echnical Information General Description W directional control valves are 5-chamber, pilot operated, solenoid controlled valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting pattern. Operation W pilot operated valves are standard with low shock spools and pilot orifice. he orifice can be removed if a faster shift is required. It is recommended, however, that all systems operating above 138 ar (2000 SI) use the standard valve to avoid severe shock. Features Low pressure drop design. Hardened spools provide long life. Fast response option available. Wide variety of voltages and electrical connection options. Explosion proof availability. No tools required for coil removal. Response Specifications Mounting attern NF D08, CEO 8, NG25 Maximum Operating 345 ar (5000 SI) Standard ressure 207 ar (3000 SI) 10 Watt Maximum ank Line ressure CS 207 ar (3000 SI) Internal Drain Model: 103 ar (1500 SI) C Only 207 ar (3000 SI) DC Std., C Optional External Drain Model: 345 ar (5000 SI) CS 103 ar (1500 SI) Maximum Drain 103 ar (1500 SI) C Only ressure 207 ar (3000 SI) DC Std., C Optional CS 103 ar (1500 SI) Minimum ilot 5.1 ar* (75 SI) ressure Maximum ilot 345 ar (5000 SI) Standard ressure CS 207 ar (3000 SI) Nominal Flow 302 LM (80 GM) * 6.9 ar (100 SI) for spool configurations 002, 007, 008, 009 & 014. ime Response times (milliseconds) are measured at 345 ar (5000 SI) and 300 LM (80 GM) with various pilot pressures as indicated. Solenoid ilot ull-in Drop-Out ype ressure Std Fast Std Fast 500 140 100 70 70 DC 1000 125 90 76 76 2000 100 70 70 70 500 100 60 60 60 C 1000 85 50 60 60 2000 60 30 60 60 ecause of the high drain line pressure transients generated during shifting, use of the fast response option is not recommended for pilot pressures exceeding 138 ar (2000 SI). 161 Elyria, Ohio, US
Ordering Information D Directional Control Valve Code 001 002 003 004 005 006 007 008* 009** 011 81V asic Valve ctuator Spool Style ilot Supply Seal Solenoid and Drain Voltage NF D08 CEO 8 DIN NG25 High Flow, D03 ilot W* Solenoid, Wet in, Screw-in HW* Reversed Wiring * Valve schematic symbols are per NF/ NSI standards, providing flow to when energizing solenoid. Note operators reverse sides for #008 and #009 spools. See installation information for details. o configure per DIN standards ( coil over port, coil over port) code valves as D81VHW***. Symbol Code 012 014 015 016 020* 030** 081 082 * 008 & 020 spool have closed crossover. ** 009 & 030 spool have open crossover. Symbol Code N V Description Nitrile Fluorocarbon * 24/50 VC D 120 VDC G 198 VDC J 24 VDC K 12 VDC N** 220/50 VC Q* 100/60 VC QD 100 VC/60 Hz 100 VC/50 Hz R 24/60 VC 240/60-220/50 VC U 98 VDC Y 120/60-110/50 VC Z 250 VDC * High Watt Coil only. ** Explosion roof only. vailable in DIN only. Symbol * Single solenoid, 2 position, spring offset. to and to in offset position. C Double solenoid, 3 position, spring centered. D* Double solenoid, 2 position, detent. E F** Single solenoid, 2 position, spring centered. to and to when energized. Single solenoid, 2 position, spring offset, energized to center. osition spool spacer on side. to and to in spring offset position. H* Single solenoid, 2 position, spring offset. to and to in offset position. K M** 1 Internal ilot, External Drain 2 External ilot, External Drain 3 Internal ilot w/check, External Drain 4* Internal ilot, Internal Drain 5 External ilot, Internal Drain 6 Internal ilot w/check, Internal Drain * Not availble with 002, 007, 008, 009, 014 & 030 spools. Single solenoid, 2 position, spring centered. to and to when energized. Single solenoid, 2 position, spring offset, energized to center position. Spool spacer on side. to and to in spring offset position. * vailable with 020 and 030 spools only. ** High watt coil only. b b b b b a a a a a old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. 162 Elyria, Ohio, US
