BIG POWER IN ALL PLACES Boxer DX Parts Manual SN Part No. 3-13 Phone: Sales - 00-31-00, Parts and Service - 00--3 www.boxerequipment.com Manufactured by: Morbark, Inc. 0 S. Winn Rd., P.O. Box 00, Winn, Michigan www.morbark.com
Rev: Rev. Date: REVISION LOG Pages Affected: - March, 01 All Initial Release A Apr 1, 01, 3,, 3, 3 Description of Changes: Numerous modifications B July, 01 -, - moved boom lock holder to top of hyd tank C Oct 1, 01 P/N change key switch & cover
TABLE OF CONTENTS Parts List and Illustrations Page Number Routine Maintenance Replacement Parts... Universal Mounting Plate and Loader Arm Group... Loader Arm Group... Decals Group... Travel Drive Group...1 Idler Wheel and Spring Assembly...1 Mid-Wheel Assembly...1 Hydraulic Cooler Group...1 Main Control Valve Group...1 Diverter Valve Group...0 Crawl Valve Group... Electrical Panel Parts Group... Rear Frame Group... Hydraulic Filter and Engine Shroud Group... Muffler and Exhaust Group...30 Engine and Radiator Group...3 Pump and Radiator Group...3 Diesel Fuel Supply and Filter Group...3 Battery Group...3 Pump Drive Mounting Kit Group...3 Hydraulic Schematic...0 Electrical Schematic...1
Routine Maintenance Replacement Parts The following parts should be considered as normal stock part items in your location. Keeping a supply of these will enable you to keep the Boxer in full service. Part Name Part Number Boxer Replacement Kit...3-0 Idler Wheel Kit...3-03 Mid - Wheel Kit...3-0 Outer Air Filter Element...13-1 Inner Air Filter Element...13- Fuel Filter...-03 Fuel Filter Element...-03 Fuel Filter Head...-3 Hydraulic Oil Filter...3-3 Engine Oil Filter...- Hydraulic Oil... Chevron Rykon Premium ISO or equal Seal Kit for Tilt Cylinder...0-03 Seal Kit for Wheel Motor...13-0 Replacement cartridge for Counterbalance valve...3-3 Replacement Ignition Key...- Replacement Access Panel Key...31-3
This page intentionally left blank
Universal Mounting Plate and Loader Arm Group 1 1 1 1 3 1 1 1 1 1, 1 13 1 1 0 0 1 3 31 30
Universal Mounting Plate and Loader Arm Group Item No. Description Quantity Part Number 1 MALE COUPLER ASSEMBLY 1 00-03 ROLL PIN -01 3 SPRING 1-0 MALE COUPLER ROUND LATCH STOP 300-03 MALE COUPLER ROUND LATCH PIN 3000-03 MALE COUPLER CASTING 1 - ROUND PIN 300-03 BOLT -3 PIN CLIP, RIGHT 1 30003-03 GREASE ZERK - STRAIGHT 1-00 ROUND PIN 300-03 1 CONNEX BUSHING 31-00 13 BOOM ARM WELDMENT 1 00-0 1 PIN