TRIUMPH TR6 PLATE DL

Transcription

1 TRIUMPH TR6 PLATE DL HYDRAULIC SYSTEM PEDALS, MASTER CYLINDERS, BRAKE SERVO Web Page DL1 DL10 DL2 DL3 DL4 DL5 DL5 DL6 DL7 DL8 DL8 DL9 DL11 DL12 DL13 DL14 DL15 DL16 DL17 DL18 DL19 DL20 DL21 DL22 DL23 DL24 DL25 DL26 DL27 DL28 DL29 DL30 DL31 DL32 DL33 DL34 DL35 DL36 DL37 DL38 DL39 DL40 DL41 DL42 DL43 DL44 DL45 DL46 DL47 DL48 DL49 DL50 DL51 DL52 DL53 DL54 DL55 DL56 DL57 DL58 DL59 DL60 DL61 DL62 DL63 DL64 DL65 DL66 DL67 DL68 DL69 DL70 DL71 DL72 DL73 DL74 DL75 DL76 DL77 DL78 DL79 DL80 DL81 DL82 DL83 DL84 DL85 DL86 DL87 DL88 DL89 DL90 DL91 DL92

2 HYDRAULIC SYSTEM PEDALS, MASTER CYLINDERS, BRAKE SERVO PEDAL BOX DETAILS DL Pedal Box Sub-Assembly 1 DL CLUTCH PEDAL ASSEMBLY, L.H.S CLUTCH PEDAL ASSEMBLY, R.H.S. 1 DL BRAKE PEDAL ASSEMBLY, L.H.S BRAKE PEDAL ASSEMBLY, R.H.S. 1 DL Bush, pedal shaft, fitted up to comm. no. 4 CC/CP Bush, pedal shaft, fitted after comm. no. 4 CC/CP50000 DL Pad, rubber, on clutch and brake pedals 2 DL Shaft, pedal 1 DL Washer, double-coil, on pedal shaft 2 1A2139 Washer, double-coil; alternative to part no DL Circlip, securing pedal shaft to pedal box 2 DL Spring, return, clutch and brake pedals 2 HARDWARE, securing pedal box to car body DL10 HU705 Screw, set 9 DL11 WL207 Washer, lock 9 DL12 WM57 Washer, plain 9 HU805 Screw, set, R.H.S. only 2 WL208 Washer, lock, R.H.S. only 2 WP8 Washer, plain, R.H.S. only 2 DL CLUTCH MASTER CYLINDER ASSEMBLY,.75-inch bore, 1 L.H.S., fitted up to body no CC CLUTCH MASTER CYLINDER ASSEMBLY,.75-inch bore, 1 R.H.S., fitted up to body no CP GISP1967 Kit, clutch master cylinder repair,.75-inch bore CLUTCH MASTER CYLINDER ASSEMBLY,.70-inch bore, 1 L.H.S., fitted after body no CC CLUTCH MASTER CYLINDER ASSEMBLY,.70-inch bore, 1 R.H.S., fitted after body no CP GISP2102 Kit, clutch master cylinder repair,.70-inch bore 1 DL Seal, valve 1 DL Spacer, valve 1 DL Stem, valve 1 DL Washer, spring, valve head 1 DL Spring 1 DL Plunger,.75-inch master cylinders Plunger,.70-inch master cylinders 1 DL Seal, gland,.75-inch master cylinders Seal, gland,.70-inch master cylinders 1 DL Retainer, spring 1 DL Push Rod Assembly, L.H.S Push Rod Assembly, R.H.S. 1 DL Circlip, retaining push rod 1 CLUTCH MASTER CYLINDER ASSEMBLY-Continued DL Cover, dust 1 DL Cap, fluid filler 1 DL Washer, rubber, filler cap 1 HARDWARE, securing clutch master cylinder to bulkhead and to pedal box, L.H.S. DL27 HU808 Screw, set 2 DL28 WL208 Washer, lock 2 MOUNTING DETAILS, clutch master cylinder, R.H.S. DL Mounting Bracket Assembly 1 DL Dust Cover 1 HARDWARE, securing master cylinder to mounting bracket DL31 HU807 Screw, set 2 DL32 WL208 Washer, lock 2 HARDWARE, securing master cylinder fork end to clutch pedal DL33 PJ8808 Pin, joint 1 DL34 WP8 Washer, plain 1 DL35 PC9 Pin, cotter 1 DL BRAKE SERVO UNIT 1 GISP2495 Kit, servo repair, minor 1 DL VALVE AND POPPET ASSEMBLY 1 DL Push Rod Assembly 1 DL Dust Cover 1 DL Retainer, dust cover 1 DL Filter 1 DL Diaphragm Plate 1 DL Diaphragm 1 DL Spring 1 DL Seal 1 DL Washer 1 DL Retainer 1 DL O Ring 1 DL Non-Return Valve Assembly 1 DL Retainer 1 DL Valve Push Rod Assembly 1 DL Bolt 1 DL Seal and Plate Assembly 1 DL Key 1 DL Disc, reaction 1 (Continued on next page.) 238 Web Page 113

