READY RECKONER & TECHNICAL INFORMATION FOR BUS APPLICATION

READY RECKONER & TECHNICAL INFORMATION FOR BUS APPLICATION BI / HCV/ 02 Aug 2015 Padi, Chennai - 600 050 Telephone : (044) 26258161 Fax : (044) 26257844 Visit our website at : www.brakesindia.com 1

2

Contents Description Page No. 1 POINTS FOR YOUR Bus ATTENTION... 5 2 LIST OF ABBREVIATIONS... 6 3 S CAM BRAKE EXPLODED VIEWS... 8 AL BUS APPLICATION 4 BRAKE PRODUCT MATRIX BSIII & BSIV... 11 5 HLT BRAKES COMPARISON... 12 6 TVS-GIRLING BRAKE IDENTIFICATION... 13 7 BRAKE PRODUCT MATRIX BSII... 14 8 BSII BRAKES COMPARISON... 15 9 FLANGE, TUBE & BRACKET DETAILS... 16 10 CAM SHAFT DETAILS... 17 11 HLT & NON HLT SHOE COMPARISON... 18 12 LINING THICKNESS & RIVET DETAILS... 19 13 REGULAR VS VA/VE COMPARISON... 20 14 SPRING & ROLLER DETAILS... 22 15 INTERCHANGEABILITY CHART... 23 3

Contents Description Page No. 16 JNNURM BUS DETAILS... 25 17 CLUTCH CYLINDER DETAILS... 26 TML BUS APPLICATION 18 PRODUCT MATRIX PRIOR TO JUNE 2006... 30 19 NON VA/VE VS VA/VE COMPARISON... 32 20 INTERCHANGEABILITY CHART... 35 21 CURRENT PRODUCT MATRIX... 36 22 CAM SHAFT DETAILS... 39 23 LINING PART NOS... 41 24 LINED SHOE COMPARISON... 42 25 CLUTCH CYLINDER DETAILS... 43 VECV (EML) BUS APPLICATION 26 PRODUCT MATRIX... 47 27 NON VA/VE VS VA/VE COMPARISON... 49 28 CLUTCH CYLINDER DETAILS... 52 4

Points For Your Attention Dear Customer, We are pleased to release the TVS-Girling Technical information & Ready Reckoner for AL, TML & VECV Bus Application. While every effort has been made to make the Ready Reckoner clear and concise, suggestions for improvement are welcome. The data in this Ready Reckoner is subject to change from time to time and we reserve the right to effect changes regarding serviceability of parts, as and when necessary. Thanking you and assuring you of our best service at all times. Divisional Manager Technical Service - Marketing Brakes India Limited Chennai - 600 050 5

List of Abbreviations ABS A/F Alu AS Assy CI CMC CSC CV Dia Eng FLH FRH HLT LH mm MTC NA No O/S RESLF RH Anti Lock Braking System Across Flat Aluminium American Standard Assembly Cast Iron Clutch Master Cylinder Clutch Slave Cylinder Centre Valve Diameter Engine Front Left Hand Front Right Hand Higher Lining Thickness Left Hand Millimetre Metropolitan Transport Corporation (Chennai) Not Available Number Over Size Rear Engine Semi Low Floor Right Hand 6

List of Abbreviations RLH Rr RRH Std STU VA/VE W/O Rear Left Hand Rear Rear Right Hand Standard State Transport Undertaking Value Added & Value Engineering Without Various State Transport Undertakings APSRTC Andhra Pradesh State Road Transport Corporation AMTS Ahmedabad Municipal Transport Service BMTC Bangalore Metropolitan Transport Corporation DIMTS Delhi Integrated Multi-Modal Transit System GSRTC Gujarat State Road Transport Corporation HRTC Himachal Road Transport Corporation HSRTC Haryana State Road Transport Corporation KDMT Kalyan Dombivli Municipal Transport KSRTC Karnataka State Road Transport Corporation MSRTC Maharashtra State Road Transport Corporation PMPML Pune Mahanagar Parivahan Mahamandal Limited RSRTC Rajasthan State Road Transport Corporation UPSRTC Uttar Pradesh State Road Transport Corporation 7

