s
s s Tble of contents Genel infomtion Contents Pge Genel infomtion 3 The fst wy to the best tool 4 Dive Contents Pge HSS oty cuttes (HSS = high speed steel) HSS oty cuttes 62 Cut ALU Cut 1 Cut 2 Cut 3 Cut 5 HSS oty cutte sets 68 HSS oty cuttes specil shpes 69 Cut 3 Specil cut PFERD bus Dive Contents Pge TC bus fo univesl pplictions (TC = tungsten cbide) TC bus 6 Cut 1 Cut 3 Cut 3 PLUS Cut 4 Cut 5 TC bu sets 15 TC bus with long shnk 17 Cut 3 PLUS Cut 5 HSS engving cuttes 70 Specil cut PFERD tools e mnufctued in complince with the highest qulity stndds. The bod poduct nge offes the best tool solution fo evey ppliction. Outstnding qulity, long tool life nd excellent stock emovl pefomnce llow economicl wok with divese mteils, deliveing excellent esults. PFERD qulity is cetified ccoding to ISO 9001. PFERDVIDEO You will eceive moe infomtion hee o t www.pfed.com Technicl custome suppot If you hve ny questions bout the optimiztion of you bu pplictions, ou sles epesenttives nd technicl dvisos will be hppy to help o visit you. PFERD woks longside you to povide ppliction engineeing solutions fo woking with divese mteils. Plese contct us. You cn find ou woldwide sles offices t: www.pfed.com Poducts mde to ode If you cnnot find the solution fo you pticul ppliction in ou poduct nge, we poduce bus of pemium PFERD qulity on equest, tilo-mde to meet the equiements of you job. Futhe infomtion on PFERD poducts mde to ode cn be found on pge 84. Extensions fo dive spindles 22 TC bus fo high-pefomnce pplictions TC bus fo steel nd cst stee3 Cut STEEL TC bus fo stinless steel (INOX) 27 Cut INOX TC bus fo luminium/ non-feous metls 32 Cut ALU Cut NON-FERROUS TC bus fo cst ion 36 Cut CAST TC bus fo GRP/CRP 40 Cut PLAST Cut FVK Cut FVKS TC bus fo tough pplictions 42 Cut TOUGH Cut TOUGH-S TC bu set 46 TC bus fo finishing 47 Cut MICRO TC bu set 50 TC bus with HICOAT cotings 51 Cut 3 PLUS Cut 4 Cut ALU TC bus fo wok on edges 56 Cut 3 Cut 5 Specil cut Cut EDGE Stight ginde Flexible shft Robot pplictions HSS finishing cuttes 71 Specil cut HSS finishing cutte set 72 HSS step dill, HSS hole sws, TC hole cuttes HSS step dill with HICOAT coting 73 Poducts mde to ode HSS hole sws, sets nd ccessoies 74 TC hole cuttes nd ccessoies 81 Custome-specific tool solutions 84 Sttiony ppliction Powe dill Column dill PFERDERGONOMICS The PFERDERGONOMICS pogmme ims t the long-tem eduction of dust, noise nd vibtion levels poduced by tools, nd t peceptibly incesing tool hptics. The focus is on people. Recognize stight wy the es whee ou tools offe you dvntges. Tools with PFERDERGONOMICS popeties e mked with coesponding pictogms. PFERD offes bus with innovtive cuts, which significntly educe vibtions nd noise duing use. Odeing instuctions Plese stte the EAN code o desciption, cut nd shnk dimete when odeing. If no detils e povided, cut 3 PLUS nd shnk 6 mm will be deliveed. In the cse of tungsten cbide bus with shnk dimete of 3 mm, cut 5 will be deliveed. TC bus 045176 ZYAS 1225 6 Z3 PLUS Explntion of the desciption Shpe Only fo cylindicl shpe with end cut dimete x cut x Shnk dimete Cut PFERD pckging PFERD pckging povides optimum potection fo tools. All bus nd tungsten cbide hole cuttes e supplied individully pcked in study plstic box. HSS hole sws e supplied in pcticl cdbod box. All pckgings come with Euopen stndd hole ptten fo the pesenttion on the PFERD TOOL-CENTER. The pckging lbels contin technicl infomtion, the desciption, EAN code nd ticle numbe. Reshpening PFERD offes eshpening of tungsten cbide bus. Accoding to the level of we, the following diffeentition is mde: 1. Tungsten cbide bus tht hve become blunt duing noml use. 2. Tungsten cbide bus tht e extemely won nd e.g. hve boken teeth o dmged shnks. In ech individul cse, ou poduction specilists will decide whethe eginding mkes sense fom n economic point of view nd is techniclly fesible. Reginding of HSS oty cuttes o tungsten cbide bus with shnk dimete of 3 mm is not ecommended fo economic esons. Plese tlk to ou sles epesenttives. PFERD TOOL-CENTER On the TOOL-CENTER, the point of sle fom PFERD, you will find ll the impotnt infomtion equied fo selecting the most ppopite tool. The PFERD infomtion nd symbol cds contin impotnt tips bout tools nd pplictions. If you hve questions, you locl etile o PFERD epesenttive will be hppy to ssist you. Use of obots PFERD tungsten cbide bus cn be used on obots. The optimum bu fo you ppliction depends on the opeting conditions. Ou sles epesenttives nd ou technicl custome suppot tem will be hppy to ssist you in selecting the most suitble tool. 2 3
s The fst wy to the best tool s The fst wy to the best tool Appliction Mteil goup Appliction High-pefomnce ppliction Pge Univesl ppliction Pge Steel, cst steel Non-hdened, non-hetteted steels up to 1,200 N/mm² (< 38 HRC) Hdened, het-teted steels ove 1,200 N/mm² (> 38 HRC) Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steel Tool steels, tempeing steels, lloyed steels, cst steel STEEL 23 Cose stock emovl 3 PLUS HICOAT HC-FEP 51 Fine stock emovl MICRO 47 3 STEEL 23 Cose stock emovl 3 PLUS HICOAT HC-FEP 51 Fine stock emovl MICRO 47 5 8 Stinless steel (INOX) Rust- nd cid-esistnt steels Austenitic nd feitic stinless steels Cose stock emovl INOX 27 4 Fine stock emovl MICRO 47 5 8 Debuing, chmfeing, milling out fo the peption of build-up welding, mchining of welded joints, mchining of contous, clening cst mteil Non-feous metls Soft non-feous metls, non-feous metls Hd non-feous metls Aluminium Bss, coppe, zinc Aluminium lloys, bss, coppe, zinc Cose stock emovl HICOAT HC-NFE 51 ALU 32 1 Fine stock emovl HICOAT HC-NFE 51 ALU 32 - Cose stock emovl ALU 32 NON-FERROUS 32 1 Fine stock emovl ALU 32 3 Cose stock emovl HICOAT HC-NFE 51 ALU 32 1 Fine stock emovl HICOAT HC-NFE 51 ALU 32-8 Bonze, titnium/titnium lloys hd luminium lloys (high Si content) Cose stock emovl ALU 32 3 NON-FERROUS 32 4 Fine stock emovl ALU 32 3 High-tempetue-esistnt mteils Nickel-bsed nd coblt-bsed lloys, (engine nd tubine constuction) Cose stock emovl HICOAT HC-HT 51 4 Fine stock emovl MICRO 47 5 Cst ion Gey cst ion, white cst ion Cst ion with flke gphite EN-GJL (GG), with nodul gphite/nodul cst ion EN-GJS (GGG), white nneled cst ion EN-GJMW (GTW), blck cst ion EN-GJMB (GTS) Cose stock emovl CAST 36 3 PLUS Fine stock emovl MICRO 47 3 8 Milling out, mchining of contous Timming, contou milling, cutting out holes Plstics, othe mteils Fibe-einfoced plstics (GRP/CRP) fibe content 40 %, fibe-einfoced plstics (GRP/CRP) fibe content > 40 %, themoplstics Cose stock emovl ALU 32 NON-FERROUS 32 HICOAT HC-NFE 51 Fine stock emovl ALU 32 - Cose stock emovl PLAST 40 FVK 40 - - - Specil pplictions Hd-to-ech plces Boken teeth Wok on edges Cutting out holes Custome-specific tool solutions High-pefomnce ppliction Pge High-pefomnce ppliction Pge High-pefomnce ppliction Pge High-pefomnce ppliction Pge High-pefomnce ppliction TC bus with long shnk Univesl ppliction Extensions fo dive spindles 17 22 TC bus cuts TOUGH, TOUGH-S Univesl ppliction HSS oty cuttes 42 62 TC bus cut EDGE Univesl ppliction TC bus shpes KSK, KSJ, V, R 57 56 TC hole cuttes Univesl ppliction HSS hole sws, step dill 81 73 If you cnnot find the solution fo you pticul ppliction in ou poduct nge, we poduce PFERD pemium-qulity bus, tilo-mde to meet the equiements of you job. Futhe infomtion on PFERD poducts mde to ode cn be found on pge 84. 4 5
Tungsten cbide bus PFERD cuts nd thei pplictions Tungsten cbide bus Appliction exmples nd ecommendtions Cuts fo univesl pplictions Cut 1 (C ccoding to DIN 8033) Cut 3 (MY ccoding to DIN 8033) Cut 3 PLUS (MX ccoding to DIN 8033) Cut 4 (MX ccoding to DIN 8033) Cut 5 (F ccoding to DIN 8033) Mchining of light metls, non-feous metls, steel nd cst ion High stock emovl Mchining of cst ion, steel < 60 HRC, stinless steel (INOX), nickel-bsed lloys nd titnium lloys High stock emovl Good sufce Simil to cut 3, but with coss cut Mchining of cst ion, steel < 60 HRC, stinless steel (INOX), nickel-bsed lloys nd titnium lloys High stock emovl Mchining of stinless steel (INOX), steel < 60 HRC nd high-tempetueesistnt mteils such s nickel-bsed nd coblt-bsed lloys High stock emovl with shot chips Good sufce Fine mchining of cst ion, steel < 60 HRC, stinless steel (INOX) nd high-tempetue-esistnt mteils such s nickel-bsed nd coblt-bsed lloys Good sufce Cuts fo high-pefomnce pplictions Cut STEEL Extemely high stock emovl pefomnce on steel nd cst steel Smooth milling Reduced vibtion nd less noise Cut INOX Cut ALU Cut NON-FERROUS Cut CAST Extemely high stock emovl pefomnce on ll ustenitic, ust- nd cid-esistnt steels, stinless steel (INOX) Substntilly educed vibtion nd less noise High stock emovl pefomnce on luminium nd luminium lloys, light metls, non-feous metls nd plstics Smooth milling High stock emovl pefomnce on non-feous metls, bss, coppe, plstics nd fibe-einfoced plstics Univeslly usble Extemely high stock emovl pefomnce on cst ion Smooth milling Reduced vibtion nd less noise Cut PLAST Cut FVK Cut FVKS Cut TOUGH Cut TOUGH-S Cut MICRO HICOAT cotings Timming nd contou milling of wokpieces fom less hd glss- nd cbon-fibe-einfoced duoplstics (GRP nd CRP 40 % fibe content) nd fibe-einfoced themoplstics Minimized delmintion nd fying though stight cut Suitble fo use on mchines nd on obots s with end cut o with cente dill tips llow combined dilling nd cutting tsks Reduced vibtion nd less noise Timming nd contou milling of wokpieces fom hd glss- nd cbon-fibe-einfoced duoplstics (GRP nd CRP > 40 %) s with end cut o with cente dill tips llow combined dilling nd cutting tsks Simil to cut FVK Suitble fo use on mchines nd on obots with high feed tes Smooth milling s with end cut o with cente dill tips llow combined dilling nd cutting tsks High stock emovl pefomnce on cst ion, steel < 55 HRC High stock emovl Exteme impct esistnce Also suitble fo use with high sufce contct ngles > 1/3 nd unde impct lods High stock emovl pefomnce on cst ion, steel < 55 HRC High stock emovl. Simil to cut TOUGH, but with smoothe milling nd shote chips Exteme impct esistnce Also suitble fo use with high sufce contct ngles >1/3 nd unde impct lods Good stock emovl on lmost ll mteils < 68 HRC High sufce qulity Reduced vibtion nd less noise In genel, ll PFERD tungsten cbide bus e lso vilble with HICOAT cotings Impoved nti-dhesion chcteistics Effective chip dischge Lowe theml lods Incesed tool life PFERD tungsten cbide bus PFERD tungsten cbide bus e designed fo mchining mteils of vitully ny stength. They e mnufctued in complince with the highest qulity stndds. Advntges: Highest stock emovl pefomnce though optimum mtching of tungsten cbide, geomety, cut nd coting, if necessy Impoved comfot with educed opeto ftigue due to innovtive cuts fo highpefomnce pplictions Vey long tool life nd high stock emovl tes due to ppliction-oiented tool design Reduced we of the dive system due to impct-fee wok without chtte mks, thnks to the high concenticity Appliction exmples: Debuing Contouing Edge chmfeing/ounding Milling out in peption fo build-up welding Peption of weld sems/weld dessing Clening cst mteil Modifiction of wokpiece geomety shpes nd thei pplictions Cylindicl shpe with end cut Bll shpe Cylindicl shpe with dius end Flme shpe Pointed tee shpe ZYA ZYAS KUD WRC B SPG Conicl shpe with dius end Conicl pointed shpe Tee shpe with dius end Ovl shpe Inveted cone with end cut KEL SKM RBF TRE WKN WKNS Rim shped Conicl counteboe shpe 90 Recommendtions fo use: Optimum powe output nd ottionl speed of the dive system (i-poweed o electic gindes, flexible shft system) e necessy conditions fo cost-effective use of tungsten cbide bus. Use the highest ottionl speed possible within the ecommended ottionl speed nd cutting speed nge. In exceptionl cses, it is possible to wok t less thn 3,000 RPM. This is pefeble fo sttiony use o when countesinking with 360 use of the bu sufce. Fo low stock emovl (debuing, chmfeing, sufce finishing), the ottionl speed cn be substntilly incesed up to 100 % (exception: tungsten cbide bus with long shnks). Fo mteils which do not conduct het well, such s stinless steel (INOX), titnium lloys, etc., in pticul, follow the ottionl speed ecommendtions in ode not to dmge the tool. Avoid mking the shnk nd tool tun blue. Use only igid clmping systems nd dives, s impcts on nd chtteing of the tools led to pemtue we. EDGE 45 Conicl counteboe shpe 60 Do not chose bu clmping depth tht is too smll. In genel, the minimum clmping depth is 2/3 of the shnk. Fo cost-effective use of bus with shnk dimete > 6 mm, tool dive output of 300 500 wtts is equied when used t highe ottionl speed nd cutting speed. When using bus with cose cuts (e.g. ALU cut), even highe tool dive outputs bove 500 wtts e dvntgeous. The bu sufce in contct with the wokpiece must not exceed 30 % of the totl bu sufce. Filue to comply with this ecommendtion will esult in ough milling behviou nd possibly in boken teeth. If this cnnot be voided, we ecommend using the TOUGH nd TOUGH-S cuts. s with HICOAT coting e pticully well suited to wok with hevily lubicting mteils. Altentively, the use of lubicnt, such s cutting oil, gese, keosene o simil, is ecommended to pevent the cut fom clogging up. In genel, bus e used counte-ottionlly o with swinging motion. Pss the tool pidly ove the wokpiece in the diection of ottion to chieve fine finishes. EDGE 30 bus N KSK KSK KSJ KSJ R Concve dius bus EDGE R3,0 Sfety notes: Cut EDGE Cetes exct edge shpes with eithe 30 - o 45 -chmfeing o defined dius of 3.0 mm Sfe nd comfotble to guide V V = We eye potection! = Obseve the ecommended ottionl speed, especilly when using bus with long shnks! = We heing potection! 6 7