3 Web Page TRIUMPH TR6 PLATE DL HYDRAULIC SYSTEM PEDALS, MASTER CYLINDERS, BRAKE SERVO DL1 DL10 DL2 DL3 DL4 DL5 DL5 DL6 DL7 DL8 DL8 DL9 DL11 DL12 DL13 DL14 DL15 DL16 DL17 DL18 DL19 DL20 DL21 DL22 DL23 DL24 DL25 DL26 DL27 DL28 DL29 DL30 DL31 DL32 DL33 DL34 DL35 DL36 DL37 DL38 DL39 DL40 DL41 DL42 DL43 DL44 DL45 DL46 DL47 DL48 DL49 DL50 DL51 DL52 DL53 DL54 DL55 DL56 DL57 DL58 DL59 DL60 DL61 DL62 DL63 DL64 DL65 DL66 DL67 DL68 DL69 DL70 DL71 DL72 DL73 DL74 DL75 DL76 DL77 DL78 DL79 DL80 DL81 DL82 DL83 DL84 DL85 DL86 DL87 DL88 DL89 DL90 DL91 DL92

4 HYDRAULIC SYSTEM PEDALS, MASTER CYLINDERS, BRAKE SERVO HARDWARE, securing brake servo unit to bulkhead panel and to pedal box DL Spacer, aluminium 1 DL57 WP125 Washer, plain 4 DL58 WL208 Washer, lock 4 DL59 HN2008 Nut, older-issue servo units having studs with UNF 4 threads GHF213 Nut, newer-issue servo units having studs with metric 4 threads HARDWARE, securing fork end to brake pedal DL60 PJ8808 Pin, joint 1 DL61 WP8 Washer, plain 1 DL62 PC9 Pin, cotter 1 DL BRAKE MASTER CYLINDER ASSEMBLY 1 GISP2490 Kit, brake master cylinder repair 1 DL Plunger, primary 1 DL Seal, gland 1 DL Spring 1 DL Valve Stem 1 DL Plunger, secondary 1 DL Seal, ring, two way 1 DL Retainer, spring 1 DL Spring 1 DL Seal 1 DL Spacer 1 DL Washer, spring 1 DL Tipping Valve Assembly 1 DL Seat, valve 1 DL Spring, valve 1 DL Circlip 1 DL Nut, valve KIT, reservoir replacement 1 DL Seal 1 DL Fluid Reservoir Assembly 1 DL Cap, filler 1 DL Baffle 1 DL Gasket 1 DL Seal 1 DL Screw, set 4 DL Washer, lock 4 HARDWARE, securing brake master cylinder to servo unit DL88 WL209 Washer, lock 2 DL89 HN2009 Nut, older-issue servo units having UNF threads 2 DL90 GHF214 Nut, newer-issue servo units having metric threads 2 (Currently available servo units have metric threads.) HYDRAULIC FLUID DL91 GILMA Hydraulic Fluid, Girling LMA brand, 12 oz. can A/R DL92 SBF32 Hydraulic Fluid, silicone, DOT5, 32 oz. can A/R 240 Web Page 114

5 PLATE DM HYDRAULIC SYSTEM PIPES AND HOSES, L.H. STEERING DM19 DM18 DM42 TRIUMPH TR6 DM51 DM40 DM20 DM43 DM35 DM16 DM41 DM48 DM15 DM47 DM17 DM14 DM29 DM52 DM39 DM11 DM13 DM12 DM26 DM32 DM7 DM1 DM9 DM2 DM44 DM27 DM28 DM8 DM3 DM6 DM45 DM25 DM10 DM38 DM36 DM37 DM33 DM50 DM49 DM4 DM5 DM21 DM46 DM24 DM23 DM22 DM34 DM30 DM Web Page 115