RETAINER 1 3001-03 1 BUCKET TILT CYLINDER 1 0-031 1 BUCKET TILT CYLINDER SEAL KIT 1 0-03 1 LOCK WASHER 1-10 1 PIN CLIP, LEFT 3000-03 1 FEMALE QUICK CONNECT 3-1 0 MALE QUICK CONNECT 3-1 1 HOSE, BUCKET CYLINDER CYLINDER END 1-1 HOSE, SECOND AUXILIARY PORTS 3-3 HOSE, AUXILIARY HOSES -0 NS PROTECTIVE SLEEVE (FOR #) 1 3-01 NS PROTECTIVE SLEEVE (FOR #) 1 333-01 FITTING -30 HOSE, BUCKET CYLINDER ROD END 1-13 FITTING, 0 - GREASE ZERK, 0 1 1-0 RELIEF BLOCK 1 1-1 BOLT, RELIEF BLOCK 1-0 30 FITTING -13 31 FITTING 1-0
Loader Arm Group 1 3 1 13 1 1 1 1
Loader Arm Group Item No. Description Quantity Part Number 1 BOOM ARM WELDMENT 1 00-0 CONNEX BUSHING 31-00 3 ROUND PIN 300-03 ROUND PIN 300-03 GREASE ZERK, STRAIGHT 1-00 PIN CLIP, CLOSED 3001-03 PIN RETAINER 3001-03 BOLT -3 LOCK WASHER 1-10 TEE FITTING -0 FITTING, 0 - ARM LIFT CYLINDER 0-03 1 SEAL KIT 0-03 13 HOSE, VALVE TO BOOM CYLINDER 1-1 1 HOSE, VALVE TO BOOM CYLINDER 1-1 1 HOSE, BOOM CYLINDER ROD TO ROD 1-1 HOSE, BOOM CYLINDER, CYLINDER TO CYLINDER 1 -
Decals Group 3 1 1 1 1 31 3 13 1 3 0 3 1 1 1 1 30 13 1 1 31
Decals Group Item No. Description Quantity Part Number 1 OBSOLETE/CALLOUT NO LONGER APPLICABLE - - CAUTION,BURN HAZARD/SYM CONNECT 3-00 3 LIFT POINT 3-00 CALL BEFORE YOU DIG 1 3-1 LOCKING PIN 1 3-01 WARNING,ATTACHMENT SECURE CAUTION 3-013 WARNING,STAY BACK/SYM DANGER 3-00 WARNING, CRUSH HAZARD/SYM DANGER 3-001 HYD OIL,ISO PREMIUM 1 3-01 WARNING,INSTALL CYL LOCK/SYM WARNING 3-01 WARNING,READ MANUAL/SYM WARNING 1 3-00 1 WARNING,BATTERY GROUND (SYM) 1 3-00 13 NOTICE,ULTRA LOW SULFUR DIESEL 3-1 1 WARNING CA PROP 1 3-01 1 BOXER -LARGE 3-0 1 DX DECAL 3-1 BIG POWER DECAL 3-10 1 OPERATOR CONTROLS -SAFETY- 1 3-0 1 OPERATOR CONTROLS 1 3-0 0 CONTROL PANEL DECAL 1 3-00 1 BOXER INTERNET ADDRESS DECAL 1 3-03 MORBARK LOGO DECAL 1 3-1 3 TAG, MOD, WT, HP 1 3-1 TAG, SN, MAN DATE 1 3-1 ULTRA LOW SULPHUR DIESEL 1 3-1 CRAWL SPEED 1 3-1 TIE DOWN 3-00 WARNING, EXPLOSION HAZARD 1 3- WARNING, FIRE HAZARD 1 3-0 30 SHUT OFF FUEL 1 3-003 31 DANGER, CRUSH HAZARD 3-1 3 WARNING, AUXILIARY VALVE 1 3-0
Travel Drive Group 0 13 1 30 31 3 33 3 1 1 1 0 1 3 3 1 1 1 3 1 3 3 3 3 1 3 1 1