Tungsten cbide bus TC bus fo univesl pplictions Tungsten cbide bus TC bus fo univesl pplictions Cut 1 (C cc. to DIN 8033) Exmple: TC bu, Cut 3 PLUS, 12 mm. Cose stock emovl on non-hdened, non-het-teted steels. Cutting speed: 450 600 m/min Rottionl speed: 12,000 16,000 RPM Cut 3 (MY cc. to DIN 8033) Recommended ottionl speed nge To detemine the ecommended cutting speed nge [m/min], plese poceed s follows: Select the mteil goup to be mchined Detemine the type of ppliction Select the cut Estblish the cutting speed nge Cut 3 PLUS (MX cc. to DIN 8033) Cut 4 (MX cc. to DIN 8033) Cut 5 (F cc. to DIN 8033) Mteil goup Appliction Cut Cutting speed Steel, cst steel Stinless steel (INOX) Non-feous metls Cst ion Non-hdened, non-het-teted steels up to 1,200 N/mm² (< 38 HRC) Hdened, het-teted steels ove 1,200 N/mm² (> 38 HRC) Rust- nd cidesistnt steels Soft non-feous metls, non-feous metls Hd non-feous metls High-tempetueesistnt mteils Gey cst ion, white cst ion To detemine the ecommended ottionl speed nge, plese poceed s follows: Select the equied bu dimete The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steel Tool steels, tempeing steels, lloyed steels, cst steel Austenitic nd feitic stinless steels Aluminium lloys, bss, coppe, zinc Bonze, titnium/titnium lloys, hd luminium lloys (high Si content) Nickel-bsed nd coblt-bsed lloys (engine nd tubine constuction) Cst ion with flke gphite EN-GJL (GG), with nodul gphite/nodul cst ion EN-GJS (GGG), white nneled cst ion EN- GJMW (GTW), blck cst ion EN-GJMB (GTS) Cose stock emovl 1 600 900 m/min 3 PLUS 450 600 m/min Fine stock emovl 3 450 600 m/min 3 Cose stock 3 PLUS 250 350 m/min emovl 4 Fine stock emovl 5 350 450 m/min Cose stock emovl 1 250 450 m/min 3 250 350 m/min 3 PLUS 4 250 450 m/min Fine stock emovl 5 350 450 m/min Cose stock emovl 1 600 900 m/min Cose stock 3 250 350 m/min emovl 4 Fine stock emovl 3 350 450 m/min Cose stock 3 PLUS 250 450 m/min emovl 4 Fine stock emovl 5 350 600 m/min Cose stock emovl 1 600 900 m/min 3 PLUS 450 600 m/min Fine stock emovl 3 450 600 m/min Cutting speed [m/min] 250 350 450 600 900 Rottionl speed [RPM] 1.5 53,000 74,000 95,000 127,000 191,000 2 40,000 56,000 72,000 95,000 143,000 3 27,000 37,000 48,000 64,000 95,000 4 20,000 28,000 36,000 48,000 72,000 6 13,000 19,000 24,000 32,000 48,000 8 10,000 14,000 18,000 24,000 36,000 10 8,000 11,000 14,000 19,000 29,000 12 7,000 9,000 12,000 16,000 24,000 16 5,000 7,000 9,000 12,000 18,000 20 4,000 6,000 7,000 10,000 14,000 25 3,000 4,000 6,000 8,000 11,000 Cylindicl bu ccoding to DIN 8032 with cut confoming to DIN 8033. Shpe ZYAS with cut on the cicumfeence nd end. 045435 ZYA 0413/6 Z3 PLUS Plese complete the desciption with the desied cut. Desciption Cut Shnk 1 3 3 PLUS 4 5 Cylindicl shpe ZYA Cylindicl shpe ZYAS with end cut x l1 Ovell Shnk 3 mm without end cut ZYA 0210/3 - - 233771 233788 233795 3 2 x 10 40 1 ZYA 0313/3 - - 233801 402627 233818 3 3 x 13 43 1 ZYA 0607/3 - - 233825-233832 3 6 x 7 37 1 ZYA 0613/3 - - 233849-233856 3 6 x 13 43 1 Shnk 3 mm with end cut ZYAS 0210/3 - - 049471 049457 049464 3 2 x 10 40 1 ZYAS 0313/3 - - 049501 072394 049488 3 3 x 13 43 1 ZYAS 0607/3 - - 049532-049518 3 6 x 7 37 1 ZYAS 0613/3 - - 049563 402634 049549 3 6 x 13 43 1 Shnk 6 mm without end cut ZYA 0413/6 - - 045435 045459 045466 6 4 x 13 55 1 ZYA 0616/6-045473 045480 045503 045510 6 6 x 16 55 1 ZYA 0820/6-045534 045541 045565 045572 6 8 x 20 60 1 ZYA 1013/6 - - 045596 045626 045640 6 10 x 13 53 1 ZYA 1020/6 045862 045855 045879 045916 045930 6 10 x 20 60 1 ZYA 1025/6 - - 045978 046012-6 10 x 25 65 1 ZYA 1225/6 045671 045657 045695 045732 045756 6 12 x 25 65 1 ZYA 1625/6-045787 045800 045848-6 16 x 25 65 1 Shnk 6 mm with end cut ZYAS 0413/6 - - 044926 044940 044957 6 4 x 13 55 1 ZYAS 0616/6-044964 044971 044995 045008 6 6 x 16 55 1 ZYAS 0820/6-045015 045022 045046 045053 6 8 x 20 60 1 ZYAS 1013/6 - - 045084 - - 6 10 x 13 53 1 ZYAS 1020/6-045299 045305 045336 045350 6 10 x 20 60 1 ZYAS 1025/6 - - 045374 045404-6 10 x 25 65 1 ZYAS 1225/6-045145 045176 045213 045237 6 12 x 25 65 1 ZYAS 1625/6-045244 045251 045275 045282 6 16 x 25 65 1 Shnk 8 mm without end cut ZYA 1225/8 - - 045701 045749-8 12 x 25 65 1 ZYA 1625/8 - - 045817 - - 8 16 x 25 65 1 Shnk 8 mm with end cut ZYAS 1225/8 - - 045183 - - 8 12 x 25 65 1 8 9
Tungsten cbide bus TC bus fo univesl pplictions Tungsten cbide bus TC bus fo univesl pplictions Bll shpe KUD Bll-shped bu ccoding to DIN 8032 with cut confoming to DIN 8033. 046791 KUD 0403/6 Z3 PLUS Plese complete the desciption with the desied cut. Desciption Cut Shnk 1 3 3 PLUS 4 5 x Ovell Shnk 3 mm KUD 01,51/3 - - 955444-955451 3 1.5 x 1 33 1 KUD 021,5/3 - - 955468-955475 3 2 x 1.5 33 1 KUD 0302/3 - - 049778 392058 049761 3 3 x 2 33 1 KUD 0403/3 - - 049792 394915 049785 3 4 x 3 34 1 KUD 0605/3 - - 049815 393192 049808 3 6 x 5 35 1 Shnk 6 mm KUD 0403/6 - - 046791-046807 6 4 x 3 45 1 KUD 0605/6 046814 046838 046821 046845 046852 6 6 x 5 45 1 KUD 0807/6 046876 046890 046883 046906 046913 6 8 x 7 47 1 KUD 1009/6 046944 046937 046951 046975 046982 6 10 x 9 49 1 KUD 1210/6-047002 047033 047071 047088 6 12 x 10 51 1 KUD 1614/6 047125-047132 047170 047187 6 16 x 14 54 1 KUD 2018/6-047194 047224 - - 6 20 x 18 58 1 Shnk 8 mm KUD 1210/8 - - 047040 - - 8 12 x 10 51 1 KUD 1614/8 - - 047149 - - 8 16 x 14 54 1 KUD 2018/8 - - 047231 - - 8 20 x 18 58 1 Cylindicl bu with dius end ccoding to DIN 8032 with cut confoming to DIN 8033. A combintion of cylindicl nd bll-shped geometies. 046173 WRC 0413/6 Z3 PLUS Plese complete the desciption with the desied cut. Desciption Cut Shnk 1 3 3 PLUS 4 5 Cylindicl shpe with dius end WRC x Ovell Shnk 3 mm WRC 0210/3 - - 049631 395837 049624 3 2 x 10 40 1 WRC 0313/3 - - 049662 393161 049648 3 3 x 13 43 1 WRC 0613/3 - - 049693 393178 049679 3 6 x 13 43 1 Shnk 6 mm WRC 0413/6 - - 046173 046197-6 4 x 13 55 1 WRC 0616/6 046227 046210 046234 046258 046265 6 6 x 16 55 1 WRC 0820/6 046296 046289 046302 046326 046333 6 8 x 20 60 1 WRC 1020/6 046371 046357 046388 046425 046449 6 10 x 20 60 1 WRC 1025/6-046708 046715 046746-6 10 x 25 65 1 WRC 1225/6 046487 046463 046500 046548 046562 6 12 x 25 65 1 WRC 1625/6 046623 046609 046630 046678-6 16 x 25 65 1 Shnk 8 mm WRC 1020/8 - - 046395 - - 8 10 x 20 60 1 WRC 1225/8 - - 046517 046555-8 12 x 25 65 1 WRC 1625/8 - - 046647 - - 8 16 x 25 65 1 Flme-shped bu ccoding to ISO 7755/8 with cut confoming to DIN 8033. 046067 B 0820/6 Z3 PLUS Plese complete the desciption with the desied cut. Flme shpe B Desciption Cut Shnk 3 3 PLUS 5 x Ovell Shnk 3 mm B 0307/3-955482 049570 3 3 x 7 37 0.8 1 B 0613/3-955499 049594 3 6 x 13 43 1.0 1 Shnk 6 mm B 0820/6 046050 046067-6 8 x 20 60 1.5 1 B 1025/6-955505 - 6 10 x 25 65 1.7 1 B 1230/6 046098 046111-6 12 x 30 70 2.1 1 B 1635/6-046142 - 6 16 x 35 75 2.6 1 10 11
Tungsten cbide bus TC bus fo univesl pplictions Tungsten cbide bus TC bus fo univesl pplictions Pointed tee shpe SPG flttened tip Pointed tee-shped bu ccoding to DIN 8032 with cut confoming to DIN 8033, flttened tip. 047941 SPG 0618/6 Z3 PLUS Plese complete the desciption with the desied cut. Desciption Cut Shnk 1 3 3 PLUS 4 5 x Ovell Shnk 3 mm SPG 0307/3 - - 049921 470626 049907 3 3 x 7 37 1 SPG 0313/3 - - 049952 393208 049938 3 3 x 13 43 1 SPG 0613/3 - - 049983 393215 049969 3 6 x 13 43 1 Shnk 6 mm SPG 0618/6 047934 047927 047941 047965 047972 6 6 x 18 55 1 SPG 0820/6-955529 955512 955536 955543 6 8 x 20 60 1 SPG 1020/6 048016 047996 048023 048061 048085 6 10 x 20 60 1 SPG 1225/6 048139 048115 048146 048184 048207 6 12 x 25 65 1 SPG 1230/6 048368 048344 048382 048429 048443 6 12 x 30 70 1 SPG 1630/6 048252 048238 048276 048313-6 16 x 30 70 1 Shnk 8 mm SPG 1020/8 - - 048030 - - 8 10 x 20 60 1 SPG 1225/8 - - 048153 048191-8 12 x 25 65 1 SPG 1630/8 048269-048283 - - 8 16 x 30 70 1 Conicl shpe with dius end KEL α Conicl bu with dius end ccoding to DIN 8032 with cut confoming to DIN 8033. 048481 KEL 1020/6 Z3 PLUS Plese complete the desciption with the desied cut. Desciption Cut Shnk 1 3 3 PLUS 4 5 x Ovell Shnk 6 mm KEL 0820/6-955598 955581 955604-6 8 x 20 60 16 1.25 1 KEL 1020/6-048467 048481 048504-6 10 x 20 60 14 2.9 1 KEL 1225/6-048528 048559 048597-6 12 x 25 65 14 3.3 1 KEL 1230/6 048627 048603 048634 048672 048689 6 12 x 30 70 14 2.6 1 KEL 1630/6 - - 048719 048733-6 16 x 30 70 14 4.8 1 Shnk 8 mm KEL 1225/8 - - 048566 - - 8 12 x 25 65 14 3.3 1 KEL 1230/8 - - 048641 - - 8 12 x 30 70 14 2.6 1 Conicl pointed bu ccoding to DIN 8032 with cut confoming to DIN 8033, flttened tip. 047293 SKM 0618/6 Z3 PLUS Plese complete the desciption with the desied cut. Desciption Cut Shnk 1 3 3 PLUS 4 5 Conicl pointed shpe SKM x flttened tip α Ovell Shnk 3 mm SKM 0307/3 - - 049839-049822 3 3 x 7 37 21 1 SKM 0311/3 - - 049853 451816 049846 3 3 x 11 41 14 1 SKM 0613/3 - - 049877-049860 3 6 x 13 43 25 1 Shnk 6 mm SKM 0618/6 047286 047279 047293 047316 047323 6 6 x 18 55 18 1 SKM 1020/6-047330 047354 047378 047385 6 10 x 20 60 28 1 SKM 1225/6 047415 047392 047422 047460 047477 6 12 x 25 65 26 1 Shnk 8 mm SKM 1225/8 - - 047439 - - 8 12 x 25 65 26 1 Tee-shped bu with dius end ccoding to DIN 8032 with cut confoming to DIN 8033. 047606 RBF 0618/6 Z3 PLUS Plese complete the desciption with the desied cut. Desciption Cut Shnk 1 3 3 PLUS 4 5 Tee shpe with dius end RBF x Ovell Shnk 3 mm RBF 0307/3 - - 049891-049884 3 3 x 7 37 0.75 1 RBF 0313/3 - - 955550-955567 3 3 x 13 43 0.75 1 RBF 0613/3 - - 050019 400722 049990 3 6 x 13 43 1.5 1 Shnk 6 mm RBF 0618/6-047590 047606 047620 047637 6 6 x 18 55 1.5 1 RBF 0820/6-047644 047651 047675-6 8 x 20 60 1.2 1 RBF 1020/6-047682 047705 047729 047736 6 10 x 20 60 2.5 1 RBF 1225/6 047774 047750 047781 047828 047835 6 12 x 25 65 2.5 1 RBF 1630/6-047859 047873 047910-6 16 x 30 70 3.6 1 Shnk 8 mm RBF 1225/8 - - 047798 - - 8 12 x 25 65 2.5 1 RBF 1630/8 - - 047880 - - 8 16 x 30 70 3.6 1 12 13
Tungsten cbide bus TC bus fo univesl pplictions Tungsten cbide bus TC bu sets Ovl shpe TRE Ovl bu ccoding to DIN 8032 with cut confoming to DIN 8033. 048771 TRE 0610/6 Z3 PLUS Plese complete the desciption with the desied cut. Desciption Cut Shnk 1 3 3 PLUS 4 5 x Ovell Shnk 3 mm TRE 0307/3 - - 049754-049747 3 3 x 7 37 1.2 1 TRE 0610/3 - - 050040-050026 3 6 x 10 40 2.8 1 Shnk 6 mm TRE 0610/6 - - 048771-048801 6 6 x 10 50 2.8 1 TRE 0813/6 - - 048894 048917 048924 6 8 x 13 53 3.7 1 TRE 1016/6 - - 048832 048856-6 10 x 16 56 4.0 1 TRE 1220/6 048955 048931 048962 049006 049020 6 12 x 20 60 5.0 1 TRE 1625/6 049075-049099 049136-6 16 x 25 65 6.5 1 Shnk 8 mm TRE 1220/8 - - 048979 049013-8 12 x 20 60 5.0 1 TRE 1625/8 - - 049105 - - 8 16 x 25 65 6.5 1 Rim shpe N α Rim-shped bu, cicumfeentil cut is 90 nd symmetic, tpeed tip. Applictions: Poducing nd pocessing of pism-shped keywys 048740 N 2503/8 Z3 Set 1501 HM contins 15 smll tungsten cbide bus in the most common shpes nd dimensions fo genel pplictions. The study plstic box potects the tools fom dit nd dmge. Desciption Contents: 15 tungsten cbide bus, shnk 3 mm, cut 5 1 piece ech: ZYA 0210/3 Z5 ZYA 0313/3 Z5 ZYA 0607/3 Z5 ZYA 0613/3 Z5 B 0307/3 Z5 KUD 0403/3 Z5 WRC 0210/3 Z5 WRC 0313/3 Z5 SPG 0307/3 Z5 SKM 0613/3 Z5 RBF 0307/3 Z5 RBF 0613/3 Z5 TRE 0307/3 Z5 TRE 0610/3 Z5 WKN 0307/3 Z5 Set 1501 HM Shnk 3 mm 1501 HM 055892 1 Set 1500 HM contins 22 tungsten cbide bus in the most common shpes nd dimensions fo genel pplictions. The obust wooden box potects the tools fom dit nd dmge. Contents: 22 tungsten cbide bus, shnk 3 mm, cut 5 1 piece ech: ZYAS 0210/3 Z5 ZYAS 0313/3 Z5 WRC 0210/3 Z5 WRC 0313/3 Z5 Desciption SPG 0307/3 Z5 RBF 0307/3 Z5 TRE 0307/3 Z5 WKN 0307/3 Z5 Cut 5 shnk 6 mm, cut 3 PLUS 1 piece ech: ZYAS 0616/6 Z3 PLUS SPG 1225/6 Z3 PLUS ZYAS 1013/6 Z3 PLUS SKM 0618/6 Z3 PLUS ZYAS 1225/6 Z3 PLUS SKM 1020/6 Z3 PLUS KUD 0605/6 Z3 PLUS KUD 0807/6 Z3 PLUS KUD 1210/6 Z3 PLUS KUD 1614/6 Z3 PLUS WRC 0616/6 Z3 PLUS WRC 1225/6 Z3 PLUS SPG 0618/6 Z3 PLUS SPG 1020/6 Z3 PLUS Cut 3 PLUS 5 Set 1500 HM Desciption Cut Shnk 3 x Ovell Shnk 8 mm N 2503/8 048740 8 25 x 3 43 90 1 N 2506/8 048757 8 25 x 6 46 90 1 Shnk 3 nd 6 mm 1500 HM 055885 1 Set 1506 HM contins five tungsten cbide bus in the shpes nd dimensions most commonly used in the wokshop. The study plstic box potects the tools fom dit nd dmge. The bus e secued t the shnks, fcilitting the selection nd withdwl of the tools. Five futhe unused slots e vilble fo othe bus. Contents: 5 tungsten cbide bus, shnk dimete 6 mm, cut 3 PLUS 1 piece ech: ZYA 0616/6 Z3 PLUS KUD 0605/6 Z3 PLUS WRC 0616/6 Z3 PLUS SPG 0618/6 Z3 PLUS RBF 0618/6 Z3 PLUS Set 1506 HM Desciption Cut 3 PLUS Shnk 6 mm 1506 HM 801017 1 14 15
Tungsten cbide bus TC bu sets Tungsten cbide bus TC bus with long shnk Set 1512 HM Desciption Set 1512 HM contins five tungsten cbide bus in the shpes nd dimensions most commonly used in the wokshop. The study plstic box potects the tools fom dit nd dmge. The bus e secued t the shnks, fcilitting the selection nd withdwl of the tools. Five futhe unused slots e vilble fo othe bus. Cut 3 PLUS Shnk 6 mm 1512 HM 801338 1 Contents: 5 tungsten cbide bus, shnk dimete 6 mm, cut 3 PLUS 1 piece ech: ZYA 1225/6 Z3 PLUS KUD 1210/6 Z3 PLUS WRC 1225/6 Z3 PLUS SPG 1225/6 Z3 PLUS RBF 1225/6 Z3 PLUS Cut 3 PLUS (MX ccoding to DIN 8033) Tungsten cbide bus with long shnks e idel fo economicl mchining of smll, hdto-ech es of components. Cut 5 (F ccoding to DIN 8033) Note: Tungsten cbide bus with long shnks cn be shotened if equied. Tungsten cbide bus mked GL 75 mm e mde of solid metl nd cn theefoe only be shotened using dimond tools. GL = Totl (solid tungsten cbide) SL = Shnk (long steel shnk) Sfety notes: Not suitble fo obotic o sttiony use. Dnge of bending. Use only igid clmping systems/dives. = Obseve the pescibed ottionl speed! Sfety note mximum ottionl speed nge When woking with long shnk bus, the bu must be in contct with the wokpiece (o inseted in the boe o slot to be mchined) befoe the mchine is tuned on. As ule, the tool must emin in contct with the wokpiece fo s long s the mchine is unning. Filue to obseve this pocedue my esult in shnk filue nd hence n incesed ccident isk. If the continuous contct between the tool nd the wokpiece is not gunteed, the mximum idling speeds stted in the tble should not be exceeded. Fo sfety esons, the mximum ppliction speeds with contct to the wokpiece equie eduction in the ecommended stndd shnk bu speed. The educed speeds e stted in the tble below. To detemine the ecommended ottionl speed nge, plese poceed s follows: Select the mteil goup to be mchined Detemine the type of ppliction Select the cut Select the equied bu dimete Fo the mximum ppliction speed [RPM] with contct to the wokpiece, plese efe to the ight-hnd side of the tble Mteil goup Appliction Cut Steel, cst steel Stinless steel (INOX) Non-feous metls Cst ion Non-hdened, non-het-teted steels up to 1,200 N/mm² (< 38 HRC) Hdened, het-teted steels ove 1,200 N/mm² (> 38 HRC) Rust- nd cid-esistnt steels High-tempetue-esistnt mteils Gey cst ion, white cst ion Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steel Tool steels, tempeing steels, lloyed steels, cst steel Austenitic nd feitic stinless steels Nickel-bsed nd coblt-bsed lloys (engine nd tubine constuction) Cst ion with flke gphite EN-GJL (GG), with nodul gphite/nodul cst ion EN-GJS (GGG), white nneled cst ion EN-GJMW (GTW), blck cst ion EN-GJMB (GTS) Cose stock emovl 3 PLUS Fine stock emovl 5 Cose stock emovl 3 PLUS Fine stock emovl 5 Cose stock emovl 3 PLUS Fine stock emovl 5 Cose stock emovl 3 PLUS Fine stock emovl 5 Cose stock emovl 3 PLUS Fine stock emovl 5 Exmple: TC bu, SL 150 mm, Cut 3 PLUS, 12 mm. Cose stock emovl on non-hdened, non-het-teted steels. Mximum ppliction speed with contct to the wokpiece: 7,000 RPM Mximum idling speed [RPM] without contct to the wokpiece Mximum ppliction speed [RPM] with contct to the wokpiece Shnk 75 150 75 150 3 10,000-31,000-6 6,000-15,000-8 - 6,000-11,000 12-3,000-7,000 Extensions fo dive spindles In some pplictions, spindle extensions e n economic ltentive to specil bus with long shnks. Fo dditionl infomtion, efe to pge 22. 16 17
