying mode) 3) 0.25 0.25 0.25 0.25 0.2 0.25 0.25 µ G (buffering mode) 3) 0.5 0.5 0.5 0.5 0.4 0.5 Operating temp., cont. [ C] 15/80 30/80 30/80 30/80 200/260 15/80 0/80 Operating temp., briefly [ C] 20/110 30/110 30/110 30/100 200/260 20/110 10/110 Field of use L, Ch, L, Ch, L, Ch, Mo, El HT, Dr L, Ch, Ph, Ho Ph Ph Ph Mo, Oe Method of transport X X X X X X X Buffering X X X X X X Rejection of goods X X X X X X Inclined X X Surface of conveying side smooth smooth fabric struc- smooth smooth structured tured Color of conveying side white white white black white green green ntistatic yes yes yes yes no yes yes Suitable for food yes yes yes no yes 5) yes no Cleats yes no no no no yes no Legend k 1% Required force for 1% elongation Maximum permissible force k zul. 1) Not suitable for chassis widths 185, 250 mm (single belt) Nose bar radius 3) at 50% relative humidity 4) EU yes / FD no L Ch Ph Mo El Oe HT Dr Ho Food Chemistry Pharmaceuticals Mounting systems, general Electronics industry (electrically conductive) Effect of oil and grease For high operating temperatures Printing industry High-performance belt, heat-resistant, high mechanical and chemical resistance MINIDRIVE CONVEYOR WITH END DRIVE KTB-K CLETS 5) 8 6 8 6 10 PQF-8, (L, Ch, Ph), white min. cleat spacing = 40 mm PVF-10, (L, Ch, Ph), white min. cleat spacing = 40 mm 5) Not for chassis widths 185, 250 mm Cleated belts require at least two weeks delivery time 6) The tolerance of the cleats spacing is ±2 mm 7) Length L see page 7, 8 Cleat spacing 6) = 2 length L [mm] 7) + 44 Number of cleats Number of cleats = 2 length L [mm] 7) + 44 KTB 09/2012 9
MINIDRIVE CONVEYOR WITH END DRIVE KTB-K/KTBD-K - LODING LIMITS Conveying mode HRVT-101 (for front and rear drive) FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Belt width [mm] [kg] [kg] [kg] [kg] [kg] [kg] [kg] 15 20 6 1) 20 20 13 1) 20 19 30 20 20 20 20 17 20 19 2 16 (dual belt) 20 20 20 20 17 20 19 50 20 20 20 20 17 20 19 75 20 20 20 20 17 20 19 90 20 20 20 20 17 20 19 135 20 17 200 20 17 Buffering mode HRVT-101 (for front and rear drive) FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Belt width [mm] [kg] [kg] [kg] [kg] [kg] [kg] [kg] 15 6 1.5 1) 9 10 5 1) 5 30 6 3.5 9 10 8 5 2 16 (dual belt) 6 3.5 9 10 8 5 50 6 3.5 9 10 8 5 75 6 3.5 9 10 8 5 90 6 3.5 9 10 8 5 135 3.5 8 200 3.5 8 1) Permissible loading limited by belt strength Inadvisable Restrictions: For start-stop operation, the stated values must be reduced by 50%. The minimum cycle time in start-stop operation is 10 seconds (6 cycles per minute, factory setting). 10 09/2012 KTB
BELT FBRICTION Version 1 Version 2 You order the belt yourself from the manufacturer in the table below. You determine the belt length using the formula at the bottom of page 12. Montech procures the belt for you according to the list of belt codes below. LIST OF BELT CODES Structure of our code: 11/0135/09085/1 Connection code (see code below) Belt length (always 5-digit) Belt width (always 4-digit) Belt number (see code below) No. Belt designation Connection code Supplier 10 FNB-5E 1 / 2* / 3 / 4 Habasit 11 FB-2E 1 / 2* / 3 / 4 Habasit 12 FNI-5E 1 / 2* / 3 / 4 Habasit 15 ENI-5EE 1 / 3 / 4 Habasit 52 HRVT-101TF-NRN 1 / 4 Habasit 20 HNB-5E 1 / 4 Habasit 21 HT-5E 1 / 3 / 4 Habasit Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 =open beveled Connection code 4 = cut square Connection code 1 is preferable 2! * Connection code 2 is not recommended for reverse mode CLCULTION EXMPLES KTB with end drive Conveyor definition: KTB-105KLS, L= 1200 mm, belt type FB-2E according to formula on page 12: G = [(2 L) + 44 mm] x 0.995 = 2431.78 mm (round up or down) Belt definition 11/0075/02432/1 KTB 09/2012 11
CLCULTION FORMULS FOR CHSSIS, GLIDING PLTE ND BELT LENGTHS L Lc Configurator Minidrive conveyor end drive Calculation of chassis length Chassis length Lc = L 149 mm Calculation of gliding plate length Gliding plate length LG = L 150 mm Calculation of belt length KTB-K with deflection roller Ø 40 mm G = [(2 L) + 44 mm] 0.995 12 09/2012 KTB
MINIDRIVE CONVEYOR KTB - COMPONENTS KTB gear motors Version S, v= 1.2 21.0 m/min 50071 Version L, v= 0.4 7.6 m/min 50072 KTB connecting cable 5 m 520705 10 m 520706 KTB 09/2012 13
MINIDRIVE CONVEYORS FOR END DRIVE SINGLE BELT KTB-K - COMPONENTS KTB-K end with deflection roller,, Ø40 single belt KTB-45K 57972 KTB-60K 57973 KTB-80K 57974 KTB-105K 54874 KTB-140K 57975 KTB-185K 58700 KTB-250K 58701 KTB-KR drive unit, single belt KTB-45KR 57976 KTB-60KR 57977 KTB-80KR 57978 KTB-105KR 57979 KTB-140KR 57980 KTB-185KR 58705 KTB-250KR 58708 KTB-KL drive unit, single belt KTB-45KL 57981 KTB-60KL 57982 KTB-80KL 57983 KTB-105KL 54884 KTB-140KL 57985 KTB-185KL 58706 KTB-250KL 58709 14 09/2012 KTB
MINIDRIVE CONVEYOR FOR END DRIVE DUL BELT KTBD-K - COMPONENTS KTBD-K end with deflection roller,, Ø40 dual belt KTBD-105K 54882 KTBD-140K 57989 KTBD-185K 58702 KTBD-250K 58703 KTBD-KR drive unit, dual belt KTBD-105KR 54329 KTBD-140KR 57986 KTBD-185KR 58711 KTBD-250KR 58714 KTBD-KL drive unit, dual belt KTBD-105KL 57987 KTBD-140KL 57988 KTBD-185KL 58712 KTBD-250KL 58715 KTB 09/2012 15
MINIDRIVE CONVEYOR KTB - COMPONENTS Chassis KTB-45 L=...* 48396/...* KTB-60 L=...* 23584/...* KTB-80 L=...* 23583/...* KTB-105 L=...* 26330/...* KTB-140 L=...* 21476/...* KTB-185 L=...* 26331/...* KTB-250 L=...* 37435/...* * customer-specific in mm, max. 3000 mm (see page 1 Chassis for gliding plate KTB-60 L=...* 58652/...* KTB-80 L=...* 58653/...* KTB-105 L=...* 58787/...* KTB-140 L=...* 58788/...* KTB-185 L=...* 58789/...* KTB-250 L=...* 58790/...* * customer-specific in mm, max. 3000 mm (see page 1 Gliding plate stainless KTB-60 L=... (at max. 1500 mm)* 58791/0039/...* KTB-80 L=... (at max. 1500 mm)* 58791/0059/...* KTB-105 L=... (at max. 1500 mm)* 58791/0084/...* KTB-140 L=... (at max. 1500 mm)* 58791/0119/...* KTB-185 L=... (at max. 1500 mm)* 58791/0164/...* KTB-250 L=... (at max. 2000 mm)* 58791/0229/...* * customer-specific in mm, several plates possible When ordering chassis for gliding plate and glide plate without assembly, the gliding plate is attached only per customer s request. Long conveyors with multiple chassis parts must be properly supported at the joints. WITH THESE BSIC COMPONENTS IS YOUR BELT WITH END DRIVE COMPLETELY Drive Gliding Belt Motor Cable End unit Chassis plate 16 09/2012 KTB