Travel Drive Group Item No. Description Quantity Part Number 1 RUBBER TRACK -0 DRIVE SPROCKET 30-03 3 BOLT 1 - ROUND, HUB -DRIVE 30-03 RIGHT TRACK MODULE 1 00-0 FITTING - MID-WHEEL SPOOL ASSEMBLY SEE PAGE 1 DRIVE MOTOR 13-00 CASTLE NUT 3-31 WOODRUFF KEY 13-0 BOLT 1- LEFT TRACK MODULE 1 00-0 FRONT IDLER ASSEMBLY SEE PAGE 1 1 LEFT GUIDE ROD 00-0 13 HARDENED WASHER 1 1-0 1 LOCK WASHER 1 1-13 1 BOLT 1 1-1 COTTER PIN -0 1 RIGHT GUIDE ROD 00-03 1 TRACK WIDENING CYLINDER 1 0-033 SEAL KIT 1 0-03 1 FITTING - 0 PIVOT PIN 300-03 1 FORK, PIVOT PIN 3001-03 LOCK WASHER 1-10 3 BOLT -3 BOLT -0 NUT 133-30 HOSE, COUNTER BALANCE VALVE TO TRACK MOTOR 0-001 TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV 1 00-0 FITTING, 0 - O-RING, # - 30 COUNTERBALANCE VALVE 33-3 31 FITTING - 3 TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV 1 000-0 33 TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV 1 001-0 3 TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV 1 00-0 3 LOCK WASHER 1 1-13 3 BOLT - 3 LOCK WASHER 1-0 3 HOSE, COUNTER BALANCE VALVE TO TRACK MOTOR 0-003 3 HOSE, TRACK CYLINDER -131 0 COUNTERBALANCE VALVE 33-3 1 BUSHING, VARIABLE WIDTH TRACK ADJUSTMENT 311-1 13
Idler Wheel and Spring Assembly 1 3 1 1 13 1 Item No. Description Quantity Part Number 1 TENSION LOCK PLATE 300-03 JACKING BOLT WELDMENT 00-0 3 SPRING TENSIONER WELDMENT 000-03 SPRING -3 TRACK FORK WELDMENT 00-01 WHEEL ASSEMBLY, RIGHT SIDE 1 000-03 WHEEL ASSEMBLY, LEFT SIDE 1 000-03 BEARING - IDLER SPACER TUBE 3001-03 IDLER PIN 001-03 SEAL -31 SNAP RING 1-00 1 FRONT IDLER WHEEL -0 13 LOCK WASHER 1-13 1 BOLT - 1 FLAT WASHER 31-01 NOTE: Quantities Listed Are For Both Sides. 1
Mid Wheel Assembly 1 3 3 Item No. Description Quantity Part Number 1 MID-WHEEL ASSEMBLY 00-03 NUT 0 133-3 FLAT WASHER 0 1- SEAL 0 - SNAP RING 0 - BEARING 0-30 MIDWHEEL 30-03 MIDWHEEL AXLE 300-03 NOTE: Quantities Listed Are For Both Sides. 1
Hydraulic Cooler Group 13 1 3 To tee on the botto mof theauxiliary Valve Return lin e to Hydraulic Filter Assy. 1 Item No. Description Quantity Part Number 1 BOLT 1-0 LOCK WASHER 1-1 3 FLAT WASHER 1- O-RING SEAL -1 HYDRAULIC COOLER KIT 1-131 1 V COOLER FAN 1-13 FLAT WASHER, M 1-03 MOUNTING BOLT, M 1- ELBOW, 0 31-1 CLAMP 1- HOSE, OIL COOLER OUTLET TO FILTER INLET IN TANK 1 1-1 HOSE, VALVE RETURN TO COOLER INLET 1 1-0 13 SCREEN 1 003-0 1
This page intentionally left blank 1
Main Control Valve Group 3 3 1 3 30 31 1 0 1 13 1 1 1 1 1 33 1 1 1 1 3 1 1
