Pre-Load Bolt Assemblies BS EN HRC Assemblies BAPP

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Pr-Loa Bolt Assmblis

Pr-Loa Bolt Assmblis k BS EN 14399-10 HRC Hxagon Bolt Dimnsions b(rf.) c a s w k kw r s pb c max. min. max. max. min. max. min. min. nom. max. min. min. min. max. min. M12 1.75 30 0.8 0.4 15.2 12.70 11.30 20.1 23.91 7.50 7.95 7.05 4.9 1.2 22 21.16 M16 2.00 38 44 0.8 0.4 19.2 16.70 15.30 24.9 29.56 10.0 10.75 9.25 6.5 1.2 27 26.16 M20 2.50 46 52 65 0.8 0.4 24.4 20.84 19.16 29.5 35.03 12.5 13.40 11.60 8.1 1.5 32 31.00 M22 2.50 50 56 69 0.8 0.4 26.4 22.84 21.16 f 33.3 39.55 14.0 14.90 13.10 9.2 1.5 36 35.00 M24 3.00 54 60 73 0.8 0.4 28.4 24.84 23.16 38.0 45.20 15.0 15.90 14.10 9.9 1.5 41 40.00 M27 3.00 60 66 79 0.8 0.4 32.4 27.84 26.16 42.8 50.85 17.0 17.90 16.10 11.3 2.0 46 45.00 M30 3.50 66 72 85 0.8 0.4 35.4 30.84 29.16 46.6 55.37 18.7 19.75 17.65 12.4 2.0 50 49.00 R k r s l s l g r Y a l w (b) s f 1 f 2 b s b kw k b BS EN 14399-10 HRC Splin En Dimnsions With Across Flats of Splin-n sb a With Across Cornrs of Splin-n b b Lngth of Splin-n F1 Brak off Lngth F2 nom. max. min. min. min. max. M12 7.7 8.0 7.4 8.36 11.0 16.0 M16 11.3 11.6 11.0 12.43 13.0 18.0 M20 14.1 14.4 13.8 15.60 15.0 20.0 M22 15.4 15.7 15.1 17.06 15.5 21.0 M24 16.8 17.1 16.5 18.65 16.0 21.5 M27 19.0 19.3 18.7 21.13 19.0 24.0 M30 21.1 21.4 20.8 23.50 21.0 26.0 a For hot ip galvaniz bolts, th imnsions apply bfor galvanizing xcpt for sb max. which applis aftr galvanizing. b b min. = 1,13 sb min. Bfor Clamping Prouct Charactristic Matrial Stanar Stl Gnral rquirmnts EN 14399-1 Mchanical Proprtis Impact strngth Tolrancs Surfac Finish c Tolranc 6g a Intrnational Stanars ISO 261, ISO 965-2 Proprty Class 10.9 Europan Stanar EN ISO 898-1 Valu K V, min = 27 J at 20 C Tst Pic b ISO 148-1 Tst EN 10045-1 Prouct Gra Intrnational Stanar EN ISO 4759-1 Normal Surfac iscontinuitis Accptability Bfor Clamping C xcpt: imnsions c an r. Tolranc for lngths 150 mm ± 4.0mm as procss Hot Dip Galvaniz EN ISO 10684 Aitional Protction Against Corrosion Aftr tightning, th non-coat ara apparing at th n of th bolt rsulting from th fractur of th splin-n may b protct against corrosion by applying an fficint protctiv tratmnt (.g. by a complmntary zinc-rich paint). Limits for surfac iscontinuitis as spcifi in EN 26157-1. For accptanc procur, s EN ISO 3269. a Th tolranc class spcifi applis bfor hot ip galvanizing. Hot ip galvaniz bolts ar intn for assmbly with ovrsiz tapp nuts. b Th location of Charpy V-notch tst pics in th bolt shank shall b as spcifi in EN ISO 898-1. c Attntion is rawn to th n to consir th risk of hyrogn mbrittlmnt in th cas of bolts of proprty class 10.9, whn slcting an appropriat surfac tratmnt procss (.g. claning an coating); s th rlvant coating stanars. As procss mans th normal finish rsulting from manufactur with a light coating of oil. Othr coatings may b ngotiat btwn th purchasr an th manufacturr provi thy o not impair th mchanical proprtis or th functional charactristics. Coatings of camium or camium alloys ar not prmitt. Aftr Clamping Th bolt racts to th fastning torqu an th notch n of th bolt shars off. Th rquir clamping forc is thus givn. Faturs of High Strngth HRC (Tnsion Control) Bolts Dvlop for mor simplifi bolt fastning an mor accurat prformanc. HRC (Tnsion Control) Bolts offr xcllnt charactristics as shown blow. 1. Controll clamping forc can b nsur. 2. Compltion of bolt fastning can b confirm by th shar-off of th notch n of th bolt. 3. Rmovs th possibility of oprator rror. 4. Fastning can asily b on by lctric wrnch. 5. Noislss installation an no n of wrnch ajustmnt. 6. Th bolt os not rotat whn fastning. Notch Bolt tip Connct part Washr Nut/Fastning Torqu Outr Slv Raction Innr Slv 1 Stockists of Inustrial Fastnrs, Enginring Supplis an Halth & Safty Proucts