1. Torque Plate 2. Lined Shoe 3. Roller 4. Fulcrum Pin 5. Bush-Fulcrum End 6. Spring-Abument End 7. Cam Shaft 8. O Ring 9. Bush 10. Tube, Flange & Bracket 11. Bush 12. Oil Seal 13. Sleeve Derin 14,15,16,17 Washer & Shim 18. Circlip 19. Dust Cover 20. Grommet 21. Washer 22. Bolt 23. Washer 24. Bolt 25. Spring-Cam End Typical Front S Cam Brake Exploded view 7 25 8 9 5 4 3 21 22 15 14 13 12 11 10 24 1 23 19 2 6 16 18 17 20 8

1. Torque Plate 2. Lined Shoe 3. Roller 4. Bush-Fulcrum End 5. Fulcrum Pin 6. Cam Shaft 7. O Ring 8. Bush 9. Oil Seal 10. Cam Shaft Bracket 11. Sleeve 12,13,14,15. Washer & Shim 16. Circlip 17. Spring-Cam End 18. Spring-Abument End 19. Dust Cover 20. Grommet 21. Bolt 22. Washer Typical Rear S Cam Brake Exploded view 3 6 17 7 8 5 22 21 4 18 9 10 1 8 11 2 12 1314 15 16 19 20 9

AL Bus Application Note : All our parts catalogues are posted in Brakes India website under Parts & Service Page Visit our website at : www.brakesindia.com 10

Product Matrix BSIII & BSIV Vehicle Model Front Brake Rear Brake Viking / Cheetah 29022478 / 79 29022495 / 96 6 HLT 7 HLT Viking / Cheetah 29022480 / 81 29022497 / 98 7 HLT 8 HLT 12 M BSIII (4/170) 29022484 / 85 29022618 / 19 Jan Bus 7 HLT 8 HLT RESLF E+1 BSIII, 29022480 / 81 29022618 / 19 Tarmac 7 HLT 8 HLT Lynx - FA90 Front Axle 29022553 / 54 29022559 / 60 5 Non HLT 7 Non HLT Lynx - 5T Front Axle 29020924 / 25 29022559 / 60 (Not in OE) 5 Non HLT 7 Non HLT Note : Currently all brakes are converted to VA/VE brakes. Refer Page No. 20 & 21 to differentiate theva/ve & Non VA/VE brakes. ABS models front & Rear Brake are Non BIL Supply. 11

HLT Brakes Comparison Brakes Brake Assembly Part No (LH / RH) 6" Front HLT 29020942 / 43 7" Front HLT 29021769 / 70 - Cast Bracket & 288 mm Cam shaft length 7" Front HLT 29022192 / 93 - Fabricated Bracket & 250 mm cam shaft length. To suit 38mm offset Auto Slack Adjuster 7" Rear HLT 29020948 / 49 8" Rear HLT 29020950 / 51 - Cast Bracket & 426 mm cam shaft length 8" Rear HLT 29022618 / 19 - Fabricated Bracket & 446 mm cam shaft length. To suit 28.5mm offset Auto Slack Adjuster 12

Brake Assembly Identification TVS - Girling Brake Identification Grommet hole & Grommet shape 13

Product Matrix BSII Vehicle Model Front Brake Rear Brake 12 M Bus 29020225 / 26 29020182 / 83 6 Non HLT 7 Non HLT Viking / Cheetah 29021270 / 71 29021200 / 01 Front 6 Brakes 6 Non HLT 7 Non HLT Viking / Cheetah 29021434 / 35 Front 5 Brakes FA90 Front Axle Serrated Bolt 29020924 / 25 5T Front Axle 29021200 / 01 Stud Version 29020031 / 32 6T Front Axle Stud Version 222 Viking Best 29020101 / 02 29021200 / 01 SLF Bus 6 Non HLT 7 Non HLT MTC Chennai 29019529 / 30 29021200 / 01 5 Non HLT 7 Non HLT 14