Main Control Valve Group Item No. Description Quantity Part Number 1 VALVE BLOCK 1 1-0 BOLT 3 1-03 3 ROUND LEVER SHAFT 301-0 LOCK NUT 131-0 CONTROL KNOB 31- ROUND LEVER SHAFT 3013-0 LOCK NUT 131- TRAVEL CONTROL HANDLE, CAST 31- FITTING -0 HOSE, BUCKET CYLINDER, ROD END 1-13 HOSE, BUCKET CYLINDER, CYLINDER END 1-1 1 HOSE, VALVE TO BOOM CYLINDER 1-1 13 FITTING -1 1 COUNTERBALANCE VALVE 33-3 1 TUBE, COUNTERBALANCE VALVE 1 000-0 1 FITTING - 1 TUBE, COUNTERBALANCE VALVE 1 001-0 1 TUBE, COUNTERBALANCE VALVE 1 00-0 1 FITTING, 0-0 TUBE, COUNTERBALANCE VALVE 1 00-0 1 BOLT 1-0 LOCK WASHER 1-13 3 FLAT WASHER 1-00 NUT, INSERT 13-0 HOSE, COUNTER BALANCE VALVE TO TRACK MOTOR 30-003 HOSE, COUNTER BALANCE VALVE TO TRACK MOTOR 30-001 HOSE CLAMP - BOLT -3 NYLOC NUT 133-303 30 FITTING, 1-13 31 HOSE, C ON BLOCK TO PRESSURE ON MAIN VALVE 1 00-0 3 FITTING, 0 1-130 33 TUBE 1 00-0 3 FITTING 1 1-0 1
Diverter Valve Group 3 1 13 1 1 1 1 1 1 1 1 3 1 0 0 0
Diverter Valve Group Item No. Description Quantity Part Number 1 VALVE BANK 1 1-0 SPACER 1 3011-0 3 MOUNT, VALVE BANK 1 301-0 BOLT 3 1-0 NYLOC NUT 3 133- MAIN AUXILIARY LEVER 1 301-0 TEXTURED GRIP 1 31-3 NUT 1 131- AUXILIARY LEVER 300-0 KNOB 31- NUT 131-0 1 FITTING 1-13 HOSE, D ON BLOCK TO PRESSURE ON AUXILIARY VALVE 1-13 1 FITTING 1-1 1 HOSE, SECOND AUXILIARY - FROM VALVE TO COUPLING -0 1 FITTING -0 1 TUBE 1-0 1 TUBE 1-0 1 FITTING -0 0 HOSE, TRACK CYLINDER -131 1 FITTING 1 1-1 PLUG, FITTING 1-0 3 FITTING 1 31-1 CLAMP 1- HOSE, VALVE RETURN TO AUXILIARY VALVE 1 1-1 1
Crawl Valve Group 3 13 1 1 0 1 1 0 1 1 1 1 1
Crawl Valve Group Item No. Description Quantity Part Number 1 CRAWL CONTROL VALVE 1-01 MOUNTING BRACKET 1 300-0 3 BOLT 1-3 LOCK WASHER 1 1-10 BOLT 1-0 FLAT WASHER 1-00 NYLOCK NUT 1 133- TEE FITTING -00 HOSE, E ON BLOCK TO BACK PUMP 1 - TEST PORT FITTING 3- TEST PORT DUST CAP 3-1 1 FITTING 1-13 TUBE 1 00-0 1 0 DEGREE FITTING 1-1 HOSE, C ON BLOCK TO PRESSURE ON MAIN VALVE 1-1 1 HOSE, F ON BLOCK TO FRONT PUMP 1-10 1 FITTING, 0 1-1 HOSE, D ON BLOCK TO PRESSURE ON AUXILIARY VALVE 1-13 1 HOSE, VALVE RETURN TO AUXILIARY VALVE 1 1-1 0 CLAMP, HOSE 1-1 HOSE, VALVE RETURN TO OIL COOLER INLET 1 1-0 NS FITTING, STRAIGHT HOSE BARBED 1 1-1 3
Electrical Panel Parts Group 3 0 1 1 1 3 1 1 1 1 1 13 1 1
Electrical Panel Parts Group Item No. Description Quantity Part Number 1 BOLT -00 LOCK WASHER 1-13 3 FLAT WASHER 1-00 IGNITION SWITCH W/KEY 1-3 IGNITION KEY SWITCH COVER 1-00 IGNITION KEY 1 - NUT WITH NYLON INSERT -00 FUSE PANEL 1 3-1 MACH PAN HEAD MACHINE SCREW 31- BLADE TYPE FUSE ATO-1 3- BLADE TYPE FUSE ATO-3 3-0 1 BLADE TYPE FUSE ATC-1 3-03 13 OIL PRESSURE GAUGE 1 31-1 1 WATER