6 HYDRAULIC SYSTEM PIPES AND HOSES, L.H. STEERING BRAKE PIPES AND HOSES PIPES AND HOSES FOR FRONT BRAKES DM Steel Pipe Assembly, from master cylinder to 1 pressure differential valve DM Steel Pipe Assembly, from pressure differential 1 valve to 3-way fitting on chassis frame front sidemember DM Steel Pipe Assembly, from 3-way fitting to L.H. front 1 brake hose DM4 GIGHP13 Flexible Hose, L.H. front 1 DM Steel Pipe Assembly, from L.H. front brake hose to 1 L.H. front brake caliper, fitted up to comm. no. CC81078 and CP76094 (Imperial threads on caliper end.) Steel Pipe Assembly, from L.H. front brake hose to 1 L.H. front brake caliper, fitted after comm. no. CC81078 and CP76094 (Metric threads on caliper end.) DM Steel Pipe Assembly, from 3-way fitting to R.H. front 1 brake hose DM7 GIGHP13 Flexible Hose, R.H. front 1 DM Steel Pipe Assembly, from R.H. front brake hose to 1 R.H. front brake caliper, fitted up to comm. no. CC81078 and CP76094 (Imperial threads on caliper end.) Steel Pipe Assembly, from R.H. front brake hose to 1 R.H. front brake caliper, fitted after comm. no.cc81078 and CP76094 (Metric threads on caliper end.) PIPES AND HOSES FOR REAR BRAKES DM Steel Pipe Assembly, from master cylinder to 1 pressure differential valve DM Steel Pipe Assembly, from pressure differential 1 valve to 2-way fitting on chassis frame sidemember DM Steel Pipe Assembly, from 2-way fitting to 3-way 1 fitting on chassis frame rear sidemember DM12 GIGHP15 Flexible Hose, L.H. rear 1 DM Steel Pipe Assembly, from L.H. rear brake hose to 1 L.H. rear wheel cylinder DM Steel Pipe Assembly, from 3-way fitting to R.H. rear 1 brake hose DM15 GIGHP14 Flexible Hose, R.H. rear 1 DM Steel Pipe Assembly, from R.H. rear brake hose to 1 R.H. rear wheel cylinder Please Note: Steel pipes are supplied in correct lengths in coiled form with correct pipe flares and end fittings installed. DM PRESSURE DIFFERENTIAL VALVE ASSEMBLY 1 DM Switch, brake warning light 1 HARDWARE, securing pressure differential valve to body gusset DM19 HB709 Bolt 1 DM20 WL207 Washer, lock 1 ADDITIONAL BRAKE HYDRAULIC FITTINGS DM Fitting, 3-way, on chassis frame L.H. front sidemember 1 HARDWARE, securing 3-way fitting to mounting bracket on chassis frame DM22 HB710D Bolt 1 DM23 WP7 Washer, plain 1 DM24 TN3207 Nut, nyloc 1 DM Fitting, 2-way, connecting rear brake pipes 1 DM Fitting, 3-way, located on L.H. rear chassis sidemember 1 HARDWARE, securing fitting to chassis frame DM27 HB710D Bolt 1 DM28 WP7 Washer, plain 1 DM29 TN3207 Nut, nyloc 1 HARDWARE, securing flexible hoses to brackets on chassis frame, front suspension, and trailing arms DM Nut 5 DM31 WN709 Washer, shakeproof Washer, copper, between L.H. rear brake hose and 1 3-way fitting MISCELLANEOUS CLIPS, securing hydraulic pipes DM Clip, securing R.H. front brake pipe to chassis frame 1 crossmember DM Clip, R.H. front brake pipe to suspension turret 1 DM Clip, securing rear brake pipe (between pressure 1 differential valve and 2-way fitting) to chassis frame DM Clip, securing rear brake pipe (from 3-way fitting to R.H. 1 brake hose) to chassis crossmember DM Clip, securing rear wheel cylinder pipes to trailing arm 2 castings DM Clip, securing brake pipes and fuel pipes to chassis A/R sidemember DM Rivet, pop, securing clips to chassis A/R sidemember BRAKE SERVO VACUUM HOSE AND FITTINGS DM Hose, vacuum, from intake manifold to brake servo; 1 black hose with yellow stripe, fitted earlier Hose, vacuum, from intake manifold to brake servo; 1 black hose without yellow stripe, fitted later DM Fitting, vacuum hose, fitted to intake manifold 1 DM41 WF513 Washer, fibre, sealing fitting 1 DM42 CC5011 Clip, hose, securing vacuum hose to intake manifold 2 and to servo unit DM P-Clip, securing vacuum hose to rocker cover stud 1 (Continued on next page.) 242 Web Page 115

