Monobloc and Sectional irectional Control Valves motion and progress 200--991210-N-03/09.2015 - - - - 03/09.2015 1/220
8 Sectional directional control valves HS11 8 Standard valves... p.101 Contents 8.1 General specification 101 8.2 imensional data 102 8.3 erformance curves 103 8.4 Inlet and outlet covers 105 8.5 djustable direct acting Relief Valve RV 106 8.6 nd covers 107 8.7 Sectional bodies 109 8.8 Spool charts 109 8.9 Hydraulic circuits 109 8.10 Spool positioners 113 8.11 Lever styles 115 8.12 ort relief and anti-cavitation valves 116 8.13 Hydraulic -neumatic control ON -OFF 117 8 lectromagnetic control MC - (ON-OFF)... p.117 Contents 8.1 General specification 117 8.2 imensional data 118 8.3 erformance curves 119 8.4 Operating limits 120 8.5 Sectional bodies 121 8.6 Spool charts 122 8.7 Spool actions 123 8.8 4 th Floating osition 123 8C lements with pressure and flow control Q... p.125 Contents 8C.1 General specification 125 8C.2 Sectional body K100 126 8C.3 Inlet cover 100 127 8C.4 Sectional body K88 128 8C.5 Inlet cover 88 129 8C.6 Sectional body K90 130 8C.7 Inlet cover 90 131 8C.8 Inlet cover 89 132 8C.9 roportional flow control FCR11 133 8C.10 Special sectional bodies 134 8C.11 y -pass solenoid valve -3-135 8C.12 nd cover for K100 and 100 136 200--991210-N-03/09.2015 - - - - 03 /09.2015 100/220
8 Standard valves 8.1 General specifications Max flow rate Max continuous operating pressure supply port Max intermittent peak pressure work port / Max back pressure tank port Oil temperature echnical specification U.S.G..M. SI SI SI C F 45 12 250 3600 320 4600 30 430-10 to +80 14 to 180 Oil viscosity mm 2 /s 16 to 75 Oil filtration m 30 Spool leakage at 100 (1450 SI), emp. 50 C (120 F), viscosity 27 mm 2 /s: Maximum verage Number of spools cm 3 /min Cu. In./min cm 3 /min Cu. In./min djustable direct operated relief valve (tamper-proof seal available on request) Load hold check valve in each section Cartridge anti-shock, anti-cavitation and service relief valve Mechanical release check valve 8.1.1 Weight 12 0.854 6 0.427 1to10 RV LC O - UC - C RSM1 8.1.2 Material specification: ody: High strength cast-iron. Spool: Hardened steel - Chrome plated. Seals: una N. 8.1.3 Standard features: 1) Internal load holding check valves (prevent reverse flow through valve when shifting) 2) arallel circuit. 3) alanced interchangeable spools (provides minimum leakage, smooth operation) 4) Wide selections inlets, work ports, and outlets threaded ports. 5) Negative overlapping of the spool. 8.1.4 Optional features available: 1) Open or closed centre positions, 3 or 4 way operations, 3 or 4 position (float position), full open centre (motoring spool) and other spool options. 2) Carry over. 3) Series connection and priority pressure. 4) ressure compensated flow control. 5) Complete lever assembly. 8.1.5 Symbols: : inlet port : outlet port /: work ports H..C.O.: carry -over RV: reliefvalve 1 1 : top inlet and outlet 3.1.0.2: spool position : pressure line : exhaust line : centre line (by pass). Version kg lb Inlet with RV and 1 2.21 1 spool section (standard without options) 1.30 2.86 nd cover standard 0.65 1.43 nd cover with and H..C.O. 0.75 1.65 200--991210-N-03/09.2015 - - - - 03 /09.2015 101/220
8.2 imensional data 96 80 3.15 33 1.30 11.7 11.7.46 24.8 30.9 30.9 24.8.46 0.98 1.22 1.22 0.98 15 31.8 15 H..C.O..59 1.25.59 56 2.20 170,5 6.71 3.78 21.83 24.5.96 87,5 3.44 180 7.08 42 125 *13 1.65 55 4.92 70.51 2.16 2.75 39 1.53 78.2 3.08 16+2 Nm 13 M8x1,25 os.4 os.1 ø8.31 I 8.31 ø13,5.53 63,5 66 2.50 2.96 os.2 os.3 L0 (see 8.11) 15.59 Float RSS RSS 1 1 58 2.28 os.3: SROK - 8 mm. -.31 os.2: SROK - 4 mm. -.16 0 os.1: SROK - 4 mm. -.16 os.4: SROK - 8 mm. -.31 INL MNIFOL WIH 1 and 1. RSS os.2: SROK - 5 mm. -.19 0 os.1: SROK - 5 mm. -.19 RSS RV imensional data shown in mm and inches x.: 63.5 = mm 2.50 = inches N. of sections 1 2 3 4 5 6 7 8 9 10 imen ension 111.4 143.2 175 206.8 238.6 270.4 302.2 334 365.8 397.6 4.38 5.64 6.89 8.14 9.39 10.64 11.90 13.15 14.40 15.65 134.8 166.6 198.4 230.2 262 293.8 325.6 357.4 389.2 421 5.31 6.56 7.81 9.06 10.31 11.57 12.82 14.07 15.32 16.57 200--991210-N-03/09.2015 - - - - 03 /09.2015 102/220
