SAFETY SOLUTIONS FOR AUTOMATION

SAFETY SOLUTIONS FOR AUTOMATION

WELCOME TO THE WORLD OF AUTOMATION

CONTENTS Abou KEB 4 COMBIIS sudio 6 7 Safey PLC 8 Safe I/O 9 Drives 10 Gearmoors 12 Servo moors 13 Brakes 14

YOUR GLOBAL PARTNER For over 40 years, KEB Auomaion KG has been an innovaive designer and manufacurer of auomaion producs. More han jus a componen supplier, KEB works wih heir cusomer-parners o provide he opimum soluion for he applicaion. KEB AMERICA KEB America, Inc. is headquarered in Shakopee, MN, a suburb ouside of Minneapolis. KEB America has full design and manufacuring capabiliies in is 86,000 sq f faciliy o provide our Norh American cliens wih local service and suppor. KEB America's faciliy is ISO 9001:2008 cerified. Trus KEB wih your nex projec. BARNTRUP, GERMANY SCHNEEBERG, GERMANY Major sales and service faciliies 4 global producion sies 9 subsidiaries 37 represenaives and service parners 1,200+ employees Annual sales: ~$250M USD SHAKOPEE, MN SHANGHAI, CHINA 4

PRECISE. REPEATABLE. RELIABLE. SAFE. Tha is wha describes KEB auomaion producs and he machines we power. KEB offers a full auomaion porfolio ranging from brakes o HMI ouchscreen displays. Since KEB sared selling spring-se brakes over 40 years ago, safey soluions have been an imporan par of he KEB offering. Today, KEB has expanded our safey auomaion soluions and can be a unique single source auomaion parner. Wih a worldwide presence KEB is here o suppor our producs wherever hey go so you can ensure your producs ge where hey need o go safely and securely. 5

COMPLETE & INTEGRATED AUTOMATION SOLUTION SAFE PROGRAMMING COMBIIS sudio 6 SAFE PLC & IO SAFE PLC SAFE I/O S6 - SERO DRIE F6 SAFE MOTION MOTORS w/ SAFE ENCODERS SPRING-SET BRAKES 6

COMBIIS STUDIO 6 SAFETY - PLC PROGRAMMING Programming IDE Wih KEB's COMBIIS sudio 6 Safey machine designers can mee compliance wih IEC 61508 SIL3 and ISO/EN 13840 PL e. Sudio 6 Safey uses a TÜ Rheinland-cerified CODESYS plug-in which is fully inegraed in KEB's COMBIIS Sudio 6 developmen environmen. This means he machine and safey program can be developed in one unified sofware plaform. The safey conroller programs as a sub-node of he main machine conroller and he applicaion, asks, global variable liss, POEs and logic I/Os are inegraed. Funcion Block Programming The safey conroller is programmed hrough a Funcion Block Diagram (FBD) Safey Edior in IEC61131-3. The FBD Safey Edior conains cerified safe modules according o PLCopen Safey. The safey modules faciliae he programming of common machine elemens like e-sop circuis, ligh curains, and wo-handed conrol. Safe Projec Managemen Sudio 6 Safey also offers addiional funcionaliy for managing he projec. This includes change racking, safe signal flow, safe versioning (pinning), and he separaion of safe mode and debug mode. Drive Commissioning - Safe Moion Inegraed Safe Drive funcions are also commissioned wih Sudio Safey. This is where he safey funcionaliy and limis can be configured. The IDE also feaures a checksum o make sure he drive recieves he correc download. 7

SAFETY PLC FSoE safey maser HIGHLIGHTS Fail Safe over EherCAT (FSoE) Maser TÜ Rheinland approved IEC 61508 SIL3 and EN/ISO 13849-1 PL e Black channel approach - main and safe conrol on he same bus Safey PLC can be used in decenralized opology Safe I/O can be disribued remoely Safey over Advanages of Fail-Safe over EherCAT (FSoE) Cerified Open By TÜ SÜD (up o SIL3) Managed by EherCAT Technology Group (ETG) Proven FSoE esablished in 2010 Flexible Scalable Drive safey Machine PLC and Safey share common bus Up o 65,535 addressable slaves per maser Triggering Safey Funcions in Drive over FSoE bus (e.g. STO, SLS, SLP, SOS, SS1, ec.) Safey over Decenralized safey concep EherCAT Run Safe Saus Power 8

SAFE I/O Safey inpus Safey oupus HIGHLIGHTS Fail Safe over EherCAT (FSoE) slave TÜ Rheinland approved IEC 61508 SIL3 and EN/ISO 13849-1 PL e 4 safe inpus 2 safe oupus (max = 2 Amps) 4 OSSD oupus (Safe Inpu supply) Safey over OSSD Sensor EherCAT Run Safe Saus Power 0 1 2 3 4 5 6 7 10 SO 0 11 12 SO 1 13 L+ L - L - L+ L - 9