BSII Brakes Comparison Front Brake Comparison Brake Part No Width Cam Shaft Mounting Bracket Length Details Type 29020924 / 25 5" 268 Stud Version Cast 29020101 / 02 6" 268 Stud Version Fabricated 29019529 / 30 5" 268 No stud / Fabricated No bolt 29020031 / 32 5" 288 Stud Version Fabricated 29020225 / 26 6" 288 Stud Version Fabricated 29021434 / 35 5" 288 Serrated Bolt Cast 29021270 / 71 6" 288 Serrated Bolt Cast Note To improve the brake performance, front brake chamber size changed the from type 16 to type 20 effective sep 2005. In order to accommodate the type 20 chamber, the length of "S" cam shaft & front flange, tube & Bracket increased from 268 mm to 288 mm. Except for the cam shaft & flange, tube & bracket, all the child parts are interchangeable 15

Flange, Tube & Bracket Details Flange, Tube & Hand Bracket Casting Mounting Bracket Assy No. part No hole size 29195499 RLH 29191308 12.6 mm 29919336 RLH 29191308 14.6 mm 29195500 RRH 29191309 12.6 mm 29919337 RRH 29191309 14.6 mm 29193439 FLH 29191319 14.6 mm 29193440 FRH 29191320 14.6 mm 29195501 FLH 29193137 12.6 mm 29919315 FLH 29193137 14.6 mm 29195502 FRH 29193138 12.6 mm 29919316 FRH 29193138 14.6 mm 29191410 FLH Fabricated type 14.6 mm 29191411 FRH Fabricated type 14.6 mm 29192761 FLH Fabricated type 14.6 mm 29192762 FRH Fabricated type 14.6 mm 29194845 FLH Fabricated type 14.6 mm 29194846 FRH Fabricated type 14.6 mm 29195495 FLH Fabricated type 12.6 mm 29195496 FRH Fabricated type 12.6 mm 16

Cam Shaft Details Part Number Length Profile Remarks 29500845 / 46 250 mm 2 Front - HLT 29500313 / 14 268 mm 1 Front - Non HLT 29501002 / 03 284.5 mm 1 Front - Non HLT 29500933 / 34 284.5 mm 2 Front - HLT 29500534 / 35 288 mm 2 Front - HLT 29500544 / 45 288 mm 1 Front - Non HLT 29500536 / 37 426 mm 2 Rear - HLT 29500315 / 16 426 mm 1 Rear - Non HLT 29500866 / 67 446 mm 2 Rear - HLT Profile 1 BI TVS Profile 2 BI TVS LH LH Cam Shaft Length Groove to identify the HLT Cam Shaft 17

Lined Shoe Details HLT Vs Non HLT Lined Shoe Identification Non HLT Lined shoe HLT Lined shoe Type 1 Type 2 Rim Miter cutting is high than HLT Rim not extended up to web Rim chamfer is less than Non HLT Lined Shoe Width No of Rivets Type Part No per Lining 29370768CA 7" 10 Non HLT 29370769CA 5" 10 Non HLT 29372173 6" 10 HLT 29372174 7" 10 HLT 29372175 8" 12 HLT 18

Lining Thickness & Rivet Details A Dimension A is Useful Lining Thickness at centre Linings Non HLT (A) HLT (A) Standard 11.6 mm 14.8 mm 1 st Over Size 12.4 mm 15.6 mm 2nd Over Size 13.2 mm 16.4 mm Rivet Non HLT 13 mm Rivet HLT 14 mm 10 mm 10 mm Rim Rim Rim thickness = 4 mm Rim thickness = 5 mm 19

Regular Vs VA/VE Brake Comparison VA/VE Brake Introduction : Apr 2012 Mounting Bolt of Tube, Flange & Bracket (shown in arrow mark) size is Regular - M14 VA/VE - M12 To identify the above thread size, check the Mounting Bolt of Tube, Flange & Bracket size is Bolt Head A/F Size in Regular-22 mm Bolt Head A/F Size in VA/VE-18 mm Mounting Bolt of Dust Cover (shown in arrow mark) size is Regular - M10 VA/VE - M8 To identify the above thread size, Check the Mounting Bolt of Dust Cover size is Bolt Head A/F Size in Regular - 16 mm Bolt Head A/F Size in VA/VE - 13 mm 20

