PARTS MANUAL (KC) DC ELECTRIC SCISSORS MODELS AA November 0
This manual is based on Serial Numbers: SJIII 0 SJIII SJIII XX 0 00 89 & Above 7 07 55 & Above 70 07 59 & Above Please refer to the website - www.skyjack.com for older Serial Numbers. Service Center 5 Swenson Ave. St. Charles, Illinois, 07 USA Phone: 0--0005 Toll Free: -800-75-95 Fax: 0--000 Email: service@skyjack.com Parts (North America) Toll Free: -800-95- Toll Free Fax: -888-78-85 Email: parts@skyjack.com Parts & Service (Europe) Unit Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY0 8NN UK Phone: +-9-7-5 Fax: +-9-7-8 Email: info@skyjackeurope.co.uk Brasil Alameda Júpiter, 70 American Park Empresarial Indaiatuba, SP, Brasil 7-5 Tel.: +55 9 9 0 Australia Pty Ltd. Coates Place, Wetherill Park New South Wales Australia Phone: + (0) 878 00 Fax: +(0) 878
DC Electric Scissor Lifts Parts Manual General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part. Parts Ordering Information When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item. This complete identification should also be used when requesting equipment information. Method of Listing Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the NOUN FIRST method. That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. s preceded with an ( ) indicates a serviceable component or attaching hardware for the higher level assembly. If an index number initially starts with the letter K, for example K, means it s a kit. Any item(s) included in a kit will not have an index number. Quantities (Units Per Assy.) The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when aerial platform is equipped with certain options. Order quantity as needed. Hardware Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to. How to Order Repair Parts. Address all orders to your local SKYJACK dealer.. Specify model and serial number of the work platform (found on the serial number plate).. List the quantity needed.. List the length needed (if bulk item). 5. List the part number and description as shown in this manual for each item.. Show billing and shipping address and name of individual if possible. 7. Suggest best routing. CUSTOMER DEALER MODEL NUMBER SERIAL NUMBER DATE PURCHASED Use Only Authorized Replacement Parts! SKYJACK, Page
Table of Contents.0 Platform Related Parts. Entrance Gates and Chains... 8. Gate Latch Assembly.... Side Railings - Rigid.... Side Railings - Hinged....5 Extension Platform Railing Assembly.... Extension Handrail... 8.7 Quick Release Pins... 9.8 Main Platform Assembly... 0.9 Extension Platform Assembly....0 Extension Cylinder Mounting Hardware.... Extension Cylinder Assembly... 5. Hose Connections - Powered Extension (Models 0/0).... Platform Control Console Assembly... 8. Platform Control Box (Top)... 0.5 Enable Controller Assembly.... Platform Control Console - Powered Extension Platform Cables....7 Control Cable Assemblies... 5.8 Extension Platform Control Console....9 Platform AC Outlet... 8.0 Scissor Related Parts. Scissor Stack Assembly (Model 0/0).... Scissor Stack Assembly (Model /).... Scissor Stack Assembly (Model ).... Scissor Stack Assembly - Mounting Hardware... 8.5 Scissor Stack Assembly - Connecting Hardware... 50. Limit Switch Assembly (Scissor Stack)... 5.7 Lift Cylinder and Mounting Hardware... 5.8 Holding Valve Assembly (Model 0/0)... 5.9 Holding Valve Assembly (Model //)... 58.0 Base Related Parts. Base Assembly.... Pothole Protection Device.... Brake Assembly... 8. Wheel Assembly (Models x & xx)... 70.5 Tie Rod Assembly... 7. Steer Cylinder Assembly... 7.7 Pin Brake Cylinder Assembly... 7.8 Rear Drive Manifold Assembly... 75.9 Brake Release Manifold Assembly (Models xx)... 7.0 Front Hub and Spindle Assembly... 77. Hydraulic Hose Connections - Pin Brake (Models x)... 78. Hydraulic Hose Connections - Disc Brake (Models xx)... 80. Base Control Console... 8 SKYJACK, Page
Table of Contents.0 Hydraulic Related Parts. Hydraulic/Electrical Assembly... 8. Main Manifold Assembly... 90. Pump and Motor Assembly... 9. Hydraulic Tank Lid Assembly... 9.5 Hydraulic Hose Connections (Hydraulic/Electrical Tray)... 9 5.0 Battery Tray Related Parts 5. Battery Tray Assembly... 98 5. Battery Charger... 00.0 Electrical Related Parts. Electrical Panel Hardware Assembly... 0. Main Manifold Harness... 0. Rear Manifold Harness... 07. Horn/Flashing Light and Tilt Switch Harnesses... 08.5 Holding Valve, Charger Cutout, and Pressure Switch Harnesses... 09. Electrical Panel Harnesses... 0 7.0 Optional Equipment 7. Air Hose to Platform Assembly... 7. Flashing Amber Light Option... 7. Dual Flashing Amber Light Option (Diagonal)... 7. Black Logo Labels Option (Model )... 8.0 Labels 8. Label Kit... 7 8. Labels - Platform Control Console... 9 8. Labels - Miscellaneous... 0 8. Labels - Left & Right Sides (Chassis)... 8.5 Labels - Chassis (Front & Top)... 8. Labels - Rear (Scissor and Platform)... 5 8.7 Labels - Rear (Chassis)... 9.0 Tables 9. Fluid Table... 7 SKYJACK, Page 5
Notes
.0 PLATFORM RELATED PARTS Side Railings - Rigid Quick Release.7 Pin Platform Control Box. (Top) Enable Controller.5 Assembly.. Entrance Gates. Gate Latch Assembly Platform Control Console Assembly Extension Side. Railing. Control Cable Assemblies.7.9 Platform AC Outlet Assembly.8 Main Platform Assembly Extension Platform Assembly.9.5 Extension Platform Railing. Side Railings - Hinged.0 Extension Cylinder Mounting Hardware. Extension Cylinder Assembly...8 Hose Connections - Powered Extension (Models 0/0) Platform Control Console - Powered Extension Platform Cables Extension Platform Control Console SKYJACK, Page 7
. Entrance Gates and Chains 5 8 7 9 7 0 8 7 7 5 8 M575AA_ANSI SKYJACK, Page 8