Tungsten cbide bus TC bus with long shnk Tungsten cbide bus TC bus with long shnk Cylindicl shpe ZYA Cylindicl shpe ZYAS with end cut Cylindicl bu ccoding to DIN 8032 with cut confoming to DIN 8033. Shpe ZYAS with cut on cicumfeence nd end. GL = Totl (solid tungsten cbide) SL = Shnk (long steel shnk) Desciption Cut Shnk 3 PLUS 5 Shnk 617632 ZYA 0820/6 Z3 PLUS SL 150 Plese complete the desciption with the desied cut. x Ovell Shnk 3 mm without end cut ZYA 0313/3 GL 75 779699 779644 3 62 3 x 13 75 1 ZYA 0613/3 SL 75 779606 779583 3 75 6 x 13 88 1 Shnk 3 mm with end cut ZYAS 0313/3 GL 75 779705 779712 3 62 3 x 13 75 1 Shnk 6 mm without end cut ZYA 0820/6 SL 150 617632-6 150 8 x 20 170 1 ZYA 1225/6 SL 150 617649-6 150 12 x 25 175 1 Bll shpe KUD Bll-shped bu ccoding to DIN 8032 with cut confoming to DIN 8033. GL = Totl (solid tungsten cbide) SL = Shnk (long steel shnk) 617687 KUD 0807/6 Z3 PLUS SL 150 Plese complete the desciption with the desied cut. Desciption Cut Shnk 3 PLUS 5 Shnk x Ovell Shnk 3 mm KUD 0302/3 GL 75 780060 780053 3 73 3 x 2 75 1 KUD 0605/3 SL 75 780039 780022 3 75 6 x 5 80 1 Shnk 6 mm KUD 0807/6 SL 150 617687-6 150 8 x 7 157 1 KUD 1210/6 SL 150 617694-6 150 12 x 10 160 1 Cylindicl bu with dius end ccoding to DIN 8032 with cut confoming to DIN 8033. A combintion of cylindicl nd bll-shped geometies. GL = Totl (solid tungsten cbide) SL = Shnk (long steel shnk) 617656 WRC 0820/6 Z3 PLUS SL 150 Plese complete the desciption with the desied cut. Desciption Cut Shnk 3 PLUS 5 Shnk Cylindicl shpe with dius end WRC x l1 Ovell Shnk 3 mm WRC 0313/3 GL 75 779767 779750 3 62 3 x 13 75 1 WRC 0613/3 SL 75 779743 779729 3 75 6 x 13 88 1 Shnk 6 mm WRC 0820/6 SL 150 617656-6 150 8 x 20 170 1 WRC 1225/6 SL 150 617663-6 150 12 x 25 175 1 Desciption Cut Shnk 3 PLUS Flme-shped bu ccoding to ISO 7755/8 with cut confoming to DIN 8033. SL = Shnk (long steel shnk) 617755 B 0820/6 Z3 PLUS SL 150 Shnk x Flme shpe B Ovell Shnk 6 mm B 0820/6 SL 150 617755 6 150 8 x 20 170 1.5 1 B 1230/6 SL 150 617779 6 150 12 x 30 180 2.1 1 18 19
Tungsten cbide bus TC bus with long shnk Tungsten cbide bus TC bus with long shnk Pointed tee shpe SPG flttened tip Pointed tee-shped bu ccoding to DIN 8032 with cut confoming to DIN 8033, flttened tip. GL = Totl (solid tungsten cbide) SL = Shnk (long steel shnk) 779972 SPG 0313/3 Z3 PLUS GL 75 Plese complete the desciption with the desied cut. Desciption Cut Shnk 3 PLUS 5 Shnk x Ovell Shnk 3 mm SPG 0313/3 GL 75 779972 779965 3 62 3 x 13 75 1 SPG 0613/3 SL 75 779828 779811 3 75 6 x 13 88 1 Shnk 6 mm SPG 0820/6 SL 150 955611-6 150 8 x 20 170 1 SPG 1225/6 SL 150 955628-6 150 12 x 25 175 1 Ovl bu ccoding to DIN 8032 with cut confoming to DIN 8033. GL = Totl (solid tungsten cbide) SL = Shnk (long steel shnk) Desciption Cut Shnk 3 PLUS 5 617700 TRE 0813/6 Z3 PLUS SL 150 Plese complete the desciption with the desied cut. Shnk x Ovl shpe TRE Ovell Shnk 3 mm TRE 0307/3 GL 75 779804 779798 3 68 3 x 7 75 1.2 1 TRE 0610/3 SL 75 779781 779774 3 75 6 x 10 85 2.8 1 Shnk 6 mm TRE 0813/6 SL 150 617700-6 150 8 x 13 163 3.7 1 TRE 1220/6 SL 150 617724-6 150 12 x 20 170 5.0 1 Tee shpe with dius end RBF Tee-shped bu with dius end ccoding to DIN 8032 with cut confoming to DIN 8033. GL = Totl (solid tungsten cbide) SL = Shnk (long steel shnk) 617731 RBF 0820/6 Z3 PLUS SL 150 Plese complete the desciption with the desied cut. Desciption Cut Shnk 3 PLUS 5 Shnk x Ovell Shnk 3 mm RBF 0307/3 GL 75 780015 780008 3 68 3 x 7 75 0.75 1 RBF 0613/3 SL 75 779996 779989 3 75 6 x 13 88 1.5 1 Shnk 6 mm RBF 0820/6 SL 150 617731-6 150 8 x 20 170 1.2 1 RBF 1225/6 SL 150 617748-6 150 12 x 25 175 2.5 1 20 21
Tool i es Tungsten cbide bus Dive spindle extensions Tungsten cbide bus TC bus fo steel nd cst steel s (shnk 3, 6 nd 8 mm) cn be extended with spindle extensions. They llow ccess to hd-to-ech es. The spindle extension is mounted in the collet chuck of the tool dive (i-poweed o electic), o in the hnd-piece of the flexible shft. In some pplictions, spindle extensions e n efficient ltentive to customized bus with long shnks. 11.5 13.5 150 150 150 Sfety notes: Fo sfety esons, it is not possible to use spindle extensions in combintion with long shnk bus. Fo dditionl sfety infomtion, plese efe to Ctlogue 209. = Red the sfety instuctions! 30 30 6 8 Extension SPV 150-3 S6 fo shnk dimete 3 mm Extension SPV 150-6 S8 fo shnk dimete 6 mm Extension SPV 150-8 S8 fo shnk dimete 8 mm Cut STEEL With the innovtive STEEL cut, PFERD hs developed bus fo woking with steel nd cst steel. They e chcteized by significntly incesed ggessiveness nd good guidbility. Thus they ensue sfe nd pecise wok. The extemely high stock emovl pefomnce mkes these bus with cut STEEL impessive, with significnt time svings nd high economic vlue. Advntges: Up to 50 % highe stock emovl pefomnce when used on steel nd cst steel in compison to conventionl coss cut bus Significntly incesed ggessiveness, lge chips nd vey good chip emovl though the innovtive tooth geomety Potection of the wokpiece nd tool though much lowe theml lod Pefomnce vlues fo pplictions on steel nd cst steel Stock emovl pefomnce up to 50 % Conventionl bus with coss cut Tungsten cbide bus, STEEL cut PFERDERGONOMICS ecommends bus with STEEL cut s n innovtive tool solution fo comfotble woking with educed vibtion nd lowe noise. 15.9 8 Recommended ottionl speed nge 12 12 12 12 104 120 129 144 20 30 20 M10 x 0.75 30 8 30 8 M10 x 0.75 Extension SPV 100-6 S8 fo shnk dimete 6 mm Extension SPV 100-6 SPG 6 fo shnk dimete 6 mm Extension SPV 75-6 S8 fo shnk dimete 6 mm Extension SPV 75-6 SPG 6 fo shnk dimete 6 mm To detemine the ecommended RPM nge, plese poceed s follows: Refe to the tble fo the cutting speed Mteil goups Appliction Cut Cutting speed Steel, cst steel Non-hdened, non-het-teted steels up to 1,200 N/mm² (< 38 HRC) Hdened, het-teted steels ove 1,200 N/mm² (> 38 HRC) Exmple: TC bu, Cut STEEL, 12 mm. Cutting speed: 450 750 m/min Rottionl speed: 12,000 20,000 RPM Select the equied bu dimete The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge Constuction steels, cbon steels, tool steels, non-lloyed steels, csehdened steels, cst steel Tool steels, tempeing steels, lloyed steel, cst steel Cose stock emovl STEEL 450 750 m/min Cutting speed [m/min] 450 750 Rottionl speed [RPM] 6 24,000 40,000 8 18,000 30,000 10 14,000 24,000 12 12,000 20,000 9.5 78 30 8 Extension SPV 50-3 S8 fo shnk dimete 3 mm Moe detiled infomtion nd odeing dt fo spindle extensions cn be found in Ctlogue 209. PFERDVIDEO You will eceive moe infomtion hee o t www.pfed.com 22 23
Tungsten cbide bus TC bus fo steel nd cst steel Tungsten cbide bus TC bus fo steel nd cst steel Cylindicl shpe ZYA Cylindicl shpe ZYAS with end cut l1 Cylindicl bu ccoding to DIN 8032. Shpe ZYAS with cicumfeentil nd end cut. 937198 ZYA 0616/6 STEEL Cylindicl bu with dius end ccoding to DIN 8032. Combintion of cylindicl nd bllshped geometies. 937129 WRC 0616/6 STEEL Cylindicl shpe with dius end WRC Desciption Cut Shnk STEEL x Ovell Shnk 6 mm without end cut ZYA 0616/6 937198 6 6 x 16 55 1 ZYA 0820/6 937211 6 8 x 20 60 1 ZYA 1020/6 937235 6 10 x 20 60 1 ZYA 1225/6 937242 6 12 x 25 65 1 Shnk 6 mm with end cut ZYAS 0616/6 937259 6 6 x 16 55 1 ZYAS 0820/6 937266 6 8 x 20 60 1 ZYAS 1020/6 937310 6 10 x 20 60 1 ZYAS 1225/6 937341 6 12 x 25 65 1 Bll shpe KUD Desciption Cut Shnk STEEL Bll-shped bu ccoding to DIN 8032. 936832 KUD 0605/6 STEEL x Ovell Shnk 6 mm KUD 0605/6 936832 6 6 x 5 45 1 KUD 0807/6 936849 6 8 x 7 47 1 KUD 1009/6 936863 6 10 x 9 49 1 KUD 1210/6 936870 6 12 x 10 51 1 Desciption Cut Shnk STEEL x Ovell Shnk 6 mm WRC 0616/6 937129 6 6 x 16 55 1 WRC 0820/6 937150 6 8 x 20 60 1 WRC 1020/6 937174 6 10 x 20 60 1 WRC 1225/6 936696 6 12 x 25 65 1 Desciption Cut Shnk STEEL Flme-shped bu ccoding to ISO 7755/8. 936719 B 0820/6 STEEL x Ovell Flme shpe B Shnk 6 mm B 0820/6 936719 6 8 x 20 60 1.5 1 B 1230/6 936764 6 12 x 30 70 2.1 1 Pointed tee-shped bu ccoding to DIN 8032, flttened tip. 937013 SPG 1020/6 STEEL Pointed tee shpe SPG flttened tip Desciption Cut Shnk STEEL x Ovell Shnk 6 mm SPG 0618/6 936979 6 6 x 18 55 1 SPG 0820/6 936993 6 8 x 20 60 1 SPG 1020/6 937013 6 10 x 20 60 1 SPG 1225/6 937082 6 12 x 25 70 1 24 25
PFERD Tools fo Use on tinless teel Tungsten cbide bus TC bus fo steel nd cst steel Tungsten cbide bus TC bus fo stinless steel (INOX) Conicl shpe with dius end KEL α Desciption Cut Shnk STEEL Conicl bu with dius end ccoding to DIN 8032. 936818 KEL 1230/6 STEEL x Ovell Shnk 6 mm KEL 1020/6 936771 6 10 x 20 60 14 2.9 1 KEL 1230/6 936818 6 12 x 30 70 14 2.6 1 Tee shpe with dius end RBF Desciption Cut Shnk STEEL Tee-shped bu with dius end ccoding to DIN 8032. 936887 RBF 0618/6 STEEL x Ovell Shnk 6 mm RBF 0618/6 936887 6 6 x 18 55 1.5 1 RBF 0820/6 936900 6 8 x 20 60 1.2 1 RBF 1020/6 936924 6 10 x 20 60 2.5 1 RBF 1225/6 936931 6 12 x 25 65 2.5 1 Cut INOX PFERD hs developed innovtive bus with INOX cut fo wok on stinless steel (INOX). The INOX cut is chcteized by n extemely high stock emovl pefomnce on ll ustenitic s well s ust- nd cid-esistnt steels. It cetes significntly less vibtion thn compble coss cut. Advntges: Outstnding stock emovl pefomnce nd tool life due to the innovtive tooth geomety Achieves high sufce qulities though optimum chip fomtion Pevents het discoloution in the mteil due to the educed het genetion Recommended ottionl speed nge To detemine the ecommended ottionl speed nge, plese poceed s follows: Refe to the tble fo the cutting speed Mteil goup Appliction Cut Cutting speed Stinless steel (INOX) Rust- nd cid-esistnt steels Exmple: TC bu, Cut INOX, 12 mm. Cutting speed: 450 600 m/min Rottionl speed: 12,000 6,000 RPM Pefomnce vlues fo pplictions on stinless steel (INOX) Stock emovl pefomnce up to 100 % Conventionl bus with coss cut Tungsten cbide bus, INOX cut PFERDERGONOMICS ecommends bus with INOX cut s n innovtive tool solution fo comfotble woking with significntly educed vibtion nd lowe noise. Select the equied bu dimete The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge Austenitic nd feitic stinless steels Cose stock emovl INOX 450 600 m/min Cutting speed [m/min] 450 600 Rottionl speed [RPM] 3 48,000 64,000 6 24,000 32,000 8 18,000 24,000 10 14,000 19,000 12 12,000 16,000 Moe PFERD tools nd lge numbe of ppliction tips on woking with stinless steel (INOX) cn be found in ou PRAXIS bochue "PFERD tools fo use on stinless steel". Plese contct us. PFERDVIDEO You will eceive moe infomtion hee o t www.pfed.com 26 27
Tungsten cbide bus TC bus fo stinless steel (INOX) Tungsten cbide bus TC bus fo stinless steel (INOX) Cylindicl shpe ZYA l1 Desciption Cut Shnk INOX Cylindicl bu ccoding to DIN 8032. 900499 ZYA 0616/6 INOX x Ovell Shnk 3 mm ZYA 0313/3 930380 3 3 x 13 43 1 ZYA 0613/3 930403 3 6 x 13 43 1 Shnk 6 mm ZYA 0616/6 900499 6 6 x 16 55 1 ZYA 0820/6 952245 6 8 x 20 60 1 ZYA 1020/6 952252 6 10 x 20 60 1 ZYA 1225/6 900505 6 12 x 25 55 1 Bll shpe KUD Bll-shped bu ccoding to DIN 8032. 900536 KUD 0605/6 INOX Desciption Cut Shnk INOX Cylindicl bu with dius end ccoding to DIN 8032. Combintion of cylindicl nd bllshped geometies. 900512 WRC 0616/6 INOX x Cylindicl shpe with dius end WRC Ovell Shnk 3 mm WRC 0313/3 930410 3 3 x 13 43 1 WRC 0613/3 930427 3 6 x 13 43 1 Shnk 6 mm WRC 0616/6 900512 6 6 x 16 55 1 WRC 0820/6 952283 6 8 x 20 60 1 WRC 1020/6 952290 6 10 x 20 60 1 WRC 1225/6 900529 6 12 x 25 65 1 Flme-shped bu ccoding to ISO 7755/8. 930502 B 1230/6 INOX Flme shpe B Desciption Cut Shnk INOX x Ovell Shnk 3 mm KUD 0302/3 930434 3 3 x 2 33 1 KUD 0605/3 930441 3 6 x 5 35 1 Shnk 6 mm KUD 0605/6 900536 6 6 x 5 45 1 KUD 0807/6 952269 6 8 x 7 47 1 KUD 1009/6 952276 6 10 x 9 49 1 KUD 1210/6 900543 6 12 x 10 51 1 Desciption Cut Shnk INOX x Ovell Shnk 6 mm B 0820/6 952306 6 8 x 20 60 1.5 1 B 1025/6 952313 6 10 x 25 65 1.7 1 B 1230/6 930502 6 12 x 30 70 2.1 1 28 29
Tungsten cbide bus TC bus fo stinless steel (INOX) Tungsten cbide bus TC bus fo stinless steel (INOX) Pointed tee shpe SPG flttened tip Desciption Cut Shnk INOX Pointed tee-shped bu ccoding to DIN 8032, flttened tip. 936948 SPG 0618/6 INOX x Ovell Shnk 6 mm SPG 0618/6 936948 6 6 x 18 55 1 SPG 0820/6 952320 6 8 x 20 60 1 SPG 1020/6 952337 6 10 x 20 60 1 SPG 1225/6 936894 6 12 x 25 65 1 Tee shpe with dius end RBF Tee-shped bu with dius end ccoding to DIN 8032. 900550 RBF 0618/6 INOX Desciption Cut Shnk INOX Ovl bu ccoding to DIN 8032. 930519 TRE 1220/6 INOX x Ovell Ovl shpe TRE Shnk 6 mm TRE 0813/6 952368 6 8 x 13 53 3.7 1 TRE 1016/6 952375 6 10 x 16 56 4.0 1 TRE 1220/6 930519 6 12 x 20 60 5.0 1 Conicl bu with dius end ccoding to DIN 8032. 930496 KEL 1230/6 INOX Conicl shpe with dius end KEL α Desciption Cut Shnk INOX x Ovell Shnk 3 mm RBF 0313/3 930472 3 3 x 13 43 0.75 1 RBF 0613/3 930489 3 6 x 13 43 1.5 1 Shnk 6 mm RBF 0618/6 900550 6 6 x 18 55 1.5 1 RBF 0820/6 952344 6 8 x 20 60 1.2 1 RBF 1020/6 952351 6 10 x 20 60 2.5 1 RBF 1225/6 900567 6 12 x 25 65 2.5 1 Desciption Cut Shnk INOX x Ovell Shnk 6 mm KEL 0820/6 952382 6 8 x 20 60 16 1.25 1 KEL 1020/6 952399 6 10 x 20 60 14 2.9 1 KEL 1230/6 930496 6 12 x 30 70 14 2.6 1 30 31
PFERD Tools fo Use on l ini Tungsten cbide bus TC bus fo luminium/non-feous metls Tungsten cbide bus TC bus fo luminium/non-feous metls Cut ALU PFERD hs futhe developed the ALU cut especilly fo stock emovl on luminium. This cut is chcteized by its high stock emovl pefomnce. Advntges: Extemely high stock emovl pefomnce Lge chips Reduced mteil dhesion Long tool life nd smooth unning Cn be used with cutting speeds of up to 1,100 m/min Recommended ottionl speed nge To detemine the ecommended cutting speed nge [m/min], plese poceed s follows: Select the mteil goup to be mchined Detemine the type of ppliction PFERD hs developed the NON-FERROUS cut fo univesl use on non-feous metls nd fibe-einfoced plstics. This cut is chcteized by its high stock emovl pefomnce. Advntges: Univeslly suitble fo cose stock emovl on non-feous metls, bss, coppe, plstics nd fibe-einfoced plstics Notes: The use of bus with PFERD HICOAT coting HC-NFE pevents chips dheing duing wok on soft luminium lloys. This inceses the tool life nd impoves the sufce qulity of the wokpiece. Fo coted tungsten cbide bus with ALU cut, plese efe to tungsten cbide bus with HICOAT coting HC-NFE on pges 54 nd following. Altentively, ginding oil cn be used. Moe detiled infomtion nd odeing dt fo ginding oil 412 ALU cn be found in Ctlogue 204. Mteil goups Appliction Cut Cutting speed Non-feous metls Plstics, othe mteils Soft non-feous metls Hd non-feous metls Aluminium lloys Bss, coppe, zinc Hd luminium lloys (high Si content) Titnium nd titnium lloys Bonze Fibe-einfoced plstics (GRP/CRP), themoplstics Exmple: TC bu, Cut ALU, 12 mm. Cose stock emovl on hd non-feous metls, e.g. bonze. Cutting speed: 600 1,100 m/min Rottionl speed: 16,000 30,000 RPM Cut NON-FERROUS Select the cut Estblish the cutting speed nge To detemine the ecommended ottionl speed nge, plese poceed s follows: Moe PFERD tools nd lge numbe of ppliction tips on woking with luminium cn be found in ou PRAXIS bochue "PFERD tools fo use on luminium". Plese contct us. Select the equied bu dimete The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge Cose stock emovl 600 1,100 m/min ALU Fine stock emovl 900 1,100 m/min Cose stock emovl ALU 600 1,100 m/min NON-FERROUS 450 600 m/min Fine stock emovl ALU 900 1,100 m/min Cose stock emovl 600 1,100 m/min ALU Fine stock emovl 900 1,100 m/min Cose stock emovl ALU 450 600 m/min Fine stock emovl ALU 600 900 m/min Cose stock emovl ALU 600 1,100 m/min NON-FERROUS 600 1,100 m/min Fine stock emovl ALU 600 900 m/min Cose stock emovl NON-FERROUS 600 1,100 m/min ALU 600 900 m/min Fine stock emovl ALU 600 1,100 m/min Cutting speed [m/min] 450 600 900 1,100 Rottionl speed [RPM] 3 48,000 64,000 95,000 117,000 6 24,000 32,000 48,000 59,000 8 18,000 24,000 36,000 44,000 10 14,000 19,000 29,000 35,000 12 12,000 16,000 24,000 30,000 16 9,000 12,000 18,000 22,000 PFERDVIDEO You will eceive moe infomtion hee o t www.pfed.com Cylindicl bu ccoding to DIN 8032. Shpe ZYAS with cicumfeentil nd end cut. 246986 ZYAS 0616/6 ALU Plese complete the desciption with the desied cut. Desciption Cut Shnk ALU NON-FERROUS x Cylindicl shpe ZYA Cylindicl shpe ZYAS with end cut l1 Ovell Shnk 3 mm with end cut ZYAS 0313/3 803653-3 3 x 13 43 1 ZYAS 0613/3 803660-3 6 x 13 43 1 Shnk 6 mm without end cut ZYA 0616/6-221044 6 6 x 16 55 1 ZYA 1225/6-533314 6 12 x 25 65 1 Shnk 6 mm with end cut ZYAS 0616/6 246986-6 6 x 16 55 1 ZYAS 0820/6 952955-6 8 x 20 60 1 ZYAS 1020/6 533321-6 10 x 20 60 1 ZYAS 1225/6 533345-6 12 x 25 65 1 ZYAS 1625/6 803974-6 16 x 25 65 1 Shnk 8 mm without end cut ZYA 1225/8-221051 8 12 x 25 65 1 Shnk 8 mm with end cut ZYAS 1225/8 246979-8 12 x 25 65 1 Bll-shped bu ccoding to DIN 8032. 533147 KUD 1210/6 ALU Plese complete the desciption with the desied cut. Desciption Cut Shnk ALU NON-FERROUS x Bll shpe KUD Ovell Shnk 3 mm KUD 0302/3 803714-3 3 x 2 32 1 KUD 0605/3 803721-3 6 x 5 35 1 Shnk 6 mm KUD 0605/6 869123-6 6 x 5 45 1 KUD 0807/6 869130 221082 6 8 x 7 47 1 KUD 1009/6 952962-6 10 x 9 49 1 KUD 1210/6 533147 533154 6 12 x 10 50 1 KUD 1614/6 803998-6 16 x 14 54 1 32 33
