PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com Model: J-45096 TRANSFLOW Transmission Cooling System Service Tool
3 Plumbing Diagram & Parts List... 32 Component Locations... 34 Component Sub-Assemblies... 36 Base Assembly... 36 Control Panel Assembly... 37 Waste Tank Assembly... 38 Internal Tank Assembly... 39 Manifold Assembly... 40 Regulator Assembly... 41 Filter - Regulator Assembly... 42 Alphabetical Parts List... 43 Transmission Cooling System Adapters... 47 Notes... 48 Disclosure: Although most parts are listed, some part numbers are part of an assembly available only to manufacturing. Information and part numbers contained in this publication were accurate at the time it was written. Any discrepancies should be brought to the attention of Robinair Technical Support.
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com See following page for the plumbing diagram parts list.
PLUMBING DIAGRAM PARTS LIST No. Part No. Qty. Description A 515081 1 FILL HOSE, J45096 B 120165 16" TUBING, 3/8 OD (16") C 120165 21" TUBING, 3/8 OD (21") D 516670 31" HOSE, 1/2" ID CLEAR URABRAID (31") E 516670 10" HOSE, 1/2" ID CLEAR URABRAID (10") F 516670 23" HOSE, 1/2" ID CLEAR URABRAID (23") G 515987 2 CLAMP, HOSE - OETIKER H 514498 6 CLAMP, HOSE - OETIKER PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
J-45096 UNIT COMPONENTS No. Description Part No. 1 BASE ASSEMBLY 122206 2 SIDE SUPPORT ASSEMBLY 513664 3 MANIFOLD ASSEMBLY 516669 4 TANK SUPPORT 513835 5 BRACKET, POWER CORD 121909 6 CENTER DIVIDER 513778 7 SHELF 513779 8 SUPPORT, CONTROL PANEL 122268 9 TOP, RED 512015 10 FRONT PANEL ASSEMBLY, RED 512013 11 REAR DOOR, RED 512014 12 WASTE TANK ASSEMBLY 90517 13 POWER CORD 120998 14 FITTING, 3/8" FP BULKHEAD 513950 15 FITTING, 1/2 HB X 3/8 NPT STR BRS 116498 16 FITTING, 1/4" FP BULKHEAD 113896 17 FITTING, 3/8 HOSE X 1/4 MP 120164 18 INTERNAL TANK ASSEMBLY 514110 19 CONTROL PANEL ASSEMBLY 514108 20 BUSHING, STRAIN RELIEF 100385 21 REGULATOR ASSEMBLY 514109 22 FILTER/REGULATOR ASSEMBLY 514475 23 FILL PORT 513996 24 FILL CAP 90516 25 CAP PLUG, #7 RED 118880 26 CAP PLUG, T-4 RED 116649 27 DECAL, FRONT LOGO 516544 28 DECAL, ACCESS PANEL 515841 29 EDGE TRIM, RUBBER 122708 30 WASHER, 1" ID, 1-5/16" OD 517780 31 LATCH KIT, DOOR RA19632 32 WASHER, 3/4" ID, 1" OD 14857 33 INLET OIL SCREEN 515053 PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
34 39 37 41 38 40 35 36 BASE ASSEMBLY No. Description Part No. 34 BASE 121572 35 CASTER RA19631 36 SCREW, 1/4 X 1" PLASTITE 121110 37 WHEEL 19676 38 AXLE 121591 39 BUSHING, WHEEL 121782 40 COTTER PIN 100723 41 WASHER, 1/2" ID FLAT 102755