Ordering Information Solenoid Connection C* Leadwire Conduit ox D** Metric lug (M12X1), DESIN E Explosion roof G lug-in Conduit ox J# Deutsch (D06-2S) M# Metri-ack (150) DIN with lug S# Dual Spade W DIN w/o lug * No variations See lug-in. ** DC only, lights, diode surge suppressor, not CS approved. Not available with lights. Required for variations on conduit box style. Must have lights. # DC only, no lights, not CS approved. Coil Options Omit* High Watt D** Explosion roof, EEXD EX E** Explosion roof, EEXME EX F Low Watt L 10 Watt O** Explosion roof, MSH # Explosion roof, Ex d IIC EX/CS U** Explosion roof, UL/CS * C ambient temperature must not exceed 60 C (140 F). ** 60 Hz only on C, no options. C only. DC and C rectified only. # J, K and Y voltages only. Dual frequency on C, no options. ube Options Code Omit Manual Override Options Electrical Options Code Omit I3 I6 Note: Omit No Options J* Diode Surge Suppressor Z Rectified Coil * DC only. DIN coil must include plug with lights. DC tube standard. Omit Standard Extended with oot None DC or C Rectified only. Manual Override options not available with Explosion roof. Description Standard ressure 103 ar (1500 SI) C 207 ar (3000 SI) DC H* High ressure, C only 207 ar (3000 SI) * Not available with CS. Shift Response and Indication Description Standard Response, No Switch Monitor Switch, & ort End Monitor Switch, & ort Start Not CE or CS approved. Not available with F or M styles. Valve Weight: Double Solenoid Seal Kit: Nitrile Fluorocarbon pprovals Mounting olt Kits Valve Variations See next page Omit Standard Valve 3* CS US 4*# CS pproved * Not available with C high pressure tube. # Valve is derated with this option., C, H styles only. J, K, Y, U voltages only with C, G, W solenoid connections only. Conforms to UL429. 19.6 kg (43.2 lbs.) SKD81VWN91 SKD81VWV91 Design Series NOE: Not required when ordering. UNC olt Kits for use with D6 and D8 & Sandwich Valves Number of Sandwich Valves @ 2.75 (70mm) thickness 0 1 2 3 D6 K227 K121 K122 K123 2.50 5.25 8.00 10.75 D6 plus K161 K170 K171 K172 tapping plate 3.50 6.25 9.00 11.75 D8 K228 K131 K132 K133 3.00 5.75 8.50 11.25 D8 plus K173 K174 K175 K114 tapping plate 4.00 6.75 9.50 12.125 Note: ll bolts are SE grade 8, 1/2-13 UNC-3 thread, torque to 133 N.m. (100 ft.-lbs.) old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. 163 Elyria, Ohio, US
Ordering Information Valve Variations 5* Signal Lights Standard Signal Lights Hirsch. (DIN with lug) 7** Manaplug rad Harrison (12x1) Micro with Lights 56** Manaplug (Mini) with Lights 20 Fast Response 1C** Manaplug (Mini) Single Sol. 5-pin, with Lights 1D** Manaplug (Micro) Single Sol. 5-pin, with Lights 1G** Manaplug (Mini) Single Sol. 5-pin, with Stroke djust & End and Lights 1H** Manaplug (Micro) Single Sol. 5-pin, with Stroke djust & End and Lights 1M** Manaplug Opposite Normal 1 ainted ody 1R Stroke djust & End with ilot Choke Meter In 3 ilot Choke Meter Out 