Regular Vs VA/VE Brake Comparison Non VA/VE Brake VA/VE Brake 29020942 29022478 29020943 29022479 29021769 29022480 29021770 29022481 29022192 29022484 29022193 29022485 29020948 29022495 29020949 29022496 29020950 29022497 29020951 29022498 29022210 29022618 29022211 29022619 29021434 29022553 29021435 29022554 29021200CA 29022559 29021201CA 29022560 Note : Non VA/VE Brake assembly part No. & Corresponding VA/VE Brake assembly part No. are one to one interchangeable. (As Brake Assy only) 21

Shoe Return Spring Details Single Piece Spring (29370839 - Red Colour) Three Piece Spring (HLT Rear) (29371498 - Black Colour) Note : Front Brakes (Both HLT & Non HLT brakes fitted with single coil spring) Roller (All Models) Roller Details 54 mm 38 mm 22

Interchangeability Chart Description Part No Alternate Part No BRAKE ASSY FLH 29020463 29021434 BRAKE ASSY FRH 29020464 29021435 BRAKE ASSY FLH 29020942 29021931 BRAKE ASSY FRH 29020943 29021932 BRAKE ASSY RLH 29020950 29022164 BRAKE ASSY RRH 29020951 29022165 BRAKE ASSY RLH 29021191 29021200 BRAKE ASSY RRH 29021192 29021201 BRAKE ASSY RLH 29021245 29021200 BRAKE ASSY RRH 29021246 29021201 BRAKE ASSY FLH 29021434 29020904 BRAKE ASSY FRH 29021435 29020905 BRAKE ASSY FLH 29021769 29022166 BRAKE ASSY FRH 29021770 29022167 BRAKE ASSY FLH 29022146 29020942 BRAKE ASSY FRH 29022147 29020943 BRAKE ASSY RLH 29022148 29020948 BRAKE ASSY RRH 29022149 29020949 C M C ASSY 29066413 29067027 TORQUE PLATE FLH 29192141 29919464 TORQUE PLATE FRH 29192142 29919465 23

Interchangeability Chart Description Part No Alternate Part No BRACKET ASSY FLH 29192619 29193439 BRACKET ASSY FRH 29192620 29193440 BRACKET ASSY FLH 29192761 29919315 BRACKET ASSY FRH 29192762 29919316 LINED SHOE ASSY 29372929 29372173 LINED SHOE ASSY 29372930 29372174 TORQUE PLATE FLH 29919319 29919431 TORQUE PLATE FRH 29919320 29919432 KIT LINING SET-STD 29937634 29937494 KIT LINING SET-1 O/S 29937635 29937496 KIT LINING SET-2 O/S 29937636 29937495 KIT LINING SET-STD 29937637 29937497 KIT LINING SET-1 O/S 29937638 29937498 KIT LINING SET-2 O/S 29937639 29937499 BRAKE ASSY RLH 29019376CA 29021200 BRAKE ASSY RRH 29019377CA 29021201 BRAKE ASSY RLH 29020182FJ 29021200 BRAKE ASSY RRH 29020183FJ 29021201 BRAKE ASSY FLH 29020225FJ 29020321 BRAKE ASSY FRH 29020226FJ 29020322 24

JnNURM Bus Details Front Brake Size 6" 7" Lined Shoe 29372173 29372174 Kit Lining Set - Std 29937494 29937497 Kit Lining Set - 1 O/S 29937496 29937498 Kit Lining Set - 2 O/S 29937495 29937499 Spring-Cam End 29370839 29370839 Spring-Abutment End 29370722 29370722 Bush-Cam End 29150460 29150460 Bush-Bracket End 29150460 29150460 Bush-Fulcrum 29190911 29190911 Roller 29190716 29190716 Rear Brake Size 6" 7" Lined Shoe 29372174 29372175 Kit Lining Set - Std 29937497 29937606 Kit Lining Set - 1 O/S 29937498 29937607 Kit Lining Set - 2 O/S 29937499 29937608 Spring-Cam End 29371498 29371498 Spring-Abutment End 29370722 29370722 Bush-Cam End 29152601 29152601 Bush-Bracket End 29152601 29152601 Bush-Fulcrum 29190911 29190911 Roller 29190716 29190716 25