8.3 erformance curves Oil: Shell ellus 37 emperature: 50 C (120 F) Viscosity: 27 mm 2 /s - ressure drop ressure drop SI SI U.S.G..M. U.S.G..M. Flow rate Flow rate - Metering std. Spools ressure drop Flow rate / 150 SI U.S.G..M. U.S.G..M. inches / 150 mm Flow rate Stroke 200--991210-N-03/09.2015 - - - - 03 /09.2015 103/220
Oil: Shell ellus 37 emperature: 50 C (120 F) Viscosity: 27 mm 2 /s 1 1 1 1 1 1 ressure drop ressure drop SI SI U.S.G..M. U.S.G..M. Flow rate Flow rate 1 Relief Valve RV 1 ressure drop ressure setting SI SI U.S.G..M. U.S.G..M. Flow rate Flow rate 200--991210-N-03/09.2015 - - - - 03 /09.2015 104/220
8.4 Inlet and outlet covers 8.4.1 Inlet manifold (standard) with and RV ype S6 06 * 200.9310.6002.0 ø RV S8 07 * 200.9310.7003.0 3/8 S 09 * 200.9310.2002.0 * Inlet section code with RV set at standard pressure: 150 (2100 SI) M18X1.5 10 * 200.9310.1003.0 8.4.2 Inlet manifold with 1 -- 1 -- RV 1 1 ype 1 S6 11 * 200.9310.6003.0 S8 12 * 200.9310.7002.0 RV 1 3/8 S 14 * 200.9310.2003.0 * Inlet section code with RV set at standard pressure: 150 (2100 SI) M18X1.5 15 * 200.9310.1002.0 8.4.3 Inlet manifold with 1-1 ype 1 1 1 S6 16 200.9310.6004.0 S8 17 200.9310.7005.0 1 3/8 S 19 200.9310.2004.0 lugs M18X1.5 20 200.9310.1004.0 8.5 djustable direct acting pressure Relief Valve RV Fluctuating pressure Reliefvalvesetat30(8U.S.G..M.) ressure set range (SI) Std. setting (SI) Setting Spring colour eak 30-95 (400-1300) 60 (860) 06 Yellow (Y) 96-210 (1300-3000) 150 (2100) 15 Green (GR) Operating ime ** 211-320 (3000-4600) 260 (3700) 26 lue (L) ** he maximum operating pressure for each valve series is indicated in the echnical specification at the first page of each valve section. 200--991210-N-03/09.2015 - - - - 04 /09.2015 105/220
8.6 nd covers 8.6.1 Outlet manifold (std) with and open center ype S6 01 200.6300.6001.1 S8 02 200.6300.7001.0 3/8 S 04 200.6300.2001.1 M18X1.5 05 200.6300.1001.0 8.6.2 Outlet manifold with and H..C.O. (power beyond) ype H..C.O. S6 06 200.9300.6002.0 H..C.O. S8 07 200.9300.7002.0 3/8 S 09 200.9300.2002.0 M18X1.5 10 200.9300.1002.0 8.6.3 Outlet manifold with open center 8.6.4 Outlet manifold with closed center ype 11 * 200.6300.9001.0 ype 12 * 200.9300.9002.0 lug o be used with 1 and 1 on the inlet manifold o be used with 1 and 1 on the inlet manifold 8.6.5 Outlet manifold with and closed center ype S6 13 200.9300.6003.0 S8 14 200.9300.7003.0 3/8 S 16 200.9300.2003.0 lug M18X1.5 17 200.9300.1003.0 200--991210-N-03/09.2015 - - - - 03 /09.2015 106/220
8.7 Sectional bodies 8.7.1 Standard circuit: parallel ype/ (UC -O-C) S6 Standard K01 200.9413.6051.0 Section with valve U C - O - C K06 200.9413.6053.0 S8 K02 200.9413.7027.0 K07 200.9413.7028.0 3/8 S K04 200.9413.2624.0 K09 200.9413.2625.0 M18X1.5 K05 200.9413.1272.0 K10 200.9413.1273.0 cyl. cyl. 8.7.2 Optional circuit: series and tandem ype/ (UC -O-C) Standard Section with valve U C - O - C S6 K47 200.9413.6052.0 K52 200.9413.6054.0 S8 K48 200.9413.7029.0 K53 200.9413.7030.0 3/8 S K50 200.9413.2626.0 K55 200.9413.2627.0 M18X1.5 K51 200.9413.1274.0 K56 200.9413.1275.0 cyl. cyl. Note: ody code consist of machined casting, seals and hold check valve only. Not to be used for complete valve order. 200--991210-N-03/09.2015 - - - - 03 /09.2015 107/220
8.7.3 Check valves with mechanical release RSM1 on / ports he check valve taper seal is released by means of a taper on the spool and by a push rod. ort (RSM1/) Spool SR cyl. Spool R cyl. cyl. RSM1 RSM1 Spool ZR cyl. cyl. N..:portpluggedwith SR spool ort (RSM1/) ort / ( RSM1/) Spool GR Spool R Spool R cyl. cyl. cyl. cyl. cyl. N..: port plugged with GR spool 8.7.4 irectional control valve bodies for RSM1 valve RSM1/ RSM1/ RSM1/ - Spool SR -R Spool ZR Spool GR -R Spool R RSM1 ype/ ype/ ype/ ype/ S6 K65 200.9413.6061.0 K66* 200.9413.6062.0 200.7876.0192.0 3/8 S K63 200.9413.2034.0 K40** 200.9413.2033.0 K64* 200.9413.2035.0 K62* 200.9413.9014.0 200.7876.0191.0 M18X1.5 K60 200.9413.1279.0 K70** 200.9413.1046.0 K61* 200.9413.1280.0 200.7876.0190.0 * : K61 - K62 - K64 - K66 need special lever L153 - L353 ** : K40 - K70 need special lever L175 -L375 Note: ody code consist of machined casting, seals and hold check valve only. Not to be used for complete valve order. 200--991210-N-03/09.2015 - - - - 03 /09.2015 108/220
