JAMA/JARI Evaluation Tests of The WorldSID 5th Dummy
JAMA JARI MLIT NTSEL etc WorldSID Project Organization IHRA Worldwide governments coordination ISO TC22/SC12/WG5 Anthropomorphic Test Devices WorldSID Task Group Tri-Chairs Americas Advisory Group Americas, European and Asia/Pacific JAMA JARI European Advisory Group Asia/Pacific Advisory Group Project Manager Design Team
Evaluation of the WorldSID 5th 23 24 (Pre-Production) Biofidelity Evaluation Test (Except Head) Verification Test (Except Head and Neck) 24 25 (Pre-Production) Positioning Study Full-Vehicle Crash Test with Vehicle A (4dr SD) ECE R95, FMVSS214, AE-MDB, Car-to-Car (Stationary) Head and Neck Verification Test 25 26 (Production) Full-Vehicle Crash Test with Vehicle A (4dr SD) FMVSS214 (Drivers Position and Rear Passengers Position) 3deg. Oblique Pendulum Impact to Upper Torso Full-Vehicle Crash Test with Vehicle B (4dr SD) Car-to-Pole (75deg. Oblique Pole) 26 27 (Production) Full-Vehicle Crash Test Vehicle C (5dr HB) ECE R95,FMVSS214(Rear Passengers Position) Car-to-Pole (75deg. Oblique Pole) 27 28 (Production Rev.1) Full-Vehicle Crash Test Vehicle C (5dr HB) FMVSS214(Drivers Position)
Evaluation of the WorldSID 5th 28 29 (Prototype Rev.1) Biofidelity Evaluation Shoulder Impact Thorax Impact Full-Vehicle Crash Test Vehicle C (5dr HB) FMVSS214(Rear Passengers Position)
WorldSID 5th Biofidelity Test Shoulder 4.5m/s lateral impact Thorax 4.3m/s lateral impact
< Test condition > Shoulder impact 4.5m/s lateral impact Thorax impact 4.3m/s lateral impact Impact point Shoulder Pivot (Arm Down) Mid Point of 2 nd Thorax Rib (Arm Up) Item Impactor Force (CFC1) Shoulder Deflection (CFC6) Impactor Force (FIR1) T1 Lateral Acceleration (FIR1) Shoulder impact Thorax impact Impactor ; m=14kg, 12mm Diameter, Flat Face(12.7mm radius edge) Response corridor ;, A.L. Irwin et al, Guidelines for Assessing the Biofidelity of Side Impact Dummies of Various Sizes and Ages, SAE22 22 16, 46th STAPP.
< Test results Shoulder 4.5m/s impact > Impactor force timeresponse ; Force(kN) 4. 3.5 3. 2.5 2. 1.5 1..5. WS5F Shd 1 WS5F Shd 2 WS5F Shd 3 Corridor 1 2 3 4 5 6 Time(msec) Force(kN) Ref.; SID IIs Ver.D 4. 3.5 3. 2.5 2. 1.5 1..5. S2sD_Shd2 S2sD_Shd3 S2sD_Shd4 Corridor 1 2 3 4 5 6 Time(msec) Peak shoulder deflection 33.4 mm (Average of 3 tests) Peak shoulder deflection Lower Bound Upper Bound WS5F Shd 1 WS5F Shd 2 WS5F Shd 3 Average Peak Shoulder Defl. (mm) 28 33 27.4 26.6 27.3 27.1 * Shoulder potentiometer might be broken.
< Test results Shoulder 4.5m/s impact > Shoulder Deflection Potentiometer Deflection(mm) 5 4 3 2 1 WS5F Shd 1 WS5F Shd 2 WS5F Shd 3 Corridor Relative Disp Shoulder Rib to T1 (Double Integration of Acceleration) Deflection(mm) 5 4 3 2 1 WS5F Shd 1 WS5F Shd 2 WS5F Shd 3 Corridor -1 1 2 3 4 5 6 Time(msec) -1 1 2 3 4 5 6 Time(msec) Lower Bound Upper Bound WS5F Shd 1 WS5F Shd 2 WS5F Shd 3 Average Lower Bound Upper Bound WS5F Shd 1 WS5F Shd 2 WS5F Shd 3 Average 28 33 27.4 26.6 27.3 27.1 28 33 26.4 24.7 26.1 25.7
< Test results Thorax 4.3m/s impact > Impactor force timeresponse Force(kN) T1 lateral acceleration time response Acceleration (g) 4. 3.5 3. 2.5 2. 1.5 1..5. 3 25 2 15 1 5-5 -1 WS5F Thx 1 WS5F Thx 2 WS5F Thx 3 Corridor 1 2 3 4 5 6 Time(msec) WS5F Thx 1 WS5F Thx 2 WS5F Thx 3 Corridor 1 2 3 4 5 6 Time(msec) Ref.; SID IIs Ver.D Force(kN) Acceleration (g) 4. 3.5 3. 2.5 2. 1.5 1..5. 3 25 2 15 1 5-5 -1 S2sD_Thx1 S2sD_Thx2 S2sD_Thx3 Corridor 1 2 3 4 5 6 Time(msec) S2sD_Thx1 S2sD_Thx2 S2sD_Thx3 Corridor 1 2 3 4 5 6 Time(msec)