3 ilot Choke Meter In 3C ilot ressure Reducer 3D Stroke djust End 3E Stroke djust End 3F Stroke djust & End 3G* ilot Choke Meter Out with Lights 3H* ilot Choke Meter In with Lights 3J* ilot ressure Reducer with Lights 3K ilot Choke Meter Out with Stroke djust & End 3L** ilot Choke Meter Out, Stroke djust & End with Lights and Manaplug rad Harrison Mini 3M ilot Choke Meter Out, ilot ressure Reducer, Stroke djust & End 3R ilot Choke Meter Out & ilot ressure Reducer 3S** Lights, Mini Manaplug, ilot Choke Meter Out 7Y** M12x1 Manaplug (4-pin), Special Wiring, and Lights * DESIN, plug-in conduit box, and DIN with plug styles only. ** Must have plug-in style conduit box. 164 Elyria, Ohio, US
echnical Information Reference Data MaximumFlow, Maximum Flow, LM (GM) LM (GM) Spool 345 ar (5000 SI) Spool 345 ar (5000 SI) Model Symbol w/o Malfunction Model Symbol w/o Malfunction D81V*001 624 (160) D81V*008 D81V*009 312 (80) D81V*002 624 (160) D81V*011 624 (160) D81V*003 624 (160) D81V*012 312 (80) D81V*004 624 (160) D81V*014 312 (80) D81V*005 624 (160) D81V*015 624 (160) D81V*006 624 (160) D81V*016 624 (160) D81V*007 312 (80) D81V*020 D81V*030 624 (160) D81V* Series ressure Drop Chart he following chart provides the flow vs. pressure drop curve reference for the * valve by spool type. VISCOSIY CORRECION FCOR Viscosity (SSU) 75 150 200 250 300 350 400 % of (pprox.) 93 111 119 126 132 137 141 Curves were generated using 100 SSU hydraulic oil. For any other viscosity, pressure drop will change as per chart. erformance Curves D81VW ressure Drop Reference Chart Curve Number Spool No. 001 1 1 3 4 002 2 2 5 4 6 003 1 1 4 4 004 1 1 4 6 005 2 2 3 4 006 2 2 3 4 007 1 2 8 3 6 009 2 2 7 3 4 011 1 1 3 4 012 1 1 9 3 4 014 2 1 8 6 3 015 2 2 5 5 016 2 2 4 3 020/030 2 2 3 4 165 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information Solenoid Ratings Insulation System llowable Deviation from rated voltage rmature CS File Number Environmental Capability Class F -15% to +10% for DC and C rectified coils -5% to +5% for C Coils Wet pin type LR60407 DC Solenoids meet NEM 4 and I67 when properly wired and installed. Contact HVD for C coil applications. Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. MSH (EO) Complies with 30CFR, art 18 EX (ED) Complies with EX requirements for: Exd, Group II; EN50014: 1999+ mds. 1 & 2, EN50018: 2000 EX & CS/US (E) Complies with EX EN60079-0, EN60079-1 Ex d IIC; CS/US Ex d IIC, Ex d IIC for Class I, Zone 1, UL1203, UL1604, CS E61241,1 Class II, Div 1 * llowable Voltage Deviation ±10%. Note that Explosion roof C coils are single frequency only. Code Voltage In Rush mps In Rush Holding mps Watts Resistance Voltage ower mperage V @ 3MM Code Code D L 120 VDC N/ N/ 0.09 mps 10 W 1584.00 ohms D Omit 120 VDC N/ N/ 0.26 mps 30 W 528.00 ohms G Omit 198 VDC N/ N/ 0.15 mps 30 W 1306.80 ohms J L 24 VDC N/ N/ 0.44 mps 10 W 51.89 ohms J Omit 24 VDC N/ N/ 1.32 mps 30 W 17.27 ohms K L 12 VDC N/ N/ 0.88 mps 10 W 12.97 ohms K Omit 12 VDC N/ N/ 2.64 mps 30 W 4.32 ohms L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohms L Omit 6 VDC N/ N/ 5.00 mps 30 W 1.20 ohms Q Omit 100 VC / 60 Hz 2.05 mps 170 V 0.77 mps 30 W 19.24 ohms QD F 100 VC / 60 Hz 1.35 mps 135 V 0.41 mps 18 W 31.20 ohms QD F 100 VC / 50 Hz 1.50 mps 150 V 0.57 mps 24 W 31.20 ohms R F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohms Omit 240/60 VC 0.83 mps 199 V 0.30 mps 30 W 120.40 ohms