8.8 Spool charts Spool scheme Spool features ype 4way -3position / closed openbypass High metering spool (max flow suggested 15.) R** S 3way -3position closed openbypass 4way -3position series connection S SR** X 4way -3position / - closed 4way -4position 4 th floating position Z ZR** 4way -3position / to tank in neutral openbypass C 4 4way -4position 4 th floating position WW * 3way -3position closed openbypass G GR** * : WW spool require special body (K...), positioner (240) and lever (L192) ** : special body required 8.9 Hydraulic circuits Standard parallel circuit Optional tandem circuit 06 K01 - K01 - C K01 - G 01 06 K47 - K47 - K47-01 Optional series circuit Combined parallel/series circuit 06 K47 - X K47 - X K47-01 06 K47 - X K47 - K01-01 8.10 Spool positioners F (N) 200 140 ype 01 S 79 * 200.7685.1001.0 200.7685.1092.0 ype 02 * 200.7685.3001.0 36 1.68 F 3 position spring return to neutral 2 position detent - spring centre * : code without plastic plug; plastic plug code: 200.6780.0008.0 F (N)**: force in Newton (N) needed to operate the spool 200--991210-N-03/09.2015 - - - - 03 /09.2015 109/220
ype 03 * 200.7685.2001.0 ype 04 200.7685.4003.0 3 position detent 4 position float lastic plug code: 200.6780.0009.0 ype 05 * 200.7685.2005.0 ype 06 * 200.7685.1005.0 2 position detent 2 position spring return ype 07 * 200.7685.2027.0 ype 12 * 200.7685.1021.0 2 position detent 2 position spring return ype 15 * 200.7685.1109.0 ype 16 * 200.7685.1110.0 2 position spring return 2 position spring return * : code without plastic plug; plastic plug code: 200.6780.0008.0 200--991210-N-03/09.2015 - - - - 03 /09.2015 110/220
ype 17 * 200.7685.1040.0 ype 20 * 200.7685.3010.0 2 position spring return 2 position detent + spring return ype 38 * 200.7685.2029.0 ype 84 200.9686.1097.0 4 position detent 3 position spring return ype 88 200.9686.1010.0 ype 106 * 200.7685.2028.0 3 position spring return to neutral 2 position detent - spring return to pos.1 ype 240 200.7685.4031.0 lastic plug code: 200.6780.0009.0 56 4102 4 position float only for WW float spool * : code without plastic plug; plastic plug code: 200.6780.0008.0 200--991210-N-03/09.2015 - - - - 03 /09.2015 111/220
8.10.1 Microswitch control on each single element ype 30 200.9686.1050.0 Microswitch is operated when the spool is in pos. 1 ype 32 200.9686.1060.0 Microswitch is operated when the spool is in pos. 2 * * he microswitch is supplied only ype 34 200.9686.1064.0 Microswitch is operated when the spool is in pos. 1 and 2 on customer s request 8.10.2 Single microswitch control for multi--sectional valves (from 1 st up to second--last element). ype 39 (MSF) 200.9686.1139.0 Microswitch is operated when the spool is in pos. 1 and 2 8.10.3 Single microswitch control for multi -- sectional valves (last element, side). ype 40 (MFL) 200.9686.1140.0 Microswitch is operated when the spool is in pos. 1 and 2 * 1 - ositioner 40 must be assembled only on the last element near port 2 - ositioner 40 require port plugged. Use 1 on inlet cover * he microswitch is supplied only on customer s request 200--991210-N-03/09.2015 - - - - 03 /09.2015 112/220
8.11 Lever styles ype L55 Lo 14 ype L100 ype L175* ype L192** M8X1.25 M8X1.25 mm Lo inches ype ype L300 ype L375* 150 5.90 200 7.87 L001 L002 200.7022.1019.0 200.7022.1003.0 ype L392** 250 9.84 L003 200.7022.1005.0 300 11.81 L004 200.7022.1006.0 M8X1.25 *: L175 - L375 only for Z spool application **: L192 - L392 only for WW spool application 8.11.1 Safety levers ype L140 M8X1.25 Lo ype L150 M8X1.25 mm Lo M8X1.25 inches ype 160 6.30 L014 200.7022.1009.0 180 7.08 L018 200.7022.1011.0 200--991210-N-03/09.2015 - - - - 03 /09.2015 113/220
