PUBLISHED: 11-MAY-2011 2003.50 XJ RANGE (X350), 204-05 VEHICLE DYNAMIC SUSPENSION FRONT AIR SPRING (G271593) REMOVAL AND INSTALLATION 60.32.08 FRONT AIR SPRING - RENEW ALL DERIVATIVES 0.70 USED WITHINS 60.32.08 FRONT AIR SPRING - RENEW ALL DERIVATIVES 0.70 USED WITHINS 60.32.08 FRONT AIR SPRING - RENEW ALL DERIVATIVES 0.70 USED WITHINS REMOVAL 1. Using the Jaguar approved diagnostic system depressurize the air suspension system. 2. Remove the wheel and tire assembly. For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation). 3.
Disconnect the air spring electrical connector if fitted. 4. WARNING: Loosen the air pipe until the stored air pressure starts to vent. Wait for at least one minute for the air pressure to escape completely before fully removing the air pipe connector. Detach the air pipe. 5.
Remove the air spring retaining nuts. 6. Remove the stabilizer bar link. For additional information, refer to: Front Stabilizer Bar Link (204-01 Front Suspension, Removal and Installation). 7. Detach the front air suspension height sensor link rod. 8. Detach the brake line from the inner fender securing clips 9. CAUTION: Prevent the air spring from rotating. Do not use extension bars when removing the air spring securing bolt. Failure to follow these instructions may result in damage to the air spring.
Detach the air spring assembly. 10. CAUTIONS: Prevent the upper ball joint ball pin hexagon from rotating. Failure to do so may result in damage to the upper ball joint boot. Make sure the wheel knuckle is supported. Failure to follow these instructions may result in damage to the vehicle. Detach the upper arm. 11. Remove the air spring. INSTALLATION WARNING:
Do not install an air spring if the pressure retaining valve has been removed or has become loose. Failure to follow this instruction may result in personal injury. CAUTION: Do not install an air spring if the pressure retaining valve has been removed or has become loose. Failure to follow this instruction may result in damage to the vehicle. New air springs have a shelf life of seven months from the date of manufacture. Do not install the air spring if the date marking exceeds this date. 1. To install, reverse the removal procedure. Tighten to 90 Nm. 2. CAUTION: Prevent the air spring from rotating. Do not use extension bars when tightening the air spring securing bolt. Failure to follow these instructions may result in damage to the air spring.
Tighten to 175 Nm. 3. Tighten to 25 Nm. 4. CAUTION: Do not over tighten the air pipe union as it may result in the pressure retaining valve coming loose if removed again.
Tighten to 5 Nm. 5. Make sure the air suspension system is repressurized using the Jaguar approved diagnostic system before lowering the vehicle to the ground. Repressurize the air suspension system. For further information, refer to the Jaguar approved diagnostic system. PUBLISHED: 11-MAY-2011 2003.50 XJ RANGE (X350), 204-01 FRONT SUSPENSION FRONT STABILIZER BAR LINK (G252087) REMOVAL AND INSTALLATION 60.10.02 STABILIZER BAR LINK ARM - RENEW ALL DERIVATIVES 0.30 USED WITHINS
REMOVAL 1. Raise and support the vehicle. For additional information, refer to Section 100-02 Jacking and Lifting. 2. Remove the stabilizer bar link retaining nut. 3. Remove the stabilizer bar link. INSTALLATION 1. Install the stabilizer bar link. 2.
Install the stabilizer bar link retaining nut. Tighten to 43 Nm. 3. Lower the vehicle. 4. The final tightening of the stabilizer bar retaining nut and bolt must be carried out with the vehicle on its wheels. Tighten to 70 Nm.