P ARTS MANUAL This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included 60D MD Dual Mast 2 Stage Full Free Lift 60D-MD-001 Through Present FOR PARTS AND SERVICE: TELEPHONE: (888) 946-3330 Manual Number: 245192 R9 7040 South Highway 11 Westminster, SC 29693 Toll Free (888) 946-3330 (864) 647-1119 FAX (864) 647-6195 01/21/08 245192 R9
About This Manual Introduction This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number stamped on the upper left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER XXX-XX-XXXX 60D-MD-XYZ XXX-XX-XXX Ordering Parts EXAMPLE MA2380.eps Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: LIFT TEK / ELECAR CUSTOMER SERVICE 7040 S HWY 11 WESTMINSTER, S.C. 29693 TELEPHONE: (888) 946-3330 FAX: (864) 647-6195
Contents Cover... 1 Introduction... 2 Safety Decals... 3 Low Pressure 2000 PSI Main Lift Cylinders... 4 High Pressure 2600 PSI Main Lift Cylinders... 10 Low Pressure 2000 PSI Free Lift Cylinders... 20 High Pressure 2600 PSI Free Lift Cylinders... 24 Outer Weldment... 32 Inner Weldment... 36 Hydraulic Components... 44 Hoist Chains... 48 Lowering Control Valve... 49 Load Backrest... 49 4 Roller Carriages... 50 6 Roller Carriages... 51 Internal Hose Reeving... 52 Recommended Spare Parts... 57 1 Safety Decals 1 4 2 3 2 5 3 4 5 Page 3
Low Pressure 2000 PSI Main Lift Cylinders 16 6 9 8 3 5 4 2 1 13 15 10 7 14 18 17 19 20 11 12 MA0864.eps Page 4
Low Pressure 2000 PSI Main Lift Cylinders For PIDs 60D-MD-001 Through 60D-MD1081 LPML-1 LOW LOW PRESSURE PRESSURE MAIN LIFT MAIN LIFT QTY 2 QTY 2 56 581582 79 581605 57 581583 80 581606 58 581584 81 581607 59 581585 82 581608 60 581586 83 581609 61 581587 84 581610 62 581588 85 581611 63 581589 86 581612 64 581590 87 581613 65 581591 88 581614 66 581592 89 581615 67 581593 90 581616 68 581594 91 581617 69 581595 92 581618 70 581596 93 581619 71 581597 94 581620 72 581598 95 581621 73 581599 96 581622 74 581600 97 581623 75 581601 98 581624 76 581602 99 581625 77 581603 100 581626 78 581604 101 581627 OCL - Outer Channel Length. LPML-2 Common Parts Item QTY Part # Description Item QTY Part # Description 1 1 N/A Shell Assembly 11 1 564106 Spring 2 1 N/A Plunger 12 1 564105 Fuse Piston 3 1 562634 Retainer 13 1 2 Piston 4 1 1 O-Ring 14 1 1, 2 Pull Wire 5 1 1 Backup Ring 15 1 1, 2 Wear Ring 6 1 601377 Fitting 16 3129 Snap Ring 7 1 611289 Fitting 17 1 1 Piston Seal 8 1 1 Rod Seal 18 1 1 Nylon Ring 9 1 1 Wiper 19 1 562962 Cushion 10 1 562848 Spring Guide 20 1 7118 Snap Ring 1 - Included in Seal Kit p/n 562591. 2 - Included in Piston Kit p/n 561245. Page 5
Low Pressure 2000 PSI Main Lift Cylinders RH 20 2 5 3 18 7 8 11 10 9 6 4 1 12 14 15 16 13 17 19 MA2784.eps Page 6