8.11.2 Remote cable control Lever Support 200.7609.0013.0 M10X1.5 mm Lo inches ype L 0 185 7.28 L001 200.7022.2001.0 250 9.84 L002 200.7022.2003.0 300 11.81 L003 200.7022.2004.0 Optional 200.6772.0048.0 M10X1.5 350 13.78 L004 200.7022.2005.0 Cable Cable length Spool kit Cables are assembled on the valve only on request and with an extra charge. 1000 mm 1500 mm 2000 mm 2500 mm 3000 mm 4000 mm 200.5441.04002 200.5441.04005 200.5441.04006 200.5441.04007 200.5441.04008 200.5441.04009 200.9609.0037.0 200.9609.0039.0* * only for Z spool application ype L142 200.7071.2012.0 M10X1.5 ype L133 200.9759.2007.0 ype L188* 200.9759.2024.0 View from X Fulcrum Fulcrum View from X Stick Lever M10X1.5 (L038) Stick Lever M10X1,5 Only for rod remote control Optional 200.6772.0048.0 Fulcrum 8.11.3 Cross joystick for dual axis spool control Fulcrum 1 2 ype L038 200.7022.2018.0 Lo=200 ype L134 ype L189* 200.9759.2007.0 200.9759.2024.0 L133 -L134 -L188 -L189 are supplied complete with rubber boot protection M10X1.5 L188* - L189*: only for Z spool application X 200--991210-N-03/09.2015 - - - - 03 /09.2015 114/220
8.12 ort relief and anti-cavitation valves ort relief valve settings ressure set range (SI) Std. Setting (SI) ype Spring colour 30-130 (400-1850) 60 (860) 06 Yellow (Y) 131-320 (1850-4600) 150 (2100) 15 Green (GR) 8.12.1 ort relief valve ype O ressure setting Flow rate 8.12.2 nti--cavitation valve ype C ressure drop Flow rate 8.12.3 Combined port relief and anti--cavitation valve ype UC ressure setting Flow rate 200--991210-N-03/09.2015 - - - - 03 /09.2015 115/220
8.13 Hydraulic-neumatic control ON-OFF ype H 24 200.9686.5049.0 Operating conditions Hydraulic control: ressure range: () Min. 6 - Max. 15 (SI) Min. 85 - Max. 215 neumatic control: ressure range: () Min. 6 - Max. 10 (SI) Min. 85 - Max. 145 1/8 S 73 2.88 30 32 1.18 1.26 200--991210-N-03/09.2015 - - - - 03 /09.2015 116/220
8 lectromagnetic control MC (ON OFF) 8.1 General specifications Max flow rate Max continuous operating pressure supply port Max intermittent peak pressure work port / Max back pressure on the channel " Oil temperature echnical specification U.S.G..M. SI SI SI C F 40 11 250 3600 320 4600 20 290 10 to +80 14 to 180 Oil viscosity mm 2 /sec 20 to 50 Oil filtration μ 25 Spool leakage at 100 (1450 SI), emp. 50 C (120 F), viscosity 27 mm 2 /sec: Maximum verage cm 3 /min Cu. In./min cm 3 /min Cu. In./min 16 1.138 12 0.854 Number of spools 1 to 10 djustable direct operated relief valve (tamper proof seal available on request) Load hold check valve in each section Cartridge anti shock, anti cavitation and service relief valve 8.1.1 Material specification: ody: High strength cast iron. Spool: Hardened steel. Seals: una N". 8.1.2 Optional features available Series circuit; Load sensing circuit; Spool 3 way or 4 way at 2 3 positions; ort relief and anti cavitation valves O UC C Cross port relief valve RV LC O UC C ilot ctuated Check Valve R 8.1.3 orts 1 1 HCO........... (M18X1.5 3/8"S S6 S8) 8.1.4 Input voltages Continuous Current................. 12VC 24VC * 8.1.5 Solenoid specification Continuous current voltage echnical specification V..C. 12 (24) +5% 10% ower consumption Watt (W) 36 (37) Intensity of current mpere () 3 (1.55) Resistance Ohm (Ω) 4 (15.5) uty cycle (continuous) 100% Stabilized temperature at nominal voltage C 110 mbient temperature C 20 to +40 rotection class.................... I65 (IN 40050) Coil insulation.................. class H (VO 0580) S. connection........................ (IN 43650) Manual override. xplosion proof version on demand. 8.1.6 Mechanical specification Spool diameter............................... 10 mm Spool stroke............................... 2.50 mm Overlapping............................... 1.25 mm Internal passage............................. 10 mm imensional section (width).................... 40 mm 8.1.7 Weight Version kg lb Inlet with RV and 1.0 2.23 1 spool section with 2 solenoid 2.50 5.50 1 spool with 1 solenoid 2.10 4.62 nd cover with and HCO 0.75 1.65 * for non indicated tension valves, please contact our Sales epartment 200--991210-N-03/09.2015 04 / 10.08 117/220