Clutch Cylinder Details Vehicle Model Part No Size, Type & Details Description 12M (4 /106), (4/107), 29066421 22.22 - AS Yellow Finish - Last 4 Digit Casting No is (4/169), (4/170), Lynx CMC 3640 Seal No is 29663980 & 29663981 12M (4 / 86), Lynx CNG 29066468 25.4 - AS White Finish - Last 4 Digit Casting No is CMC 3640 Seal No is 29661815 & 29663440 Luxura 29067027 22.22 - CV White Finish - Last 4 Digit Casting No is CMC 1682 Seal No is 29660149 12M (4 /106), (4/107), 29066386 25.4 White Finish - Last 4 Digit Casting No is (4/169), (4/170) CSC 3865 - Seal No is 29664871 & 29666326 Lynx 29066608 22.22 White Finish - Last 4 Digit Casting No is CSC 0737 - Seal No is 29660129 12M (4 / 86), Lynx CNG 29066722 38.1 Yellow Finish - Last 4 Digit Casting CSC No is 4671 - Seal No is 29663164 26

Clutch Cylinder Details 29066421 & 29066468 29067027 Description BI Part No BI Part No BI Part No CMC Assembly 29066421 29066468 29067027 CMC Major Kit 29967221 29967197 29966904 CMC Minor Kit 29966877 29967196 29966599 27

Clutch Cylinder Details 29066386 29066608 29066722 Description BI Part No BI Part No BI Part No CSC Assembly 29066386 29066608 29066722 CSC Major Kit 29967224 29967060 29967053 CSC Minor Kit 29966828 29967061 29966710 28

TML Bus Application Note : All our parts catalogues are posted in Brakes India website under Parts & Service Page Visit our website at : www.brakesindia.com 29

Product Matrix Prior to June-2006 The following parts are different between Non VA/VE & VA/VE. Application : TML 1312 Axle Front Description NON VA/VE VA/VE Brake Assy-LH 29020090FJ 29020281FJ Brake Assy-RH 29020091FJ 29020282FJ Torque Plate-LH 29191444 29192145 Torque Plate-RH 29191445 29192146 Flange, Tube & Bracket-LH 29191447 29192670 Flange, Tube & Bracket-RH 29191448 29192671 Cam Shaft-LH 29500286 29500511 Cam Shaft-RH 29500287 29500512 Lined Shoe Assy 29371619FJ 29371677FJ Roller 29191021 29192692 Application : TML 1312 Axle Rear Description NON VA/VE VA/VE Brake Assy-LH 29020068FJ 29020263FJ Brake Assy-RH 29020069FJ 29020264FJ Torque Plate 29191020 29192147 Cam Shaft-LH 29500290 29500515 Cam Shaft-RH 29500291 25000516 Lined Shoe Assy 29371620FJ 29371680FJ Roller 29191021 29192692 30

Product Matrix Prior to June-2006 Application : TML KULBEER SINGH Axle Rear Description NON VA/VE VA/VE Brake Assy-LH 29020110FJ 29020293FJ Brake Assy-RH 29020111FJ 29020294FJ Torque Plate 29191020 29192147 Cam Shaft-LH 29500468 29500478 Cam Shaft-RH 29500469 29500479 Lined Shoe Assy 29371620FJ 29371680FJ Roller 29191021 29192692 Application : TML 1210 Axle Rear Description NON VA/VE VA/VE Brake Assy-LH 29020064FJ 29020350FJ Brake Assy-RH 29020065FJ 29020351FJ Torque Plate 29191020 29192147 Cam Shaft-LH 29500288 29500526 Cam Shaft-RH 29500289 25000527 Lined Shoe Assy 29371620FJ 29371680FJ Roller 29191021 29192692 31