. Entrance Gates and Chains Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 87 GATE, Full (Hinged - bottom) 09 PLATE, Stop gate latch (Models xx) 0 AR SCREW, Self tapping (/ - x / ) (Ref.) - GATE LATCH ASSEMBLY (For components, refer to Section.) 5 87 GATE, Full (Hinged - top) 777 HINGE, Spring 7 (Ref.) QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) 8 07 UPPER HINGED RAIL ASSEMBLY 9 070 MOUNT, Railing end weldment 55 TUBE, Hinged top rail 59 PADDING, Entry rail 087 AR BOLT, Hex head (/8 - x.5, Grade 5) 00 AR NUT, Hex nylon lock (/8-) 7 SCREW, Self tapping (#8-8 x / ) 0 570 FIXED UPPER RAIL ASSEMBLY 050 TUBE, Top rail 59 PADDING, Entry rail 08 BOLT, Hex head (5/ -8 x, Grade 5) 00 WASHER, Lock (5/ ) 0070 AR PLUG, Tube 550 GATE, Full (Solid) 5577 PAD, Adhesive rubber foam 55 STRIKE, Gate stop (Models x) 5 5 GATE, Half 99 CLAMP, Aluminum door sweep 7 995 RIVET, Wide head 8 990 STRIP, Door sweep rubber SKYJACK, Page 9
Notes
. Gate Latch Assembly 5 M00AA Part - 08 - GATE LATCH ASSEMBLY 0977 PIN, Latch 05 GUIDE, Nylon spring 0507 PLATE, Gate latch release 00950 PIN, Roll (/8 x ) 5 007 SPRING, Compression NOTE: Part Numbers followed by a DG indicate dark grey painted parts. SKYJACK, Page
. Side Railings - Rigid 5 7 9 0 8 7 0 9 5 7 8 5 7 MAD_ANSI SKYJACK, Page
. Side Railings - Rigid Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 879DG KICK PLATE, End entrance (Models xx) 87DG WELDMENT, End entrance railing (Models xx) 08 PAD, Entry Railing (Models xx) 9 BOLT, Self tapping (/ - x ) 5 5580 SPACER, Railing retainer 098 8 NUT, Hex lock (5/ -8, Grade 5) 7 77 8 BOLT, Carriage (5/ -8 x ) 8 (Ref.) - GUARD, Cable (For components, refer to Section.8) 9 0 WELDMENT, End entrance railing (Full gate) (Models xx) 0 00 WASHER, Lock (5/ ) 0070 PLUG, Plastic tube 08 BOLT, Hex head (5/ -8 x, Grade 5) 57778 PLATE, Kick (Universal) 58 GUARD, Cable 5 0 RAILING, Rigid (Right hand) (Ref.) - ENTRANCE GATE AND CHAINS (For components, refer to Section.) 7 0 RAILING, Rigid (Left hand) 8 (Ref.) - OUTLET, Platform AC (For components, refer to Section.) 9 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) 0 9 RIVET, Pop (/ diameter x 0.5 ) (If equipped) 0995 WASHER, Flat (/ ) (If equipped) SKYJACK, Page
. Side Railings - Hinged 8 7 5 5 9 5 0 9 8 0 5 0 8 7 0 5 MAF_ SKYJACK, Page
. Side Railings - Hinged Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. RAILING, Side lower (Left hand) 58 GUARD, Cable 57778 PLATE, Kick (Universal) 0 RAILING, Side lower (Right hand) 5 (Ref.) - QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) 0 RAILING, Side upper (Right hand) 7 05 RAILING, Side upper (Left hand) 8 0070 PLUG, Plastic tube (.5 x.5 ) 9 (Ref.) - OUTLET, Platform AC (For components, refer to Section.) 0 77 8 BOLT, Carriage (5/ -8 x ) 5580 SPACER, Railing retainer 9 5 BOLT, Self tapping (/ - x ) 879 KICK PLATE, End entrance (Models xx) 098 8 NUT, Hex lock (5/ -8, Grade 5) 5 870 RAILING, End entrance lower (Left hand) (Models xx) 8709 RAILING, End Entrance lower (Right hand) (Models xx) 7 08 8 PAD, Entry railing 8 8 RAILING, End entrance top (Models xx) 9 880 RAILING, End entrance upper (Left hand) (Models xx) 0 88 RAILING, End entrance upper (Right hand) (Models xx) 00 NUT, Hex lock (/8 -, Grade B) 00 CLIP, Single (G8) (Ref.) - GUARD, Cable (For components, refer to Section.8) 9 RIVET, Pop (/ diameter x 0.5 ) (If equipped) 5 0995 WASHER, Flat (/ ) (If equipped) SKYJACK, Page 5
.5 Extension Platform Railing Assembly 8 7 9 5 5 5 5 0 5 5 M0799AA SKYJACK, Page
.5 Extension Platform Railing Assembly Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 55 MANUAL EXTENSION PLATFORM (Rigid) (Model 0) B 870 MANUAL EXTENSION PLATFORM (Hinged) (Model XX) C POWERED EXTENSION PLATFORM (Rigid) (Model 0) D 7 POWERED EXTENSION PLATFORM (Hinged) (Model 0) E 8 MANUAL EXTENSION PLATFORM (Rigid) (Model 0) F 9 MANUAL EXTENSION PLATFORM (Hinged) (Model & ) G 0 POWERED EXTENSION PLATFORM (Rigid) (Model 0) H POWERED EXTENSION PLATFORM (Hinged) (Model ) 079 MIDRAIL, Extension platform, A, B 09 MIDRAIL, Extension platform ( ), C, D, G, H 07 MIDRAIL, Extension platform, E, F 0978 NUT, Hex head (/8 -, Grade B) 05 SCREW, Set (/8 - x 5/8 ) 0950 PLATE, Extension platform railing retaining 5 0075DG PLATE, Info/Warning/Manual box 88 RAILING, Extension platform lower, B, D 859 RAILING, Extension platform lower, F, H 7 0070 AR PLUG, Plastic tube (.5 x.5 ) 8 89 RAILING, Extension platform upper, B, D 80 RAILING, Extension platform upper, F, H 9 (Ref.) - EXTENSION SLIDE RAILING (For components, refer to Section.b) 0 0885 BOLT, Hex head (5/ -8 x.75 ) (Ref.) AR QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Figure.7) 0 8 BOLT, Self tapping (/ - x / ) 550 RAILING, Extension platform, A, C 85 RAILING, Extension platform, E, G 098 NUT, Hex nylon lock (5/ -8) 5 0 MANUAL BOX ASSEMBLY 79 BOX, Manual 0 NUT, K-Lock (#0-) 09 WASHER, Flat (#0) 09 SCREW, Round head machine (#0- x / ) SKYJACK, Page 7
. Extension Handrail 5 M55AA Part NOTE : Part Numbers followed by a DG indicate dark grey painted parts. A 58 Manual extension platform handrail (hinged, ) (Model x) B 5 Manual extension platform handrail (rigid, ) (Model x) C 5 Manual extension platform handrail (hinged, ) (Model /) D 57 Manual extension platform handrail (rigid, ) (Model 0) E 5 Powered extension platform handrail (rigid, ) (Model x/0) F 55 Powered extension platform handrail (hinged, ) (Model 0/) 580 HANDRAIL, Extension, A, B 09 HANDRAIL, Extension, C, D 55 HANDRAIL, Extension, E, F 0550 PLUG, Handrail slide, C, D, E, F 098 AR NUT, Hex lock (5/ -8, Grade B) 085 AR BOLT, Hex head (5/ -8 x, Grade 5) 5 (Ref.) AR QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) SKYJACK, Page 8
.7 Quick Release Pins 5 M08AA_ Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 58 - QUICK RELEASE LARGE LOOP PIN ASSEMBLY 00509 PIN, Quick release (/8 diameter x ) 05807 LANYARD, Plastic coated ( ) 087 BOLT, Hex head (/8 - x.5, Grade 5) 07 WASHER, Flat (/8 ) 00 NUT, Hex lock (/8 -, Grade B) 5 57 - QUICK RELEASE SMALL LOOP PIN ASSEMBLY 00509 PIN, Quick release (/8 diameter x ) 05807 LANYARD, Plastic coated ( ) 7 BOLT, Self tapping (#8-8 x / ) SKYJACK, Page 9