8.2 imensional data 11.7 11.7.46.46 24.8 0.98 15.59 35 35 24.8 1.38 1.38 0.98 40 15 1.58.59 89 3.5 77.5 3.05 37.5 1.48 34.5 1.36 96 56 3.78 2.20 Ø 10.5 80 3.15 33 1.30 H..C.O. 110 79 4.33 3.11 268 10.55 16+2 Nm 13 79 3.11 15.59 1 29 1.14 lugged RV Inlet manifold with 1 For inlet and outlet manifold see chapters 8.4-8.6 * - For MC electromagnetic control versions always use outlet covers with side outlet connection. (x.: 04, 05, etc.) x.: 29 = mm 1.14 = inches N. of sections 1 2 3 4 5 6 7 8 9 10 imen ension n 119.6 159.6 199.6 239.6 279.6 319.6 359.6 399.6 439.6 479.6 4.71 6.28 7.86 9.43 11.01 12.58 14.16 15.73 17.31 18.88 143 183 223 263 303 343 383 423 463 503 5.63 7.20 8.78 10.35 11.93 13.50 15.08 16.65 18.23 19.80 200--991210-N-03/09.2015 - - - - 03 /09.2015 118/220
8.3 erformance curves Oil: Shell ellus 37 emperature: 50_C (120_F) Viscosity: 27 mm 2 /sec / ressure drop ressure drop SI U.S.G..M. SI U.S.G..M. Flow rate Flow rate / ressure drop SI U.S.G..M. Flow rate 200--991210-N-03/09.2015 - - - - 03 /09.2015 119/220
8.4 Operating limits Oil: Shell ellus 37 emperature: 50_C (120_F) Viscosity: 27 mm 2 /sec ested with voltage V = -10% Standard Circuit -RV-/ RV Max. back pressure: = 20 (290 SI) U.S.G..M. SI Operating ressure Carry--over Circuit HCO / - RV RV HCO Max. back pressure: = 20 (290 SI) HCO = 250 (3600 SI) U.S.G..M. SI Operating ressure 200--991210-N-03/09.2015 - - - - 03 /09.2015 120/220
8C.9 roportional flow control FCR11 8C.9.1 xample of application on K100 body RV1 RV2 3/ FCR11 92.5 8C.9.2 xample of hydraulic scheme K100 35 12 V FCR11/V8-35-2-13 200.7880.0007.0 35 24 V FCR11/V8-35-2-23 200.7880.0008.0 8C.9.5 Hydraulic performances Max. pressure Max. recommended pressure Regulated nominal flow range emperature range 270 230 0.5-14 0.5-35 -5/+70_ C 8C.9.6 Current/flow regulated diagram 8C.9.3 lectric performances lectric performances Coil according to V 0580 Connector type IN 43650 uty rating =100% Suggested dither 0-150 Hertz (*) Insulation class I54 (IN 40050) without connector I65 (IN 40050) with connector Coil winding class F Voltage ±5% 12 V (C) 24 V (C) Max. current 2.25. 1.08. Resistance at 20 _C 2.8 Ohm 12.7 Ohm Nominal power 17.2 Watt 17.4 Watt Inductance 31 mh armature falling down 90 mh armature falling down 200--991210-N-03/09.2015 - - - - 04 /09.2015 140 mh armature rising 406 mh armature rising 8C.9.4 Flow Voltage ype ** 14 12 V FCR11/V2-14-2-13 200.7880.0011.0 14 24 V FCR11/V2-14-2-23 200.7880.0012.0 xample for 0.5-35 Regulated nominal flow range 45.0 42.5 40.0 37.5 35.0 32.5 30.0 27.5 25.0 22.5 20.0 17.5 15.0 12.5 10.0 7.5 5.0 2.5 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 Current (mpere) - 12 V ollerance erformances obtained in 60+60 seconds under the following conditions: 12 VC roportional Coil ressure on priority flow channel: 100 No pressure on the residual flow channel: Minimum current: 0 mp. -Maximum current: 2.3 mp. Inlet flow: 56 Ramp U: 0 sec - Ramp OWN: 0 sec Oil temp.: 50 C - Oil viscosity: 32 mm 2 /s at 40 C (*: frequence could affect the valve seal) (**: code without connector) ollerance Flow () 0.5-35 133/220
Manual override Manual override 8.6 Spool charts Spool scheme Spool features ype 4way -3position / closed openbypass 4way -3position / - closed 4way -3position / to tank in neutral openbypass 4way -3position closed to tank in neutral 3way -3position closed openbypass 4way -3position closed to tank in neutral C G L 4way -3position / closed series connection 4way -3position / to tank in neutral series connection 4way -3position / closed Load Sensing 4way -3position / to tank in neutral Load Sensing 3way -3position closed Load Sensing 3way -3position closed Load Sensing * series body required ** special body required X* XC* L** LC** LG** LS** 3way -3position closed openbypass S Note: For availability of L/S versions please contact our Sales epartment 200--991210-N-03/09.2015 - - - - 03 /09.2015 122/220