Low Pressure 2000 PSI Main Lift Cylinders RH For PIDs 60D-MD1082 Through Present LPML-7 LOW LOW PRESSURE PRESSURE MAINLIFT MAINLIFT QTY 2 QTY 2 56 79 57 80 1003940 58 81 59 82 1003957 60 83 61 84 1003941 62 85 63 86 64 87 65 88 66 89 67 90 1003942 68 1003939 91 69 92 70 93 71 94 72 1003794 95 73 96 74 97 75 1005954 98 76 99 77 100 78 101 OCL - Outer Channel Length Common Parts LPML-6 Item # QTY Part # Description Item # QTY Part # Description 1 1 N/A Spacer 11 1 1 Backup Ring 2 1 601377 Fitting 12 1 423387 Piston 3 1 607287 Bleed Screw Washer 13 1 1 Wear Ring 4 1 1 559962 Pull Wire 14 1 1 Nylon Ring 5 1 632093 Bleed Screw 15 1 1 Piston Seal 6 1 N/A Shell 16 1 220124 Sleeve 7 1 1 Rod Wiper 17 1 3019 Circlip 8 1 1 Rod Seal 18 1 3102942 Retainer 9 1 N/A Plunger 19 1 611289 Fitting 10 1 1 O-Ring 20 1 3129 Snap Ring 1 - Included in Seal Kit P/N 1003956. Page 7
Low Pressure 2000 PSI Main Lift Cylinders LH 7 15 6 5 16 14 2 5 8 1 4 12 10 11 3 9 13 External Hydraulic Fuse ( LEFT HAND SIDE ONLY ) Part Number 231325 MA0868.eps Page 8
Low Pressure 2000 PSI Main Lift Cylinders LH For PIDs 60D-MD1082 Through Present LPML-5 LOW LOW PRESSURE PRESSURE MAINLIFT MAINLIFT QTY 2 QTY 2 56 79 57 80 1003944 58 81 59 82 1003958 60 83 61 84 1003945 62 85 63 86 64 87 65 88 66 89 67 90 1003946 68 1003943 91 69 92 70 93 71 94 72 1003793 95 73 96 74 97 75 1005953 98 76 99 77 100 78 101 OCL - Outer Channel Length Common Parts LPML-4 Item # QTY Part # Description Item # QTY Part # Description 1 1 N/A Spacer 9 1 1 Wear Ring 2 1 N/A Plunger 10 1 1 Nylon Ring 3 1 231325 External Fuse 11 1 1 Piston Seal 4 1 1 559962 Pull Wire 12 1 220124 Sleeve 5 1 1 Plunger Seal 13 1 3019 Retaining Ring 6 1 1 Plunger Wiper 14 1 1 O-Ring 7 1 3129 Snap Ring 15 1 3102942 Retainer 8 1 423387 Piston 16 1 1 Backup Ring 1 - Included in Seal Kit p/n 1003956. Page 9
High Pressure 2600 PSI Main Lift Cylinders 3 4 5 7 8 9 10 11 6 1 2 18 23 12 13 14 15 16 17 19 20 21 22 MA0371.eps Page 10
High Pressure 2600 PSI Main Lift Cylinders For PIDs 60D-MD-001 Through 60D-MD-829 HPML-3 HIGH HIGH PRESSURE PRESSURE MAIN LIFT MAIN LIFT QTY 1 QTY 1 56 582211 79 582234 57 582212 80 582235 58 582213 81 582236 59 582214 82 582237 60 582215 83 582238 61 582216 84 582239 62 582217 85 582240 63 582218 86 582241 64 582219 87 582242 65 582220 88 582243 66 582221 89 582244 67 582222 90 582245 68 582223 91 582246 69 582224 92 582247 70 582225 93 582248 71 582226 94 582249 72 582227 95 582250 73 582228 96 582251 74 582229 97 582252 75 582230 98 582253 76 582231 99 582254 77 582232 100 582255 78 582233 101 582256 OCL - Outer Channel Length. Common Parts HPML-4 Item # QTY Part # Description Item # QTY Part # Description 1 1 N/A Shell 13 1 564105 Fuse Piston 2 1 N/A Plunger 14 1 564106 Fuse Spring 3 1 3129 Snap Ring 15 1 562848 Spring Guide 4 1 601377 Fitting 16 1 611289 Fitting 5 1 1 Rod Wiper 17 1 1 559962 Pull-In Wire 6 1 423385 Retainer 18 1 562562 Piston 7 1 1 Rod Seal 19 1 1 Backup Ring 8 1 4850 Bleed Screw 20 1 1 Piston Seal 9 1 622729 Bleed Screw Seal 21 1 562962 Cushion 10 1 1 Backup Ring 22 1 7118 Circlip 11 1 1 O-Ring 23 1 563350 O-Ring 12 1 1 Wear Ring 1 - Included in Seal Kit P/N 561315. Page 11
High Pressure 2600 PSI RH Main Lift Cylinders 16 4 13 12 8 7 3 1 6 15 2 11 10 17 5 9 14 MA2576.eps Page 12