.8 Main Platform Assembly Model x 5 7 8 0 9 Model xx 5 9 8 5 7 8 7 9 M00AB_M77AB SKYJACK, Page 0
.8 Main Platform Assembly Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 500 WELDMENT, Platform (Manual extension platform) (Model 0) B 58 WELDMENT, Platform (Powered extension platform) (Model 0) C 50 WELDMENT, Platform (Manual extension platform) (Model ) D 507 WELDMENT, Platform (Manual extension platform) (Models xx) E 5587 WELDMENT, Platform (Powered extension platform) (Model 0/) (Ref.) AR EXTENSION CYLINDER ASSEMBLY (For components, refer to Section.) 595 COVER, Cable guard (Left hand) 0 RIVET, Pop (/ diameter x 5/8 ) 59 COVER, Cable guard (Right hand) 5 50 WELDMENT, Platform, A 58 WELDMENT, Platform, B 507 WELDMENT, Platform, C 50 WELDMENT, Platform, D 558 WELDMENT, Platform, E 5 BUSHING, Slider 7 87 PIN, Cotter (/ x.5 ) 8 5 PIN, Rollout 9 555 ROLLER, Wide 0 0877 ANGLE, Slider (.5 x.75 x /8 x ), A, B, C 7 BOLT, Self tapping (#8-8 x / ) 9 BOLT, Self tapping (/ - x / ), A, B 5 BUMPER, Platform, A, B, C 559 ANGLE, Slider, D, E 5 00 NUT, Hex nylon lock (/8 -, Grade 5) 007 BOLT, Heax head (/8 - x 0.875, Grade 5) 7 0999 WASHER, Lock (/8 ) 8 07 WASHER, Flat (/8 ) 9 089 BUMPER, Platform (Manual extension platform) (Model 0/) 08 BUMPER, Platform (Powered extension platform) (Model 0) SKYJACK, Page
.9 Extension Platform Assembly 7 5 M78AD SKYJACK, Page
.9 Extension Platform Assembly Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 058 MANUAL EXTENSION PLATFORM ASSEMBLY ( ) (Models x) B 05 POWERED EXTENSION PLATFORM ASSEMBLY ( ) (Model 0) C 050 MANUAL EXTENSION PLATFORM ASSEMBLY ( ) (Models xx) 057 WELDMENT, Manual extension platform, A 05 WELDMENT, Powered extension platform, B 059 WELDMENT, Manual extension platform, C 05 PIN, Roll out 5 ROLLER, Narrow 5 BUSHING, Slider 5 000 BOLT, Button head (5/ -8 x / ), A, C 098 NUT, Hex lock (5/ -8, Grade 5), A, C 7 0 STOP, Extension platform, A, C SKYJACK, Page
.0 Extension Cylinder Mounting Hardware 5 8 7 5 9 0 M595AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 050 NUT, Hex head jam (/ -, Grade 5) 0 WASHER, Flat steel plated (/ ) 05 INSULATOR, Hydraulic extension platform noise 5 SPACER, Hydraulic extension platform spacer 5 0 RING, Retaining (#N00-075) (Ref.) EXTENSION CYLINDER ASSEMBLY (For components, refer to Section.) 7 97 FITTING, Elbow 90 8 7095 FITTING, Straight connector ( SAE - JIC) 9 5 AR CLAMP, Pipe (.5 ) 0 099 AR WASHER, Flat (5/ SAE) 00 AR WASHER, Lock (5/ ) 085 AR BOLT, Hex head (5/ -8 x, Grade 5) 08 BRACKET, Bulkhead fitting (Model ) 078 FITTING, Run tee (70-0-0-0) (Model ) 5 0887 BOLT, Hex head (5/ -8 x 0.75, Grade 5) (Model ) SKYJACK, Page
. Extension Cylinder Assembly K 5 K K M599AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 599DG EXTENSION CYLINDER ASSEMBLY ( ) 85DG WELDMENT, Cylinder barrel 8 ROD 79 PISTON 598 GLAND 5 78 END CAP 080 NUT, Hex head (5/8 -, Grade C) K 595 AR KIT, Seal repair SKYJACK, Page 5
. Hose Connections - Powered Extension (Models 0/0) 5 5 M087AA SKYJACK, Page
. Hose Connections - Powered Extension (Models 0/0) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A - - HYDRAULIC HOSE CONNECTION (Model 0/0) (Ref.) AR EXTENSION CYLINDER ASSEMBLY (For components, refer to Section.) (Ref.) - HARDWARE, Extension cylinder mounting (For components, refer to Section.0) (Ref.) - ASSEMBLY, Main manifold (For components, refer to Section.) 799 HOSE (/ diameter x ) 5 0 HOSE (/ diameter x 9 ) SKYJACK, Page 7
. Platform Control Console Assembly 5 7 9 0 8 M5879AA SKYJACK, Page 8
. Platform Control Console Assembly Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 7 - CONTROL CONSOLE ASSEMBLY (Ref.) - CONTROL CONSOLE (Top) (For components, refer to Section.) 075 CONTROL CONSOLE, High guard (Bottom) 7 9 SCREW, Hex head self tapping (#8-8 x / ) 00 WASHER, Lock (5/ ) 5 098 NUT, Hex head (8-) 0957 SCREW, Round head machine (8- x / ) 7 095 PLUG (7/8 hole) 8 (Ref.) - CONTROL CABLE ASSEMBLY ( pin) (For components, refer to Section.7) 9 00788 STRAIN RELIEF 0 99 HOUSING, Male connector (9 pin) (to controller harness) SKYJACK, Page 9
. Platform Control Box (Top) 7 9 8 M8AA SKYJACK, Page 0
. Platform Control Box (Top) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 8 - CONTROL CONSOLE (TOP) 59 CONTROL CONSOLE (Top) (Ref.) - ENABLE CONTROLLER ASSEMBLY (For components, refer to Section.5) - - SWITCH ASSEMBLY, Emergency stop 705 HEAD, Emergency stop switch 705 LATCH 705 BLOCK, N.C. contact 70 LED BLOCK, V (red) - - SWITCH ASSEMBLY, Horn 7058 HEAD, Pushbutton 705 LATCH 705 BLOCK, N.O. contact 5 8 SWITCH, Toggle (NT-) 557 SWITCH, Toggle (NT-) 7 8 GUARD, Toggle switch 8 0 SEAL, Panel bushing 9 09 INDICATOR, Battery charge SKYJACK, Page
.5 Enable Controller Assembly 9 5 7 8 0 5 7 8 9 0 7 5 8 9 0 M50AD SKYJACK, Page
.5 Enable Controller Assembly Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 59 CONTROLLER ASSEMBLY 59055 HANDLE ASSEMBLY 59057 HANDLE, Front half 879 SCREW, Controller handle 5905 SCREW, Plastite (#-0 x 5/ ) 5 5900 HOLDER, Micro switch 59 ROCKER MICRO ASSEMBLY 7 AXLE, Rocker 8 577 ROCKER 9 87 CAP, Rubber 0 590 WASHER 590 BOOT, Plunger switch 590 SPRING 590 SWITCH, Plunger 5907 SWITCH, Lever micro 5 590 SCREW, Plastite (#-8 x / ) 5908 INSULATOR, Micro 7 9 COUPLING (8mm) 8 90 SCREW, Set 9 578 SCREW (#- x 5/8 ) 0 59058 HANDLE, Back half 9 NUT, Controller lever 59059 LEVER, Trigger 779 BOOT & GASKET 595 WASHER 5 59 E-CLIP 8 SCREW 7 87 WASHER 8 7 SCREW 9 598 MICROINSULATOR 0 89 SWITCH, Micro SKYJACK, Page
. Platform Control Console - Powered Extension Platform Cables FRONT VIEW 5 M0AB_ Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 057 7 CABTIRE (8/) 055 7 CABTIRE (8/) 077 FEMALE CONNECTOR ASSEMBLY (5 pin) 00 STRAIN RELIEF 5 (Ref.) - CONTROL CABLE ASSEMBLY ( pin) (For components, refer to Section.7) SKYJACK, Page