7 PLATE DM HYDRAULIC SYSTEM PIPES AND HOSES, L.H. STEERING DM19 DM18 DM42 TRIUMPH TR6 DM51 DM40 DM20 DM43 DM35 DM16 DM41 DM48 DM15 DM47 DM17 DM14 DM29 DM52 DM39 DM11 DM13 DM12 DM26 DM32 DM7 DM1 DM9 DM2 DM44 DM27 DM28 DM8 DM3 DM6 DM45 DM25 DM10 DM38 DM36 DM37 DM33 DM50 DM49 DM4 DM5 DM21 DM46 DM24 DM23 DM22 DM34 DM30 DM Web Page 115

8 HYDRAULIC SYSTEM PIPES AND HOSES, L.H. STEERING CLUTCH PIPES AND HOSES DM Steel Pipe Assembly, from clutch master cylinder to 1 flexible clutch hose (Pipe supplied pre-bent to shape.) DM Flexible Clutch Hose, nylon 1 DM Fitting, 2-way, connecting steel pipe to nylon hose 1 DM Clip, securing steel pipe to front wheelarch 1 DM48 YZ3303 Screw, securing clip 1 HYDRAULIC CLUTCH AND BRAKE FLUID DM49 GILMA Girling LMA Hydraulic Fluid, 12 oz. can A/R DM50 SBF32 Silicone Brake Fluid, 32 oz. can A/R BLEEDING AIDS DM51 GI Girling Bleeding Tube (The right tube for the right job.) 1 DM52 GIT20 Girling Vizibleed, one-man bleeding system Web Page 115

9 PLATE DN HYDRAULIC SYSTEM PIPES AND HOSES, R.H. STEERING TRIUMPH TR6 DN36 DN41 DN28 DN15 DN49 DN42 DN32 DN43 DN30 DN14 DN33 DN29 DN13 DN24 DN50 DN11 DN12 DN21 DN40 DN8 DN10 DN23 DN48 DN7 DN6 DN5 DN2 DN44 DN45 DN1 DN9 DN20 DN22 DN27 DN37 DN34 DN3 DN4 DN19 DN39 DN35 DN38 DN47 DN31 DN46 DN16 DN18 DN25 DN26 DN Web Page 116