DRIES Funcional Safey (FS) drives HIGHLIGHTS Scalable safey concep PL e (ISO13849-1) and SIL3 (IEC61508 and IEC 62061) Advanced safe moion funcions according o IEC 61800-5-2 Fail Safe over EherCAT (FSoE) slave opion OSSD oupus (deecion of wire breakage, shors, ec.) Safe parameerizaion hrough COMBIIS Sudio 6 Dual channel ripple inerface for cascading safey chain KEB's 6h generaion KEB drive producs feaure SIL3 Safe-Torque-Off (STO) as sandard. This speaks o KEB's commimen o safey soluions moving forward and he sandardizaion ulimaely lowers he cos burden o cusomers. Safey Module 1 In addiion o STO, Module 1 adds Safe-Brake-Conrol (SBC) which provides a safe 24 supply for brake operaion. Periodically, he drive checks he funcion of he inernal brake ransisor. Safey Module 3 feaures safe moion funcionaliy according o IEC 61800-5-2. Advanced moion-based safey funcionaliy is possible in he drive. This improves reacion ime in e-sop scenarios and lowers coss by reducing separae proecive devices. Addiionally, Module 3 offers Fail Safe over EherCAT (FSoE) funcionaliy where STO and all oher KEB-suppored safey funcions can be conrolled via he bus. This amouns o a huge savings in wiring. Addiionally, safey levels (e.g. limis) can be changed. Safe acual speed and posiion can be ransferred via he safe process daa. SAFETY I/O Safey over REAL-TIME BUS COMMUNICATION ENCODER INPUT FOR SAFETY ENCODERS SBC - SERO BRAKE SUPPLY (24, 2A) 10

Why use drive-based safey (Safe Moion)? Less wiring - remove conacors and oher radiional safey componens Fas response - offload safey handling from Safey PLC o individual drives Faser power cycles - Safe Modes possible wihou removing high power o drive Increased produciviy - access machine in Safe Modes wihou shuing down compleely Replace elecromechanial wear componens like conacors and relays Cos savings compared o radiional safey soluion KEB 6h generaion drives, like he S6 or F6-Blue, feaure scalable safey funcionaliy. Only pay for he safey funcionaliy ha you need. Wih Safey Module 3, wo differen safey funcionaliies can be implemened in addiion o he ripple safey funcion (safey chain). ON BOARD MODULE 1 MODULE 3 STO STO SS1 TÜ RHEINLAND (UP TO SIL3) + STO 1 1 1 Safe Torque OFF Safe Torque OFF Safe Sop 1 2 SBC SS2 SEL Break on SOS S Safe Brake Conrol 1 1 Safe Sop 2 2 S1 Safe Emergency Limi S2 S SLI S SLP SOS SLA S1 S2 1 2 3 4 Safely-Limied Incremen 1 Safely-Limied Posiion 2 1 Safe Operaing Sop 2 1 2 Safely-Limied Acceleraion SDI SLS 1 0 SSM SMS 1 Safe Direcion 2 1 2 Safely-Limied Speed 1 Safe Speed Monior 2 Safe Maximum Speed SAR SSR Safe-Acceleraion Range 1 Safe Speed Range 2 11

GEARMOTORS Inegral gearmoors HIGHLIGHTS Inducion or servo moor (up o 60Hp) Spring-se brake opion wih microswich SIL2 encoder opions 4 STYLES OF EFFICIENT GEARING KEB SPRING-SET BRAKES SIL2 ENCODER OPTIONS IE3 MOTORS - UP TO 60HP 12

SERO MOTORS TA series HIGHLIGHTS Powerful, compac design, up o 82Nm nominal orque Opion wih KEB spring-se brake Quick connec power and feedback connecors Safe encoder opions including absolue formas like Hiperface and BiSS SAFE FEEDBACK OPTIONS ABSOLUTE MULTI-TURN AAILABLE (SAFE IN SINGLE TURN RANGE) COMPACT DESIGN 200 & 400 CLASSES KEB SPRING-SET BRAKES NARROW BODY ALLOWS DYNAMIC OPERATION OPTIONAL INTEGRAL OR PLANETARY GEARING 13

BRAKES Single disc spring-se brake (5... 1,500Nm) HIGHLIGHTS Dynamic and holding applicaions possible Encapsulaed DC coil (recifiers for AC inpu volage available) Redundan fail-safe spring design Microswich for engagemen feedback (posiive acing) Hand release (opion) KEB spring-applied DC brakes provide failsafe power-off brake engagemen. The brakes are released when power is applied o he elecromagneic coil. See How They Work The spring-se brakes are designed o las even in he oughes applicaions. Each brake has muliple springs raed for 10+ million cycles. The brake operaion is very basic he only moving par is he armaure. No linkages. No solenoids. No moving pars o wear and replace. KEB s single disc spring-se brake comes in wo versions. ersion N is designed for dynamic applicaions wih regular brake engagemens a high speeds. ersion H is designed for saic (holding) applicaions wih he capabiliy o handle emergency sops. goo.gl/rl7iul MANUAL HAND RELEASE (OPTION) SPRING-SET POWER-OFF DESIGN FLEXIBLE HUB BORES POSITIE ACTING MICROSWITCH (OPTION) FLEXIBLE OLTAGES 14

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KEB AMERICA, INC. 5100 ALLEY INDUSTRIAL BLD. SOUTH, SHAKOPEE, MN 55379 TEL: (952) 224-1400 SALES@KEBAMERICA.COM WWW.KEBAMERICA.COM KEB 0000000-9SAF 05-2017 Subjec o changes