Non VA/VE Vs VA/VE Comparison Tube, Flange & Bracket 4 Holes Torque plate 4 Holes Mounting Bolt of Flange, Tube & Bracket Non VA / VE - M14 VA / VE - M12 Identification : 1 Check the Mounting Bolt of Flange, Tube & Bracket size is Bolt Head A / F Size in Non VA / VE - 22 mm Bolt Head A / F Size in VA / VE - 18 Identification : 2 Check the Last 4 digit casting part number. Non VA / VE - 1446 VA / VE - 2143 32 Last 4 digit casting No. cast here

Non VA/VE Vs VA/VE Comparison Non VA/VE BI TVS VA/VE BI TVS Cam Head width : 35mm Cam Head width : 29mm Non VA/VE Roller VA/VE Roller 51.5 mm 38 mm 33

Non VA/VE Vs VA/VE Comparison Non VA/VE Lined Shoe VA/VE Lined Shoe Lesser dia to accommodate VA/VE Roller Hole is eliminated to iden fy the VA/VE Shoes Assembly Possibilities in field Existing Rollers assembled with VA/VE Cam Shaft VA/VE Rollers assembled with existing Cam Shaft Effects of wrong assemblies Brake set diameter increases. Drum will not enter Effective braking is available only for 50 % of lining thickness 34

Interchangeability Chart Delrin Bush Version Brake Vs Metal Bush Version Brake Delrin Bush Metal Bush Equivalent MASU Brake Part No. Brake Part No Lining part No. 29020281 / 82 29022297 / 98 29022305 / 06 29020293 / 94 29021885 / 86 29022273 / 74 29021036 / 37 29022301 / 02 29022305 / 06 29020263 / 64 29021669 / 70 29020350 / 51 29021901 / 02 29021639 / 40 29022285 / 86 Note : Delrin Bush brake assembly part No., Metal Bush brake assembly part No. & Corresponding MASU Lining Brake assembly part No. are one to one interchangeable 35

Current Product Matrix TML 1312 Axle Front & Rear Front Brake : 29022297 / 98 Rear Brake : 29021669 / 70 LPO 1510/ 55 BS-II&BS-III LP 1512 C BS-III LPO 1512TC/ 55 BS-III (2012 EDITION) LP 1512/ 52 (497 TCIC) BS-III LP 1512TC/ 52 BS-III LP/ LPO 1510 TCIC RHD BS-II LP/ LPO 1512C BS-II LP/ LPO 1613 SUPER MILO LP 1512TC/ 52 BS-III (RSRTC), (KERALA), (MSRTC), (TNSTC) LPO 1512TC/ 53 BS-III (KSRTC) LPO 1512TC/ 55 BS-III (APSRTC), (GSRTC), (HSRTC) LPO 1512C/ 55 BS-III (BMTC) LPO 1512C/ 55 BS-II (UTTARAKHAND) Front Brake : 29022301 / 02 Rear Brake : 29022285 / 86 LPO 1613 / 55 697 CNG BS-III (AMTS) LPO 1512TC / 55 BS-III (KDMT) 36

Current Product Matrix TML 1312 Axle Front & Rear KULBEER SINGH Axle Front Brake : 29022297 / 98 Rear Brake : 29021885 / 86 LP / LPO 1615 TCIC BS-III LP / LPO 1613 SUPER MILO (APSRTC) LPO 1512 TC / 53 BS-III (UPSRTC), (HRTC), (TNSTC) LPO 1512 TC / 53 BS-III (KSRTC - 2013 EDITION) TML 1312 Axle Front & Rear 1210 Axle Front Brake : 29022297 / 98 Rear Brake : 29021901 / 02 LPO 1612TC / 62 BS II (MSRTC) LPO 1612TC / 62 BS-III LPO 1610C-59 RE BUS RHD BS-II LPO 1612C / 62 BS-II LPO 1612C-59RE BUS RHD BS-II & BS-III LPO 1616C RHD BS II 37