MINIDRIVE CONVEYOR WITH CENTER DRIVE KTB-M - PRODUCR DESCRIPTION Minidrive Conveyor single belt with center drive KTB-M Minidrive Conveyor dual belt with center drive KTBD-M The center drive is suitable for long conveyor belts up to 10 m. The deflection roller diameter is only 30 mm. The drive unit can be positioned anywhere along the free chassis length. The following types are available: Version L v = 0.4 7.6 m/min in steps of 0.1 m/min Version S v = 1.2 21.0 m/min in steps of 0.2 m/min Three modes are available to the user: utonomous mode: the conveyor is switched on and off on the keypad. External mode: the conveyor is operated directly by application of the 24 V operating voltage Control mode: two digital inputs are suitable for direct connection to a PLC, for direction and start/stop. KTB 09/2012 17
MINIDRIVE CONVEYOR SINGLE BELT WITH CENTER DRIVE KTB-M - DIMENSIONS L min. 90 180 min. 90 Ø 30 60 25 30 R4 (nose bar) 40 (3 107 12 101 88 Ø 30 C 0.25 F B 0.25 X 4 16 7.5 1 40 14 9 2.5 11 7.5 5.5 7 12 Configurator left Direction of travel right CD Data 124 Type KTB-45 KTB-60 KTB-80 KTB-105 KTB-140 KTB-185 KTB-250 chassis [mm] 45 60 80 105 140 185 250 B conv. width ±0.5 mm [mm] 0 23 0 38 8 58 33 83 68 118 113 163 178 228 C gliding plate [mm] 24 39 59 84 119 164 229 X belt width [mm] 15 30 50 75 90 135 200 L total length min. 360 mm / max. 10 m belts over 10 m long on request F lateral guide width depending on width of transport B 18 09/2012 KTB
MINIDRIVE CONVEYOR DUL BELT WITH CENTER DRIVE KTBD-M - DIMENSIONS L min. 90 180 min. 90 Ø 30 60 25 30 R4 (nose bar) 7 7.5 40 (3 107 12 101 88 Ø 30 0.25 F C B 0.25 4 16 9 12 7.5 1 40 14 2.5 5.5 11 25 16 D 16 25 Configurator left Direction of travel right CD Data 124 Type KTBD-105 KTBD-140 KTBD-185 KTBD-250 chassis [mm] 105 140 185 250 B conv. width ±0.5 mm [mm] 55 83 90 118 135 163 200 228 C gliding plate [mm] 84 119 164 229 D belt distance [mm] 23 58 103 168 L total length min. 360 mm / max. 10 m belts over 10 m long on request F lateral guide width depending on width of transport B KTB 09/2012 19
BELT TYPES HRVT-101 Manufacturer s designation FNB-5E 1) FB-2E FNI-5E 1) ENI-5EE 1) TF-NRN HNB-5E 1) HT-5E 1) Thickness [mm] 1.3 0.7 0.9 1.2 0.35 1.3 1.5 Dimensions [kg/m 2 ] 1.5 0.7 0.9 1.2 0.5 1.5 1.8 Min. drum Ø [mm] R4 R4 R4 R4 30 R4 25 k 1% [N/mm] 5 2 5 5 5 5 5 k zul. [N/mm] 8 3 8 8 5 8 8 µ G (conveying mode) 3) 0.25 0.25 0.25 0.25 0.2 0.25 0.25 µ G (buffering mode) 3) 0.5 0.5 0.5 0.5 0.4 0.5 Operating temp., cont. [ C] 15/80 30/80 30/80 30/80 200/260 15/80 0/80 Operating temp., briefly [ C] 20/110 30/110 30/110 30/100 200/260 20/110 10/110 Field of use L, Ch, L, Ch, L, Ch, Mo, El HT, Dr L, Ch, Ph, Ho Ph Ph Ph Mo, Oe Method of transport X X X X X X X Buffering X X X X X X Rejection of goods X X X X X X Inclined X X Surface of conveying side smooth smooth fabric struc- smooth smooth structured tured Color of conveying side white white white black white green green Nose bar yes yes yes yes no yes no ntistatic yes yes yes yes no yes yes Suitable for food yes yes yes no yes 4) yes no Legend k 1% Required force for 1% elongation Maximum permissible force k zul. 1) Not suitable for chassis widths 185, 250 mm (single belt) Nose bar radius 3) at 50% relative humidity 4) EU yes / FD no L Ch Ph Mo El Oe HT Dr Ho Food Chemistry Pharmaceuticals Mounting systems, general Electronics industry (electrically conductive) Effect of oil and grease For high operating temperatures Printing industry High-performance belt, heat-resistant, high mechanical and chemical resistance 20 09/2012 KTB