.7 Control Cable Assemblies Electric Panel Control Cable TO SCISSOR CONTROL CABLE FRONT VIEW Platform Control Cable TO SCISSOR CONTROL CABLE Scissor Arm Control Cable FRONT VIEW TO ELECTRIC PANEL CONTROL CABLE TO CONTROL CONSOLE CONTROL CABLE FRONT VIEW M0AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 70 - PLATFORM CONTROL CABLE ASSEMBLY (Motor Controller) B 90 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Models xx0) C 97 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Models xx) D 70 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model ) E 9 - ELECTRIC PANEL CONTROL CABLE ASSEMBLY 7 CONNECTOR, Male ( pin - Double hinge) 9 HOUSING, Female 057 INSERT, Male 7 CONNECTOR, Female ( pin - Double hinge) 7 HOUSING, Male 057 INSERT, Male 0887 7 CABTIRE (/5), A 8 CABTIRE (/5), B 8 CABTIRE (/5), C 5 CABTIRE (/5), D 7.5 CABTIRE (/5), E SKYJACK, Page 5
.8 Extension Platform Control Console 7 5 8 L L 9 0 M559AJ_ SKYJACK, Page
.8 Extension Platform Control Console Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 09 - POWERED EXTENSION PLATFORM CONTROL CONSOLE ASSEMBLY 559 BOX, Control 085 SWITCH, Toggle 8 GUARD, Toggle switch 59 NUT, Lock, Nylon/Zinc (/ -0, Grade 5) 5 0995 WASHER, Flat (/ ) 08 BOLT, Hex head (/ -0, Grade 5*.5) 7 7 PLUNGER, Stubby pull ring 8 9779 PLATE, Powerdeck controls support 9 77 PLUG, Plastic (/ ) 0 085 BOLT, Hex head (/ -0 x /, Grade 5) 0000 WASHER, Lock (/ ) 077 MALE CONNECTOR ASSEMBLY (5 pin) 057 HOUSING ASSEMBLY 790 HOUSING 0 CONNECTOR, Strain relief 059 INSERT, Male 085 CORD, Coiled (8/) 00 CONNECTOR, Strain relief 5 0955 TERMINAL, - GA # ring, blue (not shown) 979 TERMINAL, - GA # ring, red (not shown) L (Ref.) - LABELS (Refer to Section 8.) SKYJACK, Page 7
.9 Platform AC Outlet 8 9 5 L 7 M005AC_ SKYJACK, Page 8
.9 Platform AC Outlet Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 0995 WASHER, Flat (/ ) 0998 RECEPTACLE, GFI (5V) 7 BOLT, Self tapping (#8-8 x / ) 0999 PLATE, Weatherproof cover 78 SCREW, Machine (#- x / ) 8 BOX, Outlet (with strain relief) 5 75 08 CORD (/) (Model xx0) 9 CORD (/) (Models xx) 588 CORD (/) (Model ) 057 PLUG, -Prong recessed 99 RIVET, Pop (5/ ) 7 7 SEAL, 0V Seal tite cover 8 077 PLATE, Outlet Box Support (If equipped) (Models x) 9 0 RIVET, Pop (/ diameter x 0.70 ) L (Ref) - LABELS (Refer to Section 8.) SKYJACK, Page 9
Notes
.0 SCISSOR RELATED PARTS Scissor Stack Assembly (Model 0/0)..5 Scissor Stack Assembly - Connecting Hardware.8 Holding Valve Assembly (Model 0/0) Scissor Stack Assembly - Mounting Hardware..7 Lift Cylinder Assembly and Mounting Hardware. Scissor Stack Assembly (Model /). Limit Switch Assembly (Scissor Stack). Scissor Stack Assembly (Model ).9 Holding Valve Assembly (Model //) SKYJACK, Page
. Scissor Stack Assembly (Model 0/0) 0 9 8 8 7 5 7 8 5 M8AA_ SKYJACK, Page
. Scissor Stack Assembly (Model 0/0) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A - - SCISSOR STACK ASSEMBLY (Model 0) 5997DG - SCISSOR STACK ASSEMBLY (ANSI/CSA without powered extension platform) 580DG - SCISSOR STACK ASSEMBLY (ANSI/CSA with powered extension platform) 87DG - SCISSOR STACK ASSEMBLY (KC without powered extension platform) 580DG - SCISSOR STACK ASSEMBLY (KC with powered extension platform) B - - SCISSOR STACK ASSEMBLY (Model 0) 7DG - SCISSOR STACK ASSEMBLY (ANSI/CSA without powered extension platform) 75DG - SCISSOR STACK ASSEMBLY (ANSI/CSA with powered extension platform) 58088DG - SCISSOR STACK ASSEMBLY (KC without powered extension platform) 580DG - SCISSOR STACK ASSEMBLY (KC with powered extension platform) 9DG SCISSOR LEVEL, Inside cylinder bottom A 05DG SCISSOR LEVEL, Inside cylinder bottom B 590DG SCISSOR ARMS, Outside (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY (For components, refer to Section.) 08 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Front) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 00 WASHER, Flat (M) 5 0078 AR CLIP, Double (G0) 50 AR SCREW, Hex head machine (/8 - x 5/8 ) (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Section.5) 7 07DG SCISSOR LEVEL, Inside cylinder top A 057DG SCISSOR LEVEL, Inside cylinder top B 8 80 AR BUMPER, Scissor arm 9 DG WELDMENT, Safety bar A DG WELDMENT, Safety bar B 098 AR NUT, Hex lock (5/ -8, Grade 5) 00 AR BOLT, Hex head (5/ -8 x.5, Grade 5) 0 5DG SCISSOR LEVEL, Inside A 5DG SCISSOR LEVEL, Inside B 907DG AR WELDMENT, Cable carrier A 79DG AR WELDMENT, Cable Carrier B 0889 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Rear) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 95 WASHER, Flat (7/8 ) (Ref.) - FLASHING LIGHT ASSEMBLY (For components, refer to Section 7.5) (Ref.) - LIFT CYLINDER (For components, refer to Section.7) 5 9 HORN, Low tone (V) 778 RUBBER, Liquid (ANSI/CSA EE rated) 0857 BOLT, Hex head (/ -0 x, Grade 5) 7 0995 WASHER, Flat (/ ) 8 59 NUT, Hex nylon lock (/ -0, Grade 5) SKYJACK, Page
. Scissor Stack Assembly (Model /) 7 0 8 7 5 5 9 7 M8AA_ SKYJACK, Page
. Scissor Stack Assembly (Model /) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 88DG - SCISSOR STACK ASSEMBLY (Model ) B 58089DG - SCISSOR STACK ASSEMBLY (Model ) 9DG SCISSOR LEVEL, Inside cylinder bottom, A 05DG SCISSOR LEVEL, Inside cylinder bottom, B 590DG 8 SCISSOR ARMS, Outside (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY (For components, refer to Section.) 08 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Front) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 00 WASHER, Flat (M) 5 0078 AR CLIP, Double (G0) 50 AR SCREW, Hex head machine (/8 - x 5/8 ) (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Section.5) 7 07DG SCISSOR LEVEL, Inside cylinder top, A 057DG SCISSOR LEVEL, Inside cylinder top, B 8 80 AR BUMPER, Scissor arm 9 DG WELDMENT, Safety bar, A DG WELDMENT, Safety bar, B 098 AR NUT, Hex lock (5/ -8, Grade 5) 00 AR BOLT, Hex head (5/ -8 x.5, Grade 5) 0 5DG SCISSOR LEVEL, Inside cylinder bottom, A 089DG SCISSOR LEVEL, Inside cylinder bottom, B 0889 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Rear) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 95 WASHER, Flat (7/8 ) (Ref.) - FLASHING AMBER LIGHT ASSEMBLY (For components, refer to Section 7.5) (Ref.) - LIFT CYLINDER (For components, refer to Section.7) 9 HORN, Low tone (V) 5 0857 BOLT, Hex head (/ -0 x, Grade 5) 0995 WASHER, Flat (/ ) 7 59 NUT, Hex nylon lock (/ -0, Grade 5) SKYJACK, Page 5