Pr-Loa Bolt Assmblis BS EN 14399-3 HR Nut Dimnsions pb M12 1.75 13.0 12 a w m mw c s max. min. max. min. min. max. min. min. max. min. max. min. 20.1 23.91 10.8 10.37 8.3 0.8 0.4 22 21.16 0.38 M16 2.00 17.3 16 24.9 29.56 14.8 14.10 11.3 0.8 0.4 27 26.16 0.47 M20 2.50 21.6 20 29.5 35.03 18.0 16.90 13.5 0.8 0.4 32 31.00 0.58 M22 2.50 23.7 22 c 33.3 39.55 19.4 18.10 14.5 0.8 0.4 36 35.00 0.63 M24 3.00 25.9 24 38.0 45.20 21.5 20.20 16.2 0.8 0.4 41 40.00 0.72 M27 3.00 29.1 27 42.8 50.85 23.8 22.50 18.1 0.8 0.4 46 45.00 0.80 M30 3.50 32.4 30 46.6 55.37 25.6 24.30 19.5 0.8 0.4 50 49.00 0.87 a For hot ip galvaniz nuts, th imnsions apply bfor galvanizing. b P is th pitch of thra. c w, max. = s actual. t Prouct Charactristic Matrial Stanar Stl Gnral Rquirmnts EN 14399-1 Mchanical Proprtis Tolrancs Surfac Finish c Surfac Discontinuitis Accptability Tolranc 6H or 6AZ a Intrnational Stanars ISO 261, ISO 965-2, ISO 965-5 Proprty Class 10 b Europan Stanar EN 20898-2 Prouct Gra B xcpt imnsions m an c Intrnational Stanar EN ISO 4759-1 c Normal as procss Hot Dip Galvaniz EN ISO 10684 Othrs to b agr Limits for surfac iscontinuitis as spcifi in EN ISO 6157-2. For accptanc procur, s EN ISO 3269. BS EN 14399-3 Nut Proof Loas. Class 10 Nut thra Nominal Strss Ara of Stanar Tst Manrl As mm 2 Proprty Class 10 Tolranc Class 6H or 6AZ Proof Loa (As x Sp) N Nuts Accoring to EN 14399-3 HR a Nuts with Hight m = HRD b mm² Proof Loa kn Proof Loa kn a tolranc is 6 H for non-coat nuts an 6 AZ for hot ip galvaniz nuts. b For proof loa valus, s 5.3. All othr mchanical proprtis as spcifi in EN 20898-2. c Excpt tolranc on prpnicularity of baring fac, s tolranc t in Tabl 5. As procss mans th normal finish rsulting from manufactur with a light coating of oil. Othr coatings may b ngotiat btwn th purchasr an th manufacturr provi thy o not impair th mchanical proprtis or th functional charactristics. Coatings of camium or camium alloys ar not prmitt. a Sampl Nut Marking BDL Sampl Bolt Marking HRC 10.9 M12 84.3 97 800 104 900 a M16 157.0 182 100 195 500 M20 245.0 284 200 305 000 b w 10 HR B D L M22 303.0 351 200 377 200 M24 353.0 409 500 439 500 M27 459.0 532 400 571 500 M30 561.0 650 800 698 400 mw m s BG HRC 10.9 a Th proof loa valus ar bas on th strss unr proof loa of 1 160 MPa. b Th proof loa valus ar bas on th strss unr proof loa of 1 245 MPa. 10 HR B G 2 Stockists of Inustrial Fastnrs, Enginring Supplis an Halth & Safty Proucts