MINIDRIVE CONVEYOR WITH CENTER DRIVE KTB-M/KTBD-M - LODING LIMITS Conveying mode HRVT-101 FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Belt width [mm] [kg] [kg] [kg] [kg] [kg] [kg] [kg] 15 20 5 1) 20 20 11 1) 20 15 30 20 20 20 20 14 20 15 2 16 (dual belt) 20 20 20 20 14 20 15 50 20 20 20 20 14 20 15 75 20 20 20 20 14 20 15 90 20 20 20 20 14 20 15 135 20 17 200 20 17 Buffering mode HRVT-101 FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Belt width [mm] [kg] [kg] [kg] [kg] [kg] [kg] [kg] 15 4.5 1 1) 7.5 8 4 1) 4.5 30 4.5 3 7.5 8 6 4.5 2 16 (dual belt) 4.5 3 7.5 8 6 4.5 50 4.5 3 7.5 8 6 4.5 75 4.5 3 7.5 8 6 4.5 90 4.5 3 7.5 8 6 4.5 135 3.5 8 200 3.5 8 1) Permissible loading limited by belt strength Inadvisable Restrictions: For start-stop operation, the stated values must be reduced by 50%. The minimum cycle time in start-stop operation is 10 seconds (6 cycles per minute, factory setting). When 1 nose bar is used, the load limits must be reduced by 50%. KTB 09/2012 21
BELT FBRICTION Version 1 Version 2 You order the belt yourself from the manufacturer in the table below. You determine the belt length using the formula at the bottom of page 23. Montech procures the belt for you according to the list of belt codes below. LIST OF BELT CODES Structure of our code: 11/0135/09085/1 Connection code (see code below) Belt length (always 5-digit) Belt width (always 4-digit) Belt number (see code below) No. Belt designation Connection code Supplier 10 FNB-5E 1 / 2* / 3 / 4 Habasit 11 FB-2E 1 / 2* / 3 / 4 Habasit 12 FNI-5E 1 / 2* / 3 / 4 Habasit 15 ENI-5EE 1 / 3 / 4 Habasit 52 HRVT-101TF-NRN 1 / 4 Habasit 20 HNB-5E 1 / 4 Habasit 21 HT-5E 1 / 3 / 4 Habasit Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 =open beveled Connection code 4 = cut square Connection code 1 is preferable 2! * Connection code 2 is not recommended for reverse mode CLCULTION EXMPLES KTB with center drive Conveyor definition: KTB-80L, L= 2380 mm, with 1 deflecting roller Ø 30 mm and 1 nose bar, belt type ENI-5EE according to formula on page 23: G = (2 L) + 185 mm = 4945 mm Belt definition 15/0050/04945/1 22 09/2012 KTB
CLCULTION FORMULS FOR CHSSIS, GLIDING PLTE ND BELT LENGTHS L Lc Configurator Minidrive Conveyor with center drive Calculation of chassis length Chassis length Lc = L 120 mm Calculation of gliding plate length Gliding plate length LG = L 121 mm Calculation of belt length KTB-M with 2 deflection rollers Ø 30 KTB-M with 1 deflection roller Ø 30 mm and 1 nose bar KTB-M with 2 nose bars KTB-M with additional tensioning station G = (2 L) + 167 mm G = (2 L) + 185 mm on request Gs = G + 280 mm KTB 09/2012 23