. Scissor Stack Assembly (Model ) 0 7 8 7 5 5 7 8 9 9 M05AB SKYJACK, Page
. Scissor Stack Assembly (Model ) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 58090DG - SCISSOR STACK ASSEMBLY (Model ) 05DG SCISSOR LEVEL, Inside cylinder bottom 590DG 0 SCISSOR ARMS, Outside (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY (For components, refer to Section.) 08 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Front) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 00 WASHER, Flat (M) 5 0078 AR CLIP, Double (G0) 50 AR SCREW, Hex head machine (/8 - x 5/8 ) (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Section.5) 7 057DG SCISSOR LEVEL, Inside cylinder top 8 80 AR BUMPER, Scissor arm 9 WELDMENT, Safety bar 098 NUT, Hex lock (5/ -8, Grade B) 00 BOLT, Hex head (5/ -8 x.5, Grade 5) 0 0DG SCISSOR LEVEL, Upper inside 79DG WELDMENT, Cable carrier 089DG SCISSOR LEVEL, Inside cylinder bottom 0889 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Rear) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 95 WASHER, Flat (7/8 ) (Ref.) - FLASHING AMBER LIGHT ASSEMBLY (For components, refer to Section 7.5) 5 (Ref.) - LIFT CYLINDER (For components, refer to Section.7) 9 HORN, Low tone (V) 7 0857 BOLT, Hex head (/ -0 x, Grade 5) 8 0995 WASHER, Flat (/ ) 9 59 NUT, Hex nylon lock (/ -0, Grade 5) SKYJACK, Page 7
. Scissor Stack Assembly - Mounting Hardware Top Slider Assembly Top Mounting Bracket Assembly 5 8 0 9 5 7 Bottom Slider Assembly Bottom End Pin Assembly 8 8 9 M0B SKYJACK, Page 8
AB. Scissor Stack Assembly - Mounting Hardware Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 077 PAD, Slider 077DG BRACKET, Top slider 0 BUSHING, Fiberglide (/ inner diameter x.5 ) PIN, Top slider (Model x) 9 PIN, Top slider (Model 0) 85 PIN, Top slider (Models /) 5 0995 WASHER, Flat (/ ) 0000 WASHER, Lock (/ ) 7 089 BOLT, Hex head (/ -0 x 5/8 ) 8 87 8 PIN, Cotter (/ x.5 ) 9 0958 PIN (/ diameter x ) (without cable carrier weldment) 7 PIN (/ diameter x.5 ) (with cable carrier weldment) 0 570DG CASTING, Platform mounting bracket (Models x/) 05DG CASTING, Platform mounting bracket (Model ) 85 SPACER, Bottom roller pin 0 PIN, Bottom roller 097 ROLLER, Scissor 05DG TUBE, Outside scissor arms cross member (Models x) 7DG TUBE, Outside scissor arms cross member (Models xx) 5 9 AR SHIM, Platform mount SKYJACK, Page 9
.5 Scissor Stack Assembly - Connecting Hardware Outside End Pin Assembly (with Cross Member Tube) Inside End Pin Assembly (without Cross member Tube) 5 Limit Switch Pin Assembly Center Pin Assembly 7 9 0 M0AA SKYJACK, Page 50
.5 Scissor Stack Assembly - Connecting Hardware Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 7 PIN, Outside scissor 0 BUSHING, Fiberglide (/ inner diameter x.5 ) 87 PIN, Cotter (/ x.5 ) 05DG TUBE, Outside scissor arms cross member (Models x) 7DG TUBE, Outside scissor arms cross member (Models xx) 5 850 PIN, Inside scissor 77 PIN, Limit switch 7 (Ref.) - LIMIT SWITCH ASSEMBLY (For components, refer to Section.) 8 85 AR CENTER PIN ASSEMBLY (without cable carrier weldment) 085 AR CENTER PIN ASSEMBLY (with cable carrier weldment) 9 07 PIN, Center 0 050 WASHER, Nylon (.8 I.D. x O.D. x 0.) BUSHING, Fiberglide (.5 x.85 ) 70 SPACER, Bearing thrust fiberglide (.5 inner diameter) 50 WASHER, Flat (.5 I.D. x.5 O.D.) (without cable carrier weldment) 875 PIN, Cotter (5/ diameter x ) SKYJACK, Page 5
. Limit Switch Assembly (Scissor Stack) Side View 5 7 Top View 8 0 9 7 5 7 0 5 9 5 8 M7AB_ SKYJACK, Page 5
. Limit Switch Assembly (Scissor Stack) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 50DG HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY 975 SWITCH, Drilled sealed limit 758 CONNECTOR, Receptacle (8 pin) 758 CONNECTOR, Receptacle (8 pin, wedge) 7590 8 CONNECTOR, Contact pin (-8) 5 08 MARKER, Brady wire (#8) 0 MARKER, Brady wire (#) 7 07 MARKER, Brady wire (#7) 8 59 LABEL, LSA 9 59 LABEL, LSB 0 595 LABEL, LS 87DG BRACKET, Limit switch 88DG GUARD, Limit switch 080 BOLT, Hex head (/ -0 x.75, Grade 5) 0858 BOLT, Hex head (/ -0 x.5, Grade 5) 5 0000 WASHER, Lock (/, NOM x 0.0) 0995 8 WASHER, Flat (/ SAE) 7 0980 NUT, Hex head (/ - 0, Grade B) 8 0097 CAM, Limit switch 9 908 BUSHING, Snap-in (/ inner diameter) 0 89 CLAMP, Gear #0 (.5 ) 59 HARDWARE, Limit switch guard 09 WASHER, Flat (#0) 085 WASHER, Lock (#0) 000 NUT, Hex machine (#0) 009 BOLT, Hex Head machine (#0- x 5/8 ) SKYJACK, Page 5
.7 Lift Cylinder and Mounting Hardware K K K K 7 8 9 K 0 5 7 8 9 0 M0AA SKYJACK, Page 5
.7 Lift Cylinder and Mounting Hardware Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 795DG - LIFT CYLINDER ASSEMBLY 800DG WELDMENT, Barrel 070 ROD, Piston 80 GLAND, Front head 8 TRUNNION 5 058 BOLT (/ - x, Grade 5) 089 BOLT, Hex head (5/ -8 x.5, Grade 5) 7 808 BEARING BLOCK ASSEMBLY 007 BLOCK 0090 BUSHING 8 099 WASHER, Flat (5/ SAE) 9 00 WASHER, Lock (5/ NOM x 0.07) 0 0097 NUT, Hex head (5/ -8, Grade 5) 07 AR SHIM, Bearing block ( GA) (If equipped) 087 AR SHIM, Bearing block (8 GA) (If equipped) 088 AR SHIM, Bearing block ( GA) (If equipped) K 097 KIT, Seal repair SKYJACK, Page 55
.8 Holding Valve Assembly (Model 0/0) 5 7 8 9 0 5 Holding Valve with Pressure Switch M8AB- SKYJACK, Page 5
.8 Holding Valve Assembly (Model 0/0) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 799DG HOLDING VALVE BLOCK ASSEMBLY (KC) 85DG BLOCK, Manifold 0805 PLUG, Expander 00 SEAL, O-ring 07 PLUG, Manifold 09 COIL ( volt) 5 079 VALVE, Holding (N.C.) 058 ORIFICE 7 (Ref.) - LIFT CYLINDER ASSEMBLY (For components, refer to Section.7) 8 089 BOLT, Socket (5/ -8 x.5, Grade 5) 9 099 WASHER, Flat (5/ ) 0 07 WASHER, Lock-high collar (5/ ) 578 FITTING, Elbow (0 JICM - 0 ORBM) 057 HOSE ASSEMBLY (Manifold to lift cylinder) 80 PLUG 055 FITTING, Boss pipe (with o-ring) 5 8 FITTING, Straight (/ NPTF - / NPTM) 08 SWITCH, Pressure SKYJACK, Page 57