WorldSID 5th Full-Scale Test Test configuration ; FMVSS 214 Test Vehicle ; Small Size 5-door Hatchback with SAB&CSA
Full-scale Test < Test configuration & Condition of test vehicle > Test configuration ; FMVSS 214 Dummy Fr. : Mid Male Size (ES-2re or WorldSID 5M) Rr. : Small Female Size (WorldSID 5th or SID-IIs SBL-D) Test Vehicle ; Small Size 5-door Hatchback with SAB&CSA Deployed impact side SAB&CSA Vehicle mass ; 1,136kg include dummies & Data Acquisition System Fr; ES-2re or WorldSID 5th Rr; WorldSID 5th or SID-IIs SBL-D 53.9± 1km/h
< Test set-up on rear seat dummy > WorldSID 5th Dummy SID-IIs SBL-D F9_51_23 Test No. F7_71_19-1 - (Top of the lower neck bracket is deg = 21.6deg) Tilt-angle (degree) Head Torso 2 23 Pelvis 21 38 Dummy H.P. relative to X 24 reference H.P. Y -3-13 (mm) Z -1 Positive direction : X=Rear, Y=Right, Z=Up
< Picture from the onboard video camera > Top ; WorldSID 5th, Bottom ; SID-IIs SBL-D 2msec 4msec 6msec
< Dummy response > Head / Red ; WorldSID 5th, Blue ; SID-IIs SBL-D Head Resultant Acceleration (G) CFC1 Acceleration (g) 1 8 6 4 2 Head Lateral Acceleration Ay (G) CFC1 Acceleration (g) 4 2-2 -4-6 -8-1 Head Longitudinal Acceleration Ax (G) CFC1 4 2 Acceleration (g) -2-4 -6-8 -1 Head Vertical Acceleration Az (G) CFC1 4 2 Acceleration (g) -2-4 -6-8 -1 HIC36 WorldSID 5th ; 238(43~61msec) SID-IIs ; 351
< Dummy response > Upper Neck / Red ; WorldSID 5F, Blue ; SID-IIs SBL-D Upper Neck Force Fy (N) CFC1 Upper Neck Force Fz (N) CFC1 Force (N) 2 15 1 5-5 -1-15 -2 Force (N) 2 15 1 5-5 -1-15 -2 Upper Neck Moment Mx (Nm) CFC6 12 8 Moment (Nm) 4-4 -8-12 Upper Neck Moment My (Nm) CFC6 12 8 Moment (Nm) 4-4 -8-12
< Dummy response > Lower Neck/ Red ; WorldSID 5F, Blue ; SID-IIs SBL-D Lower Neck Force Fy (N) CFC1 Lower Neck Force Fz (N) CFC1 Force (N) 2 15 1 5-5 -1-15 -2 Force (N) 2 15 1 5-5 -1-15 -2 Lower Neck Moment Mx (Nm) CFC6 Lower Neck Moment My (Nm) CFC6 Moment (Nm) 12 8 4-4 -8-12 Moment (Nm) 12 8 4-4 -8-12
< Dummy response > Thorax and Abdominal Disp. / Red ; WorldSID 5F, Blue ; SID-IIs SBL-D Thorax Rib 1 Displacement Dy (mm) CFC18 Abdominal Rib 1 Displacement Dy (mm) CFC18 1 1 Displacement (mm) -1-2 -3-4 -5-6 -7 Displacement (mm) -1-2 -3-4 -5-6 -7 Thorax Rib 2 Displacement Dy (mm) CFC18 Abdominal Rib 2 Displacement Dy (mm) CFC18 1 1 Displacement (mm) -1-2 -3-4 -5-6 -7 Displacement (mm) -1-2 -3-4 -5-6 -7 Thorax Rib 3 Displacement Dy (mm) CFC18 Displacement (mm) 1-1 -2-3 -4-5 -6-7
< Dummy response > Thorax and Abdominal V*C / Red ; WorldSID 5F, Blue ; SID-IIs SBL-D Thorax Rib 1 V*C (m/s) CFC18 V*C (m/s) 1..8.6.4.2. -.2 -.4 -.6 -.8-1. Abdominal Rib 1 V*C (m/s) CFC18 V*C (m/s) 1..8.6.4.2. -.2 -.4 -.6 -.8-1. Thorax Rib 2 V*C (m/s) CFC18 V*C (m/s) 1..8.6.4.2. -.2 -.4 -.6 -.8-1. Abdominal Rib 2 V*C (m/s) CFC18 V*C (m/s) 1..8.6.4.2. -.2 -.4 -.6 -.8-1. Thorax Rib 3 V*C (m/s) CFC18 V*C (m/s) 1..8.6.4.2. -.2 -.4 -.6 -.8-1.
< Dummy response > T1, T12, Pelvis and Iliac / Red ; WorldSID 5F, Blue ; SID-IIs SBL-D T1 Lateral Acceleration Ay (G) CFC18 2 T12 Lateral Acceleration Ay (G) CFC18 2 Acceleration (g) -2-4 -6-8 -1 Acceleration (g) -2-4 -6-8 -1 Pelvis Lateral Acceleration Ay (G) CFC1 2 Sacro-Iliac Right Force Fy (N) CFC1 1 Acceleration (g) -2-4 -6-8 -1 Force (N) -1-2 -3-4 -5 Pubic Force Fy (N) CFC6 2 1 The pubic force of WorldSID 5th was damaged to the cable after 4msec. Force (N) -1-2
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