MINIDRIVE CONVEYOR KTB - COMPONENTS KTB gear motors Version S, v= 1.2 21.0 m/min 50071 Version L, v= 0.4 7.6 m/min 50072 KTB connecting cable 5 m 520705 10 m 520706 24 09/2012 KTB
MINIDRIVE CONVEYOR SINGLE BELT WITH CENTER DRIVE KTB-M - COMPONENTS KTB end with deflection roller, Ø30 single belt KTB-45 56987 KTB-60 56988 KTB-80 56989 KTB-105 56990 KTB-140 56991 KTB-185 56992 KTB-250 56993 KTB end with nose bar, single belt KTB-45 57960 KTB-60 57961 KTB-80 57962 KTB-105 54871 KTB-140 57963 Nose bar for chassis widths 185, 250 mm on request KTB drive unit, single belt KTB-45 57964 KTB-60 57965 KTB-80 57966 KTB-105 57967 KTB-140 57968 KTB-185 58704 KTB-250 58707 KTB 09/2012 25
MINIDRIVE CONVEYOR DUL BELT WITH CENTER DRIVE KTBD-M - COMPONENTS KTBD end with deflection roller, Ø30 dual belt KTBD-105 56994 KTBD-140 56995 KTBD-185 56996 KTBD-250 56997 KTBD end with nose bar, dual belt KTBD-105 54873 KTBD-140 57969 KTBD-185 57992 KTBD-250 57993 KTBD drive unit, dual belt KTBD-105 57970 KTBD-140 57971 KTBD-185 58710 KTBD-250 58713 26 09/2012 KTB
MINIDRIVE CONVEYOR KTB - COMPONENTS Chassis KTB-45 L=...* 48396/...* KTB-60 L=...* 23584/...* KTB-80 L=...* 23583/...* KTB-105 L=...* 26330/...* KTB-140 L=...* 21476/...* KTB-185 L=...* 26331/...* KTB-250 L=...* 37435/...* * customer-specific in mm, max. 3000 mm (see page 23) Chassis for gliding plate KTB-60 L=...* 58652/...* KTB-80 L=...* 58653/...* KTB-105 L=...* 58787/...* KTB-140 L=...* 58788/...* KTB-185 L=...* 58789/...* KTB-250 L=...* 58790/...* * customer-specific in mm, max. 3000 mm (see page 23) Gliding plate stainless KTB-60 L=... (at max. 1500 mm)* 58791/0039/...* KTB-80 L=... (at max. 1500 mm)* 58791/0059/...* KTB-105 L=... (at max. 1500 mm)* 58791/0084/...* KTB-140 L=... (at max. 1500 mm)* 58791/0119/...* KTB-185 L=... (at max. 1500 mm)* 58791/0164/...* KTB-250 L=... (at max. 2000 mm)* 58791/0229/...* * customer-specific in mm, max. 3000 mm (see page When ordering chassis for gliding plate and glide plate without assembly, the gliding plate is attached only per customer s request. Long conveyors with multiple chassis parts must be properly supported at the joints. WITH THESE BSIC COMPONENTS IS YOUR BELT WITH CENTER DRIVE COMPLETELY End End Drive- Gliding Belt Motor Cable left right unit Chassis plate KTB 09/2012 27
MINIDRIVE CONVEYOR - CCESSORIES Lateral guide fixed L = 2000 mm F 12 2 12 14 white black (antistatic) F = 10.75 28187 28187S F = 15.75 33652 33652S F = 20.75 28186 28186S F = 26.75 32071 32071S F = 35.75 28188 28188S In addition to the standard widths, project-specific lateral guides are also available. Lateral guide adjustable L = 3000 mm 12 Type Type 504985 Type B 504986 Type C 504987 17 Type B 40 Type C Ø16 45 24 Ø12 max. 50 105 min. 15 3.5 max. 48 Ø20 20 21 21 Holder for lateral guide, adjustable 43968 max. 100.5 38.5 Special lateral guides on request. 28 09/2012 KTB