Tungsten cbide bus TC bus fo luminium/non-feous metls Tungsten cbide bus TC bus fo luminium/non-feous metls Cylindicl shpe with dius end WRC Cylindicl bu with dius end ccoding to DIN 8032. Combintion of cylindicl nd bllshped geometies. 247006 WRC 0616/6 ALU Plese complete the desciption with the desied cut. Conicl bu with dius end ccoding to DIN 8032. 533109 KEL 1230/6 ALU Plese complete the desciption with the desied cut. Conicl shpe with dius end KEL α Desciption Cut Shnk ALU NON-FERROUS x Ovell Shnk 3 mm WRC 0313/3 803691-3 3 x 13 43 1 WRC 0613/3 803707-3 6 x 13 43 1 Shnk 6 mm WRC 0616/6 247006 221068 6 6 x 16 55 1 WRC 0820/6 952979-6 8 x 20 60 1 WRC 1020/6 952986-6 10 x 20 60 1 WRC 1225/6 533260 533284 6 12 x 25 65 1 WRC 1625/6 803981-6 16 x 25 65 1 Shnk 8 mm WRC 1225/8 247013-8 12 x 25 65 1 Desciption Cut Shnk ALU NON-FER- ROUS x Ovell Shnk 6 mm KEL 0820/6 953013-6 8 x 20 60 16 1.25 1 KEL 1020/6 953020 221105 6 10 x 20 60 14 2.9 1 KEL 1230/6 533109 533116 6 12 x 30 70 14 2.6 1 KEL 1630/6 804018-6 16 x 30 70 14 4.8 1 Shnk 8 mm KEL 1230/8 247037-8 12 x 30 70 14 2.6 1 KEL 1630/8-221129 8 16 x 30 70 14 4.8 1 Tee shpe with dius end RBF Tee-shped bu with dius end ccoding to DIN 8032. 328071 RBF 0618/6 ALU Desciption Cut Shnk ALU x Ovell Shnk 3 mm RBF 0313/3 803677 3 3 x 13 43 0.75 1 RBF 0613/3 803684 3 6 x 13 43 1.5 1 Shnk 6 mm RBF 0618/6 328071 6 6 x 18 55 1.5 1 RBF 0820/6 952993 6 8 x 20 60 1.2 1 RBF 1020/6 953006 6 10 x 20 60 2.5 1 RBF 1225/6 533208 6 12 x 25 65 2.5 1 RBF 1630/6 804001 6 16 x 30 70 3.6 1 Shnk 8 mm RBF 1225/8 247020 8 12 x 25 65 2.5 1 34 35
Tungsten cbide bus TC bus fo cst ion Tungsten cbide bus TC bus fo cst ion Cut CAST With the CAST cut, PFERD hs developed innovtive bus especilly fo wok on cst ion. They e chcteized by n extemely high stock emovl pefomnce on cst ion nd impess though smooth milling with significntly educed vibtion nd less noise. Advntges: Up to 100 % highe stock emovl pefomnce when used on cst ion due to the innovtive tooth geomety, when comped with conventionl coss cut bus Significntly incesed ggessiveness, lge chips, vey good chip emovl Recommended ottionl speed nge To detemine the ecommended ottionl speed nge, plese poceed s follows: Refe to the tble fo the cutting speed Exmple: TC bu, Cut CAST, 12 mm. Cose stock emovl on cst ion. Cutting speed: 450 750 m/min Rottionl speed: 12,000 20,000 RPM Pefomnce vlues fo pplictions on cst ion Stock emovl pefomnce up to 100 % Conventionl bus with coss cut Tungsten cbide bus, CAST cut Select the equied bu dimete The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge Mteil goup Appliction Cut Cutting speed Cst ion Gey cst ion, white cst ion PFERDERGONOMICS ecommends bus with CAST cut s n innovtive tool solution fo comfotble woking with educed vibtion nd lowe noise. Cst ion with flke gphite EN-GJL (GG), with nodul gphite/nodul cst ion EN-GJS (GGG), white nneled cst ion EN-GJMW (GTW), blck cst ion EN-GJMB (GTS) Cose stock emovl CAST 450 750 m/min Cutting speed [m/min] 450 750 Rottionl speed [RPM] 6 24,000 40,000 10 14,000 24,000 12 12,000 20,000 PFERDVIDEO You will eceive moe infomtion hee o t www.pfed.com Desciption Cut Shnk CAST Cylindicl bu ccoding to DIN 8032. Shpe ZYAS with cicumfeentil nd end cut. 952658 ZYAS 0616/6 CAST x Cylindicl shpe ZYAS with end cut Ovell Shnk 6 mm ZYAS 0616/6 952658 6 6 x 16 55 1 ZYAS 1020/6 952665 6 10 x 20 60 1 ZYAS 1225/6 952672 6 12 x 25 65 1 Desciption Cut Shnk CAST Bll-shped bu ccoding to DIN 8032. 952498 KUD 0605/6 CAST x Bll shpe KUD l1 Ovell Shnk 6 mm KUD 0605/6 952498 6 6 x 5 45 1 KUD 1009/6 952504 6 10 x 9 49 1 KUD 1210/6 952511 6 12 x 10 51 1 Cylindicl bu with dius end ccoding to DIN 8032. Combintion of cylindicl nd bllshped geometies. 952610 WRC 0616/6 CAST Cylindicl shpe with dius end WRC Desciption Cut Shnk CAST x Ovell Shnk 6 mm WRC 0616/6 952610 6 6 x 16 55 1 WRC 1020/6 952627 6 10 x 20 60 1 WRC 1225/6 952634 6 12 x 25 65 1 36 37
Tungsten cbide bus TC bus fo cst ion Tungsten cbide bus TC bus fo cst ion Flme shpe B Desciption Cut Shnk CAST Flme-shped bu ccoding to ISO 7755/8. 952450 B 1230/6 CAST x Ovell Shnk 6 mm B 1230/6 952450 6 12 x 30 70 2.1 1 Desciption Cut Shnk CAST Conicl pointed bu ccoding to DIN 8032, flttened tip. 952481 SKM 1225/6 CAST x Ovell Conicl pointed shpe SKM flttened tip α Shnk 6 mm SKM 1225/6 952481 6 12 x 25 65 26 1 Pointed tee shpe SPG Pointed tee-shped bu ccoding to DIN 8032, flttened tip. Tee-shped bu with dius end ccoding to DIN 8032. Tee shpe with dius end RBF flttened tip 952580 SPG 0618/6 CAST 952528 RBF 0618/6 CAST Desciption Cut Shnk CAST x Ovell Shnk 6 mm SPG 0618/6 952580 6 6 x 18 55 1 SPG 1020/6 952597 6 10 x 20 60 1 SPG 1225/6 952603 6 12 x 25 70 1 Desciption Cut Shnk CAST x Ovell Shnk 6 mm RBF 0618/6 952528 6 6 x 18 55 1.5 1 RBF 1020/6 952559 6 10 x 20 60 2.5 1 RBF 1225/6 952566 6 12 x 25 65 2.5 1 Conicl shpe with dius end KEL α Conicl bu with dius end ccoding to DIN 8032. 952474 KEL 1230/6 CAST Ovl bu ccoding to DIN 8032. 952467 TRE 1220/6 CAST Ovl shpe TRE Desciption Cut Shnk CAST x Ovell Shnk 6 mm KEL 1230/6 952474 6 12 x 30 70 14 2.6 1 Desciption Cut Shnk CAST x Ovell Shnk 6 mm TRE 1220/6 952467 6 12 x 20 60 5.0 1 38 39
PFERD Tools fo Use on Plstics TRUST BLUE Tungsten cbide bus TC bus fo GRP/CRP Tungsten cbide bus TC bus fo GRP/CRP Tungsten cbide bus with PLAST, FVK nd FVKS cuts e suitble fo timming nd contou milling of wide nge of fibe-einfoced plstics (GRP/CRP). s with end cut (BS) o with cente dill (ZBS) llow combined dilling nd cutting tsks. The specil tooth geomety llows high feed tes due to the low esistnce. In ddition these bus e chcteized by smooth milling. Appliction exmples: Timming Contou milling Ceting cut-outs Debuing Recommendtions fo use: The design with specil end cut (BS) is pticully suitble fo mchine nd obot use, while the vesion with cente dill (ZBS) is used fo mnul pplictions. It llows secue dilling on lmost ll sufce conditions. Select bu dimete gete thn the thickness of the mteil to be mchined, to void impcts nd chtteing with the isk of dmging o beking the tool. Incese the ottionl speed if the tool tends to chtte. If necessy, educe the ottionl speed nd contct pessue if melting occus. Cut PLAST Tungsten cbide bus with the PLAST cut e pticully suitble fo use on less hd glss- nd cbon-fibe-einfoced duoplstics (GRP nd CRP 40 % fibe content) nd fibeeinfoced themoplstics. The cut (simil to PCD milling) minimizes delmintion nd fying. Advntges: Pticully suitble fo GRP nd CRP 40 % fibe content Minimizes delmintion nd fying due to the specil cut tht is simil to PCD mills Vey suitble fo mchine use nd obot use Vey low cutting foce High feed tes PFERDERGONOMICS ecommends bus with PLAST cut s n innovtive tool solution fo comfotble woking with significntly educed vibtion nd lowe noise. Cut FVK Cut FVKS Tungsten cbide bus with FVK nd FVKS cuts cn be used on hd glss- nd cbonfibe-einfoced duoplstics (GRP nd CRP > 40 % fibe content). Due to its high concenticity, the FVK cut is suitble fo tool mchines nd mnul pplictions. The FVKS cut is suitble fo use on mchines nd obots with high feed tes. It is chcteized by smooth milling nd poduces smooth cut edge. Advntges: Pticully suitble fo GRP nd CRP > 40 % fibe content The FVKS cut poduces smooth edges nd is chcteized by smooth milling Cylindicl shpe ZYA Specil end cut Cente dill d 3 Cylindicl bu. 050217 ZYA 0625/6 BS FVK Plese complete the desciption with the desied cut. Cut PLAST Desciption Cut Shnk PLAST FVK FVKS Cente dill d 3 Cylindicl shpe ZYA x Ovell Shnk 6 mm with end cut ZYA 0625/6 BS 900413 050217 808900 6-6 x 25 65 1 Shnk 8 mm with end cut ZYA 0825/8 BS 900468 050231 808917 8-8 x 25 65 1 Shnk 6 mm with cente dill ZYA 0625/6 ZBS 900451 869048 869055 6 2.5 6 x 25 65 1 Shnk 8 mm with cente dill ZYA 0825/8 ZBS 900475 869079 869086 8 3 8 x 25 65 1 Recommended ottionl speed nge To detemine the ecommended ottionl speed nge, plese poceed s follows: Select the mteil goup to be mchined Select the cut Refe to the tble fo the cutting speed nge Select the equied bu dimete The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge Mteil goups Appliction Cut Cutting speed Plstics, othe mteils Fibe-einfoced plstics (GRP/CRP), fibe content 40 %, themoplstics Fibe-einfoced plstics (GRP/CRP), fibe content > 40 % Timming, contou milling, ceting cut-outs debuing PLAST FVK FVKS 450 900 m/min Exmple: TC bu, Cut PLAST, 8 mm. Timming of plstics. Cutting speed: 450 900 m/min Rottionl speed: 18,000 36,000 RPM Cutting speed [m/min] 450 900 Rottionl speed [RPM] 6 24,000 48,000 8 18,000 36,000 Plstics Moe PFERD tools nd lge numbe of ppliction tips on woking with plstics cn be found in ou PRAXIS bochue "PFERD tools fo use on plstics". Plese contct us. PFERDVIDEO You will eceive moe infomtion hee o t www.pfed.com 40 41
Tungsten cbide bus TC bus fo tough pplictions Tungsten cbide bus TC bus fo tough pplictions The TOUGH nd TOUGH-S cuts hve been specilly designed fo tough opeting conditions in dockyds, foundies nd steel constuctions. They e lso idel fo use in ll mnufctuing sectos whee, due to the difficult poduction envionment, tooth bekges o othe dmge to conventionl bus is fequent occuence. Appliction exmples: High-impct pplictions, due to use of shnk extensions Hevy-duty pplictions, due to ngled woking Applictions with high ngle of sufce contct Milling of now contous Applictions whee high ottionl speeds e not vilble Recommended ottionl speed nge To detemine the ecommended cutting speed nge [m/min], plese poceed s follows: Select the mteil goup to be mchined Select the cut Estblish the cutting speed nge Mteil goup Appliction Cut Cutting speed Steel, cst steel Non-feous metls Cst ion Non-hdened, nonhet-teted steels up to 1,200 N/mm² (< 38 HRC) Hdened, het-teted steels ove 1,200 N/mm² (> 38 HRC) High-tempetueesistnt mteils Gey cst ion, white cst ion Exmple: TC bu, Cut TOUGH 12 mm. Cose stock emovl with impct lod on non-hdened, non-het-teted steels. Cutting speed: 250 600 m/min Rottionl speed: 7,000 16,000 RPM Advntges: Innovtive, specil cuts poviding exceptionl impct esistnce Minimizing of tooth chipping/bekge, splinteing nd bu filues due to vey obust, high-pefomnce cuts Also useble in the low ottionl speed nge Note: Due to thei exteme impct esistnce, they cn pefectly be used s long shnk vints. Avilble s poducts mde to ode with ny shnk. Plese contct us. The TOUGH nd TOUGH-S cuts cn be used on mteils up to 55 HRC. Fo hde mteils, it is ecommended to pefom tils befoehnd. To detemine the ecommended ottionl speed nge, plese poceed s follows: Select the equied bu dimete The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steel Tool steels, tempeing steels, lloyed steels, cst steel Nickel-bsed nd coblt-bsed lloys (engine nd tubine constuction) Cst ion with flke gphite EN-GJL (GG), with nodul gphite/ nodul cst ion EN-GJS (GGG), white nneled cst ion EN-GJMW (GTW), blck cst ion EN-GJMB (GTS) Cose stock emovl with impct lod Cose stock emovl with impct lod Cose stock emovl with impct lod Cut TOUGH Tungsten cbide bus with TOUGH cut e pticully ggessive nd e chcteized by high stock emovl. Cut TOUGH-S Tungsten cbide bus with TOUGH-S cut e chcteized by smooth milling nd high stock emovl. TOUGH TOUGH-S TOUGH TOUGH-S TOUGH TOUGH-S TOUGH TOUGH-S 250 600 m/min 250 350 m/min 250 450 m/min 250 600 m/min Cutting speed [m/min] 250 350 450 600 Rottionl speed [RPM] 8 10,000 14,000 18,000 24,000 10 8,000 11,000 14,000 19,000 12 7,000 9,000 12,000 16,000 16 5,000 7,000 9,000 12,000 Cylindicl bu ccoding to DIN 8032. Shpe ZYAS with cicumfeentil nd end cut. 769997 ZYAS 0820/6 TOUGH Plese complete the desciption with the desied cut. Desciption Cut Shnk TOUGH TOUGH-S x Cylindicl shpe ZYA Cylindicl shpe ZYAS with end cut l1 Ovell Shnk 6 mm without end cut ZYA 0820/6 895504-6 8 x 20 55 1 ZYA 1020/6 895658-6 10 x 20 60 1 ZYA 1225/6 895665 895672 6 12 x 25 65 1 Shnk 6 mm with end cut ZYAS 0820/6 769997-6 8 x 20 60 1 ZYAS 1020/6 770023-6 10 x 20 60 1 ZYAS 1225/6 869109-6 12 x 25 65 1 Shnk 8 mm with end cut ZYAS 1225/8 770054-8 12 x 25 65 1 Desciption Cut Shnk TOUGH Flme-shped bu ccoding to ISO 7755/8. 770061 B 0820/6 TOUGH x Ovell Flme shpe B Shnk 6 mm B 0820/6 770061 6 8 x 20 60 1.5 1 B 1230/6 770085 6 12 x 30 70 2.1 1 Shnk 8 mm B 1230/8 770092 8 12 x 30 70 2.1 1 PFERDVIDEO You will eceive moe infomtion hee o t www.pfed.com 42 43
Tungsten cbide bus TC bus fo tough pplictions Tungsten cbide bus TC bus fo tough pplictions Bll shpe KUD Desciption Cut Shnk TOUGH Bll-shped bu ccoding to DIN 8032. 770160 KUD 1210/6 TOUGH x Ovell Shnk 6 mm KUD 0807/6 955383 6 8 x 7 47 1 KUD 1009/6 953037 6 10 x 9 49 1 KUD 1210/6 770160 6 12 x 10 51 1 Cylindicl shpe with dius end WRC Cylindicl bu with dius end ccoding to DIN 8032. Combintion of cylindicl nd bllshped geometies. 770108 WRC 0820/6 TOUGH Plese complete the desciption with the desied cut. Pointed tee-shped bu ccoding to DIN 8032, flttened tip. 770252 SPG 1020/6 TOUGH Plese complete the desciption with the desied cut. Desciption Cut Shnk TOUGH TOUGH-S x Pointed tee shpe SPG flttened tip Ovell Shnk 6 mm SPG 1020/6 770252 770269 6 10 x 20 60 1 SPG 1225/6 770276-6 12 x 25 65 1 Shnk 8 mm SPG 1225/8 770283-8 12 x 25 65 1 Tee-shped bu with dius end ccoding to DIN 8032. 770191 RBF 0820/6 TOUGH Plese complete the desciption with the desied cut. Tee shpe with dius end RBF Desciption Cut Shnk TOUGH TOUGH-S x Ovell Shnk 6 mm WRC 0820/6 770108-6 8 x 20 60 1 WRC 1020/6 770115-6 10 x 20 60 1 WRC 1225/6 770122 770139 6 12 x 25 65 1 Shnk 8 mm WRC 1225/8 769881 770153 8 12 x 25 65 1 Desciption Cut Shnk TOUGH TOUGH-S x Ovell Shnk 6 mm RBF 0820/6 770191-6 8 x 20 60 1.2 1 RBF 1020/6 770207-6 10 x 20 60 2.5 1 RBF 1225/6 770214 770238 6 12 x 25 65 2.5 1 RBF 1625/6 869116-6 16 x 25 65 4.9 1 Shnk 8 mm RBF 1225/8 770221 770245 8 12 x 25 65 2.5 1 44 45