Current Product Matrix Front Brake : 29021549 / 50 Rear Brake : 29021969 / 70 LP 1613 / 52 (697 ENG) BS-IV LPO 1612TC / 62 BS-3( 2013 EDN.) LPO 1613 / 55 CNG BS-IV (DIMTS) LPO 1618 TC / 62 BSIII (KSRTC) LPO 1613 / 55 (697 ENG) BSIV LPO 1613 CNG BSIV LPO 1512TC / 55 BS-III (TAMILNADU) LPO 1616TC / 62 BS-IV (BMTC) LPO 1618C / 62 BSIII (BMTC) LPO 1618C / 62 BSIII (APSRTC) LPO 1613, 55 WB, 697 CNG BS-IV (PMPL) LPO 1618 RE LE BS-III(BHOPAL) * LPO 1624 RELE BS-III (2012 EDN) * LPO 1628 HIDECK BUS * Note : * models are with front disc brakes (Non BIL supply) 38

Cam Shaft Details Brake Assy Cam Shaft Length Profile Part No Part No 29020090 / 91 29500286 / 87 252 mm 1 29020281 / 82 29500511 / 12 252 mm 2 29021549 / 50 29500731 / 32 270 mm 3 29020110 / 11 29500468 / 69 432 mm 1 29020293 / 94 29500478 / 79 432 mm 2 29021654 / 55 29500624 / 25 467 mm 3 29021969 / 70 29500888 / 89 471 mm 3 Wear Sensor compatible 29021639 / 40 29500749 / 50 483 mm 2 29020064 / 65 29500288 / 89 493 mm 1 29020350 / 51 29500526 / 27 493 mm 2 29020068 / 69 29500290 / 91 519 mm 1 29020263 / 64 29500515 / 16 519 mm 2 39

Cam Shaft Details Profile 1 BI TVS Profile 2 BI TVS Profile 3 BI TVS Cam Shaft Length 40

Lining Part Nos Specification No of Rivets / Lined Shoe Std 1 O/S 2 O/S Lining Lining Lining Lining 160 Width - (TVS Grade) 10 29371677 29937280 29937281 29937282 160 Width - (Masu Grade) 10 29373112 29937689 29937690 29937691 160 Width - (Rane Grade) 10 29372474 29937417 29937418 29937419 180 Width - (TVS Grade) 10 29371680 29937277 29937278 29937279 180 Width - (Masu Grade) 10 29373113 29937686 29937687 29937688 180 Width - (Rane Grade) 10 29372473 29937420 29937421 29937422 200 Width - WTP Brake 14 29372640 29937361 29937362 29937363 220 Width - WTP Brake 14 29372639 29937357 29937358 29937359 41

Lined Shoe Comparison Lined Shoe 160 & 180 width Lined Shoe 200 & 220 width width ROLLER WEB PLATE SPLIT PIN 42

Clutch Cylinder Details 29066577 Standout 29066585, 29066705, 29067016, 29067129 29066553 29066296 43

Clutch Cylinder Details BIL Part No Description Type & Size Push Rod Casting No Seal Standout Part No 29066577 CMC - CI 25.4 AS w/o Push Rod 2614 29661815 29664871 29066585 CMC - CI 19.05 CV 126 mm 1682 64673407 29066705 CMC - CI 19.05 CV 150 mm 1682 64673407 29067016 CMC - Alu 19.05 CV 150 mm 7085 29664188 29665088 29067129 CMC - Alu 19.05 CV 126 mm 7085 29664188 29665088 29066553 CSC - CI 23.81 128 mm 3636 29663164 29066296 CSC - CI 38.1 w/o Push Rod 2615 29666320 29666321 44

Clutch Cylinder Details Cylinder Assy No Major Kit Minor Kit 29066577 29967062 29967063 29066585 29966903 29966682 29066705 29966903 29966682 29067016 29967140 29967320 29067129 29967140 29967320 29066553 29967275 29967276 29066296 29967053 29966710 45

VECV Bus Application Note : All our parts catalogues are posted in Brakes India website under Parts & Service Page Visit our website at : www.brakesindia.com 46