MINIDRIVE CONVEYOR - CCESSORIES Single-foot support, height adjustable 53.6 40 Ø 9 700 1230 +25 KTB-45 55061 KTB-60 55062 48.5 KTB-80 55063 KTB-105 55064 KTB-140 55065 KTB-185 55066 KTB-250 55067 25 50 15 88 118 Floor stand, height adjustable 40 53.6 714 1220 Ø 16.5 +25 48.5 KTB-45 55076 KTB-60 55077 KTB-80 55078 KTB-105 55079 KTB-140 55080 KTB-185 55081 KTB-250 55082 25 50 25 400 450 765 1220 Double support, height adjustable 40 16.6 3 25 Ø 16.5 50 25 562.5 max. 1540 40 16.6 +25 25 400 450 48.5 KTB-45 55160 KTB-60 55161 KTB-80 55162 KTB-105 55163 KTB-140 55164 KTB-185 55165 KTB-250 55166 H at KTB-K 714 1220 mm H at KTB-M 732 1220 mm 870 1325 Double support, movable, height adjustable 40 16.6 50 Ø 75 25 668.5 max. 1540 40 16.6 15.5 126 +25 48.5 400 450 KTB-45 55167 KTB-60 55168 KTB-80 55169 KTB-105 55170 KTB-140 55171 KTB-185 55172 KTB-250 55173 H at KTB-K 820 1325 mm H at KTB-M 838 1325 mm KTB 09/2012 29
MINIDRIVE CONVEYOR - CCESSORIES Table stand for KTB-45/KTB-60 B 45/60 40 see table below 10 7 H 21 28 64 18 28 56 Ø 6.6 Table stand for KTB-80/KTB-105 B 80/105 40 see table below H 2020 0 8 0 8 1828 = 64 = 28 56 Ø 6.6 Table stand for KTB-140/KTB-185/KTB-250 B 140/185/250 40 see table below 20 H 4.5 4.5 18 28 = 64 = 20 28 56 Ø 6.6 B H Version 1 (up to 250 mm)* H Version 2 (from 250 to 500 mm)* min. max. min. max. KTB-45 57.5 49 106 250 55343 250 500 55350 KTB-60 72.5 64 106 250 55343 250 500 55350 KTB-80 105 88 105 250 55344 250 500 55351 KTB-105 130 113 105 250 55345 250 500 55352 KTB-140 165 148 130 250 55346 250 500 55353 KTB-185 210 193 130 250 55347 250 500 55354 KTB-250 275 258 130 250 55348 250 500 55355 * The supports can be cut to the desired height. 30 09/2012 KTB
MINIDRIVE CONVEYOR - CCESSORIES 66 224 Table stand KTB/QS 12.5 80/105 12.5 12.5 140/185/250 12.5 40 224 66 57.5 KTB-80 KTB-105 KTB-140 KTB-185 KTB-250 45882N 45226N 45227N 45228N 45883N Table stand KTB/QS Pair 44616N 12.5 12.5 40 66 224 57.5 T-slot cover per meter 48143 13 1.2 6 The cover profile serves for closing the open T-slot in the chassis, for example: in applications in the food industry or in clean-room applications. Table stand KTB/QS Pair 45340N 35.5 35.5 56 1 40 40 28 KTB 09/2012 31
MINIDRIVE CONVEYOR - CCESSORIES Table stand KTB/QS 90 Pair 45341N 35.5 35.5 56 40 1 16 56 Fixing bracket 45469 5 45 30 30 15 30 Ø6.5 12 Ø6.5 Power unit KTB 24 V / 4.3 50016 (35 312 24 264 2 107.25 12 78.5 50.5 Extra belt tensioner (for minidrive conveyors from 5 m) 96 KTB-45 49331 300 KTB-60 43287 35 KTB-80 43288 KTB-105 43289 KTB-140 43290 KTB-185 40518 KTB-250 43291 KTBD-105 43292 85 85 KTBD-140 43293 KTBD-185 41431 KTBD-250 43294 32 09/2012 KTB
MINIDRIVE CONVEYOR - CCESSORIES Holder for reflection light barrier Ø19 M 18x1 34957 (Scope of delivery without reflection light barrier) 82 28 max. 61 min. 36 25 30 11 22.5 Holder for proximity switch Ø 13 (M12x1) Ø 9 (M8x1) 80 (M12x1) 76 (M8x1) 56 28 M8x1 M12x1 M 8x1 36491 M 12x1 42142 (Scope of delivery without proximity switch) 25 30 11 22.5 Stopper 94.5 52.5 Stroke 10 51590 32 S F 7 35.5 39 Ø12 23 SLL-20 21.5 adjustable range S = 0 32 mm max. transverse force F = 210 N at 5 bar KTB 09/2012 33
15 MINIDRIVE CONVEYOR - CCESSORIES Connecting element Pair 36546 60 5 15 7.5 6 16 16 16 Slot nut 36551 8 7 (5) 2 17 M6 Ø 8 15 Slot insert 7.5 15 (5) M5 45089 M6 21913 M8 45091 M 7.5 Hammer-head screw 5 L 8.5 L = 15 mm 40829 L = 20 mm 40830 L = 25 mm 40831 M6 17 34 09/2012 KTB
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