CONTROL PANEL ASSEMBLY No. Description Part No. 42 SWITCH, DPST (I-O) RA19343 43 OVERLAY, CONTROL PANEL 514164 44 KNOB, SELECTOR SWITCH 90512 45 LIGHT KIT, INDICATOR RA19647 46 CONTROL PANEL, SHEET METAL 513757 47 CONTROL BOARD PCB 90510
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com WASTE TANK ASSEMBLY No. Description Part No. 48 WASTE TANK 513773 49 RUBBER GROMMET 515632 50 CONNECTOR, HOSE BARB 515633 51 DRAIN VALVE 515634
INTERNAL TANK ASSEMBLY No. Description Part No. 52 INTERNAL STORAGE VESSEL 513815 53 FITTING, 1/2 MP X 3/8 PUSHLOCK 513980 54 OIL LEVEL FLOAT, TEMP SENSOR 90505 55 CHECK VALVE, FILL PORT 90506 56 FITTING, 3/4 MP X 1/2 HB 513979 57 ELBOW, 3/4 MP X 3/4 FP 514112
MANIFOLD ASSEMBLY No. Description Part No. 58 MANIFOLD, w/solenoids 516668 59 FITTING, 1/2 HB X 3.8 NPT STR BRS 116498 60 ELBOW, 1/8 MP X 3/8 PUSH LOC 515572 61 ELBOW, 3/8 FP X 1/2 HB 514115 62 FLOW METER 90500
REGULATOR ASSEMBLY No. Description Part No. 63 SOLENOID ASSEMBLY, 3-WAY 12 VOLT 90508 64 REGULATOR, AIR PRESSURE 90507 65 FILTER, AIR - 1/4" BRASS NPT 514496 66 ELBOW, 1/4" MP X 3/8" PUSH LOC 515571 67 FITTING, 3/8 HOSE X 1/4 MP 120164 68 NIPPLE HEX, 1/4 MALE PIPE 112023
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com FILTER/REGULATOR ASSEMBLY No. Description Part No. 69 FILTER, REGULATOR 90509 70 ELBOW, 1/4" MP X 3/8 PUSH LOC 515571 71 FITTING, 3/8 HOSE X 1/4 MP 120164 72 HOSE, 1/8" ID X 32" 515096
DESCRIPTION PART # REF. # ACCESSORY KIT 515101 AIR FILTER, 1/4 BRASS NPT 514496 65 AIR PRESSURE REGULATOR 90507 64 AXLE 121591 38 BASE 121572 34 BASE ASSEMBLY, WHEELS & CASTORS 122206 1 BRACKET, POWER CORD 121909 5 BUSHING, STRAIN RELIEF 100385 20 BUSHING, WHEEL 121782 39 CAP, FILL 90516 24 CAP PLUG #7 RED 118880 25 CAP PLUG, T-4 RED 116649 26 CASTER, 5 DIA. X 2 RA19631 35 CENTER DIVIDER 513778 6 CHECK VALVE, FILL PORT 90506 55 CLAMP, HOSE - OETIKER 515987 G CLAMP, HOSE - OETIKER 514498 H CONNECTOR, HOSE BARB 515633 50 CONTROL BOARD, PCB 90510 47 CONTROL PANEL ASSEMBLY 514108 19 CONTROL PANEL OVERLAY 514164 43 CONTROL PANEL SHEET METAL 513757 46 CONTROL PANEL SUPPORT 122268 8 COTTER PIN 100723 40 COUPLER, QUICK CONNECT, FEMALE 90515