.9 Holding Valve Assembly (Model //) 7 5 Upper Cylinder 0 5 8 9 5 Lower Cylinder 7 8 9 Holding Valve with Pressure Switch 0 M889AA- SKYJACK, Page 58
.9 Holding Valve Assembly (Model //) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 08778DG BLOCK, Upper holding valve 0DG BLOCK, Manifold 0805 PLUG, Expander 00 SEAL, O-ring 0557 VALVE, Relief 079 VALVE, Holding (N.C.) 5 09 COIL, Volt 058 ORIFICE, One way 7 (Ref.) - LIFT CYLINDER ASSEMBLY (Upper cylinder) (For components, refer to Section.7) 8 (Ref.) - LIFT CYLINDER ASSEMBLY (Lower cylinder) (For components, refer to Section.7) 9 799DG BLOCK, Lower holding valve (KC) 85DG BLOCK, Manifold 0805 PLUG, Expander 0 089 BOLT, Hex head (5/ -8 x.5 ) 099 8 WASHER, Flat (5/ SAE) 07 8 WASHER, Lock (5/ x 0.09) 09 BOLT, Socket (5/ -8 x, Grade 5) 009 FITTING, Straight (0 JICM - 0 ORBM) (Upper lift cylinder) 5 579 FITTING, Tee (0 JICM - 0 JICM - 0 ORBM) 05 HOSE ASSEMBLY (Upper lift cylinder to lower lift cylinder) 7 057 HOSE ASSEMBLY (Lower lift cylinder to main manifold) 8 055 FITTING, Boss pipe (with o-ring) 9 8 FITTING, Straight (/ NPTF - / NPTM) 0 08 SWITCH, Pressure SKYJACK, Page 59
Notes
.0 BASE RELATED PARTS Base Assembly.. Base Control Console. Brake Assembly Front Hub and Spindle Assembly.0 Steer Cylinder Assembly... Wheel Assembly Pothole Protection Device.9 Brake Release Manifold Assembly (Models xx).. Hydraulic Hose Connections - Pin Brake (Models x) Hydraulic Hose Connections - Disc Brake (Models xx) SKYJACK, Page
. Base Assembly 0 9 5 8 7 0 9 8 7 5 5 DO NOT Intermix tires of different types on one machine. Use only tires of type originally supplied. M07AB SKYJACK, Page
. Base Assembly Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 79 BAR ASSEMBLY (Emergency lowering) 77 BAR, Emergency lowering access 990 CLIP, Spring coated 09 BOLT, Machine (#0- x 0.5 ) 0 PIN, Locking 099 0 BOLT, Wheel (Ref.) - TIE ROD ASSEMBLY (For components, refer to Section.5) (Ref.) - STEER CYLINDER ASSEMBLY (For components, refer to Section.) 5 570 KING PIN ASSEMBLY 000 PIN, Axle king 0085 PIN (/ x.875 ) 078 PIN, Cotter (/ x.5 ) 09 WASHER, Bronze (Ref.) - FRONT AXLE HUB & SPINDLE ASSEMBLY (For components, refer to Section.0) 7 (Ref.) - WHEEL ASSEMBLY (Front) (For components, refer to Section.) 8 559DG WELDMENT, Base (Model 0) 5595DG WELDMENT, Base (Model 0 with powered extension platform) 5595DG WELDMENT, Base (Model ) 5898DG WELDMENT, Base (Model xx) 9 58 SWITCH, Tilt (Models x/xx) 0 009 SCREW, Round head machine (#0- x 5/8 ) 000 NUT, Hex head (#0-) 085 WASHER, Lock (#0) 09 LADDER (Model 0/0) 59 LADDER (Model //) 0999 WASHER, Lock (/8 ) 07 WASHER, Flat (/8 ) 07 BOLT, Hex head (/8 - x, Grade 5) 975 SWITCH, Main power disconnect 5 5005 STATIC STRAP ASSEMBLY 50 STRAP, Ground 0 BOLT, Hex head (/8 - x / ) 0999 WASHER, Lock (/8 NOM) 0978 NUT, Hex head (/8 -) Parts list continued on the following page. SKYJACK, Page
. Base Assembly (Continued) 0 9 5 8 7 0 9 8 7 5 5 DO NOT Intermix tires of different types on one machine. Use only tires of type originally supplied. M07AB SKYJACK, Page
. Base Assembly (Continued) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. Parts list continued from the previous page. (Ref.) - BASE CONTROL CONSOLE ASSEMBLY (For components, refer to Section.) 7 007 FITTING, Grease 8 (Ref.) - REAR AXLE HUB ASSEMBLY (For components, refer to Section.) 9 (Ref.) - MOTOR, Wheel drive (For components, refer to Section.) 0 75 SET SCREW, Square head, cup point (/8 - x /, Grade 5) 8DG WELDMENT, Brake pin (Left hand) 5980 BOLT, Socket head (zinc, / -0 x.5 ) 0000 WASHER, Lock (/ ) 098 NUT, Jam (/ -0) (Ref.) - PIN BRAKE CYLINDER ASSEMBLY (For components, refer to Section.7) 9DG WELDMENT, Brake pin (Right hand) 5980 BOLT, Socket head (zinc, / -0 x.5 ) 0000 WASHER, Lock (/ ) 098 NUT, Jam (/ -0) (Ref.) - REAR WHEEL ASSEMBLY (For components, refer to Section.) 5 (Ref.) - POTHOLE PROTECTION DEVICE ASSEMBLY (For components, refer to Section.) (Ref.) - BATTERY TRAY ASSEMBLY (For components, refer to Section 5.) (Ref.) - HYDRAULIC/ELECTRIC TRAY ASSEMBLY (For components, refer to Section.) SKYJACK, Page 5
. Pothole Protection Device 9 7 8 0 5 9 0 5 5 9 7 0 7 8 5 8 M959AA SKYJACK, Page
. Pothole Protection Device Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 7DG COMPRESSION ROD ASSEMBLY 577 CAM LOCK ASSEMBLY 9 SPRING, Cam lock 978 WASHER, Driver 5 999 LOCK, Cam 8778 BUSHING, Cam lock 7 870 PIN, Lever Bar guide 8 878 DRIVER, Lock 98 PIN, Spring (/ x.75 ) 9 879 PIN, Locator 0 50 PIN, Tray spring guide 9 8 WASHER, Flat (7/ ) 95 8 PIN, Cotter (Ref.) PIN, Eccentric (For components, refer to Section. & Section 5.) 9 BUSHING (7/ x / ) 5 790 BAR, Lever (Ref.) PIN, Lower tray (For components, refer to Section. & Section 5.) 7 9 SPRING, Kicker 8 709DG WELDMENT, Hydraulic tray angle 9 70DG WELDMENT, Battery tray angle 0 99 PIN, Angle 9 BUSHING (/8 x 5/8 ) 909 LOCK, Tray cam 99 8 PIN, Spring (/ x 5/8 ) 9 PLATE, Kicker 5 889 PIN, Kicker clevis 98 BUSHING (7/ x /8 ) 7 890 PIN, Lock 8 95 PIN, Spring (/ x 7/8 ) 9 - POTHOLE DEVICE LIMIT SWITCH ASSEMBLY 007 SWITCH, Limit (Battery tray) 5885 SWITCH, Limit (Hydraulic tray) 0 958 SOCKET HEAD CAP SCREW (#8- x.5 ) 875 NUT, Hex nylon lock (#8-, Grade 5) 0550 PLUG, Slider 009DG FLAP WELDMENT, Hydraulic tray 007DG FLAP WELDMENT, Battery tray - - HARDWARE, Flap weldment retaining 0000 WASHER, Lock (/ ) 0995 WASHER, Flat (/ ) 0855 BOLT, Hex head (/ -0 x / ) 5 009 PIN, Lever SKYJACK, Page 7
. Brake Assembly Pin Brake (Models xx) 5 K 8 7 9 0 M0AC M00AA M578AA Disc Brake (Models xx) K 5 8 7 5 M5AB M5785AA SKYJACK, Page 8