10 HYDRAULIC SYSTEM PIPES AND HOSES, R.H. STEERING BRAKE PIPES AND HOSES PIPES AND HOSES FOR FRONT BRAKES DN Steel Pipe Assembly, from master cylinder to 3-way 1 fitting on chassis front sidemember DN Steel Pipe Assembly, from 3-way fitting to L.H. front 1 brake hose DN3 GIGHP13 Flexible Hose, L.H. front 1 DN Steel Pipe Assembly, from L.H. front brake hose to 1 L.H. front brake caliper, fitted up to comm. no. CP76094 (Imperial threads on caliper end.) Steel Pipe Assembly, from L.H. front brake hose to 1 L.H. front brake caliper, fitted after commission CP76094 (Metric threads on caliper end.) DN Steel Pipe Assembly, from 3-way fitting to R.H. front 1 brake hose DN6 GIGHP13 Flexible Hose, R.H. front 1 DN Steel Pipe Assembly, from R.H. front brake hose to 1 R.H. front brake caliper, fitted up to comm. no. CP76094 (Imperial threads on caliper end.) Steel Pipe Assembly, from R.H. front brake hose to 1 R.H. front brake caliper, fitted after comm. no. CP76094 (Metric threads on caliper end.) PIPES AND HOSES FOR REAR BRAKES DN Steel Pipe Assembly, from master cylinder to first 1 2-way-fitting DN Steel Pipe Assembly, intermediate, from first 2-way 1 fitting to second 2-way fitting DN Steel Pipe Assembly, from second 2-way fitting to 1 3-way fitting on chassis frame rear sidemember DN11 GIGHP14 Flexible Hose, L.H. rear 1 DN Steel Pipe Assembly, from L.H. rear brake hose to 1 L.H. rear wheel cylinder DN Steel Pipe Assembly, from 3-way fitting to R.H. rear 1 brake hose DN14 GIGHP15 Flexible Hose, R.H. rear 1 DN Steel Pipe Assembly, from R.H. rear brake hose to 1 R.H. rear wheel cylinder Please Note: Steel pipes are supplied in correct lengths in coiled form with correct pipe flares and end fittings installed ADDITIONAL BRAKE HYDRAULIC FITTINGS DN Fitting, 3-way, on chassis frame L.H. front sidemember 1 HARDWARE, securing 3-way fitting to mounting bracket on chassis frame DN17 HB710D Bolt 1 DN18 WP7 Washer, plain 1 DN19 TN3207 Nut, nyloc 1 DN Fitting, 2-way, connecting rear brake pipes 2 DN Fitting, 3-way, located on L.H. rear chassis sidemember 1 ADDITIONAL BRAKE HYDRAULIC FITTINGS-Continued HARDWARE, securing fitting to chassis frame DN22 HB710D Bolt 1 DN23 WP7 Washer, plain 1 DN24 TN3207 Nut, nyloc 1 HARDWARE, securing flexible hoses to brackets on chassis frame, front suspension, and trailing arms DN Nut 4 DN26 WN709 Washer, shakeproof 4 DN Washer, copper, between L.H. rear brake hose and 1 3-way fitting MISCELLANEOUS CLIPS, securing hydraulic pipes to chassis and to body DN Clip, double, anchoring front brake pipes to bolt 1 securing clutch master cylinder bracket DN Clip, retaining pipe between master cylinder and front 2 3-way fitting DN Clip, retaining pipe between master cylinder and front 2 3-way fitting DN Clip, retaining clutch and brake pipes 4 DN32 YZ3303 Screw, securing clips and DN Clip, securing R.H. front brake pipe to chassis frame 1 crossmember DN Clip, securing R.H. front brake pipe to suspension stay 1 DN Clip, securing rear brake pipe (between first and 1 second 2-way fittings) to chassis frame DN Clip, securing rear brake pipe (from 3-way fitting to R.H. 1 brake hose) to chassis crossmember DN Clip, securing rear wheel cylinder pipes to trailer arm 2 castings DN Clip, securing brake pipes and fuel pipes to chassis A/R sidemember DN Rivet, pop, securing clips to chassis A/R sidemember BRAKE SERVO VACUUM HOSE AND FITTINGS DN Hose, vacuum, from intake manifold to brake servo; 1 black hose with yellow stripe, fitted earlier Hose, vacuum, from intake manifold to brake servo; 1 black hose without yellow stripe, fitted later DN Fitting, vacuum hose, fitted to intake manifold 1 DN42 WF513 Washer, fibre, sealing fitting 1 DN43 CC5011 Clip, hose, securing vacuum hose to intake manifold 2 and to servo unit CLUTCH PIPES AND HOSES DN Steel Pipe Assembly, from clutch master cylinder to 1 flexible clutch hose DN Flexible Clutch Hose, nylon 1 DN Fitting, 2-way, connecting steel pipe to nylon hose 1 (Continued on next page.) 246 Web Page 116

11 PLATE DN HYDRAULIC SYSTEM PIPES AND HOSES, R.H. STEERING TRIUMPH TR6 DN36 DN41 DN28 DN15 DN49 DN42 DN32 DN43 DN30 DN14 DN33 DN29 DN13 DN24 DN50 DN11 DN12 DN21 DN40 DN8 DN10 DN23 DN48 DN7 DN6 DN5 DN2 DN44 DN45 DN1 DN9 DN20 DN22 DN27 DN37 DN34 DN3 DN4 DN19 DN39 DN35 DN38 DN47 DN31 DN46 DN16 DN18 DN25 DN26 DN Web Page 116

12 HYDRAULIC SYSTEM PIPES AND HOSES, R.H. STEERING HYDRAULIC CLUTCH AND BRAKE FLUID DN47 GILMA Girling LMA Hydraulic Fluid, 12 oz. can A/R DN48 SBF32 Silicone Brake Fluid, 32 oz. can A/R BLEEDING AIDS DN49 GI Girling Bleeding Tube 1 DN50 GIT20 Girling Vizibleed, one-man bleeding system Web Page 116