8.7 Spool actions 8.7.1 ouble--solenoid spring--centered valves 8.7.3 Single Solenoid spring offset valves ype 01 ype 03 Solenoid at port end of body 8.7.2 Single Solenoid spring offset valves 8.7.4 ouble Solenoid, two detent position valves* ype 02 Solenoid at port end of body ype 04 ype 05 * vailable only on request 8.8 4 th Floating position 8.8.1 Main features Max operating pressure:... 250 Max admitted flow:... 35 verage leakage: 30 cm 3 /min (100, 50_C, 27 mm 2 s - 1 ) Solenoid power:... 48 Watt (12-24 Vdc) 8.8.2 General specification - ressure drops with 35 lt/min: os 0... 2 os 1 and 2 /... 9 /... 5.5 os 3 (4 th floating position) /... 12.5 - arallel circuit, electric operated - Compatible for assembling on HS11 valve series - Intermediate spacers 15 mm width needed 200--991210-N-03/09.2015 - - - - 03 /09.2015 - In case the directional control valve consists of 2 or more sections, we suggest to position the section (or the sections) with 4 th floating position as last section in the pack close to the outlet cover. - In the electric 4 th floating position it is necessary to use always the cover with side outlet (ex. 04, 05, etc.) - o be used, if possible, in circuits without the carry -over version ( on the contrary please contact our Sales epartment) - he 4 th floating position must always be realized as from the 0 neutral position with both solenoids not energized. - It is not possible to have versions with O -C -UC valves with the 4 th floating position section. 123/220
8.8.3 imensional data 56 2.2 8 40 8.31 1.57.31 89 3.5 77.5 3.05 37.5 1.48 34,5 1.36 88 88 110 3.46 4.32 3.46 16+2 Nm 13 8.8.4 Hydraulic circuit 1 0 2 3 Sol. Sol. os.0 os.1 os. 0 os. 1 F os. 2 F os. 3 F F os.2 os.3 Floating osition 200--991210-N-03/09.2015 - - - - 03 /09.2015 124/220
8.8.5 Spool chart 8.8.6 Spool action Spool scheme Spool features ype 1 0 2 3 4way -4position 4 th floating electric position Z* ype 08 ouble--solenoid spring--centered valves +4 th floating position * Special body required 1 0 2 3 8.8.7 Sectional body and manifold (*) ype/ Standard cyl. cyl. S6 S8 K225 200.9413.6071.0 K226 200.9413.7043.0 3/8 S K227 200.9413.2633.0 M18X1.5 K228 200.9413.1289.0 H 8mm 200.7649.0035.0 H (*) bodies with ports for O -UC valves are not available 8C lements with pressure and flow control Q 8C.1 General specifications Max continuous operating pressure supply port... 250 Max intermittent peak pressure work port /... 320 Max back pressure tank port... 30 Nominal flow... max. 50 djustable setting flow range on 350 turning -knob: Min flow... 0 Max flow (input)... 40 Fixedpriorityflow... VF =0to40 djustable priority flow... V 06 = 0 to 6... V12=0to12... V25=0to25... V40=0to40 200--991210-N-03/09.2015 - - - - 03 /09.2015 Control accuracy... ± 5% ressure difference np... max. 6 Oil temperature range... -10_ to +80_ C Viscosity range... 16 to 75 mm 2 /sec Recommended filtration... 25 micron djustable direct acting: Relief valve on the lines... Inlet flow: RV1... riority flow: RV2... Residual flow: RV3 y -pass solenoid valve.... 3/... 3/C 125/220
8C.2 Sectional body K100 8C.2.1 pplication variation Intermediate section with priority flow divider pressure compensated valve, pressure relief valves and by -pass valve. ype 3/ 13HC (12 VC) 3/C 13HC (12 VC) M18X1.5 K100/1 3/ 23HC (24 VC) 3/C 23HC (24 VC) 3/8 S K100/2 S8 K100/7 00VC00 RV1 RV2 00VC00 HS11 VF 00C 3/ e V VF: 1 40 ressure set range () 30 95 96 210 Standard Setting 60 150 Relief valves ype RV1 or RV2-06 RV1 or RV2-15 Flow set range () 0 6 0 12 0 25 Standard Setting 6 12 25 Flow regulator ype V 06 V 12 V 25 211 320 260 RV1 or RV2-26 0 40 40 V 40 8C.2.2 Scheme example HCO = can be pressurized 1 1 2 2 4 4 e riority flow r HCO Residual flow V 3/ RV1 RV2 37 KS KS K100 K S N42 HS11 LF 1_ 2_ 3_ 4_ HS11 RIGH 200--991210-N-03/09.2015 - - - - 03 /09.2015 126/220