High Pressure 2600 PSI RH Main Lift Cylinders For PIDs 60D-MD-830 Through 60D-MD-936 HPML-1 HIGH HIGH PRESSURE PRESSURE RIGHT HAND RIGHT HAND QTY 1 QTY 1 56 227965 79 227988 57 227966 80 227989 58 227967 81 227990 59 227968 82 227991 60 227969 83 227992 61 227970 84 227993 62 227971 85 227994 63 227972 86 227995 64 227973 87 227996 65 227974 88 227997 66 227975 89 227998 67 227976 90 227999 68 227977 91 228000 69 227978 92 228001 70 227979 93 228002 71 227980 94 228003 72 227981 95 228004 73 227982 96 228005 74 227983 97 228006 75 227984 98 228007 76 227985 99 228008 77 227986 100 228009 78 227987 101 228010 OCL - Outer Channel Length. Common Parts HPML-9 Item # QTY Part # Description Item # QTY Part # Description 1 1 N/A Shell 10 1 1 Piston Seal 2 1 2 Piston 11 1 1 Backup Ring 3 1 N/A Rod 12 1 1 Rod Seal 4 1 562636 Retainer 13 1 1 Rod Wiper 5 1 1 Wear Ring 14 1 7118 Circlip 6 1 1, 2 Pull-In Wire 15 1 563350 O-Ring 7 1 1 O-Ring 16 1 611289 Fitting 8 1 1 Backup Ring 17 1 562962 Sleeve 9 1 601377 Fitting 1 - Included in Seal Kit P/N 561315. 2 - Included in Piston Service Kit P/N 561308. Page 13
High Pressure 2600 PSI RH Main Lift Cylinders 20 3 2 5 18 7 8 11 10 9 6 12 1 4 16 14 15 19 13 17 MA0869.eps Page 14
When replacing cylinders listed on page 7, order 1-231325 external fuse to be installed on the left hand side. When replacing cylinders listed on page 7 the older cylinders must be replaced in sets with newer cylinders. High Pressure 2600 PSI RH Main Lift Cylinders For PIDs 60D-MD-937 Through Present HPML-5 HIGH HIGH PRESSURE PRESSURE RIGHT HAND RIGHT HAND QTY 1 QTY 1 56 1000932 79 1000955 57 1000933 80 1000956 58 1000934 81 1000957 59 1000935 82 1000958 60 1000936 83 1000959 61 1000937 84 1000960 62 1000938 85 1000961 63 1000939 86 1000962 64 1000940 87 1000963 65 1000941 88 1000964 66 1000942 89 1000965 67 1000943 90 1000966 68 1000944 91 1000967 69 1000945 92 1000968 70 1000946 93 1000969 71 1000947 94 1000970 72 1000948 95 1000971 73 1000949 96 1000972 74 1000950 97 1000973 75 1000951 98 1000974 76 1000952 99 1000975 77 1000953 100 1000976 78 1000954 101 1000977 OCL - Outer Channel Length. Common Parts HPML-6 Item # QTY Part # Description Item # QTY Part # Description 1 1 N/A Spacer 11 1 1 Backup Ring 2 1 601377 Fitting 12 1 423381 Piston 3 1 607287 Bleed Screw Washer 13 1 1 Wear Ring 4 1 1 561215 Pull Wire 14 1 1 Nylon Ring 5 1 632093 Bleed Screw 15 1 1 Piston Seal 6 1 N/A Shell 16 1 220124 Sleeve 7 1 1 Rod Wiper 17 1 3019 Circlip 8 1 1 Rod Seal 18 1 423385 Retainer 9 1 N/A Plunger 19 1 611289 Fitting 10 1 1 O-Ring 20 1 3129 Snap Ring 1 - Included in Seal Kit P/N 423412. Page 15
High Pressure 2600 PSI LH Main Lift Cylinders 4 14 13 8 7 3 1 2 6 18 12 11 19 15 5 9 10 17 16 MA2575.eps Page 16