Tungsten cbide bus TC bus fo tough pplictions Tungsten cbide bus TC bus fo finishing Conicl shpe with dius end KEL α Desciption Cut Shnk TOUGH Conicl bu with dius end ccoding to DIN 8032. 770320 KEL 1225/6 TOUGH x Ovell Shnk 6 mm KEL 1225/6 770320 6 12 x 25 65 14 3.3 1 Shnk 8 mm KEL 1225/8 770337 8 12 x 25 65 14 3.3 1 Ovl shpe TRE Desciption Cut Shnk TOUGH Ovl bu ccoding to DIN 8032. 770344 TRE 1016/6 TOUGH x Ovell Shnk 6 mm TRE 1016/6 770344 6 10 x 16 56 4.0 1 TRE 1220/6 770351 6 12 x 20 60 5.0 1 Shnk 8 mm TRE 1220/8 770368 8 12 x 20 60 5.0 1 Set 1712 HM Desciption Set 1712 HM contins five tungsten cbide bus in the most common shpes nd dimensions. The study plstic box potects the tools fom dit nd dmge. The bus e secued t the shnks, fcilitting the selection nd withdwl of the tools. Five futhe unused slots e vilble fo othe bus. Cut TOUGH Contents: 5 tungsten cbide bus, shnk dimete 6 mm, cut TOUGH 1 piece ech: WRC 1225/6 TOUGH SPG 1225/6 TOUGH RBF 1225/6 TOUGH KEL 1225/6 TOUGH TRE 1220/6 TOUGH Cut MICRO Tungsten cbide bus with MICRO cut e specificlly designed fo finishing. They e well suited fo mnul nd mchine pplictions nd e chcteized by good stock emovl nd high sufce qulity. Recommended ottionl speed nge To detemine the ecommended cutting speed nge [m/min], plese poceed s follows: Select the mteil goup to be mchined Estblish the cutting speed nge Mteil goup Appliction Cut Cutting speed Steel, cst steel Stinless steel (INOX) Nonfeous metls Cst ion Non-hdened, nonhet-teted steels up to 1,200 N/mm² (< 38 HRC) Hdened, het-teted steels ove 1,200 N/mm² (> 38 HRC) Rust- nd cid-esistnt steels Hd non-feous metls High-tempetueesistnt mteils Gey cst ion, white cst ion Exmple: TC bu, Cut MICRO, 10 mm. Fine stock emovl on non-hdened, non-het-teted steels Cutting speed: 600 750 m/min Rottionl speed: 19,000 24,000 RPM The MICRO cut cn be used fo wok on lmost ll mteils up to hdness of 68 HRC. Tungsten cbide bus with MICRO cut cn be used in es in which mounted points e usully used, but whee high stock emovl is lso equied. They wok with less noise nd low vibtions. Appliction exmples: Finishing Vey fine clening wok Coections in tool nd mould constuction Shpening of cutting tools To detemine the ecommended ottionl speed nge, plese poceed s follows: Select the equied bu dimete The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steel Tool steels, tempeing steels, lloyed steels, cst steel Austenitic nd feitic stinless steels Bonze, titnium/titnium lloys, hd luminium lloys (high Si content) Nickel-bsed nd coblt-bsed lloys (engine nd tubine constuction) Cst ion with flke gphite EN-GJL (GG), with nodul gphite/nodul cst ion EN-GJS (GGG), white nneled cst ion EN- GJMW (GTW), blck cst ion EN-GJMB (GTS) Fine stock emovl Fine stock emovl Fine stock emovl Fine stock emovl Advntges: High sufce qulity Unlike with mounted points, thee is no chnge in geomety due to we nd te Wok on lmost ll mteils up to 68 HRC PFERDERGONOMICS ecommends bus with MICRO cut s n innovtive tool solution fo comfotble woking with significntly educed vibtion nd lowe noise. MICRO MICRO MICRO MICRO 600 750 m/min 450 600 m/min 450 600 m/min 450 600 m/min 600 750 m/min Cutting speed [m/min] 450 600 750 Rottionl speed [RPM] 2 72,000 95,000 120,000 3 48,000 64,000 80,000 4 36,000 48,000 60,000 6 24,000 32,000 40,000 8 18,000 24,000 30,000 10 14,000 19,000 24,000 12 12,000 16,000 20,000 Shnk 6 mm 1712 HM 955635 1 PFERDVIDEO You will eceive moe infomtion hee o t www.pfed.com 46 47
Tungsten cbide bus TC bus fo finishing Tungsten cbide bus TC bus fo finishing Cylindicl shpe ZYA Cylindicl shpe ZYAS with end cut l1 Cylindicl bu ccoding to DIN 8032. Shpe ZYAS with cicumfeentil nd end cut. 895511 ZYA 0210/3 MICRO Cylindicl bu with dius end ccoding to DIN 8032. Combintion of cylindicl nd bllshped geometies. 869000 WRC 0313/3 MICRO Cylindicl shpe with dius end WRC Desciption Cut Shnk MICRO x Ovell Shnk 3 mm without end cut ZYA 0210/3 895511 3 2 x 10 40 1 ZYA 0313/3 895535 3 3 x 13 43 1 ZYA 0413/3 895542 3 4 x 13 43 1 ZYA 0613/3 953068 3 6 x 13 43 1 Shnk 6 mm without end cut ZYA 0616/6 895559 6 6 x 16 55 1 ZYA 0820/6 895573 6 8 x 20 60 1 ZYA 1020/6 895603 6 10 x 20 60 1 ZYA 1225/6 953051 6 12 x 25 65 1 Shnk 6 mm with end cut ZYAS 0616/6 895566 6 6 x 16 55 1 ZYAS 0820/6 895580 6 8 x 20 60 1 ZYAS 1020/6 895610 6 10 x 20 60 1 ZYAS 1225/6 953105 6 12 x 25 65 1 Bll shpe KUD Desciption Cut Shnk MICRO Bll-shped bu ccoding to DIN 8032. 895399 KUD 021,5/3 MICRO x Ovell Shnk 3 mm KUD 021,5/3 895399 3 2 x 1.5 33 1 KUD 0302/3 895405 3 3 x 2 33 1 KUD 0403/3 895412 3 4 x 3 34 1 KUD 0605/3 953129 3 6 x 5 35 1 Shnk 6 mm KUD 0605/6 895436 6 6 x 5 35 1 KUD 0807/6 895474 6 8 x 7 47 1 KUD 1009/6 895481 6 10 x 9 49 1 KUD 1210/6 953112 6 12 x 10 51 1 Desciption Cut Shnk MICRO x Ovell Shnk 3 mm WRC 0210/3 953167 3 2 x 10 43 1 WRC 0313/3 869000 3 3 x 13 43 1 WRC 0613/3 953150 3 6 x 13 43 1 Shnk 6 mm WRC 0616/6 869017 6 6 x 16 55 1 WRC 0820/6 869024 6 8 x 20 60 1 WRC 1020/6 869031 6 10 x 20 60 1 WRC 1225/6 953136 6 12 x 25 65 1 Desciption Cut Shnk MICRO Tee-shped bu with dius end ccoding to DIN 8032. 835524 RBF 0307/3 MICRO x Ovell Tee shpe with dius end RBF Shnk 3 mm RBF 0307/3 835524 3 3 x 7 37 0.75 1 RBF 0313/3 955352 3 3 x 13 43 0.75 1 RBF 0613/3 955338 3 6 x 13 43 1.5 1 Shnk 6 mm RBF 0618/6 835494 6 6 x 18 55 1.5 1 RBF 0820/6 835500 6 8 x 20 60 1.2 1 RBF 1020/6 835517 6 10 x 20 60 2.5 1 RBF 1225/6 953143 6 12 x 25 65 2.5 1 48 49
Tungsten cbide bus TC bus fo finishing Tungsten cbide bus TC bus with HICOAT cotings Set 1502 HM Set 1502 HM contins ten tungsten cbide bus fo finishing in the most common shpes nd dimensions. The study plstic box potects the tools fom dit nd dmge. Desciption Cut Shnk MICRO Contents: 10 tungsten cbide bus, shnk dimete 3 mm, cut MICRO 1 piece ech: ZYA 0210/3 MICRO ZYA 0313/3 MICRO ZYA 0613/3 MICRO WRC 0210/3 MICRO WRC 0313/3 MICRO WRC 0613/3 MICRO KUD 0302/3 MICRO KUD 0605/3 MICRO RBF 0307/3 MICRO RBF 0613/3 MICRO HICOAT coting HC-FEP fo ion nd steel mteils Advntges: Minly used fo wok on steel nd cst ion High hdness nd we esistnce Effective chip emovl though impoved nti-dhesion chcteistics Vey high esistnce ginst theml lod Incesed tool life Recommended ottionl speed nge HICOAT coting HC-HT fo hightempetue-esistnt mteils Advntges: Minly used fo high-tempetue-esistnt non-feous metls Low fiction vlues, low het genetion Good oxidiztion esistnce nd educed chemicl we Incesed tool life HICOAT coting HC-NFE fo luminium nd non-feous metls Advntges: Minly used fo long-chipping nd lubicting non-feous metls Highest stock emovl pefomnce Effective chip emovl though impoved nti-dhesion chcteistics Lowe theml lods Incesed tool life Shnk 3 mm Set 1502 HM 896181 3 1 To detemine the ecommended cutting speed nge [m/min], plese poceed s follows: Select the mteil goup to be mchined Detemine the type of ppliction Select the cut Estblish the cutting speed nge To detemine the ecommended ottionl speed nge, plese poceed s follows: Select the equied bu dimete The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge Mteil goup Appliction Cut Coting Cutting speed Steel, cst steel Non-feous metls Cst ion Plstics, othe mteils Non-hdened, nonhet-teted steels up to 1,200 N/mm² (< 38 HRC) Hdened, het-teted steels ove 1,200 N/mm² (> 38 HRC) Soft non-feous metls High-tempetueesistnt mteils Gey cst ion, white cst ion Fibe-einfoced plstics (GRP/CRP), themoplstics Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steel Cose stock emovl 3 PLUS HC-FEP Tool steels, tempeing steels, lloyed steels, cst steel Aluminium lloys, bss, coppe, zinc Nickel-bsed nd coblt-bsed lloys (engine nd tubine constuction) Cst ion with flke gphite EN-GJL (GG), with nodul gphite/ nodul cst ion EN-GJS (GGG), white nneled cst ion EN-GJMW (GTW), blck cst ion EN-GJMB (GTS) Cose stock emovl Fine stock emovl ALU HC-NFE 450 600 m/min 250 350 m/min 600 1,100 m/min 900 1,100 m/min Cose stock emovl 4 HC-HT 250 450 m/min Cose stock emovl 3 PLUS HC-FEP 450 600 m/min Cose stock emovl Fine stock emovl ALU HC-NFE 450 1,100 m/min Exmple: TC bu, Cut 3 PLUS HC-FEP 12 mm. Cose stock emovl on non-hdened, non-het-teted steels. Cutting speed: 450 600 m/min Rottionl speed: 12,000 16,000 RPM Cutting speed [m/min] 250 350 450 600 900 1,100 Rottionl speed [RPM] 3 27,000 37,000 48,000 64,000 95,000 117,000 6 13,000 19,000 24,000 32,000 48,000 59,000 8 10,000 14,000 18,000 24,000 36,000 44,000 10 8,000 11,000 14,000 19,000 29,000 35,000 12 7,000 9,000 12,000 16,000 24,000 30,000 In genel, ll PFERD tungsten cbide bus e lso vilble with HICOAT cotings. Contct us. Ou woldwide sles ddesses cn be found t: www.pfed.com. 50 51
Tungsten cbide bus TC bus with HICOAT coting HC-FEP Tungsten cbide bus TC bus with HICOAT coting HC-FEP Cylindicl shpe ZYA Cylindicl bu ccoding to DIN 8032 with cut confoming to DIN 8033. 835548 ZYA 0616/6 Z3 PLUS HC-FEP Pointed tee-shped bu ccoding to DIN 8032 with cut confoming to DIN 8033, flttened tip. 835630 SPG 0618/6 Z3 PLUS HC-FEP Pointed tee shpe SPG flttened tip l1 Desciption Cut Coting Coting 3 PLUS colou Shnk x Ovell Shnk 6 mm ZYA 0616/6 835548 HC-FEP violet-gey 6 6 x 16 55 1 ZYA 1225/6 835555 HC-FEP violet-gey 6 12 x 25 65 1 Cylindicl shpe with dius end WRC Cylindicl bu with dius end ccoding to DIN 8032, with cut confoming to DIN 8033. Combintion of cylindicl nd bll-shped geometies. 835562 WRC 0616/6 Z3 PLUS HC-FEP Desciption Cut Coting Coting 3 PLUS colou Shnk x Ovell Shnk 6 mm SPG 0618/6 835630 HC-FEP violet-gey 6 6 x 18 55 1 SPG 1225/6 835654 HC-FEP violet-gey 6 12 x 25 65 1 Tee-shped bu with dius end ccoding to DIN 8032 with cut confoming to DIN 8033. 835616 RBF 0618/6 Z3 PLUS HC-FEP Tee shpe with dius end RBF Desciption Cut Coting Coting 3 PLUS colou Shnk x Ovell Shnk 6 mm WRC 0616/6 835562 HC-FEP violet-gey 6 6 x 16 55 1 WRC 1225/6 835579 HC-FEP violet-gey 6 12 x 25 65 1 Bll shpe KUD Desciption Cut Coting Coting 3 PLUS colou Bll-shped bu ccoding to DIN 8032 with cut confoming to DIN 8033. 835586 KUD 0605/6 Z3 PLUS HC-FEP Shnk x Ovell Shnk 6 mm KUD 0605/6 835586 HC-FEP violet-gey 6 6 x 5 45 1 KUD 1009/6 835593 HC-FEP violet-gey 6 10 x 9 49 1 KUD 1210/6 835609 HC-FEP violet-gey 6 12 x 10 45 1 Desciption Cut Coting Coting 3 PLUS colou Shnk x Ovell Shnk 6 mm RBF 0618/6 835616 HC-FEP violet-gey 6 6 x 18 55 1.5 1 RBF 1225/6 835623 HC-FEP violet-gey 6 12 x 25 65 2.5 1 Desciption Cut Coting Coting 4 colou Bll-shped bu ccoding to DIN 8032 with cut confoming to DIN 8033. 533574 KUD 0302/3 Z4 HC-HT TC bus with HICOAT coting HC-HT Shnk Bll shpe KUD d1 x l2 l1 Ovell Shnk 3 mm KUD 0302/3 533574 HC-HT silve-gey 3 3 x 2 33 1 d2 52 53
Tungsten cbide bus TC bus with HICOAT coting HC-HT Tungsten cbide bus TC bus with HICOAT coting HC-NFE Tee shpe with dius end RBF Tee-shped bu with dius end ccoding to DIN 8032 with cut confoming to DIN 8033. 533581 RBF 0613/3 Z4 HC-HT Bll-shped bu ccoding to DIN 8032. 804155 KUD 1210/6 ALU HC-NFE Bll shpe KUD Desciption Cut Coting Coting 4 colou Shnk x Ovell Shnk 3 mm RBF 0613/3 533581 HC-HT silve-gey 3 6 x 13 43 1.5 1 Desciption Cut Coting Coting ALU colou Shnk x Ovell Shnk 6 mm KUD 1210/6 804155 HC-NFE blck-gey 6 12 x 10 50 1 TC bus with HICOAT coting HC-NFE Cylindicl shpe ZYAS with end cut Cylindicl bu ccoding to DIN 8032 with cicumfeentil nd end cut. 804117 ZYAS 1225/6 ALU HC-NFE Tee-shped bu with dius end ccoding to DIN 8032. 533192 RBF 1225/6 ALU HC-NFE Tee shpe with dius end RBF l1 Desciption Cut Coting Coting ALU colou Shnk x Ovell Shnk 6 mm ZYAS 1225/6 804117 HC-NFE blck-gey 6 12 x 25 65 1 Cylindicl shpe with dius end WRC Desciption Cut Coting Coting ALU colou Cylindicl bu with dius end ccoding to DIN 8032. Combintion of cylindicl nd bllshped geometies. 804131 WRC 1225/6 ALU HC-NFE Shnk x Ovell Shnk 6 mm WRC 1225/6 804131 HC-NFE blck-gey 6 12 x 25 65 1 Desciption Cut Coting Coting ALU colou Shnk x Ovell Shnk 6 mm RBF 1225/6 533192 HC-NFE blck-gey 6 12 x 25 65 2.5 1 Desciption Cut Coting Coting ALU colou Conicl bu with dius end ccoding to DIN 8032. 533093 KEL 1230/6 ALU HC-NFE Shnk x Conicl shpe with dius end KEL Ovell α Shnk 6 mm KEL 1230/6 533093 HC-NFE blck-gey 6 12 x 30 70 14 2.5 1 54 55
Tungsten cbide bus TC bus fo wok on edges Tungsten cbide bus TC bus fo wok on edges Tungsten cbide bus fo wok on edges epesent new PFERD poduct line. They e minly used in steel nd luminium constuction nd hve been specificlly designed fo chmfeing, debuing nd ounding of edges. PFERD offes tools fo both flexible s well s fo defined wok on edges. Fo moe infomtion bout tungsten cbide bus with EDGE cut fo defined wok on edges, see pge 57. Flexible wok on edges Tungsten cbide bus fo flexible wok on edges chieve lmost exct chmfes o dii due to thei specil shpes. They cn lso be used flexibly in hd-to-ech es. Advntges: Feely guidble Extemely flexible fo use in hd-to-ech es Cetes lmost exct chmfes nd dii Recommendtions fo use: In exceptionl cses, it is possible to wok t less thn 3,000 RPM. This is pefeble fo sttiony use o when countesinking with 360 use of the bu sufce. The ottionl speed cn be substntilly incesed up to 100 % fo low stock emovl (debuing, chmfeing, sufce finishing). In genel, bus e used counteottionlly o with swinging motion. Pss the tool pidly ove the wokpiece in the diection of ottion to chieve fine finishes o to chieve vey smooth chmfes. Appliction exmples: Poducing/woking on oute dii Rounding edges Sinking nd chmfeing Wok on hd-to-ech, evese side edges Defined wok on edges Tungsten cbide bus with the EDGE cut hve been developed specificlly fo defined wok on edges. They e suitble fo chmfeing, debuing nd edge beking nd ounding, nd e minly used in steel nd luminium constuction. The specil design llows the bu to un diectly long the edges, without dmge to the wokpiece. Thus, exct edge shpes cn be ceted in single-step opetion with eithe defined chmfes of 30 o 45, o to defined dius of 3.0 mm. Among othe things, ounding edges is pecutiony mesue fo nti-coosion potection ccoding to: ISO 12944-3 ISO 8501-3 SOLAS XII/6.3 (Ref. T4/3.01 MSC.1/Cic.1198) Advntges: Specil design fo pecise guidnce Sfe nd comfotble to guide Cete n exct edge shpe with eithe defined chmfes of 30 o 45, o defined dius of 3.0 mm in single-step opetion Appliction exmples: Rounding edges in peption fo the ppliction of nti-coosion cotings in shipbuilding, on cne systems nd othe steel constuctions which e exposed to coosion loding Chmfeing in weld sem peption fo V-shped sems (60, ISO 9692-1) Chmfeing fo edge beking (45 ) Recommendtions fo use: Use the bus counte-ottionlly. In ode to poduce fine sufce, finlly pss them ove the edges in the diection of the ottion. If possible, use EDGE cut bus with PFERD compessed-i stight ginde PG 3/210 with mtching guide sleeve EFH PG 3/210. This will impove the guidbility of the bus even futhe nd educe the theml lod. Fo moe infomtion, see pge 58 nd Ctlogue 209. Recommended ottionl speed nge To detemine the ecommended cutting speed nge [m/min], plese poceed s follows: Select the mteil goup to be mchined Select the cut Estblish the cutting speed nge To detemine the ecommended ottionl speed nge, plese poceed s follows: Select the equied bu dimete The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge Recommended ottionl speed nge To detemine the ecommended cutting speed nge [m/min], plese poceed s follows: Select the mteil goup to be mchined Estblish the cutting speed nge To detemine the ecommended ottionl speed nge, plese poceed s follows: Select the equied bu dimete The cutting speed nge nd the bu dimete detemine the ecommended ottionl speed nge Mteil goup Appliction Cut Cutting speed Steel, cst steel Stinless steel (INOX) Nonfeous metls