TEMPERATURE GAUGE 1 31-1 PLUG 1-01 1 PLUG 1-00 1 PLUG 1-01 1 HIGH RANGE GROUND HARNESS 1 00-0 1 TOGGLE SWITCH BOOT 1-0 0 TOGGLE SWITCH 1-0 1 HIGH RANGE WIRING HARNESS 1 00-0 PLUG 1-0 3 HOUR METER 1 31- HOUR METER TO TERMINAL STRIP HARNESS 1 001-0 HOUR METER TO GROUND HARNESS 1 00-0 GAUGE PANEL WELDMENT 1 00-0 MAIN WIRING HARNESS 1 00-0 FUSE PANEL GROUND HARNESS 1 003-0
Rear Frame Group 3 1 3 3 0 1 1 0 1 3 1 1 1 1 1 13 1 30 To Engine Intake 31 3 3 3 3 33 3
Rear Frame Group Item No. Description Quantity Part Number 1 BOLT -0 CONTROL PANEL 1 00-0 3 LOCKING ACCESS PANEL 1 000-0 FUEL TANK MOUNTING LOCK - RH 1 300-0 FLAT WASHER 1-00 NUT 133- SPRING 1-1 STOP PLATE 300-0 FLANGED NUT 133- BOLT -13 FLAT WASHER 1-1 OPERATOR PLATFORM 1 00-0 13 RUBBER MAT 1 333-01 1 FUEL TANK 33-31 1 CAP, FUEL TANK -10 1 FUEL TANK MOUNTING LOCK - LH 1 300-0 1 FLAT WASHER 1-00 1 BOLT -0 1 BOLT 1-0 LOCK WASHER 1-10 1 PUMP GUARD 1 00-0 ACCESS PANEL 31- NS KEY, ACCESS PANEL 1 31-3 3 HAND GRIP 31- FLAT WASHER 1-00 WING NUT 113-1 WRENCH 1 3001-03 RUBBER GROMMET 1-3 AIR CLEANER BODY ASSEMBLY * 1-13 AIR FILTER ELEMENT - OUTER 1 13-1 30 AIR FILTER ELEMENT - INNER 1 13-31 AIR CLEANER MOUNTING BRACKET 1 301-0 3 CARRIAGE BOLT -03 33 BOLT -03 3 FLAT WASHER 1-0 3 NYLOC NUT 133-00 3 THROTTLE CABLE ASSEMBLY 1 31-00 3 THROTTLE LEVER KNOB 1 31-01 3 BOLT 1-3 LOCK WASHER 1-13 NS SPACER, CONTROL PANEL 33-03 NS MANUAL CONTAINER 1 33-0 BOOM CYLINDER SAFETY LOCK 1 300-0 1 SAFETY LOCK RETAINER PIN AND RING 1-3 ROUND FLUTED KNOB 1 31- * Assembly included with P/N s: 13-1 & 13-
Hydraulic Filter and Engine Shroud Group 13 3 1 1 1 1 3 1 1 1 1 1 1 0 1 1
Hydraulic Filter and Engine Shroud Group Item No. Description Quantity Part Number 1 COOLER SHROUD 1 30-0 HEX HEAD BOLT -03 3 HEX HEAD BOLT -0 LOCK WASHER 1-13 FLAT WASHER 1-1 NYLOC NUT 133- SUPPORT, COOLER SHROUD 1 30-0 ASSEMBLY, CLEAN OUT COVER (INCLUDES NUMBER ) -0 GASKET, CLEAN OUT COVER -0 VENTED CAP WITH DIPSTICK 1-1 HOSE, OIL COOLER OUTLET TO FILTER INLET IN TANK 1 1-1 CLAMP 1-13 FITTING 1 31-1 1 FITTING 1 31-1 HYDRAULIC FILTER ASSEMBLY 1 3-31 1 HYDRAULIC FILTER TOP 1 3-31 1 HEX HEAD BOLT -0 1 LOCK WASHER 1-13 1 O-RING SEAL KIT 1 3-3 1 FILTER HOLDER BASKET 1 3-331 0 HYDRAULIC FILTER ELEMENT 1 3-3 1 HYDRAULIC FILTER PRESSURE SPRING 1 3-3 HYDRAULIC FILTER TOP PLATE 1 3-31 3 HEX HEAD BOLT 3 3-3 0 DEGREE MALE FITTING 1-1 HOSE, PRESSURE RELIEF LINE 1 00-01 PLUG 1-0 NS O-RING 1-1 NS CERAMIC MAGNET 1-1