. Brake Assembly Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 5795DG REAR HUB ASSEMBLY 079DG HUB, Rear (.5 shaft) 0789 WASHER, Lock toothed ( ) 09 MOTOR, Hydraulic wheel drive 007 FITTING, Straight (08 JICM - 0 ORBM) 5 05 NUT, Hex jam ( -0) 0888 BOLT, Hex head (/ - x.75 ) 7 07 NUT, Hex head (/ -) 8 070 WASHER, Lock (/ ) 9 (Ref.) - REAR WHEEL ASSEMBLY (For components, refer to Section.0) 0 (Ref.) - PIN BRAKE CYLINDER ASSEMBLY (For components, refer to Section.7) 57 MOTOR, Wheel (with internal disc brake) 8 KEY (rounded) 588 FITTING, Elbow 90 (0 JICM - 0 ORBM) 555 BOLT, Hex head (/ - x.5 ) 5 (Ref.) - WHEEL ASSEMBLY (For components, refer to Section.) K 0 KIT, Seal K 975 KIT, Seal SKYJACK, Page 9
. Wheel Assembly (Models x & xx) 5 Front Tire Tread Pattern Rear Tire with Brake Ring M5790AC_, M588AA_ Part NOTE : Part Numbers followed by a DG indicate dark grey painted parts. NOTE: Tires and may be intermixed and used interchangeably. Tires and may be intermixed and used interchangeably. A - - CARLISLE NON-MARKING WHEEL ASSEMBLY - WHITE 85 AR WHEEL ASSEMBLY (White) 8 AR WHEEL ASSEMBLY with BRAKE (White) B - - CARLISLE NON-MARKING WHEEL ASSEMBLY - GREY 89 AR WHEEL ASSEMBLY (Grey) 890 AR WHEEL ASSEMBLY with BRAKE (Grey) 5 099 0 BOLT, Wheel SKYJACK, Page 70
.5 Tie Rod Assembly 0 7 8 5 9 7 8 9 M0AA Part NOTE : Part Numbers followed by a DG indicate dark grey painted parts. A 578 TIE ROD ASSEMBLY (Models x) B 08 TIE ROD ASSEMBLY (Models xx) - 57 ROD, Tie, A 08 ROD, Tie, B 58 END, Female (Left hand thread) 00855 NUT, Hex head jam (5/8-8) (Left hand) 59 BAR, Tie rod, A 08 BAR, Tie rod, B 008 NUT, Hex head jam (5/8-8) (Right hand) 5 0087 END, Female (Right hand thread) 577 BOLT, Hex head (5/8 - x.75 ) 7 0085 SPACER 8 0998 WASHER, Lock (5/8 ) 9 098 NUT, Hex head (5/8 -) 0 07797 BOLT, Hex head (5/8 - x.5 ) SKYJACK, Page 7
Notes
. Steer Cylinder Assembly K 5 K 8 7 0 9 5 K 0 M579AB Part NOTE : Part Numbers followed by a DG indicate dark grey painted parts. - 75DG - STEER CYLINDER ASSEMBLY 7DG BARREL, Steer cylinder 080 NUT, Lock (5/8 -, Grade C) 88 PISTON 707 ROD, Piston 5 08 GLAND, Cylinder 008 NUT, Jam (5/8-8) 7 0087 END, Cylinder rod 8 005 BEARING, Spherical 9 0 RING, Retaining 0 05 FITTING, Grease 55 CAP, Grease fitting 005 NUT, Hex head jam (/ -0) 000 WASHER, Lock (/ ) 90 BOLT, Hex head (/ -0 X.75 ) 5 009 FITTING, Straight (0 JICM - 0 ORBM) 058 ORIFICE (0.00 diameter) K 058 KIT, Seal repair SKYJACK, Page 7
.7 Pin Brake Cylinder Assembly K 7 K K K 5 9 8 0 M00AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 00DG - PIN BRAKE CYLINDER ASSEMBLY 05DG BARREL, Brake cylinder 08 SPRING, Brake return 080 NUT, Lock (5/8 -, Grade C) 78 PISTON 5 95 SEAL, Piston 05 ROD, Brake 7 08 GLAND 8 058 ORIFICE (0.00 diameter) 9 578 FITTING, Elbow 90 (0 JICM - 0 ORBM) 0 0897 BOLT, Hex head (5/8 - x ) 098 NUT, Hex head (5/8 -) K 058 KIT, Seal repair SKYJACK, Page 7
.8 Rear Drive Manifold Assembly 5 0 9 8 7 7 5 5 M5AA Part NOTE : Part Numbers followed by a DG indicate dark grey painted parts. A 080 - REAR DRIVE MANIFOLD ASSEMBLY (Models x) B 5 - REAR DRIVE MANIFOLD ASSEMBLY (Models xx) 580 FITTING, Elbow 5 (0 JICM - 0 ORBM) 0 VALVE, N.O. (Speed) 005 COIL ( volt) 07 PLUG, O-ring 5 00 FITTING, Straight (08 JICM - 0 ORBM) 05 VALVE, Flow (Divider/Combiner) 7 578 FITTING, Elbow 90 (0 JICM - 0 ORBM) 8 0 VALVE, N.C. (Differential) 9 0 ORIFICE (0.00 diameter) 0 77 ORIFICE, One way (0.00 diameter), B 9 FITTING, Straight connector (# SAE -# JIC), B 58 FITTING, Tee (0 JICM - 0 ORBMS - 0 JICM), A 0895 BLOCK, Manifold 0805 8 PLUG, Expander 0 VALVE, Free-wheeling 5 087 BOLT, Hex head (/8 - x.75 ) 08 SPACER, Tube (Model 0) 0999 WASHER, Lock (/8 ) 07 WASHER, Flat (/8 SAE) SKYJACK, Page 75
.9 Brake Release Manifold Assembly (Models xx) M50AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 50 BRAKE RELEASE MANIFOLD ASSEMBLY (Model xx) 5 BLOCK, Brake manifold 5 VALVE ASSEMBLY 5 VALVE HANDLE 559 PUMP ASSEMBLY 50 PUMP HANDLE 7095 FITTING, Straight ( JIC) - - - HARDWARE, Brake release manifold 57 BOLT, Hex head (/8 - x 7/8, Grade 8) 07 WASHER, Flat (/8 ) 0999 WASHER, Lock (/8 ) K 5 KIT, Seal (Not Shown) SKYJACK, Page 7
.0 Front Hub and Spindle Assembly 5 7 8 9 0 M00AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 579DG - FRONT HUB & SPINDLE ASSEMBLY 580DG SPINDLE, Casting 00050 BUSHING, Fiberglide - 07909 FRONT HUB ASSEMBLY 0085 PIN, Cotter - 998 HUB ASSEMBLY 0 SEAL, Grease 5 0009 BEARING, Inner cone 0978 BEARING, Inner cup 7 08DG HUB, Front (5 bolt) 8 0977 BEARING, Outer cup 9 000 BEARING, Outer cone 0 089 WASHER, Flat 079 NUT, Castle (-) 085 CAP, Dust SKYJACK, Page 77
. Hydraulic Hose Connections - Pin Brake (Models x) Steer Cylinder Main Manifold Left Wheel Motor Rear Drive Manifold Right Wheel Motor 5 Left Pin Brake Cylinder Right Pin Brake Cylinder M0009AA SKYJACK, Page 78
. Hydraulic Hose Connections - Pin Brake (Models x) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 98 HOSE ASSEMBLY (Steer) 05 HOSE ASSEMBLY (Drive) 059 HOSE ASSEMBLY (Brake supply) 597 TUBE ASSEMBLY (Drive motor) 5 050 HOSE ASSEMBLY (Right brake) 05 HOSE ASSEMBLY (Left brake) SKYJACK, Page 79
. Hydraulic Hose Connections - Disc Brake (Models xx) Steer Cylinder Main Manifold 7 Left Wheel Motor Rear Drive Manifold Right Wheel Motor 5 8 7 0 9 Brake Release Manifold M5AA SKYJACK, Page 80
. Hydraulic Hose Connections - Disc Brake (Model xx) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 98 HOSE ASSEMBLY (Steer) 05 HOSE ASSEMBLY (Drive) 775 HOSE ASSEMBLY (Brake supply) 59 HOSE ASSEMBLY (Wheel motor) 5 8 FITTING, Elbow 90 (#55--) 57 HOSE ASSEMBLY (Right brake) 7 58 HOSE ASSEMBLY (Wheel motor) 8 00 HOSE ASSEMBLY (Right motor drain) 9 57 HOSE ASSEMBLY (Brake release manifold) 0 7 HOSE ASSEMBLY (Left brake) 0 FITTING, Tee (0 JICM - 0 ORBM - 0 JICM) 8 HOSE ASSEMBLY (Main case drain) SKYJACK, Page 8
. Base Control Console Models xx & xx Standard Cover Assembly 8 9 0 5 7 Cover Assembly M7AA_ SKYJACK, Page 8