13 PLATE DP FRONT AND REAR BRAKE DETAILS DP4 DP5 DP17 DP16 TRIUMPH TR6 DP1 DP6 DP7 DP10 DP15 DP9 DP3 DP2 DP14 DP8 DP12 DP13 DP29 DP28 DP27 DP30 DP31 DP36 DP26 DP24 DP33 DP37 DP23 DP35 DP21 DP22 DP32 DP20 DP18 DP38 DP19 DP34 DP11 DP25 DP Web Page 117

14 FRONT AND REAR BRAKE DETAILS FRONT BRAKE DETAILS DP Front Brake Disc 2 HARDWARE, securing brake discs to front hubs DP Bolt 8 DP3 WL209 Washer, lock 8 DP Dust Cover Assembly, L.H Dust Cover Assembly, R.H. 1 DP Bracket, hydraulic hose 2 FRONT BRAKE CALIPERS (Girling Type 16P), with Imperial threads, fitted up to comm. no. CC29929 and CP26075 DP Caliper, L.H R Caliper, factory rebuilt Caliper, R.H R Caliper, factory rebuilt, R.H. 1 FRONT BRAKE CALIPERS (Girling Type 16PB), with Imperial threads, fitted from comm. no. CC29930 and CP26076 up to CC81078 and CP Caliper, L.H R Caliper, factory rebuilt, L.H Caliper, R.H R Caliper, factory rebuilt, R.H. 1 FRONT BRAKE CALIPERS (Girling Type M16P), with metric threads, fitted after comm. no. CC81078 and CP Caliper, L.H R Caliper, factory rebuilt, L.H Caliper, R.H R Caliper, factory rebuilt, R.H. 1 FRONT BRAKE DETAILS-Continued FRONT BRAKE SERVICE COMPONENTS DP Screw, bleed, type 16P and type 16PB calipers Screw, bleed, type M16P calipers 2 DP Piston, type 16P calipers Piston, type 16PB and type M16P calipers 4 DP9 GISP2501 SEAL REPLACEMENT KIT, type 16P calipers 1 GISP2589 SEAL REPLACEMENT KIT, type 16PB and type M16P 1 calipers DP Cap, bleeder screw 2 BRAKE PAD DETAILS, type 16P and type 16B calipers DP11 GIGP81 Brake Pad Set 1 DP Pin, retaining brake pads 4 DP Clip, securing pins 4 DP14 GISP2750 Anti-Squeal Kit, including shims and special 1 grease BRAKE PAD DETAILS, type M16P calipers GIGP283 Brake Pad Set Pin, retaining brake pads Clip, securing pins 4 GISP2751 Anti-Squeal Kit, including shims and special 1 grease HARDWARE, securing calipers, dust covers, and hose brackets to front suspension assembly, types 16P and 16PB calipers only DP Shim, centering calipers in relation to brake discs A/R DP Bolt 4 DP17 WL210 Washer, lock 4 HARDWARE, securing calipers, dust covers, and hose brackets to front suspension assembly, type M16P calipers only Shim, centering calipers in relation A/R Bolt 4 WL211 Washer, lock 4 (Continued on next page.) 250 Web Page 117

15 PLATE DP FRONT AND REAR BRAKE DETAILS DP4 DP5 DP17 DP16 TRIUMPH TR6 DP1 DP6 DP7 DP10 DP15 DP9 DP3 DP2 DP14 DP8 DP12 DP13 DP29 DP28 DP27 DP30 DP31 DP36 DP26 DP24 DP33 DP37 DP23 DP35 DP21 DP22 DP32 DP20 DP18 DP38 DP19 DP34 DP11 DP25 DP Web Page 117