Muffler and Exhaust Group TO ENGINE EXHAUST MANIFOLD 1 3 30
Muffler and Exhaust Group Item No. Description Quantity Part Number 1 BOLT 1-1 EXHAUST MANIFOLD GASKET 1-3 EXHAUST PIPE ASSEMBLY 1 00-0 EXHAUST PIPE 1 00-0 MUFFLER CLAMP 33- MUFFLER 1 - EXHAUST TIP 1 13-3 BOLT -03 LOCK WASHER 1-13 FLAT WASHER 1-1 MUFFLER GUARD 1 300-0 31
Engine and Radiator Group 0 1 3 1 3 3 3 3 1 3 3 3 33 3 3 31 30 0 3 1 0 1 1 1 13 1 1 1 1 3
Engine and Radiator Group Item No. Description Quantity Part Number 1 AIR CLEANER ASSEMBLY 1 Reference only HOSE CLAMP 1-03 3 INTAKE HOSE ELBOW -1 HOSE CLAMP 1 - INTAKE HOSE ELBOW 1-00 NUT 133-0 WATER TEMP SENDER 1 31-1 OIL PRESSURE SENDER 1 31- ELBOW FITTING 1 3-31 TERMINAL INSULATOR 1 31-031 POWER CABLE 1 00-03 1 LOCK WASHER 1 1-1 13 LOCK NUT 1 133-0 1 BOLT 1-1 FLAT WASHER 1-0 1 FLAT WASHER 1-13 1 BOLT 1-0 1 ISOLATOR MOUNT, LOWER -0 1 NUT 133-303 0 ISOLATOR MOUNT, UPPER -0 1 WASHER AND ISOLATORS FURNISHED WITH ENGINE See engine manual BOLT 1-3 OIL FILTER 1 - HOSE CLAMP 1-01 HOSE, SUCTION TANK TO PUMP 1 1- BOLT -003 LOCK WASHER 1-13 INSERT 13-0 PROTECTIVE SCREEN 1-03 30 RADIATOR SHROUD 1 300-0 31 INSERT 13-3 RADIATOR OVERFLOW BOTTLE 1 3-33 BOLT -003 3 LOCK WASHER 1-13 3 BOLT -01 3 RADIATOR SHROUD TOP 1 300-0 3 INSERT 13-0 3 LOCK WASHER 1-13 3 BOLT -003 0 RADIATOR MOUNT 3003-0 1 NUT 133-0 FLAT WASHER 1-00 3 RUBBER MOUNT 1-01 RADIATOR 1 - RADIATOR CAP 1 3-31 RADIATOR COVER 1 300-0 FLAT WASHER 1-1 LOCK WASHER 1-13 BOLT -03 0 CLAMP, AIR BREATHER 1-1 1 TUBE AIR INTAKE 1 33-03 33
Pump and Radiator Group 3 1 30 31 3 3 3 33 1 3 1 3 1 1 0 1 1 1 1 1 1 13 3
Pump and Radiator Group Item No. Description Quantity Part Number 1 HOSE CLAMP 1-01 LOWER RADIATOR HOSE 1-00 3 UPPER RADIATOR HOSE 1-03 SPEED NUT 13- WASHER 1-00 LOCK WASHER 1-13 BOLT -003 BOLT -0 LOCK WASHER 1 1-1 NUT 1 33- THROTTLE BRACKET 1 301-0 1 NUT 1 133-13 THROTTLE LEVER 1 331-01 1 SCREW 1 1-01 1 THROTTLE CABLE CLAMP 1-0 1 WASHER 1 1-00 1 BOLT 1-0 1 BOLT 1 1-33 1 BOLT 1-3 0 LOCK WASHER 1 1-10 1 RIGHT HAND ENGINE MOUNTING PLATE 1 300-0 CLAMP 1-1 3 O-RING 1-1 FITTING 1 1-1 O-RING - FITTING 1-1 FITTING 1-1 LEFT HAND ENGINE MOUNTING PLATE 1 300-0 HOSE, E ON BLOCK TO BACK PUMP (RUBBER) 1-30 HOSE, F ON BLOCK TO FRONT PUMP (RUBBER) 1-10 31 ENGINE 1-0 3 FAN BELT 1-00 33 SPACER 1-0 3 FAN 1 3-1 3 FAN SAFETY SCREEN 1-01 3 HOSE, SUCTION TANK TO PUMP 1 1-3