Omit 220/50 VC 0.87 mps 191 V 0.34 mps 30 W 120.40 ohms F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W 145.00 ohms F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W 145.00 ohms U L 98 VDC N/ N/ 0.10 mps 10 W 960.00 ohms U Omit 98 VDC N/ N/ 0.31 mps 30W 288.00 ohms Y Omit 120/60 VC 1.7 mps 204 V 0.60 mps 30 W 28.20 ohms Y Omit 110/50 VC 1.7 mps 187 V 0.68 mps 30 W 28.20 ohms Y F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W 36.50 ohms Y F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W 36.50 ohms Z L 250 VDC N/ N/ 0.04 mps 10 W 6875.00 ohms Z Omit 250 VDC N/ N/ 0.13 mps 30 W 1889.64 ohms Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohms 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohms N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohms Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W 33.50 ohms 110/50 VC 1.47 mps 162 V 0.57 mps 27 W 34.70 ohms K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohms J 24 VDC N/ N/ 1.38 mps 33 W 17.33 ohms "E" Explosion roof Solenoids K 12 VDC N/ N/ 1.00 mps 12 W 12.00 ohms J 24 VDC N/ N/ 1.00 mps 13 W 44.30 ohms Y 120/60-50 VC N/ N/ 0.16 mps 17 W 667.00 ohms 166 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double C Solenoid 1/16 lug forvariations 2 & 5 orque to: 11.67 ±1.67 Nm (105 ±15 in-lbs) Do Not Loctite M6 x 1 lug forvariations 1, 2 & 3 orque to: 1.78 ±0.22 Nm (16 ±2 in-lbs) Do Not Loctite Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. 167 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) Conduit ox and Stroke djust, Double C Solenoid Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. Conduit ox and ilot Choke Control, Double C Solenoid Conduit ox, Single C Solenoid 168 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double DC Solenoid Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. 169 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox and Stroke djust, Double DC Solenoid Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. Hirschmann and ilot Choke Control, Double DC Solenoid lug-in Conduit ox, Single DC Solenoid 170 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double C Solenoid with Variation I3 (Monitor Switch) Monitor Switch (Variation I3 and I6) his feature provides for electrical confirmation of the spool shift. his can be used in safety circuits, to assure proper sequencing, etc. Switch Data in 1 and in 3 have outputs equal to the input. When the monitor switch has the output to in 1, in 3 will have an output of zero, and vice-versa. When the valve is switched, in 1 and in 3 will switch outputs. IN 2 Input 18-42 VDC osition Control Switch Sensor / Driver Circuitry Load 0.2 Max IN 1 IN 3 Outputs 171 Elyria, Ohio, US
Catalog HY14-2500/US ccessories Manaplug (Options 56 & 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Ground Wire #1 (Green) Micro Connector Options (7 & 1D) Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Conduit ox Option C No Wiring Options vailable Signal Lights (Option 5) lug-in Only LED Interface Meets Nema 4/I67 Hirschmann lug with Lights (Option 5) ISO 4400/DIN 43650 Form in #2 (ositive) Face View of lug in #3 (Ground) in #1 (Negative) DESIN Connector (Option D) M12 pin assignment Standard 1 = Not used 2 = Not used 3 = 0V 4 = Signal (24 V) 5 = Earth Ground ins are as seen on valve (male pin connectors) 1 4 2 DESIN design in 1 and 2 connected 5 3 1 2 3 4 5 172 Elyria, Ohio, US