Cst ion Non-hdened, non-hetteted steels up to 1,200 N/mm² (< 38 HRC) Hdened, het-teted steels ove 1,200 N/mm² (> 38 HRC) Rust- nd cid-esistnt steels Soft non-feous metls, non-feous metls Hd non-feous metls High-tempetue-esistnt mteils Gey cst ion, white cst ion Exmple: TC bu, Cut SP, 12 mm. Stock emovl on non-hdened, non-het-teted steels. Cutting speed: 450 900 m/min Rottionl speed: 12,000 24,000 RPM Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steel Tool steels, tempeing steels, lloyed steels, cst steel Austenitic nd feitic stinless steels Bss, coppe, zinc Bonze, titnium/titnium lloys Nickel-bsed nd coblt-bsed lloys (engine nd tubine constuction) Cst ion with flke gphite EN-GJL (GG), with nodul gphite/nodul cst ion EN-GJS (GGG), white nneled cst ion EN-GJMW (GTW), blck cst ion EN-GJMB (GTS) Wok on edges Wok on edges Wok on edges Wok on edges Cutting speed [m/min] 250 350 450 600 900 Rottionl speed [RPM] 3 27,000 37,000 48,000 64,000 95,000 6 13,000 19,000 24,000 32,000 48,000 8 10,000 14,000 18,000 24,000 36,000 10 8,000 11,000 14,000 19,000 29,000 12 7,000 9,000 12,000 16,000 24,000 13 6,000 9,000 11,000 15,000 22,000 16 5,000 7,000 9,000 12,000 18,000 3 SP 450 600 m/min 3 SP 250 350 m/min 5 350 450 m/min 3 SP 250 350 m/min 5 350 450 m/min 3 SP 600 900 m/min 3 SP 250 450 m/min 5 350 600 m/min 3 SP 450 600 m/min Mteil goup Cut Cutting speed Steel, cst steel Stinless steel (INOX) Non-feous metls Cst ion Plstics, othe mteils Non-hdened, non-het-teted steels up to 1,200 N/mm² (< 38 HRC) Hdened, het-teted steels ove 1,200 N/mm² (> 38 HRC) Constuction steels, cbon steels, tool steels, non-lloyed steels, cse-hdened steels, cst steel Tool steels, tempeing steels, lloyed steel, cst steel EDGE 600 900 m/min 600 750 m/min Rust- nd cid-esistnt steels Austenitic nd feitic stinless steels EDGE 250 450 m/min Soft non-feous metls, non-feous metls Hd non-feous metls High-tempetue-esistnt mteils Gey cst ion, white cst ion Aluminium lloys, bss, coppe, zinc Bonze, hd luminium lloys (high Si content), titnium/titnium lloys Nickel-bsed nd coblt-bsed lloys (engine nd tubine constuction) Cst ion with flke gphite EN-GJL (GG), with nodul gphite/nodul cst ion EN-GJS (GGG), white nneled cst ion EN-GJMW (GTW), blck cst ion EN-GJMB (GTS) EDGE EDGE 600 900 m/min 600 900 m/min 250 450 m/min 250 450 m/min 600 900 m/min Fibe-einfoced plstics (GRP/CRP), themoplstics EDGE 750 1,100 m/min Exmple: TC bu, Cut EDGE, 16 mm. Stock emovl on non-hdened, non-het-teted steels up to 1,200 N/mm². Cutting speed: 600 900 m/min Rottionl speed: 12,000 18,000 RPM Cutting speed [m/min] 250 450 600 750 900 1,100 Rottionl speed [RPM] 16 5,000 9,000 12,000 16,000 18,000 22,000 PFERDVIDEO You will eceive moe infomtion hee o t www.pfed.com 56 57
Tungsten cbide bus TC bus fo wok on edges Tungsten cbide bus TC bus fo wok on edges Conicl counteboe shpe KSJ flttened tip Conicl counteboe bu ccoding to DIN 8032 with cut confoming to DIN 8033, with point ngle (60 ). The KSJ 0605/6 (double-ended) design is cut nd usble on both sides, see pictue. Applictions: Flexible sinking nd chmfeing Conicl counteboe shpe KSJ (double-ended) α Conicl counteboe shpe KSK (double-ended) α Conicl counteboe bu ccoding to DIN 8032 with cut confoming to DIN 8033, with ngle (90 ). The KSK 0603/6 (doubleended) design is cut nd usble on both sides, see pictue. Applictions: Flexible sinking nd chmfeing Conicl counteboe shpe KSK flttened tip α 047552 KSJ 0605/6 Z3 Plese complete the desciption with the desied cut. 047521 KSK 1608/6 Z3 Plese complete the desciption with the desied cut. α Desciption Cut Shnk 3 5 x Ovell Shnk 6 mm KSJ 0605/6 047552-6 6 x 5 50 60 1 KSJ 1008/6 047576-6 10 x 8 53 60 1 KSJ 1613/6 047491 047507 6 16 x 13 56 60 1 Desciption Cut Shnk 3 5 x Ovell Shnk 6 mm KSK 0603/6 047569-6 6 x 3 50 90 1 KSK 1005/6 047583-6 10 x 5 50 90 1 KSK 1608/6 047521 047545 6 16 x 8 53 90 1 Conicl counteboe shpe KSJ (EDGE) Conicl counteboe bu fo cutting pecisely defined chmfes. Conicl counteboe bu fo the poduction of pecisely defined chmfes. Conicl counteboe shpe KSK (EDGE) Applictions: Sinking nd chmfeing of defined 30 chmfe ngles Applictions: Sinking nd chmfeing of defined 45 chmfe ngles d 3 α 952443 KSJ 1605/6 EDGE 30 952436 KSK 1603/6 EDGE 45 d 3 α l 3 l 3 Desciption Cut Shnk EDGE x Length l 3 Ovell Di. d 3 KSJ 1605/6 30 952443 6 16 x 5 14 54 10 60 1 As f s possible, use EDGE cut bus with PFERD compessed-i stight ginde PG 3/210. Use guide sleeve EFH PG 3/210, which ws specilly designed fo this dive. The dditionl contct sufce of the guide sleeve futhe impoves the guidbility of the bus. Additionlly, the exhust is delibetely dischged towds the font, so tht chips e emoved nd the theml lod on the wokpiece nd the tool is educed. This is pticul dvntge when woking with mteils which do not conduct het well, such s stinless steel (INOX). The use of guide sleeve EFH PG 3/210 lso voids the build-up of chip deposits when woking on luminium mteils. Altentively, you cn use ginding oil. Odeing dt fo dive nd guide sleeve cn be found in Ctlogue 209. Odeing dt fo PFERD ginding oil 412 cn be found in Ctlogue 204. Desciption Cut Shnk EDGE x Length l 3 Ovell Shnk 6 mm KSK 1603/6 45 952436 6 16 x 3 12 52 10 90 1 Di. d 3 58 59
Tungsten cbide bus TC bus fo wok on edges Tungsten cbide bus TC bus fo wok on edges Concve dius bus V V1015/6 V1215/6 V1315/6 Desciption Cut Shnk 3 bu with concve end shpe, cut confoming to DIN 8033. Concve dius bus cnnot be e-shpened. Applictions: Poduction nd pocessing of oute dii nd ounded edges 049174 V 1015/6 Z3 x Length l 3 Ovell Concve dius bus V Di. d 3 V1015/6 V1215/6 V1315/6 d 3 d 3 d 3 1 l 3 l 3 l 3 l1 l1 l1 1 Shnk 6 mm V 1015/6 049174 6 10 x 8 15 55 2 10.0-1 V 1215/6 049204 6 12 x 7 15 55 6 10.0-1 V 1315/6 049198 6 13 x 10 15 55 3 10.0 1.5 1 Concve dius bus V (EDGE) d 3 l 3 Desciption Cut Shnk EDGE bu fo the poduction of pecise dii. Concve dius bus cnnot be e-shpened Applictions: Poduction nd pocessing of 3 mm oute dii 952412 V 1612/6 EDGE R3.0 x Length l 3 Ovell Di. d 3 1 Shnk 6 mm V 1612/6 R3,0 952412 6 16 x 3 12 52 10 10.0 3.0 1 Desciption Cut Shnk Specil cut d 2 bu with concve shpe nd specil cut, vilble in two designs: Cylindicl with tiple concve contou With concve shpe, tpeed towds shnk bus cnnot be e-shpened. Applictions: Poduction nd pocessing of oute dii nd ounded edges Recommendtions fo use: The ottionl speed ecommendtions fo tungsten cbide bus of cut 3 e vlid fo dius bus with specil cut. 049150 R 0830/8 SP x Length l 3 bus R R0615/6 d R0830/8 1 l 3 R1618/8 Ovell l 3 Shnk 6 mm R 0625/6 952016 6 6 x 5 25 65 3.0 1 Shnk 8 mm R 0830/8 049150 8 8 x 5 27 65 3.0 1 R 1618/8 049167 8 16 x 12 18 118 6.0 1 Inveted cone-shped bu, tpeed towds the shnk ccoding to DIN 8032 with cut confoming to DIN 8033. Shpe WKNS with end cut. Applictions: Wok on hd-to-ech, evese side edges 049730 WKNS 0607/3 Z3 PLUS Plese complete the desciption with the desied cut. Desciption Cut Shnk 3 3 PLUS 5 x Inveted cone WKN Inveted cone WKN with end cut α Ovell Shnk 3 mm without end cut WKN 0307/3-233863 233870 3 3 x 7 37 4 1 WKN 0607/3-233887 233894 3 6 x 7 37 10 1 Shnk 3 mm with end cut WKNS 0307/3-049716 049709 3 3 x 7 37 4 1 WKNS 0607/3-049730 049723 3 6 x 7 37 10 1 Shnk 6 mm without end cut WKN 1013/6 049211 - - 6 10 x 13 53 10 1 WKN 1213/6 049235 - - 6 12 x 13 53 20 1 WKN 1613/6 049242 - - 6 16 x 13 53 20 1 60 61
HSS oty cuttes PFERD cuts nd thei pplictions HSS oty cuttes HSS oty cuttes HSS oty cuttes e pticully suitble fo debuing, chmfeing, clening cst mteil nd wok on luminium due to thei specil tooth geomety nd high poduction qulity. They lso povide cost-effective benefits on low-powe mchines in the low ottionl speed nge. Advntges: Highly ggessive Cn be used in the low ottionl speed nge Vey stble teeth, due to toughness of the high speed steel (HSS) Appliction exmples: Debuing Contouing Edge chmfeing/ounding Milling out in peption fo build-up welding Peption of weld sems, weld dessing Clening cst mteil Modifiction of wokpiece geomety Cut ALU Cut 1 Stock emovl on soft non-feous metls, bss, coppe, luminium lloys, plstics, fibe-einfoced plstics nd ubbe Rottionl speed nge, depending on the oty cutte dimete, 3,900 to 5,900 RPM Stock emovl on steel, cst steel nd stinless steel (INOX) Rottionl speed nge, depending on the oty cutte dimete, 1,200 to 6,300 RPM Recommendtions fo use: Use HSS oty cuttes if you dive does not hve high ottionl speed. Unlike tungsten cbide bus, HSS oty cuttes must be used t lowe ottionl speed. HSS oty cuttes cn povide n economic ltentive to tungsten cbide bus fo use on soft mteils. Recommended ottionl speed: The ecommended ottionl speed nd cutting speed of cut 5 cn be used fo HSS oty cuttes with specil cut. Antenne nd light metl cuttes e n exception. The ottionl speed nd cutting speed specilly dpted fo these tools cn be found on pges 68 69. If only smll pt of the oty cutte dimete is used, then the ecommended ottionl speed cn be incesed ccodingly. Cut 3 with chip beke Cut 5 Sfety notes: = We eye potection! = We heing potection! = Obseve the ecommended ottionl speed! Stock emovl on steel, cst steel nd cst ion Fine mchining, e.g. debuing of steel, cst steel nd cst ion Rottionl speed nge, depending on the oty cutte dimete, 1,200 to 7,900 RPM Stock emovl, e.g. debuing of steel, cst steel nd cst ion Rottionl speed nge, depending on the oty cutte dimete, 1,600 to 5,300 RPM Cut ALU Cut 1 Cut 2 with chip beke Recommended ottionl speed nge To detemine the ecommended cutting speed nge [m/min], plese poceed s follows: Select the mteil goup to be mchined Detemine the type of ppliction Select the cut Estblish the cutting speed nge Cut 3 with chip beke Cut 5 Mteil goups Appliction Cut Cutting speed Steel, cst steel Stinless steel (INOX) Non-feous metls Cst ion Plstics, othe mteils Non-hdened, non-het-teted steels up to 1,200 N/mm² (< 38 HRC) Rust- nd cid-esistnt steels Soft non-feous metls Gey cst ion, white cst ion Fibe-einfoced themoplstics nd duoplstics, hd ubbe, wood To detemine the ecommended ottionl speed nge, plese poceed s follows: Select the equied oty cutte dimete The cutting speed nge nd the oty cutte dimete detemine the ecommended ottionl speed nge Constuction steels, cbon steels, tool steels, non-lloyed steels, csehdened steels, cst steel Austenitic nd feitic stinless steels Aluminium lloys, bss, coppe, zinc Cst ion with flke gphite EN-GJL (GG), with nodul gphite/ nodul cst ion EN-GJS (GGG), white nneled cst ion EN-GJMW (GTW), blck cst ion EN- GJMB (GTS) Cose stock emovl Fine stock emovl 2 3 60 80 m/min 3 80 100 m/min 5 60 80 m/min Cose stock emov 60 80 m/min Fine stock emovl Cose stock emovl 1 80 100 m/min 2 60 80 m/min ALU 1 200 300 m/min Fine stock emov 200 250 m/min Cose stock emovl Fine stock emovl Cose stock emovl Fine stock emovl 2 3 3 5 ALU 1 60 80 m/min 80 100 m/min 200 300 m/min 1 250 300 m/min 2 200 250 m/min Cut 2 with chip beke Stock emovl on steel, cst steel nd cst ion Stock emovl, e.g. debuing of steel, cst steel nd cst ion, non-feous metls nd plstics Rottionl speed nge, depending on the oty cutte dimete, 1,200 to 13,200 RPM Exmple: HSS oty cutte, Cut 2, Roty cutte 12 mm. Cose mchining of non-hdened, non-het-teted steels. Cutting speed: 60-80 m/min Rottionl speed nge: 1,600 2,200 RPM Roty cutte Cutting speed [m/min] 60 80 100 200 250 300 Rottionl speed [RPM] 1.6 12,000 16,000 19,900 39,800 49,800 59,700 2.3 8,400 11,100 13,900 27,700 34,600 41,600 3.2 6,000 8,000 10,000 19,900 24,900 29,900 4.0 4,800 6,400 8,000 16,000 19,900 23,900 5.0 3,900 5,100 6,400 12,800 16,000 19,100 6.0 3,200 4,300 5,400 10,700 13,300 16,000 7.0 2,800 3,700 4,600 9,100 11,400 13,700 8.0 2,400 3,200 4,000 8,000 10,000 12,000 10.0 2,000 2,600 3,200 6,400 8,000 9,600 12.0 1,600 2,200 2,700 5,400 6,700 8,000 14.0 1,400 1,900 2,300 4,600 5,700 6,900 16.0 1,200 1,600 2,000 4,000 5,000 6,000 62 63
HSS oty cuttes HSS oty cuttes HSS oty cuttes HSS oty cuttes Cylindicl shpe with end cut A-ST Cylindicl oty cutte with end cut. 058596 HSS A 0413ST/6 Z3 Plese complete the desciption with the desied cut. Cylindicl oty cutte with dius end. 058824 HSS C 0616/6 Z1 Plese complete the desciption with the desied cut. Cylindicl shpe with dius end C l1 Desciption Cut Shnk ALU 1 2 3 5 x Ovell HSS A 0413ST/6 - - - 058596-6 4 x 13 60 5 HSS A 0616ST/6-058602 058619 058626 058633 6 6 x 16 60 5 HSS A 0820ST/6 - - - 058640-6 8 x 20 60 5 HSS A 1013ST/6-058657 058664 058671-6 10 x 13 53 5 HSS A 1020ST/6 - - - 058695-6 10 x 20 60 5 HSS A 1225ST/6-058701 058718 058725 058732 6 12 x 25 65 5 HSS A 1625ST/6 801345-058756 058763-6 16 x 25 65 5 Flme shpe B Flme-shped oty cutte. 058787 HSS B 0820/6 Z3 Desciption Cut Shnk ALU 1 2 3 x Ovell HSS C 0616/6-058824 058831 058848 6 6 x 16 60 5 HSS C 0820/6 - - - 058879 6 8 x 20 60 5 HSS C 1020/6 - - - 058893 6 10 x 20 60 5 HSS C 1225/6-058909 058916 058923 6 12 x 25 65 5 HSS C 1625/6 058947 - - 058961 6 16 x 25 65 5 Tee-shped oty cutte with dius end. 059319 HSS H 0618/6 Z3 Tee shpe with dius end H Desciption Cut Shnk 3 x Ovell HSS B 0820/6 058787 6 8 x 20 60 1.5 5 HSS B 1230/6 058794 6 12 x 30 70 2.0 5 HSS B 1635/6 058800 6 16 x 35 75 2.6 5 Desciption Cut Shnk 3 x Ovell HSS H 0618/6 059319 6 6 x 18 60 1.5 5 HSS H 0820/6 059326 6 8 x 20 60 1.2 5 HSS H 1020/6 059333 6 10 x 20 60 2.5 5 HSS H 1225/6 059357 6 12 x 25 65 2.5 5 HSS H 1630/6 059364 6 16 x 30 70 3.6 5 64 65
HSS oty cuttes HSS oty cuttes HSS oty cuttes HSS oty cuttes Conicl pointed shpe G flttened tip α Conicl pointed oty cutte. 059197 HSS G 0618/6 Z1 Plese complete the desciption with the desied cut. Conicl oty cutte with dius end. 059579 HSS L 1020/6 Z3 Plese complete the desciption with the desied cut. Conicl shpe with dius end L α Desciption Cut Shnk 1 2 3 x Ovell HSS G 0618/6 059197-059210 6 6 x 18 60 14 5 HSS G 1020/6 059234 059241 059258 6 10 x 20 60 28 5 HSS G 1225/6 059272 059289 059296 6 12 x 25 65 27 5 Pointed tee shpe K flttened tip Pointed tee-shped oty cutte. 059371 HSS K 0618/6 Z1 Plese complete the desciption with the desied cut. Desciption Cut Shnk ALU 3 x Ovell HSS L 1020/6-059579 6 10 x 20 60 14 2.9 5 HSS L 1225/6-059593 6 12 x 25 65 14 3.3 5 HSS L 1230/6-059609 6 12 x 30 70 14 2.6 5 HSS L 1630/6 059616 059630 6 16 x 30 70 14 4.8 5 Ovl oty cutte. 059678 HSS O 0610/6 Z3 Plese complete the desciption with the desied cut. Ovl shpe O Desciption Cut Shnk ALU 1 2 3 5 x Ovell HSS K 0618/6-059371 059388 059395 059401 6 6 x 18 60 5 HSS K 1020/6 - - - 059425-6 10 x 20 60 5 HSS K 1225/6-059432 - 059456-6 12 x 25 65 5 HSS K 1230/6-059470 059487 059494-6 12 x 30 70 5 HSS K 1630/6 059517-059524 059531-6 16 x 30 70 5 Bll shpe F Bll-shped oty cutte. 058978 HSS F 0403/6 Z1 Plese complete the desciption with the desied cut. Desciption Cut Shnk ALU 1 3 x Ovell HSS O 0610/6 - - 059678 6 6 x 10 55 2.8 5 HSS O 1016/6 - - 059692 6 10 x 16 56 4.0 5 HSS O 1220/6-059708 059722 6 12 x 20 60 5.0 5 HSS O 1625/6 059746-059760 6 16 x 25 65 6.5 5 Inveted cone-shped oty cutte, tpeed towds the shnk, with end cut. 059784 HSS W 1213/6 Z3 Inveted cone shpe W with end cut l2 α Desciption Cut Shnk 1 2 3 x Ovell HSS F 0403/6 058978-058992 6 4 x 3 55 5 HSS F 0605/6 - - 059029 6 6 x 5 55 5 HSS F 0807/6 059043 059050 059067 6 8 x 7 55 5 HSS F 1009/6 - - 059098 6 10 x 9 49 5 HSS F 1210/6 059111-059135 6 12 x 10 51 5 HSS F 1614/6 059159 059166 059173 6 16 x 14 54 5 Desciption Cut Shnk 3 x Ovell HSS W 1213ST/6 059784 6 12 x 13 53 20 5 66 67