. Base Control Console Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 597DG - BASE CONTROL CONSOLE ASSEMBLY 955 HARNESS, Base control - - SWITCH, Emergency stop 705 LATCH 705 BLOCK, Contact (N.C.) 70 LED BLOCK, V (Red) - - SWITCH, Selector 705 LATCH 705 BLOCK, Contact (N.O.) - - KEY SWITCH 705 LATCH 705 BLOCK, Contact (N.C.) 0705 BLOCK, Contact (N.O.) 5 758 RECEPTACLE (8 pin) 758 CONNECTOR, Wedge (8 pin) 7 7590 8 CONNECTOR, Contact pin (-8) 8 95 SWITCH HEAD, Selector key 0 KEY (#55) 9 709 SWITCH HEAD, Selector 0 705 SWITCH HEAD, Emergency stop 08DG PLATE, Mount (Base controls) 70DG COVER ASSEMBLY (Base controls) (Models x) 5DG COVER ASSEMBLY (Base controls) (Models xx) 78 BOLT, Hex head (/ -0 x.5, Grade 5) 0000 WASHER, Lock (/ ) SKYJACK, Page 8
Notes
.0 HYDRAULIC TRAY RELATED PARTS Pump and Motor Assembly.. Hydraulic/Electrical Assembly. Hydraulic Tank Lid Assembly Main Manifold Assembly..5 Hydraulic Hose Connections (Hydraulic/Electrical Tray) SKYJACK, Page 85
. Hydraulic/Electrical Assembly 8 9 0 5 7 5 7 5 8 5 7 0 5 7 0 9 9 8 M87AA_ SKYJACK, Page 8
. Hydraulic/Electrical Assembly Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - - - HYDRAULIC/ELECTRICAL TRAY ASSEMBLY 5DG WELDMENT, Hydraulic/Electric tray (Ref.) - POTHOLE BAR (For components, refer to Section.) 005 BUSHING, Bronze 5798 BOLT, Carriage (/ - x.5, Grade 5) 5 0799 NUT, Hex jam (/ -) 80 BOLT, Carriage (/8 - x, Grade 5) 7 08575 NUT, Hex jam (/8 -, Grade B) 8 770 THREAD STRAIGHT MAGNETIC PLUG ASSEMBLY 90 PLUG 090 SEAL 9 090 SEAL, Magnetic drain plug 0 909 ROTARY LATCH ASSEMBLY 07 LATCH, Rotary 5 KNOB, Latch 0857 BOLT, Hex head (/ -0 x, Grade 5) 0000 WASHER, Lock (/ ) 08 BOLT, Hex head (5/ -8 x, Grade 5) 0980 NUT, Hex head (/ -0, Grade 5) (Ref.) - HYDRAULIC TANK LID ASSEMBLY (For components, refer to Section.) 587DG CYLINDER, Cushion 80 WEIGHT, Hydraulic tray (Ref.) - PUMP AND MOTOR ASSEMBLY (For components, refer to Section.) 5 0000 8 WASHER, Lock (/ ) 0995 8 WASHER, Flat (/ ) 7 0855 BOLT, Hex head (/ -0 x / ) 8 58 TRIM, Protective 9 0 GAUGE, Oil level/temperature 0 INSERT, Threaded (not needed with gauge assembly) 08 WASHER, Flat (/ ) 097 BRACKET, Cylinder mounting 90 BOLT, Hex head (/ - x.75, Grade 5) 507 CONTROLLER, Pump motor (VDC - 0A) 5 585 SOLENOID SWITCH (CONTACTOR KIT) 75 MOTOR CONTACTOR 7 MOTOR CONTACTOR WIRE KIT 089 BOLT, Hex head (/ -0 x 5/8, Grade 5) 7 070 WASHER, Lock (/ ) 8 0887 BOLT, Hex head (5/ -8 x / ) 9 00 WASHER, Flat (5/ ) 0 099 WASHER, Lock (5/ ) 900DG PLATE, Motor mounting Parts list continued on the following page SKYJACK, Page 87
. Hydraulic/Electrical Assembly (Continued) 8 9 0 5 7 5 7 5 8 5 7 0 5 7 0 9 9 8 M87AA_ SKYJACK, Page 88
. Hydraulic/Electrical Assembly (Continued) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. Parts list continued from the previous page (Ref.) - MAIN MANIFOLD ASSEMBLY (For components, refer to Section.) 087 BOLT, Hex head (/8 - x.5, Grade 5) 07 WASHER, Flat (/8 ) 0999 WASHER, Lock (/8 ) (Ref.) - ELECTRICAL PANEL ASSEMBLY (For components, refer to Section.) SKYJACK, Page 89
. Main Manifold Assembly 5 9 7 9 7 8 7 0 8 9 9 8 0 7 5 0 5 M55AC SKYJACK, Page 90
. Main Manifold Assembly Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 5 MAIN MANIFOLD ASSEMBLY 075 BLOCK, Manifold 0805 9 PLUG, Expander 07 VALVE, -Way (Lift) 050 COIL, Volt 7889 VALVE, Counterbalance 5 580 FITTING, Elbow 5 (0 JICM - 0 ORBM) 009 5 FITTING, Straight (0 JICM - 0 ORBM) 7 07 FITTING, Plug (0 ORBM) 8 0 VALVE, -Way (Brake) 9 005 COIL ( volt) 0 50 FITTING, Plug (#8) 578 FITTING, Elbow 90 (0 JICM - 0 ORBM) 05 VALVE, Relief 055 VALVE (N.C.) 07 NUT, Cap (0 JICF) 5 09 PLUG (/ NPT) 58 FITTING, Tee (0 JICM - 0 ORBMS - 0 JICM) 7 085 PLUG (#) 8 07 FITTING, Plug (0 ORBM) (Models x//) FITTING, Pressure plug (/ NPT) (Model 0) 9 579 FITTING, Tee (0 JICM - 0 JICM - 0 ORBM) 0 5 VALVE, Directional D0 spool (Drive & Steer) 55 COIL ( volt) 090 8 BOLT, Socket head (#0- x, Grade 5) 7095 FITTING, Straight (0 JICM - 0 ORBM) (Powered extension platform) 985 CONNECTOR (with diode) 0550 ORIFICE (/ NPT x 0.08 I.D.) (Model ) 5 FITTING ASSEMBLY (with orifice.0) 57 FITTING, Straight /-7 NPT) 58 PLUG, Pressure (/ NPT x 0. ID) 5 0 KIT, Quick disconnect 85 COUPLER 5 COVER, Dust 8 FITTING, Straight (0 ORBM - 0 ORBM) - 055 POWERDECK SANDWICH MANIFOLD ASSEMBLY (Models 0/0/) 05 MANIFOLD, Powerdeck sandwich 7 95 VALVE 8 005 COIL ( volt) 9 87 SPACER, Coil 0 97 FITTING, Elbow 90 (0 JICM - 0 ORBM 09 BOLT, Socket head (#0- x.5, Grade 5) SKYJACK, Page 9
. Pump and Motor Assembly 7 5 M585AA_ Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 77 PUMP & MOTOR ASSEMBLY (Model 0/0) B 7099 PUMP & MOTOR ASSEMBLY (Model //) 7 MOTOR ( VDC) 7 PUMP, Hydraulic, A 7 PUMP, Hydraulic, B 7 COUPLER (includes seals) - HARDWARE, Motor replacement 97 BRUSH KIT (includes brushes and springs) 5 CABLE (Motor to main contactor) (Ref.) CABLE, Motor/Battery (For components, refer to Section 5.) 7 05 FITTING, Elbow 90 (0 JICM - 08 ORBM) SKYJACK, Page 9
. Hydraulic Tank Lid Assembly 0 0 7 8 9 5 M587AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 90 HYDRAULIC TANK LID ASSEMBLY 097DG WELDMENT, Tank lid 0 LOWERING MANIFOLD ASSEMBLY WITH FITTING 079 MANIFOLD, Lowering valve 077 VALVE 009 FITTING, Straight (0 JICM - 0 ORBM) 0958 FILTER, Hydraulic inlet 0905 FITTING, Connector (# ORB - #) 5 098 HOSE, Tank 00 CLAMP, Gear (#) 7 09 FILLER/CAP ASSEMBLY 8 09 SCREW, Round head machine (#0- x / ) 9 898 GASKET, Hydraulic tank 0 08 BOLT, Hex head (5/ -8 x, Grade 5) 098 NUT, Hex nylon lock (5/ -8, Grade 5) SKYJACK, Page 9
.5 Hydraulic Hose Connections (Hydraulic/Electrical Tray) 5 8 7 M89AA SKYJACK, Page 9
.5 Hydraulic Hose Connections (Hydraulic/Electrical Tray) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 985 HOSE, Suction (/ DIA*.00) 07 HOSE ASSEMBLY (/ DIA*7.00) 5 HOSE ASSEMBLY (/8 DIA*0.5) HOSE ASSEMBLY (/ DIA*.00) 5 0 CLAMP, Worm (7-) H00000 HOSE ASSEMBLY (/8 DIA*9.00) 7 057 HOSE ASSEMBLY (/8 DIA*5.00) 8 708 FITTING, Tee-run swivel (# JIC) SKYJACK, Page 95
SKYJACK, Page 9
5.0 BATTERY TRAY RELATED PARTS Battery Tray Assembly 5. Battery Charger 5. 5 SKYJACK, Page 97
5. Battery Tray Assembly L 9 0 5 From Panel (+) 5 7 L 8 0 9 MAA_KC SKYJACK, Page 98