High Pressure 2600 PSI LH Main Lift Cylinders For PIDs 60D-MD-830 Through 60D-MD-936 HPML-2 HIGH HIGH PRESSURE PRESSURE LEFT HAND LEFT HAND QTY 1 QTY 1 56 228011 79 228034 57 228012 80 228035 58 228013 81 228036 59 228014 82 228037 60 228015 83 228038 61 228016 84 228039 62 228017 85 228040 63 228018 86 228041 64 228019 87 228042 65 228020 88 228043 66 228021 89 228044 67 228022 90 228045 68 228023 91 228046 69 228024 92 228047 70 228025 93 228048 71 228026 94 228049 72 228027 95 228050 73 228028 96 228051 74 228029 97 228052 75 228030 98 228053 76 228031 99 228054 77 228032 100 228055 78 228033 101 228056 OCL - Outer Channel Length. Common Parts HPML-10 Item # QTY Part # Description Item # QTY Part # Description 1 1 N/A Shell 11 1 1 Piston Seal 2 1 2 562562 Piston 12 1 1 Backup Ring 3 1 N/A Plunger 13 1 1 Rod Seal 4 1 562636 Retainer 14 1 1 Rod Wiper 5 1 1 Wear Ring 15 1 7118 Circlip 6 1 1,2 Pull Wire 16 1 228985 Fuse Piston 7 1 1 O-Ring 17 1 564106 Spring 8 1 1 Backup Ring 18 1 563350 O-Ring 9 1 611289 Fitting 19 1 220124 Sleeve 10 1 562848 Spring Guide 1 - Included in Seal Kit P/N 561315. 2 - Included in Piston Service Kit P/N 51308. Page 17
High Pressure 2600 PSI LH Main Lift Cylinders 7 15 6 5 16 14 2 5 8 1 4 12 10 11 3 9 13 External Hydraulic Fuse ( LEFT HAND SIDE ONLY ) Part Number 231325 MA0868.eps Page 18
High Pressure 2600 PSI LH Main Lift Cylinders For PIDs 60D-MD-937 Through Present When replacing cylinders listed on page 7, order 1-231325 external fuse to be installed on the left hand side. When replacing cylinders listed on page 7 the older cylinders must be replaced in sets with newer cylinders. HPML-7 HIGH HIGH PRESSURE PRESSURE LEFT HAND LEFT HAND QTY 1 QTY 1 56 1000980 79 1001003 57 1000981 80 1001004 58 1000982 81 1001005 59 1000983 82 1001006 60 1000984 83 1001007 61 1000985 84 1001008 62 1000986 85 1001009 63 1000987 86 1001010 64 1000988 87 1001011 65 1000989 88 1001012 66 1000990 89 1001013 67 1000991 90 1001014 68 1000992 91 1001015 69 1000993 92 1001016 70 1000994 93 1001017 71 1000995 94 1001018 72 1000996 95 1001019 73 1000997 96 1001020 74 1000998 97 1001021 75 1000999 98 1001022 76 1001000 99 1001023 77 1001001 100 1001024 78 1001002 101 1001025 OCL - Outer Channel Length. Common Parts HPML-8 Item # QTY Part # Description Item # QTY Part # Description 1 1 N/A Spacer 9 1 1 Wear Ring 2 1 N/A Plunger 10 1 1 Nylon Ring 3 1 231325 External Fuse 11 1 1 Piston Seal 4 1 1 561215 Pull Wire 12 1 220124 Sleeve 5 1 1 Plunger Seal 13 1 3019 Retaining Ring 6 1 1 Plunger Wiper 14 1 1 O-Ring 7 1 3129 Snap Ring 15 1 423385 Retainer 8 1 423381 Piston 16 1 1 Backup Ring 1 - Included in Seal Kit p/n 423412. Page 19
Low Pressure 2000 PSI Free Lift Cylinders 3 4 5 6 7 8 1 2 18 9 10 11 12 22 14 15 16 17 19 20 21 13 MA0720.eps Page 20
Low Pressure 2000 PSI Free Lift Cylinders For PIDs 60D-MD-001 Through 60D-MD-137 LPFL-3 LOW LOW PRESSURE PRESSURE FREE LIFT FREE LIFT QTY 1 QTY 1 56 581903 79 580956 57 580912 80 580958 58 580914 81 580960 59 580916 82 580962 60 580918 83 580964 61 580920 84 580966 62 580922 85 580968 63 580924 86 580970 64 580926 87 580972 65 580928 88 580974 66 580930 89 580976 67 580932 90 580978 68 580934 91 580980 69 580936 92 580982 70 580938 93 580984 71 580940 94 580986 72 580942 95 580988 73 580944 96 580990 74 580946 97 580992 75 580948 98 580994 76 580950 99 580996 77 580952 100 580998 78 580954 101 581000 OCL - Outer Channel Length. Common Parts LPFL-4 Item QTY Part # Description Item QTY Part # Description 1 1 N/A Shell Assembly 12 1 564107 Spring Guide 2 1 N/A Plunger 13 1 769018 Roll Pin 3 1 3129 Snap Ring 14 1 1, 2 Pull Wire 4 1 1 Wiper 15 1 2 Piston 5 1 559983 Retainer 16 1 1 Nylon Ring 6 1 1 U-Cup Rod Seal 17 1 1 Piston Seal 7 1 1 Backup Ring 18 1 560717 Check Valve 8 1 1 O-Ring 19 1 557226 O-Ring 9 1 1, 2 Wear Ring 20 1 637635 Washer 10 1 222630 Fuse Piston 21 1 3015 Retaining Ring 11 1 222629 Fuse Spring 22 1 611289 Fitting 1 - Included in Seal Kit P/N 560350. 2 - Included in Piston Kit P/N 561243. Page 21
Low Pressure 2000 PSI Free Lift Cylinders 3 4 5 6 7 8 1 2 18 9 10 11 12 22 14 15 16 17 16 19 20 21 13 MA0359.eps Page 22
Low Pressure 2000 PSI Free Lift Cylinders For PIDs 60D-MD-138 Through Present LPFL-1 LOW LOW PRESSURE PRESSURE FREE LIFT FREE LIFT QTY 1 QTY 1 56 582780 79 582826 57 582782 80 582828 58 582784 81 582830 59 582786 82 582832 60 582788 83 582834 61 582790 84 582836 62 582792 85 582838 63 582794 86 582840 64 582796 87 582842 65 582798 88 582844 66 582800 89 582846 67 582802 90 582848 68 582804 91 582850 69 582806 92 582852 70 582808 93 582854 71 582810 94 582856 72 582812 95 582858 73 582814 96 582860 74 582816 97 582862 75 582818 98 582864 76 582820 99 582866 77 582822 100 582868 78 582824 101 582870 OCL - Outer Channel Length. Common Parts LPFL-2 Item QTY Part # Description Item QTY Part # Description 1 1 N/A Shell Assembly 9 1 560470 Fuse Piston 2 1 N/A Plunger 10 1 560824 Fuse Spring 3 1 N/A Spacer 11 1 560465 Spring Guide 4 1 1 Wiper 12 1 1, 2 Pull Wire 5 1 559983 Retainer 13 1 2 Piston 6 1 1 U-Cup Rod Seal 14 1 1 Nylon Ring 7 1 1 Backup Ring 15 1 1 Piston Seal 8 1 1 O-Ring 16 1 1, 2 Wear Ring 1 - Included in Seal Kit p/n 560350. 2 - Included in Piston Kit p/n 561243. Page 23
High Pressure 2600 PSI Free Lift Cylinders 3 4 5 6 7 8 1 2 18 9 10 11 12 22 14 15 16 17 19 20 21 13 MA0720.eps Page 24
High Pressure 2600 PSI Free Lift Cylinders For PIDs 60D-MD-001 Through 60D-MD-137 HPHL-6 HIGH HIGH PRESSURE PRESSURE FREE LIFT FREE LIFT QTY 1 QTY 1 56 581901 79 580639 57 580595 80 580641 58 580597 81 580643 59 580599 82 580645 60 580601 83 580647 61 580603 84 580649 62 580605 85 580651 63 580607 86 580653 64 580609 87 580655 65 580611 88 580657 66 580613 89 580659 67 580615 90 580661 68 580617 91 580663 69 580619 92 580665 70 580621 93 580667 71 580623 94 580669 72 580625 95 580671 73 580627 96 580673 74 580629 97 580675 75 580631 98 580677 76 580633 99 580679 77 580635 100 580681 78 580637 101 580683 OCL - Outer Channel Length Common Parts HPFL-5 Item # QTY Part # Descritpion Item # QTY Part # Descritpion 1 1 N/A Plunger 12 1 560465 Spring Guide 2 1 609453 Plug 13 1 769018 Roll Pin 3 1 3129 Snap Ring 14 1 1 Pull-In Wire 4 1 1 Plunger Wiper 15 1 559986 Piston 5 1 559982 Retainer 16 1 1 Backup Ring 6 1 1 Plunger Seal 17 1 1 Piston Seal 7 1 1 Backup Ring 18 1 560717 Check Valve 8 1 1 O-Ring 19 1 1 O-Ring 9 1 1 Wear Ring 20 1 637635 Washer 10 1 560470 Fuse Piston 21 1 1 Retaining Ring 11 1 560824 Spring 22 1 611289 Fitting 1 - Included in Seal Kit P/N 560349. Page 25