Product Matrix Vehicle Models : 15.16, 20.15, 20.16 & RESLF Note : From July 2011 onwards, all brakes are converted to VA/VE brakes. Refer Page No. 49 to differentiate the VA/VE & Non VA/VE brakes. The following parts are difference between Non VA/VE & VA/VE. Front Brake Description NON VA/VE VA/VE Brake Assy-LH 29020406FJ 29023007 Brake Assy-RH 29020407FJ 29023008 Torque Plate-LH 29191454 29919466 Torque Plate-RH 29191455 29919467 Flange, Tube & Bracket-LH 29192157 29194928 Flange, Tube & Bracket-RH 29192158 29194929 Cam Shaft-LH 29500286 29500511 Cam Shaft-RH 29500287 29500512 Lined Shoe Assy 29371619FJ 29373359 Kit Lining Set-Std 29937280FJ 29937884 Kit Lining Set-1 O/S 29937281FJ 29937885 Kit Lining Set-2 O/S 29937282FJ 29937886 Roller 29191021 29192692 Bush 29150131 29150460 47

Product Matrix Rear Brake Description NON VA/VE VA/VE Brake Assy-LH 29020408FJ 29023013 Brake Assy-RH 29020409FJ 29023014 Torque Plate 29191020 29919469 Cam Shaft-LH 29500277 29500515 Cam Shaft-RH 29500278 29500516 Cam Shaft Bracket 29500277 29194718 Lined Shoe Assy 29371620FJ 29373360 Kit Lining Set-Std 29937277FJ 29937890 Kit Lining Set-1 O/S 29937278FJ 29937891 Kit Lining Set-2 O/S 29937279FJ 29937892 Roller 29191021 29192692 Bush 29150132 29194719 Lining Grade Supply Reference TVS AF 235 July-2011 to Oct 2011 RAF 7 Nov-2011 to Oct 2013 TVS AF 5429 B Nov-2013 onwards 48

Non VA/VE Vs VA/VE Comparison Tube, Flange & Bracket 4 Holes Torque plate 4 Holes Last 4 digit casting No. cast here Mounting Bolt of Flange, Tube & Bracket Non VA / VE - M14 VA / VE - M12 Identification : 1 Check the Mounting Bolt of Flange, Tube & Bracket size is Bolt Head A / F Size in Non VA / VE - 22 mm Bolt Head A / F Size in VA / VE - 18 Identification : 2 Check the Last 4 digit casting part number. Non VA / VE - 1446 VA / VE - 2143 49

Non VA/VE Vs VA/VE Comparison Non VA/VE BI TVS VA/VE BI TVS Cam Head width : 35mm Cam Head width : 29mm Non VA/VE Roller VA/VE Roller 51.5 mm 38 mm 50

Non VA/VE Vs VA/VE Comparison Non VA/VE Lined Shoe VA/VE Lined Shoe Lesser dia to accommodate VA/VE Roller Hole is eliminated to iden fy the VA/VE Shoes Assembly Possibilities in field Existing Rollers assembled with VA/VE Cam Shaft VA/VE Rollers assembled with existing Cam Shaft Effects of wrong assemblies Brake set diameter increases. Drum will not enter Effective braking is available only for 50 % of lining thickness 51

Clutch Cylinder Details CMC : 15.16 CMC Assembly 29066792 Dia 22.22 mm CMC Major Kit 29967331 - CV CMC Minor Kit 29966910 Alu Body CMC : 15.16 CMC Assembly 29066463 Dia 22.22 mm CMC Major Kit 29966909 - CV CMC Minor Kit 29966910 CI Body CMC : 20.15, 20.16 CMC Assembly 29066661 Dia 25.4 mm CMC Major Kit 29967097 - AS CMC Minor Kit 29967098 CI Body CMC : 20.15, 20.16 CMC Assembly 29066777 Dia 25.4 mm CMC Major Kit 29967333 - AS CMC Minor Kit 29967098 Alu Body CSC 15.16,20.15,20.16 CSC Assembly 29066662 Dia 38.1 mm CSC Major Kit 29967053 CI Body CSC Minor Kit 29966710 52

53

54

55

56

57

58

59

Please send your suggestions to Marketing - Service Padi,Chennai - 600 050 Phone : (044) 26258161 Fax : (044) 26257844 E - mail : bi-marketing@brakesindia.co.in 60