Diesel Fuel Supply and Filter Group 1 3 1 RETURN LINE FROM ENGINE FUEL GALLERY (RIGHT SIDE) 1 3 TO FUEL FEED/ INJECTION PUMP ON ENGINE (RIGHT SIDE) 0 1 1 1 1 1 13 1 3
Diesel Fuel Supply and Filter Group Item No. Description Quantity Part Number 1 FUEL HOSE 1 3-01 BREATHER 1-13 3 FITTING 1-13 BREATHER TUBE 1 3-01 FUEL HOSE 1 31-01 SPRING CLAMP AR 1-30 TEE FITTING 1-1 ELBOW FITTING 1-13 BUSHING 31-001 FUEL SHUT OFF VALVE -013 HOSE CLAMP AR 1-1 1 FUEL HOSE 1 3-01 13 TEE FITTING 1-1 1 FUEL HOSE 1 3-01 1 FUEL HOSE 1 30-01 1 FUEL FILTER ASSEMBLY 1-03 1 FUEL FILTER ELEMENT 1-03 1 FUEL FILTER HEAD 1-3 1 PLUG 1 33-0 NUT 133-1 FLAT WASHER 1-00 BOLT 1-00 3 ELBOW FITTING 1-13 BREATHER TUBE 1 3-01 FUEL TANKS 33-31 CAP, FUEL TANKS -10 3
Battery Group 1 3 3 Item No. Description Quantity Part Number 1 BATTERY TERMINAL INSULATOR, RED 1 31-0 NEGATIVE BATTERY CABLE 1 00-03 3 BATTERY HOLD DOWN, WITH BOLTS, WING NUTS, FLAT WASHERS 1 31-30 1V BATTERY 1 31- POSITIVE BATTERY CABLE 1 00-0 CORRUGATED FABRIC LOOM 1 13-03 TERMINAL INSULATOR, RED 1 31-0 NS POWER CABLE 1 00-03 3
Pump Drive Mounting Kit Group 1 ENGINE FLY WHEEL 3 Item No. Description Quantity Part Number 1 PUMP DRIVE MOUNTING KIT 1-0 MOUNTING FLANGE 1-3 CAP SCREWS (PUMP MOUNT FASTENER KIT) 11-31 PUMP DRIVE HOUSING 1-0 FLAT WASHER 1-0 BOLT (PUMP MOUNT FASTENER KIT) -0 PUMP DRIVE HUB 1-0 HYDRAULIC PUMP 1-001 BOLT - 3
Hydraulic Schematic 003-0 COOLER B A F E PUMP VALVE BANK LEFT TRACK RIGHT TRACK COUNTER BALANCE LIFT CYLINDER NS REF 00-0 KIT,HYDRAULIC,HOSE REF 33-3 COUNTER BALANCE VALVE HYDRAULIC MANIFOLD REF 13-00 MOTOR, TRACK REF 0-033 CYLINDER, TRACK REF 0-03 CYLINDER, LIFT REF 1-0 VALVE BANK REF 0-031 CYLINDER, TILT REF 1-0 VALVE BANK REF -01 MANIFOLD, HYDRAULIC 3 REF -131 COOLER, HYDRAULIC REF 3-30 FILTER, TANK 1 REF -001 PUMP, HYDRAULIC SYM QTY PART NUMBER DESCRIPTION TILT CYLINDER QUICK DISCONNECT TO AUX ATTACHMENT TRACK CYLINDER VALVE BANK 3 1 G D C 0
1 GA RED/WHT 1 GA YEL 1 GA BLK 3 F 3/ LOOM x 1 IN 3/ LOOM x 1 IN -B- 1 GA RED -A- 1 GA RED F A 1/ LOOM x IN 1 GA RED -A- 1 GA YEL 1 GA LT-BLU 1 GA YEL 1 GA BLK 1 GA GRN -F- 1 GA BLU -E- WATCH FOR REVERSAL 1 TIE AFTER C D ASSY 3 3 0 WATCH FOR REVERSAL TIE AFTER ASSY 13 WATCH FOR REVERSAL ITEM QTY PART NUMBER DESCRIPTION LENGTH (IN) ITEM QTY PART NUMBER DESCRIPTION LENGTH (IN) 1 13-00 LOOM, SPLIT BLACK 1/ 1 1-1 WIRE, 1 GA BROWN 1. 