8C.3 Inlet cover 100 8C.3.1 pplication variation Inlet cover with priority flow divider pressure compensated valve, pressure relief valves and by -pass valve. ype 3/ 13HC (12 VC) 3/ 23HC (24 VC) 3/C 13HC (12 VC) 3/C 23HC (24 VC) M18X1.5 3/8 S 100/1 100/2 S8 100/7 00VC00 RV1 RV2 00VC00 HS11 VF 00C 3/ V VF: 1 40 HCO ressure set range () 30 95 Standard Setting 60 Relief valves ype RV1 or RV2-06 ressure set range () 0.5 6 0.5 12 Standard Setting 6 12 Flow regulator ype V 06 V 12 96 210 150 RV1 or RV2-15 0.5 25 25 V 25 211 320 260 RV1 or RV2-26 0.5 40 40 V 40 8C.3.2 Scheme example HCO = can be pressurized r 1 1 2 2 riority flow r V HCO Residual flow 3/ RV1 RV2 100 K S K S N42 1_ 2_ HS11 200--991210-N-03/09.2015 - - - - 03 /09.2015 127/220
8C.4 Sectional body K88 8C.4.1 pplication variation Intermediate section with priority flow divider pressure compensated valve, pressure relief valves and by -pass valve. 3/ 13HC (12 VC) 3/ 23HC (24 VC) 3/C 13HC (12 VC) 3/C 23HC (24 VC) M18X1.5 3/8 S ype K88/1 K88/2 00VC00 RV3 RV1 S8 K88/7 00VC00 2 HS11 VF 00C 3/ V VF: 1 40 ressure set range () 30 95 Standard Setting 60 Relief valves ype RV1 or RV3-06 Flow set range () 0.5 6 0.5 12 Standard Setting 6 12 Flow regulator ype V 06 V 12 96 210 150 RV1 or RV3-15 0.5 25 25 V 25 211 320 260 RV1 or RV3-26 0.5 40 40 V 40 8C.4.2 Scheme example = excessed flow can be pressurized 1 1 2 3 3 4 4 V Residual flow e riority flow r 2 3/ RV1 RV RV3 S K S K88 K S K S S 1_ 2_ 3_ 4_ 200--991210-N-03/09.2015 - - - - 03 /09.2015 128/220
8C.5 Inlet cover 88 8C.5.1 pplication variation Inlet cover with priority flow divider pressure compensated valve, pressure relief valves and by -pass valve. 3/ 13HC (12 VC) 3/ 23HC (24 VC) 3/C 13HC (12 VC) 3/C 23HC (24 VC) M18X1.5 3/8 S ype 88/1 88/2 S8 88/7 00VC00 RV3 RV1 00VC00 HS11 VF 00C 3/ V VF: 1 40 ressure set range () 30 95 Standard Setting 60 Relief valves ype RV1 or RV3-06 Flow set range () 0.5 6 0.5 12 Standard Setting 6 12 Flow regulator ype V 06 V 12 96 210 150 RV1 or RV3-15 0.5 25 25 V 25 211 320 260 RV1 or RV3-26 0.5 40 40 V 40 8C.5.2 Scheme example = excessed flow can be pressurized 1 1 2 2 V riority flow Residual flow e r 2 3/ RV1 RV3 88 KS KS S 1_ 2_ 200--991210-N-03/09.2015 - - - - 03 /09.2015 129/220
8C.6 Sectional body K90 8C.6.1 pplication variation Intermediate section with priority flow divider pressure compensated valve, pressure relief valves and by -pass valve. xcess flow to tank. 3/ 13HC (12 VC) 3/ 23HC (24 VC) 3/C 13HC (12 VC) 3/C 23HC (24 VC) M18X1.5 3/8 S ype K90/1 K90/2 S8 K90/7 00C R 2 RV1 00VC00 VF 3/ V VF: 1 40 ressure set range () 30 95 Standard Setting 60 Relief valves ype RV1-06 Flow set range () 0.5 6 0.5 12 Standard Setting 6 12 Flow regulator ype V 06 V 12 96 210 150 RV1-15 0.5 25 25 V 25 211 320 260 RV1-26 0.5 40 40 V 40 8C.6.2 Scheme example ort R = ank connection (cannot be pressurized) 1 1 2 3 3 V riority flow r Residual flow 2 3/ RV RV1 R S K S K90 K S S 1_ 2_ 3_ 200--991210-N-03/09.2015 - - - - 03 /09.2015 130/220
8C.7 Inlet cover 90 8C.7.1 pplication variation Inlet cover with priority flow divider pressure compensated valve, pressure relief valves and by -pass valve. xcess flow to tank. ype 3/ 13HC (12 VC) 3/ 23HC (24 VC) 3/C 13HC (12 VC) 3/C 23HC (24 VC) M18X1.5 3/8 S 90/1 90/2 S8 90/7 RV1 00VC00 00C R VF 3/ V VF: 1 40 ressure set range () 30 95 Standard Setting 60 Relief valves ype RV1-06 Flow set range () 0.5 6 0.5 12 Standard Setting 6 12 Flow regulator ype V 06 V 12 96 210 150 RV1-15 0.5 25 25 V 25 211 320 260 RV1-26 0.5 40 40 V 40 8C.7.2 Scheme example ort R = ank connection (cannot be pressurized) 1 1 riority flow Residual flow V r 2 3/ RV1 R 90 K S 1_ S 200--991210-N-03/09.2015 - - - - 03 /09.2015 131/220
8C.8 Inlet cover 89* 8C.8.1 pplication variation Inlet cover with priority flow divider pressure compensated valve, pressure relief valves and by -pass valve. 3/ 13HC (12 VC) 3/ 23HC (24 VC) 3/C 13HC (12 VC) 3/C 23HC (24 VC) M18X1.5 ype 89/1 3/8 S 89/2 S8 89/7 00VC00 RV3 RV1 00VC00 VF 00C 3/ V VF: 1 40 ressure set range () 30 95 Standard Setting 60 Relief valves ype RV1 or RV3-06 Flow set range () 0.5 6 0.5 12 Standard Setting 6 12 Flow regulator ype V 06 V 12 96 210 150 RV1 or RV3-15 0.5 25 25 V 25 211 320 260 RV1 or RV3-26 0.5 40 40 V 40 8C.8.2 Scheme example 1 1 2 2 3 3 4 4 Residual flow e V riority flow r 2 3/ RV1 RV3 89 K SC K SC K SC K S S 1_ 2_ 3_ 4_ K SC : Special body required, see 8C.10 (*) (**) 200--991210-N-03/09.2015 - - - - 03 /09.2015 132/220