HSS oty cuttes HSS oty cutte sets HSS oty cuttes HSS oty cuttes, specil shpes Set 81 HSS Set 81 HSS contins ten HSS oty cuttes in the most common shpes nd dimensions. The study plstic box potects the tools fom dit nd dmge. The oty cuttes e secued t the shnks, fcilitting the selection nd withdwl of the tools. Contents: 10 HSS oty cuttes, shnk dimete 6 mm, cut 3 1 piece ech: HSS A 0616 ST/6 Z3 HSS A 1013 ST/6 Z3 HSS A 1225/6 Z3 HSS C 0616/6 Z3 HSS C 1225/6 Z3 HSS K 0618/6 Z3 HSS K 1230/6 Z3 HSS K 1630/6 Z3 HSS F 1210/6 Z3 HSS L 1630/6 Z3 Roty cuttes in fou specil shpes with shnk dimete 6 mm. Pefectly suited fo divese milling wok due to thei diffeent shpes. 056776 HSS 64/6 Z3 Specil shpes shnk 6 mm HSS 45/6 HSS 55/6 HSS 63/6 HSS 64/6 Desciption Cut Shnk 3 Desciption Cut Shnk 3 Ovell Lgest bu Smllest bu 81 HSS 060957 6 1 Set 82 HSS Set 82 HSS contins ten HSS oty cuttes in the most common shpes nd dimensions. The study plstic box potects the tools fom dit nd dmge. The oty cuttes e secued t the shnks, fcilitting the selection nd withdwl of the tools. Desciption Cut Shnk 3 Contents: 10 HSS oty cuttes, shnk dimete 6 mm, cut 3 1 piece ech: HSS A 1013 ST/6 Z3 HSS HSS A 1625 ST/6 Z3 HSS K 1630/6 Z3 HSS F 1614/6 Z3 HSS G 1020/6 Z3 HSS L 1020/6 Z3 HSS L 1630/6 Z3 HSS O 1625/6 Z3 HSS W 1220/6 Z3 45/6 Z3 HSS 45/6 056035 6 12 x 18 58 12 - - 5 HSS 55/6 056424 6 6 x 20 60 6 - - 5 HSS 63/6 056738 6 12 x 30 70 12 8 7 5 HSS 64/6 056776 6 12 x 30 70 12 - - 5 Conicl cutte in specil cut with shnk dimete 8 mm. Applictions: Stepless milling Enlging boes nd holes, e.g. ntenn mounting holes in c body Recommendtions fo use: Rottionl speed nge 200 500 RPM When used on the smllest oty cutte dimete, e.g. sheet edge wok, mx. 9,000 RPM 057902 HSS 104/8 SP HSS ntenn cutte α d1 d2 l2 l1 82 HSS 060988 6 1 Set 83 HSS Set 83 HSS contins 18 HSS oty cuttes in the most common shpes nd dimensions. The study plstic box potects the tools fom dit nd dmge. Desciption Cut Shnk 3 Contents: 18 HSS oty cuttes, shnk dimete 6 mm, cut 3 1 piece ech: HSS A 0616 ST/6 Z3 HSS A 1225/6 Z3 HSS C 0616/6 Z3 HSS C 1225/6 Z3 HSS K 0618/6 Z3 HSS K 1225/6 Z3 HSS K 1230/6 Z3 HSS F 0403/6 Z3 HSS F 1210/6 Z3 83 HSS 060995 6 1 HSS F 1614/6 Z3 HSS G 0618/6 Z3 HSS G 1225/6 Z3 HSS O 0610/6 Z3 HSS O 1220/6 Z3 HSS 55/6 Z3 HSS 63/6 Z3 HSS 0807/6 Z3 HSS 64/6 Z3 Desciption Cut Shnk Specil cut d 2 x Ovell Lgest bu Smllest bu HSS 104/8 057902 8 20 x 30 60 20 4 31 1 Due to thei thee identicl cutting es, this HSS edge timming cutte povides thee milling es. Cylindicl oty cutte with tiple, concve contou in specil cut, with shnk dimete 6 mm. Applictions: Edge beking to defined dius Desciption Cut Specil cut Shnk Recommendtions fo use: Cutting speed nge 60-80 m/min, ottionl speed nge 3,100-4,200 RPM When using smllest oty cutte dimetes, e.g. sheet edge wok, mx. 9,000 RPM 057964 HSS 156/6 SP x Ovell Lgest bu HSS edge timming cutte d1 Smllest bu l2 l1 HSS 156/6 057964 6 8 x 30 70 8 5.5 5.0 1 d2 68 69
HSS oty cuttes HSS oty cuttes, specil shpes HSS oty cuttes HSS finishing cuttes HSS luminium cuttes with femle thed HSS 119 HSS 120 Desciption Cut Lgest Specil cut bu Multipupose oty cuttes fo use on light metls, simil to tee shpe. Avilble in two diffeent specil cuts, with femle thed M10. Recommendtions fo use: Fo wok on soft non-feous metls: Cutting speed nge 200-300 m/min, ottionl speed nge 3,100 4,700 RPM Fo wok on luminium, up to 9,000 RPM Ovell Odeing note: HSS 120 is supplied with chip beke. 057919 HSS 119 M10 SP Femle thed DIN Mtching bos HSS 119 M10 057919 20 53 62 M10 BO 6/10, BO 8/10 1 HSS 120 M10 057926 20 45 54 M10 BO 6/10, BO 8/10 1 Abo Abo fo tools with femle thed Suitble fo tools with femle thed M10. 062111 BO 6/10 906-928 Fo fine mchining in smll nd hd-to-ech plces. Avilble with specil cut, in nine diffeent oty cutte shpes nd wide nge of 906 908 911 922 923 924 925 926 928 Desciption Cut Shnk Specil cut dimensions, shnk dimete 3 mm, shnk 30 mm. Ovell 058190 906/3 SP 906/3 058190 3 6 x 4.2 34.2 70 5 908/3 058213 3 8 x 5.5 35.5 70 5 911/3 058244 3 1.6 x 2.8 32.8 32 5 922/3 058251 3 2.3 x 4 34 32 5 923/3 058268 3 3.2 x 5.6 35.6 32 5 924/3 058275 3 4 x 7 37 32 5 925/3 058282 3 5 x 8.7 38.7 32 5 926/3 058299 3 6 x 10.5 40.5 32 5 928/3 058312 3 8 x 14 44 32 5 Desciption EAN 4007220 Shnk Shnk Thed 941-954 BO 6/10 062111 6 40 M10 1 BO 8/10 062128 8 40 M10 1 HSS engving cuttes HSS engving cuttes 301/6 305/6 306/6 311/6 Desciption Cut Shnk Specil cut Fo fine mchining in smll nd hd-to-ech plces. Avilble in specil cut, vious shpes nd dimensions. Shnk 057971 301/6 SP 301/6 057971 6 40 3 x 2.7-5 305/6 058015 6 40 3 x 4.5-5 306/6 058022 6 40 3 x 4.5 34 5 311/6 058077 6 40 6 x 5.6-5 941 942 943 944 945 946 947 948 951 952 953 954 Desciption Cut Shnk Specil cut Ovell 941/3 058329 3 1.6 31.6-5 942/3 058336 3 2.3 32.3-5 943/3 058343 3 3.2 33.2-5 944/3 058350 3 4 34-5 945/3 058367 3 5 35-5 946/3 058374 3 6 36-5 947/3 058381 3 7 37-5 948/3 058398 3 8 38-5 951/3 058404 3 8 x 2 32 9.5 5 952/3 058411 3 10 x 2.5 32.5 11.5 5 953/3 058428 3 12 x 3 33 14.0 5 954/3 058435 3 14 x 3.5 33.5 15.5 5 70 71
HSS oty cuttes HSS finishing cuttes HSS step dill with HICOAT coting Appliction exmples nd ecommendtions 961-987 961 962 963 964 971 972 973 979 985 986 987 Fo fine mchining in smll nd hd-to-ech plces. Avilble with specil cut, in nine diffeent oty cutte shpes nd wide nge of Desciption Cut Shnk Specil cut dimensions, shnk dimete 3 mm, shnk 30 mm. Odeing note: HSS finishing cuttes 985 nd 987 e supplied with chip bekes. Ovell 058442 961/3 SP 961/3 058442 3 8 x 2 32 1.1-5 962/3 058459 3 10 x 2.3 32.3 1.25-5 963/3 058466 3 12 x 2.6 32.6 1.4-5 964/3 058473 3 14 x 3 33 1.6-5 971/3 058480 3 6 x 1 31 - - 5 972/3 058497 3 8 x 1 31 - - 5 973/3 058503 3 10 x 1 31 - - 5 979/3 058534 3 7 x 10 40 2.0 22 5 985/3 058565 3 7 x 10 40 - - 5 986/3 058572 3 6 x 10 40 - - 5 987/3 058589 3 7 x 12 42 - - 5 Set 84 HSS Set 84 HSS contins 15 HSS finishing cuttes fo fine mchining in the most common shpes nd dimensions. The study plstic box potects the tools fom dit nd dmge. Contents: 15 HSS finishing cuttes, shnk dimete 3 mm, specil cut 1 piece ech: 923 928 943 946 952 924 941 944 947 954 926 942 945 951 973 Applictions: Fine mchining in smll nd hd-to-ech plces Robust high-pefomnce tool fo bu-fee dilling nd debuing of sheets, pipes nd pofiles. Mteils up to mteil thickness of 4 mm cn be dilled nd debued in lbou-sving mnne in one pocedue. The high-qulity coting is esistnt ginst we nd suitble fo divese pplictions with steel, stinless steel (INOX), non-feous metls, themoplstics nd duoplstics. Advntges: The deep-cut chip flute povides completely smooth unning nd high cutting pefomnce The high-qulity dill tip ensues effotless centing nd dilling Step Steel The tool tpe fcilittes pulling bck fom dilled pltes Chips which do not bek e clenly emoved s with spil dill Built-up edges nd cold welding on the bldes e pevented Recommendtions fo use: Use the HSS step dill with HICOAT coting on sheets, pipes nd pofiles with mximum mteil thickness of 4 mm Use cutting oil o compessed i s coolnt nd lubicnt Plese efe to the tble fo the ecommended ottionl speed Stinless steel Non-feous metls (INOX) Recommended ottionl speed [RPM] Plstics 4 2,390 1,590 2,390 1,590 6 1,590 1,060 1,590 1,060 8 1,190 800 1,190 800 10 950 640 950 640 12 800 530 800 530 14 680 450 680 450 16 600 400 600 400 18 530 350 530 350 20 480 320 480 320 22 430 290 430 290 24 400 270 400 270 26 370 240 370 240 28 340 230 340 230 30 320 210 320 210 Shnk dimension 8 802755 STB HSS 04-20/8 HC-FE HSS step dill with HICOAT coting HSS step dill with HICOAT coting Desciption Cut Shnk Specil cut 84 HSS 061008 3 1 10 Desciption EAN 4007220 No. of dill steps Dill bit nge Shnk Shnk Ovell STB HSS 04-20/8 HC-FE 802755 9 4 20 8 21 75 1 STB HSS 04-30/10 HC-FE 802762 14 4 30 10 21 100 1 72 73
HSS hole sws, sets nd ccessoies Appliction exmples nd ecommendtions HSS hole sws, sets nd ccessoies HSS hole sws HSS hole sws mde of shtte-poof nd tough HSS bimetl e used on dilling mchines nd hnd-held dills. Advntges: Cost-effective swing of ound cut-outs Cn be used on divese mteils such s lloyed nd non-lloyed steels, stinless steel (INOX), luminium, coppe, bonze, bss, wood, plstics etc. (plese obseve the ecommendtions fo use on stinless steel) Chtteing duing swing is pevented by n ltenting tooth pitch of the hole sw A selection of the most common HSS hole sws in sets fo tdesmen, fittes, electicins nd mechnics The hole sws e cented nd guided vi the HSS pilot dill (supplied with compession sping fo impoved ejection of the swn mteil) Sfety notes: When using shnk extensions, the ecommended hole sw ottionl speed must not be exceeded. Risk of ccidents! Appliction exmples fo HSS hole sws nd TC hole cuttes Di. Appliction exmples Di. Appliction exmples 25.0 Plumbing nd heting pipes 30.0 Plumbing nd heting pipes 32.0 Sink fittings 32 mm 35.0 Plumbing nd heting pipes, hollow wll junction boxes, hlogen spots 40.0 Plumbing nd wste pipes 45.0 Wte nd heting pipes 50.0 Wte nd heting pipes with insultion 55.0 Built-in lights 55 mm Recommendtions fo use: Clmp the pilot dill in the hole sw bo nd mke sue tht it pojects t lest 3 mm (1/8 ) ove the teeth of the hole sw. When cutting metls, use high-qulity cutt ing oil, if possible. This fcilittes smooth unning nd ens the hole sw life. Exceptions: When woking on luminium, use keosene insted of cutting oil. HSS hole sws e suitble fo wok on stinless steel (INOX). Remove ny pticles which develop duing use fom the wokpiece in ode to void coosion. Clen the wokpiece chemiclly o mechniclly (etching/polishing, etc.). Mke sue tht ll the teeth e pplied evenly. Avoid swinging movements duing swing to pevent tooth bekge. Avoid oveheting. = We eye potection! 60.0 Built-in lights 60 mm 68.0 Pttess boxes 68 mm 70.0 Hollow wll junction boxes 70 mm 74.0 Hollow wll junction boxes 74 mm 80.0 Distibution boxes, built-in lights, cble opening coves 80 mm 90.0 Built-in lights 90 mm 105.0 Wste i pipes = Obseve the ecommended ottionl speed! Plese efe to tble below fo mximum cutting depth. Thed: LS 14 LS 30 = 1/2 20 LS 32 LS 152 = 5/8 18 Suitble bos: LS 14 LS 30 = LSS 1, LSS 4 S 32 LS 152 = LSS 2 Desciption EAN 4007220 Di. d Di. d [inch] Odeing note: Plese ode hole sw bos septely. Moe detiled infomtion nd odeing dt fo hole sw bos cn be found on pge 78. 319086 LS 14 Mx. cutting depth Mx. cutting depth [inch] Rec. [RPM] Steel Rec. [RPM] Stinless steel (INOX) HSS hole sws Rec. [RPM] Nonfeous metls Rec. [RPM] Plstic LS 14 319086 14 9/16 34 1 5/16 620 310 800 1,000 1 LS 16 062319 16 5/8 34 1 5/16 550 275 730 880 1 LS 17 319093 17 11/16 36 1 7/16 520 260 680 820 1 LS 19 062326 19 3/4 36 1 7/16 460 230 600 740 1 LS 20 062333 20-36 1 7/16 425 210 560 700 1 LS 21 319109 21 13/16 36 1 7/16 410 205 540 670 1 LS 22 062340 22 7/8 36 1 7/16 390 195 520 640 1 LS 24 319116 24 15/16 36 1 7/16 360 180 470 580 1 LS 25 062357 25 1 36 1 7/16 350 175 470 560 1 LS 27 062364 27 1 1/16 36 1 7/16 325 160 435 520 1 LS 29 062371 29 1 1/8 36 1 7/16 300 150 400 480 1 LS 30 062388 30 1 3/16 36 1 7/16 285 145 380 470 1 LS 32 062395 32 1 1/4 36 1 7/16 275 140 360 440 1 LS 33 062401 33 1 5/16 36 1 7/16 260 135 345 420 1 LS 35 062418 35 1 3/8 36 1 7/16 250 125 330 400 1 LS 37 319123 37 1 7/16 36 1 7/16 235 115 310 370 1 LS 38 062425 38 1 1/2 36 1 7/16 230 115 300 370 1 LS 40 319130 40 1 9/16 36 1 7/16 215 110 280 350 1 LS 41 062432 41 1 5/8 36 1 7/16 210 105 280 340 1 LS 43 319147 43 1 11/16 31 1 1/4 200 100 260 330 1 LS 44 062449 44 1 3/4 31 1 1/4 195 95 260 320 1 LS 46 319154 46 1 13/16 31 1 1/4 185 90 250 300 1 LS 48 062456 48 1 7/8 31 1 1/4 180 90 240 290 1 LS 51 062463 51 2 31 1 1/4 170 85 230 270 1 LS 52 319161 52 2 1/16 31 1 1/4 165 80 220 270 1 LS 54 062470 54 2 1/8 31 1 1/4 160 80 210 260 1 LS 57 062487 57 2 1/4 31 1 1/4 150 75 200 250 1 LS 59 319178 59 2 5/16 31 1 1/4 145 70 190 240 1 LS 60 062494 60 2 3/8 31 1 1/4 140 70 190 230 1 LS 64 062500 64 2 1/2 31 1 1/4 135 65 180 220 1 LS 65 319185 65 2 9/16 31 1 1/4 135 60 180 220 1 LS 67 062517 67 2 5/8 31 1 1/4 130 65 170 210 1 LS 68 500811 68 2 11/16 31 1 1/4 130 65 170 210 1 LS 70 062524 70 2 3/4 31 1 1/4 125 60 160 200 1 LS 73 062531 73 2 7/8 31 1 1/4 120 60 160 190 1 LS 76 062548 76 3 31 1 1/4 115 55 150 180 1 LS 79 062555 79 3 1/8 31 1 1/4 110 55 140 180 1 LS 83 062562 83 3 1/4 31 1 1/4 105 50 140 170 1 LS 86 319192 86 3 3/8 31 1 1/4 100 50 130 160 1 LS 89 062579 89 3 1/2 31 1 1/4 95 45 130 160 1 LS 92 062586 92 3 5/8 31 1 1/4 95 45 120 150 1 LS 95 062593 95 3 3/4 31 1 1/4 90 45 120 150 1 LS 98 319208 98 3 7/8 31 1 1/4 90 45 120 140 1 LS 102 062609 102 4 31 1 1/4 85 40 110 140 1 Continued on next pge 74 75
HSS hole sws, sets nd ccessoies HSS hole sws HSS hole sws, sets nd ccessoies HSS hole sw sets Desciption EAN 4007220 Di. d Di. d [inch] Mx. cutting depth Mx. cutting depth [inch] Rec. [RPM] Steel Rec. [RPM] Stinless steel (INOX) Rec. [RPM] Nonfeous metls Rec. [RPM] Plstic LS 105 062616 105 4 1/8 31 1 1/4 80 40 110 130 1 LS 111 319222 111 4 3/8 31 1 1/4 75 35 100 130 1 LS 114 062623 114 4 1/2 31 1 1/4 75 35 100 120 1 LS 121 319239 121 4 3/4 31 1 1/4 70 35 90 120 1 LS 127 319246 127 5 31 1 1/4 65 30 80 110 1 LS 140 319253 140 5 1/2 31 1 1/4 60 30 75 100 1 LS 152 319260 152 6 31 1 1/4 55 25 70 90 1 The set contins nine HSS hole sws in the most common dimetes, including ccessoies fo electicins in Gemny. It is supplied in clely stuctued plstic box which potects ginst dit nd dmge. The opeting instuctions e included. It is possible to use hole sws LS 32 nd LS 38 with the LSA dpte nd wshe. Desciption Contents: 9 HSS hole sws LS 19, LS 22, LS 25, LS 32, LS 38, LS 44, LS 51, LS 60 nd LS 68 2 hole sw bos LSS 2 nd LSS 4 1 LSA dpte fo hole sw bo LSS 4 1 pilot dill LSB 6/90 1 llen key, 4 mm 1 ejection sping EAN 4007220 Set fo electicins (Gemn stndd sizes) Dimensions LS-SO 13 E-2 319369 219 x 156 x 60 1 HSS hole sw sets Set fo cftsmen The set contins five HSS hole sws in the most common dimetes, including ccessoies, fo use in cfts. The set is supplied in clely stuctued plstic box which potects ginst dit nd dmge. The opeting instuctions e included. It is possible to use the LS 32 nd LS 38 hole sws with the LSA dpte nd wshe. Contents: 5 HSS hole sws LS 22, LS 25, LS 29, LS 32 nd LS 38 1 hole sw bo LSS 4 1 LSA dpte fo hole sw bo LSS 4 1 llen key, 4 mm 1 ejection sping The set contins nine HSS hole sws in the most common dimetes, including ccessoies, fo enginees in the constuction, contine nd pipeline industies. It is supplied in clely stuctued plstic box which potects ginst dit nd dmge. The opeting instuctions e included. It is possible to use hole sws LS 35 nd LS 38 with the LSA dpte nd wshe. Contents: 9 HSS hole sws LS 19, LS 22, LS 29, LS 35, LS 38, LS 44, LS 51, LS 57 nd LS 64 2 hole sw bos LSS 2 nd LSS 4 1 pilot dill LSB 6/90 1 LSA dpte fo hole sw bo LSS 4 1 llen key, 4 mm 1 ejection sping Set fo enginees Desciption EAN 4007220 Dimensions Desciption EAN 4007220 Dimensions LS-SO 13 M 319352 219 x 180 x 66 1 LS-SO 7 H 319314 168 x 116 x 57 1 Set fo plumbes The set contins six HSS hole sws in the most common dimetes, including ccessoies, fo plumbes nd snity enginees. It is supplied in clely stuctued plstic box which potects ginst dit nd dmge. The opeting instuctions e included. It is possible to use hole sw LS 38 with the LSA dpte nd wshe. Contents: 6 HSS hole sws LS 19, LS 22, LS 29, LS 38, LS 44 nd LS 57 2 hole sw bos LSS 2 nd LSS 4 1 LSA dpte fo hole sw bo LSS 4 1 llen key, 4 mm 1 ejection sping Desciption EAN 4007220 Dimensions LS-SO 9 I 319338 219 x 156 x 60 1 Set fo electicins (Intentionl stndd sizes) The set contins six HSS hole sws in the most common intentionl dimetes, including ccessoies, fo electicins. It is supplied in clely stuctued plstic box which potects ginst dit nd dmge. The opeting instuctions e included. It is possible to use hole sw LS 35 with the LSA dpte nd wshe. Contents: 6 HSS hole sws LS 22, LS 29, LS 35, LS 44, LS 51 nd LS 64 2 hole sw bos LSS 2 nd LSS 4 1 LSA dpte fo hole sw bo LSS 4 1 llen key, 4 mm 1 ejection sping Desciption EAN 4007220 Dimensions LS-SO 9 E-1 319321 219 x 156 x 60 1 76 77