16 FRONT AND REAR BRAKE DETAILS REAR BRAKE DETAILS REAR BRAKE ASSEMBLY, L.H., fitted with.7-inch wheel 1 cylinder and standard brake shoes REAR BRAKE ASSEMBLY, R.H., fitted with.7-inch wheel 1 cylinder and standard brake shoes DP Back Plate Assembly, L.H Back Plate Assembly, R.H. 1 DP REAR BRAKE ADJUSTER ASSEMBLY 2 DP Tappet, adjuster unit 4 HARDWARE, securing brake adjusters to back plates DP21 HN2007 Nut 4 DP22 WN707 Washer, shakeproof 4 DP REAR WHEEL CYLINDER ASSEMBLY,.7-inch bore, 2 fitted to all models except U.S.A REAR WHEEL CYLINDER ASSEMBLY,.7-inch bore, 2 fitted to U.S.A. models up to 1976 DP Screw, bleed 2 DP25 GISP2083 SEAL REPLACEMENT KIT,.7-inch bore 1 DP Cap, bleeder screw 2 GI REAR WHEEL CYLINDER ASSEMBLY,.75 inch bore, 2 fitted to very late U.S.A. models Screw, bleed 2 GISP2770 SEAL REPLACEMENT KIT,.75-inch bore Cap, bleeder screw 2 WHEEL CYLINDER FITTING DETAILS GISP2862 WHEEL CYLINDER FITTING KIT, includes dust 1 cover, plates, special grease DP Plate, locking, male, inner 2 DP Plate, locking, female 2 DP Plate, locking, small 2 DP Cover, dust, rubber 2 DP31 LEVER DETAILS, handbrake (See Section DR.) DP32 GBS778 Brake Shoe Set, comprising two leading and two 1 trailing shoes, brand new; not relined GISHK1 BRAKE SHOE HOLD-DOWN KIT 1 DP Pin, brake shoe hold-down 4 DP Spring, brake shoe hold-down 4 GISRS8 BRAKE SHOE RETURN SPRING KIT 1 DP Spring, shoe return, adjuster end 2 DP Spring, shoe return, cylinder end 2 DP Rear Brake Drum 2 DP38 V5435 Screw, countersunk, securing drums to hubs Web Page 117

17 PLATE DQ HYDRAULIC REPAIR KITS QUICK REFERENCE LISTING DQ7 DQ8 DQ11 DQ12 TRIUMPH TR6 DQ1 DQ5 DQ14 DQ15 DQ17 DQ2 DQ13 DQ16 DQ6 DQ3 DQ9 DQ10 DQ18 DQ19 DQ4 253 Web Page 118

18 HYDRAULIC REPAIR KIT QUICK REFERENCE LISTING HYDRAULIC REPAIR KITS-BRAKES DQ1 GISP2490 Repair Kit, brake master cylinder 1 DQ2 GISP2495 Repair Kit, minor, brake servo unit, includes seals only 1 DQ3 RFK401 Repair Kit, pressure differential valve, for valves having 1 seals of circular cross-section; kit includes seals for repairing several different valves RFK426 Repair Kit, pressure differential valve, for valves having 1 seals of square cross-section DQ Switch, electrical, pressure differential valve 1 DQ5 GISP2501 Repair Kit, front brake caliper, fitted up to comm. nos. 1 CC29929 and CP26075 DQ6 GISP2589 Repair Kit, front brake caliper, fitted after comm. 1 nos. CC29929 and CP26075 DQ7 GI Piston, front brake caliper, fitted up to comm. nos. 4 CC29929 and CP26075 DQ8 GI Piston, front brake caliper, fitted after comm. nos. 4 CC29929 and CP26075 DQ9 GISP2083 Repair Kit, rear wheel cylinder,.7-inch bore, fitted to all 1 models except U.S.A. GISP2083 Repair Kit, rear wheel cylinder,.7-inch bore, fitted to 1 U.S.A. models, up to 1976 DQ10 GISP2770 Repair Kit, rear wheel cylinder,.75-inch bore, fitted to 1 U.S.A. models, late 1976 HYDRAULIC REPAIR KITS-CLUTCH DQ11 GISP1967 Repair Kit, clutch master cylinder,.75-inch bore, fitted 1 up to body nos CC and 50910CP GISP2102 Repair Kit, clutch master cylinder,.7-inch bore, fitted 1 after body nos CC and 50910CP DQ12 LDSSB629 Repair Kit, clutch slave cylinder 1 Consumables DQ13 GILMA Brake Fluid, Girling LMA, 12 oz. can A/R DQ14 SBF32 Brake Fluid, silicone, 32 oz. can A/R DQ15 GISP1230 Grease, Girling, rubber, red, per tube A/R DQ16 GISP1251 Grease, Girling, anti-squeal shims, per sachet A/R DQ17 GISP5066 Grease, Girling, brake mechanicals, blue, per tube A/R TOOLS DQ18 GI Tube, rubber, brake bleeding, Girling brand; the right 1 tube for the job DQ19 GIT20 Vizibleed; Girling brand, one-person bleeding system 1 Please Note: Tubing benders are not required for kink- free bending of the hydraulic pipes listed in Sections DM and DN. These 3/16-inch pipes are made of a special steel alloy which is easily bent with the hands to any required shape. 254 Web Page 118