8C.9 roportional flow control FCR11 8C.9.1 xample of application on K100 body RV1 RV2 3/ FCR11 92.5 8C.9.2 xample of hydraulic scheme K100 35 12 V FCR11/V8-35-2-13 200.7880.0007.0 35 24 V FCR11/V8-35-2-23 200.7880.0008.0 8C.9.5 Hydraulic performances Max. pressure Max. recommended pressure Regulated nominal flow range emperature range 270 230 0.5-14 0.5-35 -5/+70_ C 8C.9.6 Current/flow regulated diagram 8C.9.3 lectric performances lectric performances Coil according to V 0580 Connector type IN 43650 uty rating =100% Suggested dither 0-150 Hertz (*) Insulation class I54 (IN 40050) without connector I65 (IN 40050) with connector Coil winding class F Voltage ±5% 12 V (C) 24 V (C) Max. current 2.25. 1.08. Resistance at 20 _C 2.8 Ohm 12.7 Ohm Nominal power 17.2 Watt 17.4 Watt Inductance 31 mh armature falling down 90 mh armature falling down 200--991210-N-03/09.2015 - - - - 04 /09.2015 140 mh armature rising 406 mh armature rising 8C.9.4 Flow Voltage ype ** 14 12 V FCR11/V2-14-2-13 200.7880.0011.0 14 24 V FCR11/V2-14-2-23 200.7880.0012.0 xample for 0.5-35 Regulated nominal flow range 45.0 42.5 40.0 37.5 35.0 32.5 30.0 27.5 25.0 22.5 20.0 17.5 15.0 12.5 10.0 7.5 5.0 2.5 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 Current (mpere) - 12 V ollerance erformances obtained in 60+60 seconds under the following conditions: 12 VC roportional Coil ressure on priority flow channel: 100 No pressure on the residual flow channel: Minimum current: 0 mp. -Maximum current: 2.3 mp. Inlet flow: 56 Ramp U: 0 sec - Ramp OWN: 0 sec Oil temp.: 50 C - Oil viscosity: 32 mm 2 /s at 40 C (*: frequence could affect the valve seal) (**: code without connector) ollerance Flow () 0.5-35 133/220
8C.10 Special sectional bodies 8C.10.1 Special element (priority flow): to be used only with 89 (*) inlet cover ype/ (UC - O - C) Standard Section with valve UC - O - C S6 K111 200.9413.6064.0 K27 200.9413.6056.0 S8 K112 200.9413.7038.0 K24 200.9413.7037.0 3/8 S K113 200.9413.2041.0 K58 200.9413.2040.0 M18X1.5 K114 200.9413.1033.0 K59 200.9413.1032.0 r e cyl. cyl. e r 8C.10.2 Special element (residual flow): to be used only with 89 (**) inlet cover ype/ (UC - O - C) S6 S8 Standard K116 200.9413.6063.0 K117 200.9413.7036.0 Section with valve UC - O - C K81 200.9413.6059.0 K82 200.9413.7035.0 3/8 S K118 200.9413.2039.0 M18X1.5 K119 200.9413.1031.0 K86 200.9413.1030.0 e cyl. cyl. e Note: ody code consist of machined casting, seals and hold check valve only. Not to be used for complete valve order. 200--991210-N-03/09.2015 - - - - 04 /09.2015 134/220
8C.11 y-ass solenoid valve - 3-8C.11.1 Normally closed with manual override 1.52 Voltage ype without coil 3/C HS11Q p.m. 200.7572.0048.0 12 V..C. 3/C 13- HC27 HS11Q 200.9570.1007.4 3.68 Open manually 24 V..C. 3/C 23- HC27 HS11Q 200.9570.2007.1 8C.11.2 Normally open with manual override 1.32 Voltage ype without coil 3/ HS11Q p.m. 200.7572.0049.0 12 V..C. 3/ 13- HC27 HS11Q 200.9570.1008.3 4.06 Close manually 24 V..C. 3/ 23- HC27 HS11Q 200.9570.2007.2 8C.11.3 imension 8C.11.4 3 Solenoid valve performances Max. pressure 315 1.63.85 40-5 Nm 30 -I.79 Max. flow 60 ower 27 Watt Intermittence 100% Voltage tolerance ±10%.93 1.52 x1.42 1.04.89 1.92 emperature range Oil filtration ressure drop Q= 30 ressure drop Q= 50-20/+80 _C 25 micron 7.5 12.7 8C.11.5 Spare parts 8C.11.6 Coil specifications Voltage 12 24 V..C. 200.5441.10009 ower 27.2 27 Watt Resistance (mbient emp.) 5.3 21.3 Ohm Resistance (Stabilized emp.) 8 32 Ohm 200.6749.1010.0 12 V..C. 200.6749.2008.0 24 V..C. Current (mbient emp.) 2.2 1.12 mpere Current (Stabilized emp.) 1.5 0.75 mpere 200--991210-N-03/09.2015 - - - - 04 /09.2015 135/220
8C.12 nd cover for K100 and 100 8C.12.1 Right cover ype N42 200.6302.9033.1 XYZ 8C.12.2 Standard left cover ype F31 200.7300.9004.0 8C.12.3 Carry--over left cover ype HCO 3/8 S 37 200.9300.2015.0 M18X1.5 38 200.9300.1005.0 HCO 200--991210-N-03/09.2015 - - - - 03 /09.2015 136/220
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