Pr-Loa Bolt Assmblis BS EN 14399 Chamfr Washr Dimnsions Nominal siz of bolt or scrw BS EN 14399 Parts 5 & 6 Insi Diamtr 1 Outsi Diamtr 2 Thicknss h Extrnal Chamfr Intrnal Chamfr c max. min. max. min. max. min. max. min. max. min. M12 13.27 13.00 24.00 23.48 3.3 2.7 1.00 0.50 1.9 1.6 M16 17.27 17.00 30.00 29.48 4.3 3.7 1.50 0.75 1.9 1.6 M20 21.33 21.00 37.00 36.38 4.3 3.7 1.50 0.75 2.5 2.0 M22 23.33 23.00 39.00 38.38 4.3 3.7 1.50 0.75 2.5 2.0 M24 25.33 25.00 44.00 43.38 4.3 3.7 1.50 0.75 2.5 2.0 M27 28.52 28.00 50.00 49.00 5.6 4.4 2.00 1.00 3.0 2.5 M30 31.62 31.00 56.00 54.80 5.6 4.4 2.00 1.00 3.0 2.5 M36 37.62 37.00 66.00 64.80 6.6 5.4 2.50 1.25 3.0 2.5 c BDL H BG Charactristic Stanar Gnral Rquirmnts BS EN 14399-1 Finish / Slf Colour / Black BS EN 14399-5 & 6 Coatings Hot Dip Galvaniz BS 7371-6 or BS EN ISO 10684 Mchanical Proprtis BS EN 14399-5 & 6 Dimnsions & Tolrancs BS EN 14399-5 & 6 Prouct Marking BS EN 14399-5 & 6 H BS EN 14399 Mchanical proprtis of chamfr washr Nominal Siz Vickrs Harnss (HV) min max M16 to M36 inclusiv 300 370 3 Stockists of Inustrial Fastnrs, Enginring Supplis an Halth & Safty Proucts

Quality Assuranc Galvanis, (bolts, nuts an washrs) ar suppli in a fully assmbl conition ray for us. No tratmnts such as T-Washing or Etching can b appli bfor installation as this will chang th tightning charactristics an prvnt th corrct prloa bing achiv. Th componnts of th assmbly, as suppli, hav bn tst as a batch an must not b mix with componnts from any othr batch of HRC assmblis. Car must always b takn to avoi any contamination of th assmblis with anything that may chang th lubrication of th nut, bolt thra or washr. SUCH CONTAMINATION WILL EFFECT THE ASSEMBLY PRELOAD THAT IS ACHIEVED DURING TIGHTENING. Although HRC assmblis ar sign to withstan th maximum prloas that can occur whn contaminat with watr, w woul avis that tightning of HRC assmblis is avoi in th rain. 4 Stockists of Inustrial Fastnrs, Enginring Supplis an Halth & Safty Proucts