DESCRIPTION PART # REF. # DECAL, ACCESS PANEL 515841 28 DECAL, FRONT LOGO 516544 27 DRAIN VALVE 515634 51 EDGE TRIM, RUBBER 122708 29 ELBOW, 1/4 MP X 3/8 PUSH LOC 515571 66, 70 ELBOW, 1/8 MP X 3/8 PUSH 515572 60 ELBOW, 3/4 MP X 3/4 FP 514112 57 ELBOW, 3/8 FP X 1/2 HB 514115 61 FILL CAP 90516 24 FILL PORT 513996 23 FILTER, AIR, 1/4 BRASS NPT 514496 65 FILTER, REGULATOR 90509 69 FILTER/REGULATOR ASSEMBLY 514475 22 FITTING, 1/2 HB X 3/8 NPT STR BRS 116498 15, 59 FITTING, 1/2 MP X 3/8 PUSH LOC 513980 53 FITTING, 1/4 NPT BRASS BULKHEAD 113896 16 FITTING, 3/4 MP X 1/2 HB 513979 56 FITTING, 3/8 FP BULKHEAD 513950 14 FITTING, 3/8 HOSE X 1/4 MP 120164 17, 67, 71 FITTING, TANK 517480 FLOAT, OIL LEVEL/TEMP SENSOR 90505 54 FLOW METER 90500 62 FRONT PANEL ASSEMBLY - RED 512013 10 GROMMET, RUBBER-WASTE TANK 515632 49 HARNESS, BATTERY CLAMP 120998
DESCRIPTION PART # REF. # HARNESS, SOLENOID 515092 HARNESS, SWITCH 515091 HOSE, 1/2 ID CLEAR UREBRAID 516670 D, E, F HOSE, 1/8 ID 515096 72 HOSE ASSEMBLY, INLET 90513 HOSE ASSEMBLY, OUTLET 90514 HOSE, FILL J-45096 515081 A INLET OIL SCREEN 515053 33 INTERNAL STORAGE VESSEL 513815 52 INTERNAL TANK ASSEMBLY 514110 18 KNOB, MAIN FUNCTION SWITCH 90512 44 LATCH KIT, DOOR RA19632 31 LIGHT KIT, INDICATOR RA19647 45 MANIFOLD (INCLUDING SOLENOIDS) 516668 58 MANIFOLD ASSEMBLY 516669 3 MANUAL, OWNERS J-45096 515054 NIPPLE, HEX 1/4 MALE PIPE 112023 68 PCB, CONTROL BOARD 90510 47 PLUG, 1/2 PIPE, PLASTIC 517730 POWER CORD 120998 13 POWER CORD BRACKET 121909 5 QUICK REFERENCE CARD 517348 REAR DOOR - RED 512014 11 REGULATOR ASSEMBLY 514109 21 SCREEN, INLET OIL 515053 33
DESCRIPTION PART # REF. # SHELF 513779 7 SIDE SUPPORT ASSEMBLY 513664 2 SOLENOID ASS Y, 3-WAY, 12 VOLT 90508 63 SWITCH, ON/OFF RA19343 42 TANK ASSEMBLY, INTERNAL 514110 18 TANK ASSEMBLY, WASTE 90517 12 TANK SUPPORT 513835 4 TEMP SENSOR/OIL LEVEL FLOAT 90505 54 TOP COVER - RED 512015 9 TUBING, 3/8 OD 120165 B, C UNIT ASSEMBLY, BASE ONLY 121572 34 UNIT ASSEMBLY, BASE, WHEELS & CASTORS 122206 1 UNIT ASSEMBLY, FRONT PANEL - RED 512013 10 UNIT ASSEMBLY, REAR DOOR - RED 512014 11 UNIT ASSEMBLY, SIDE SUPPORT 513664 2 UNIT ASSEMBLY, TOP COVER - RED 512015 9 VALVE, DRAIN 515634 51 WASHER, 1 ID, 1-5/16 OD 517780 30 WASHER, 1/2 ID, FLAT 102755 41 WASHER, 3/4 ID, 1 OD 14857 32 WASTE TANK 513773 48 WASTE TANK ASSEMBLY 90517 12 WHEEL, 10 PNEUMATIC 19676 37
DESCRIPTION PART # QTY 5/16" TransFlow Adapters J-45096-21 2 3/8" TransFlow Adapters J-45096-22 2 5/16" & 3/8" Adapters J-35944-91 2 Quick-connect Adapters J-35944-200 2 Quick-connect Adapters - C5 J-35944-600 2 Block Adapter J-45806 1 Block Adapter J-35944-440 1 J-45096-22 J-45096-21 J-35944-91 J-35944-200 J-35944-600 J-45806 J-35944-440 Note: Certain vehicle s cooler lines will thread directly onto the TransFlow Adapter without the need for a T.O.C. line adapter.