HSS hole sws, sets nd ccessoies Accessoies HSS hole sws, sets nd ccessoies Accessoies Hole sw bos LSS LSS 1 LSS 2 LSS 4 Hole sw bos e designed fo mounting the hole sw nd the pilot dill. The PFERD nge includes thee diffeent sizes. Select the ppopite bo, tking into ccount the hole sw dimete nd vilble dive system. Pupose of the ejection sping This pevents jmming of the swn-out mteil between the inne wlls of the hole sw nd the dill. The sping foce ejects the mteil. Should this effect not be equied fo pticul ppliction, e.g. ledy instlled pipes, the sping cn esily be emoved mnully without the help of tools. Odeing note: Hole sw bos LSS 1 nd LSS 2 e supplied with the HSS pilot dill LSB 6/60 nd n ejection sping. Hole sw bos LSS 4 e supplied with the HSS pilot dill LSB 6/90 nd n ejection sping. PFERD offes mounting system fo esy nd pid use of HSS hole sws. The quickmounting system nd the two thee-pt kits mtching the dimete of the hole sws llow esy nd comfotble use of PFERD HSS hole sws on ll common dive systems. Recommendtions fo use: Scew the dptes quickly nd esily into the desied hole sw nd clmp them in the quick-mounting system. Afte the ppliction is completed, the hole sw nd quick-mounting system cn be septed without the use of dditionl tools by simply pessing button. Desciption EAN 4007220 Shnk Shnk [inch] Thed Shnk type Suitble fo hole sws LSS 1 062630 9.53 3/8 1/2-20 UNF hexgonl LS 14 30 1 LSS 2 062647 9.53 3/8 5/8-18 UNF hexgonl LS 32 152 1 LSS 4 062661 6.35 1/4 1/2-20 UNF ound LS 14 30 1 Shnk shpes The djcent tbles show infomtion on shnk shpes nd dimensions fo the hole sw bos LSS nd pilot dills LSB. The mtching hole sws nd hole sw bos e indicted. Shnk dimensions Round Hexgonl 10.5 SW 9.53 6.35 PFERD hole sw bo Shnk Shnk [inch] Shnk shpe Fo PFERD hole sws LSS 1 9.53 3/8 LS 14 to LS 30 LSS 2 9.53 3/8 LS 32 to LS 152 LSS 4 6.35 1/4 LS 14 to LS 30 PFERD pilot dill Shnk Shnk [inch] Shnk shpe Fo PFERD hole sw bo LSB 6/60 6.35 1/4 LSS 1, LSS 2 LSB 6/90 6.35 1/4 LSS 4 Adpte sets Desciption Odeing note: Adpte set AS-PSL 14-30 is vilble fo hole sw dimete 14-30 mm, nd dpte set AS- PSL 32-152 fo hole sw dimete 32-152 mm. Both dpte sets contin thee dptes with the sme dimensions. 900185 PSL 11 EAN 4007220 Quick-mounting system fo hole sws Suitble fo hole sws PSL 11 900185 LS 14 152 1 AS-PSL 14-30 900215 LS 14 30 1 AS-PSL 32-152 900192 LS 32 152 1 Combintion exmple Ejection sping All hole sw bos e deliveed with n ejection sping fo bette ejection of the swn mteil. Hole sw bo (LSS) Hole sw (LS) + + = Befoe ppliction, this compession sping cn be instlled/emoved without dditionl tools if equied. Scew on the ejection sping fom the side with the smlle dimete up to its limit. It is lso possible to use the ejection sping with the dpte LSA nd wshe (see digm). Adpte LSA Wshe Ejection sping HSS hole sw LS 44 Adpte fom the dpte set AS-PSL 32-152 Hole sw bos LSS 1 nd LSS 2 e deliveed with HSS pilot dill LSB 6/60. Hole sw bo LSS 4 is deliveed with HSS pilot dill LSB 6/90. Quick-mounting system PSL 11 319284 LSB 6/60 LS 44 with dpte AS-PSL 32-152 nd quick-mounting system PSL 11 HSS pilot dill LSB LSB 6/60 LSB 6/90 The hole sw bo LSB 6/90 cn be used fo the quick-mounting system PSL 11. Desciption EAN 4007220 Shnk Shnk [inch] Shnk type Suitble fo hole sws Suitble bos LSB 6/60 319284 6.35 1/4 ound LS 14 152 LSS 1, LSS 2 1 LSB 6/90 062708 6.35 1/4 ound LS 14 152 LSS 4 1 78 79
HSS hole sws, sets nd ccessoies Accessoies TC hole cuttes nd ccessoies Recommendtions fo use Repi set fo hole sw bos Desciption With the epi set fo hole sw bos, the most common pts cn be eplced in cse of loss o dmge. EAN 4007220 Contents: 2 ejection spings 2 hexgon socket hed scews 1 hexgon socket wench SW 4 RSL-5 758953 1 LSA dpte Hole sws LS 32 to LS 38 cn be used with the LSA dpte, wshe nd the hole sw bos LSS 1 nd LSS 4. Recommendtions fo use: We do not ecommend using the dpte fo hole sws with dimete of moe thn 38 mm. Tungsten cbide hole cuttes e pofessionl tools fo quick, pecise hole-cutting (cut-outs) with dimete of between 16 n05 mm. They e suitble fo woking on lloyed nd non-lloyed steels, stinless steel (INOX), nonfeous metls nd plstics (including GRP). Tungsten cbide hole cuttes e used on hnd-held dills o on sttiony mchines. PFERD offes two types of tungsten cbide hole cuttes: 8 mm tool height (flt type) fo wok on sheets nd flt mteils, vilble in diffeent dimetes fom 16 to 105 mm 35 mm tool height (long type) fo wok on pipes nd cuved sufces, vilble in diffeent dimetes fom 16 to 60 mm Advntges: High concenticity, s the cutting hed nd shnk e poduced in one piece Optimum cutting pefomnce due to shp teeth mde of high-qulity tungsten cbide Replceble HSS pilot dill Note: PFERD tungsten cbide hole cuttes cn be eshpened. Timely nd pofessionl eshpening substntilly ens the tool life. Plese cll you locl shpening sevice. Desciption EAN 4007220 Suitble fo hole sws Suitble bos LSA 319291 LS 32 38 LSS 1, LSS 4 1 Abo extension fo hole sws Desciption EAN 4007220 Hexgon socket (SW) Hexgon socket (SW) [inch] The HSS hole sw bos LSS 1 nd LSS 2 cn be extended using the bo extension SVL-300. Advntges: Suitble fo wok on hd-to-ech components Ovell Ovell [inch] Shnk type Pticully suitble fo wok on hollow wlls Deep holes cn be swn esily Achieves the equied distnce between the dive system nd the wok e Avoids dmge to wokpiece nd mchine Dust is not dwn into the dive system duing swing Width coss flts Suitble bos Recommendtions fo use: The stted efeence ottionl speed (see "Rec. [RPM]") pply to mchines cpble of poviding constnt ottionl speed unde lod. Fo low-powe mchines whee speeds dop unde lod, the ottionl speed should be incesed by bout 30 %. If the teeth of the cutte e not continuously engged (e.g. on pipes o cuved sufces), the ecommended ottionl speed levels my be incesed by up to 100 %. This will help to pevent chtte nd tooth bekge when using the cutte in hnd-held powe tool. TC hole cuttes e suitble fo wok on stinless steel (INOX). Remove ny pticles which develop duing wok fom the wokpiece in ode to void coosion. Clen the wokpiece chemiclly o mechniclly (etching/ polishing, etc.). Pipes Cutting depth fo pipes Wll thickness mx. 4 mm Flt mteils When woking on sheets, leve unobstucted exit fo the hole cutte. Plce suppots outside the cutting e. Mx. 4 mm Centepunching Guided by pilot dill Do not tilt the dill As soon s the cutte touches the mteil, exet low nd even pessue. SVL-300 798447 9.53 3/8 300 12 hexgon1 LSS 1, LSS 2 1 Tooth pitch PFERD hole cuttes hve n iegul tooth pitch (distnce between teeth) to pevent tool chtte. Shnk shpe nd dimensions The tble below shows infomtion bout the shnk shpe nd the dimensions of the PFERD LOS hole cutte. PFERD hole cutte Hole cutte dimete Shnk dimete Shnk shpe LOS HM 1608 to LOS HM 2208 16 to 22 mm dimete 7 LOS HM 2308 to LOS HM 5508 23 to 55 mm dimete 10 D LOS HM 6008 to LOS HM 10508 60 to 105 mm dimete 12 Iegul tooth pitch Sfety notes: = We eye potection! Obseve the = ecommended ottionl speed! 80 81
TC hole cuttes nd ccessoies TC hole cuttes TC hole cuttes nd ccessoies TC hole cuttes Flt type tool height 8 mm The flt type (tool height 8 mm) is suitble fo wok on flt mteils up to 4 mm in thickness. 062913 LOS HM 1608 The long type (tool height 35 mm) is suitble fo use on cuved sufces nd pipe mteils. The mximum cut depth is 32 mm. Exception: LOS HM 6060: mximum cut depth 57 mm Odeing note: LOS HM 6060: Tool height 60 mm 063491 LOS HM 1635 Long type tool height 35 mm Desciption EAN 4007220 Shnk Di. d Rec. [RPM] Steel Rec. [RPM] Stinless steel (INOX) Rec. [RPM] Non-feous metls Rec. [RPM] Plstic Mtching dill LOS HM 1608 062913 7 16 790 1,200 400 1,000 880 1,310 880 1,310 LOSB 6/48 1 LOS HM 1808 062937 7 18 710 1,060 350 880 780 1,170 780 1,170 LOSB 6/48 1 LOS HM 1908 062944 7 19 670 1,000 330 840 740 1,110 740 1,110 LOSB 6/48 1 LOS HM 2008 062951 7 20 630 950 320 800 700 1,050 700 1,050 LOSB 6/48 1 LOS HM 2108 062968 7 21 600 910 300 760 670 1,000 670 1,000 LOSB 6/48 1 LOS HM 2208 062975 7 22 580 870 290 720 640 950 640 950 LOSB 6/48 1 LOS HM 2308 062982 10 23 550 830 280 690 610 910 610 910 LOSB 6/48 1 LOS HM 2408 062999 10 24 530 800 270 660 580 880 580 880 LOSB 6/48 1 LOS HM 2508 063002 10 25 510 760 260 640 560 840 560 840 LOSB 6/48 1 LOS HM 2708 063026 10 27 470 710 240 590 520 780 520 780 LOSB 6/48 1 LOS HM 2808 063033 10 28 455 680 230 570 500 750 500 750 LOSB 6/48 1 LOS HM 3008 063057 10 30 425 635 210 530 470 700 470 700 LOSB 6/48 1 LOS HM 3208 063071 10 32 400 600 200 500 440 660 440 660 LOSB 6/48 1 LOS HM 3408 063095 10 34 375 560 185 470 410 620 410 620 LOSB 6/48 1 LOS HM 3508 063101 10 35 365 545 180 450 400 600 400 600 LOSB 6/48 1 LOS HM 3808 063132 10 38 335 505 170 420 370 550 370 550 LOSB 6/48 1 LOS HM 4008 063156 10 40 320 480 160 400 350 530 350 530 LOSB 6/48 1 LOS HM 4208 063170 10 42 305 455 150 380 330 500 330 500 LOSB 6/48 1 LOS HM 4308 063187 10 43 295 445 150 370 330 490 330 490 LOSB 6/48 1 LOS HM 4508 063200 10 45 285 425 140 355 310 470 310 470 LOSB 6/48 1 LOS HM 4808 063231 10 48 265 400 135 330 290 440 290 440 LOSB 6/48 1 LOS HM 5008 063255 10 50 255 380 125 320 280 420 280 420 LOSB 6/48 1 LOS HM 5108 063262 10 51 250 375 125 310 270 410 270 410 LOSB 6/48 1 LOS HM 5208 063279 10 52 245 370 120 305 270 400 270 400 LOSB 6/48 1 LOS HM 5408 063293 10 54 235 355 120 295 260 390 260 390 LOSB 6/48 1 LOS HM 5508 063309 10 55 230 350 115 290 250 380 250 380 LOSB 6/48 1 LOS HM 6008 063354 12 60 210 320 105 265 230 350 230 350 LOSB 8/48 1 LOS HM 6508 063361 12 65 195 295 100 245 220 320 220 320 LOSB 8/48 1 LOS HM 6808 063378 12 68 190 280 95 235 210 310 210 310 LOSB 8/48 1 LOS HM 7008 063385 12 70 180 270 90 230 200 300 200 300 LOSB 8/48 1 LOS HM 7508 063392 12 75 170 255 85 215 190 280 190 280 LOSB 8/48 1 LOS HM 8008 063408 12 80 160 240 80 200 180 260 180 260 LOSB 8/48 1 LOS HM 9008 063422 12 90 140 210 70 180 160 230 160 230 LOSB 8/48 1 LOS HM 10008 063446 12 100 125 190 65 160 140 210 140 210 LOSB 8/48 1 LOS HM 10508 063453 12 105 120 180 60 150 130 200 130 200 LOSB 8/48 1 Desciption EAN 4007220 Shnk Di. d Rec. [RPM] Steel Rec. [RPM] Stinless steel (INOX) Rec. [RPM] Non-feous metls Rec. [RPM] Plstic Mtching dill LOS HM 1635 063491 7 16 790 1,200 400 1,000 880 1,310 880 1,310 LOSB 6/69 1 LOS HM 1735 063507 7 17 750 1,130 370 930 820 1,240 820 1,240 LOSB 6/69 1 LOS HM 1835 063514 7 18 710 1,060 350 880 780 1,170 780 1,170 LOSB 6/69 1 LOS HM 1935 063521 7 19 670 1,000 330 840 740 1,110 740 1,110 LOSB 6/69 1 LOS HM 2035 063538 7 20 630 950 320 800 700 1,050 700 1,050 LOSB 6/69 1 LOS HM 2135 063545 7 21 600 910 300 760 670 1,000 670 1,000 LOSB 6/69 1 LOS HM 2235 063552 7 22 580 870 290 720 640 950 640 950 LOSB 6/69 1 LOS HM 2435 063576 10 24 530 800 270 660 580 880 580 880 LOSB 8/69 1 LOS HM 2535 063583 10 25 510 760 260 640 560 840 560 840 LOSB 8/69 1 LOS HM 2635 063590 10 26 490 740 250 610 540 810 540 810 LOSB 8/69 1 LOS HM 2735 063606 10 27 470 710 240 590 520 780 520 780 LOSB 8/69 1 LOS HM 2835 063613 10 28 455 680 230 570 500 750 500 750 LOSB 8/69 1 LOS HM 3035 063637 10 30 425 635 210 530 470 700 470 700 LOSB 8/69 1 LOS HM 3235 063651 10 32 400 600 200 500 440 660 440 660 LOSB 8/69 1 LOS HM 3535 063682 10 35 365 545 180 450 400 600 400 600 LOSB 8/69 1 LOS HM 3835 063712 10 38 335 505 170 420 370 550 370 550 LOSB 8/69 1 LOS HM 4035 063736 10 40 320 480 160 400 350 530 350 530 LOSB 8/69 1 LOS HM 4235 063750 10 42 305 455 150 380 330 500 330 500 LOSB 8/69 1 LOS HM 4335 063767 10 43 295 445 150 370 330 490 330 490 LOSB 8/69 1 LOS HM 4535 063781 10 45 285 425 140 355 310 470 310 470 LOSB 8/69 1 LOS HM 4835 063811 10 48 265 400 135 330 290 440 290 440 LOSB 8/69 1 LOS HM 5035 063835 10 50 255 380 125 320 280 420 280 420 LOSB 8/69 1 LOS HM 5235 063842 10 52 245 370 120 305 270 400 270 400 LOSB 8/69 1 LOS HM 5535 063859 10 55 230 350 115 290 250 380 250 380 LOSB 8/69 1 LOS HM 6060 063866 12 60 210 320 105 265 230 350 230 350 LOSB 8/94 1 The HSS pilot dill is eplceble. Desciption 063873 LOSB 6/48 EAN 4007220 Tool height HSS pilot dills fo TC hole cuttes HSS pilot dill LOSB Suitble fo cbide tipped hole cutte LOSB 6/48 063873 8 16 55 1 LOSB 6/69 063880 35 16 22 1 LOSB 8/69 063903 35 24 55 1 LOSB 8/94 063910 60 60 1 LOSB 8/48 063897 8 60 105 1 82 83
Poducts mde to ode Custome-specific tool solutions As tool mnufctue with ove 200 yes of expeience, PFERD enjoys compehensive know-how in the mnufctue of tooling solutions. The findings fom ou intenl esech nd development, s well s fom dy-to-dy pctice on site with ou customes, contibute to the development of ech individul PFERD tool. Ou poduction plnt in Mienheide woks with stte-of-the-t technology nd thee e mny wys in which we cn espond to individul needs. If you cnnot find the solution fo you pticul ppliction in ou compehensive poduct nge, we e hppy to poduce in pemium PFERD qulity bus to meet you wishes nd equiements. Ou sles epesenttives nd technicl dvisos will be hppy to ssist you in the nlysis of you tsks. You specifictions nd wishes, dwings elting to cuts, shnk dimetes, specil s, specil shpes nd cotings cn thus be tken into ccount. 1. Pocess nlysis nd tool development Mke n ppointment with ou expeienced sles epesenttives nd technicl dvisos. You cn find ou woldwide sles ddesses t www.pfed.com. Ou employees will nlyze you ppliction with you on-site nd develop the most economic individul tooling solution fo you! You will then eceive quote. 2. Poduction Ou poduction tems subsequently cete technicl dwing, with the help of which you mde-to-ode poduct will be poduced. Ech bu is supplied in pemium PFERD qulity. Fom the inspection of w mteils, though inspections duing the couse of poduction by ou stff, up to the finl opticl inspection of ech individul bu, we lwys wok to the highest stndds. The qulity of PFERD tools is cetified ccoding to ISO 9001. 3. Use Ou flexible poduction nd globl logistics netwok ensue tht you eceive you new tool on time. If you hve ny futhe questions elting to the optimiztion of you pplictions o to the impovement of the woking envionment, ou sles epesenttives will be hppy to help. Convince youself of qulity, pefomnce nd economic vlue of PFERD tools. Exmples of PFERD tools mde ccoding to custome equiements 84