1 13-00 LOOM, SPLIT BLACK 1/ 1 1- WIRE, 1 GA LIGHT BLUE 1 13-00 LOOM, SPLIT BLACK 1/ 1 1-30 WIRE, 1 GA BLACK 1 13-00 LOOM, SPLIT BLACK 1/ 1 1-30 WIRE, 1 GA BLACK 1 13-0 LOOM, SPLIT BLACK 3/ 1 1 1-3 WIRE, 1 GA RED 3 1 13-0 LOOM, SPLIT BLACK 3/ 1 1-3 WIRE, 1 GA RED. 3 1 13-0 LOOM, SPLIT BLACK 3/. 3 1 1-31 WIRE, 1 GA YELLOW. 1 13-0 LOOM, SPLIT BLACK 3/ 1 1-31 WIRE, 1 GA BLACK 1. 1 1 13-0 LOOM, SPLIT BLACK 3/ 1 1 1 1-31 WIRE, 1 GA BLACK 0 1 13-03 LOOM, SPLIT BLACK 1/ 0 1 1-33 WIRE, 1 GA RED 1 1 13-0 LOOM, SPLIT BLACK /1 3 1 1-3 WIRE, 1 GA GREEN 1 1 1 13-0 LOOM, SPLIT BLACK /1 3 1 1-3 WIRE, 1 GA YELLOW 0. 1 1 13-13 TUBING, SHRINK, 1/ BLACK 3 1 1-33 WIRE, 1 GA BROWN 0. 1 1 1-3 TERMINAL, /1 RING 1- AWG 3 1 1-3 WIRE, 1 GA RED/WHITE 1 1 1- TERMINAL, 3/ RING 1-1 AWG 3 1 1-3 WIRE, 1 GA BLACK/WHITE 1 1- TERMINAL, SNAP FORK 1-1AWG # 3 1 1- WIRE, 1 GA BLUE 13 1-13 TERMINAL, SNAP FORK 1-AWG # 33 1 1- WIRE, 1 GA BLUE 1 3 1-13 TERMINAL, SNAP FORK 1-AWG # 3 1 1- WIRE, 1 GA BROWN/BLACK 1 1-1 TERMINAL, SNAP FORK 1-1AWG # 31 1-13 ALTERNATOR PLUG 1-03 TERMINAL, SNAP FORK -1AWG # 30 1-1 CONNECTOR,SUMITOMO 1-0 TERMINAL, SNAP FORK -1AWG # 1-00 TERMINAL, FEM SPADE BLUE 3 - CONNECTOR, BUTT 1- GA -0 CONNECTOR, BUTT 1-1 GA -1 TERMINAL, FEMALE METRI 0 13 1-1 CONNECTOR, FEM -WAY METRI 0 3 1 3-13 FUSE, BLADE TYPE AT0-30 1 3-1 HOLDER, FUSE ATO SEALED 1 1 31-1 DIODE, 3A BOXER BEACON WATCH FOR REVERSAL F 30A BLADE 30 1 FUSE 1 GA LT-BLU A B /1 1 1 GA RED SEE DETAIL 3 IN 1 GA YEL F BLK (B) DETAIL A NOTES: 1. HEAT SHRINK 13-13 ALL BARE CONNECTIONS. SHRINK W/S ALL SPLICES 3. HRNS MUST BE 0% CONTINUITY CHECKED. LABEL HARNESS PER MORBARK SPECIFICATIONS, 001-000 1 GA GRN 1 GA BLK 1 GA RED 1 GA RED/WHT 1 GA YEL 1 GA BLK/WHT 1 GA BLK/WHT F 1 GA RED 1 GA BLK 1 GA BRN 1 GA LT-BLU -D- 1 GA BRN -C- 1 GA BRN/BLK 1 GA BLU 1 GA BRN 1 GA BLK 3 1 1/ IN 3/ 1 GA BLK 1 GA GRN 1 GA BLK -F- 1 GA BLU -E- (A) F 1 IN F F F F 1 GA BRN 1 GA RED 1 GA BLK 13 3 1/ IN x 1 1/ IN 3 IN x 1 3 3 3 1/ IN 1 GA BLU 1 GA BLU 1 IN (A) (B) 1 GA BRN/BLK 1 GA YEL (B) 1/ LOOM x IN IN x 0 1 IN 1 IN 1/ LOOM x IN IN IN 1 IN IN 3 1 1/ IN 3/ LOOM X 1/ IN 1/ LOOM x IN 1 1 1/ IN 3 1 IN E F 1 Electrical Schematic 00-0 1/ LOOM x IN 3/ LOOM x IN 1 3 3 3 3 0 1 30 13 1 3/ LOOM x IN /1 LOOM x IN /1 LOOM x IN 3 13 3 31 3 33 1
NOTES:
NOTES: 3
BIG POWER IN ALL PLACES Manufactured by: Phone: Sales - 00-31-00, Parts and Service - 00--3 www.boxerequipment.com Morbark, Inc. 0 S. Winn Rd., P.O. Box 00, Winn, Michigan www.morbark.com