19 TRIUMPH TR6 PLATE DR HANDBRAKE ASSEMBLY Web Page DR1 DR10 DR2 DR3 DR4 DR5 DR6 DR7 DR8 DR9 DR9 DR11 DR12 DR13 DR14 DR15 DR16 DR17 DR18 DR19 DR20 DR21 DR21 DR22 DR22 DR23 DR24 DR25 DR26 DR27 DR26 DR27 DR28 DR25 DR28 DR29 DR29 DR30 DR30 DR31 DR31 DR32 DR33 DR34 DR34 DR35 DR35 DR36 DR36

20 HANDBRAKE ASSEMBLY HANDBRAKE LEVER ASSEMBLY, all models except U.S.A HANDBRAKE LEVER ASSEMBLY, U.S.A. models, up to 1 comm. no. CF50000 UKC6905 HANDBRAKE LEVER ASSEMBLY, U.S.A. models, after 1 comm. no. CF50000 UKC7382 HANDBRAKE LEVER ASSEMBLY, U.S.A. models, late DR Lever Assembly, handbrake, all models except U.S.A Lever Assembly, handbrake, U.S.A. models, up to 1 comm. no. CF50000 UKC6906 Lever Assembly, handbrake, U.S.A. models, after 1 comm. no. CF50000 UKC7383 Lever Assembly, handbrake, U.S.A. models, late DR Grip, handbrake lever 1 UKC3918 Grip, handbrake lever; listed in factory publications for 1 late U.S.A. models, but apparently never used DR Rod Assembly, pawl release 1 DR Spring, pawl release 1 DR Pawl, handbrake 1 DR Pin, fulcrum, pawl 1 DR Segment, ratchet, all models except U.S.A Segment, ratchet, U.S.A. models, up to comm. no. 1 CF50000 UKC5971 Segment, ratchet, U.S.A. models, after comm. no. 1 CF50000 DR Bolt, fulcrum, securing handbrake lever and ratchet 1 segment to mounting bracket DR Bush, nylon 2 DR10 TN3209 Nut, nyloc 1 DR Link, compensator, all models except U.S.A Link, compensator, U.S.A. models, up to comm. no. 1 CF50000 UKC7193 Link Assembly, compensator, U.S.A. models, after 1 comm. no. CF50000 HARDWARE, securing compensator link to handbrake lever DR Pin, joint 1 DR13 WP35 Washer, plain 1 DR14 PC5 Pin, cotter 1 DR Compensator Sector 1 HARDWARE, securing compensator sector to compensator link DR16 PJ8713 Pin, joint 1 DR17 WP7 Washer, plain 1 DR18 PC7 Pin, cotter 1 DR Switch, handbrake warning light, U.S.A. models only, 1 after comm. no. CF50000 DR20 AB Screw, securing switch to handbrake lever 1 DR Handbrake Cable Assembly, metal sheath 2 TKC248 Handbrake Cable Assembly, plastic coated sheath, 2 fitted to later models for some markets (e.g. U.S.A., Germany) DR Grommet, sealing cable holes in rear heel board 2 HARDWARE, securing cables to trailing arms DR23 WL207 Washer, lock 2 DR24 HN2007 Nut 2 DR Fork End, cable, linking cables to levers mounted behind 2 wheel cylinders HARDWARE, securing fork ends to cables DR26 NQ2707 Nut, square 2 DR27 JN2107 Nut, jam 2 HARDWARE, securing fork ends to wheel cylinder levers DR28 PJ8807 Pin, joint 2 DR29 WP8 Washer, plain 2 DR30 PC9 Pin, cotter 2 DR Lever, brake shoe operating, mounted behind wheel cylinders 2 DR32 UKC7195 Extension, brake shoe operating lever, L.H., U.S.A. models, 1 after comm. no. CF50000 DR33 UKC7194 Extension, brake shoe operating lever, R.H., U.S.A. models, 1 after comm. no. CF50000 HARDWARE, securing extensions to brake shoe operating levers DR34 PJ8807 Pin, joint 2 DR35 WP8 Washer, plain 2 DR36 PC9 Pin, cotter Web Page 119