High Pressure 2600 PSI Free Lift Cylinders 3 5 6 4 7 1 8 2 14 15 17 19 9 22 16 18 20 21 11 12 13 MA0373.eps 10 Page 26
High Pressure 2600 PSI Free Lift Cylinders For PIDs 60D-MD-138 Through 60D-MD-829 HPFL-7 HIGH HIGH PRESSURE PRESSURE FREE LIFT FREE LIFT QTY 1 QTY 1 56 582642 79 582687 57 582644 80 582689 58 582645 81 582691 59 582647 82 582693 60 582649 83 582695 61 582651 84 582697 62 582653 85 582699 63 582655 86 582701 64 582657 87 582703 65 582659 88 582705 66 582661 89 582707 67 582663 90 582709 68 582665 91 582711 69 582667 92 582713 70 582669 93 582715 71 582671 94 582717 72 582673 95 582719 73 582675 96 582721 74 582677 97 582723 75 582679 98 582725 76 582681 99 582727 77 582683 100 582729 78 582685 101 582731 OCL - Outer Channel Length Common Parts HPFL-8 Item # QTY Part # Descritpion Item # QTY Part # Descritpion 1 1 N/A Shell 12 1 564107 Spring Guide 2 1 N/A Plunger 13 1 769018 Roll Pin 3 1 3133 Snap Ring 14 1 1 Pull-In Wire 4 1 1 Plunger Wiper 15 1 562778 Piston 5 1 559982 Retainer 16 1 1 Backup Ring 6 1 1 Plunger Seal 17 1 1 Piston Seal 7 1 1 Backup Ring 18 1 560717 Check Valve 8 1 1 O-Ring 19 1 1 O-Ring 9 1 1 Wear Ring 20 1 563785 Washer 10 1 560470 Fuse Piston 21 1 1 Retaining Ring 11 1 564108 Spring 22 1 611289 Fitting 1 - Included in Seal Kit P/N 560349. Page 27
High Pressure 2600 PSI Free Lift Cylinders 20 21 9 10 22 23 1 8 19 11 4 15 13 14 12 16 17 18 2 6 7 5 MA0867.eps 3 Page 28
High Pressure 2600 PSI Free Lift Cylinders For PIDs 60D-MD-830 Through 60D-MD-935 HPFL-1 HIGH HIGH PRESSURE PRESSURE FREE LIFT FREE LIFT QTY 1 QTY 1 56 1000070 79 1000093 57 1000071 80 1000094 58 1000072 81 1000095 59 1000073 82 1000096 60 1000074 83 1000097 61 1000075 84 1000098 62 1000076 85 1000099 63 1000077 86 1000100 64 1000078 87 1000101 65 1000079 88 1000102 66 1000080 89 1000103 67 1000081 90 1000104 68 1000082 91 1000105 69 1000083 92 1000106 70 1000084 93 1000107 71 1000085 94 1000108 72 1000086 95 1000109 73 1000087 96 1000110 74 1000088 97 1000111 75 1000089 98 1000112 76 1000090 99 1000113 77 1000091 100 1000114 78 1000092 101 1000115 OCL - Outer Channel Length. Common Parts HPFL-4 Item # QTY Part # Descritpion Item # QTY Part # Descritpion 1 1 N/A Plunger 13 1 1 559857 Nylon Ring 2 1 611289 Fitting 14 1 1 221883 Piston Seal 3 1 N/A Roll Pin 15 1 560717 Check Valve 4 1 1 559906 Pull Wire 16 1 1 689937 O-Ring 5 1 560470 Fuse Piston 17 1 637635 Washer 6 1 564107 Spring Guide 18 1 1 315 Retaining Ring 7 1 222629 Spring 19 1 3100006 Stand Tube 8 1 N/A Shell 20 1 3129 Snap Ring 9 1 1 Plunger Wiper 21 1 422817 Retainer 10 1 1 Plunger Seal 22 1 1 Backup Ring 11 1 3100220 Piston 23 1 1 O-Ring 12 1 1 559855 Wear Ring 1 - Included in Seal Kit P/N 422818. Page 29
High Pressure 2600 PSI Free Lift Cylinders 3 4 5 6 7 8 1 2 18 9 10 11 12 22 14 15 16 17 16 19 20 21 13 MA0359.eps Page 30
High Pressure 2600 PSI Free Lift Cylinders For PIDs 60D-MD-935 Through Present HPFL-9 HIGH HIGH PRESSURE PRESSURE FREE LIFT FREE LIFT QTY 1 QTY 1 56 1000915 79 1001042 57 1000916 80 1001043 58 1000917 81 1001044 59 1000918 82 1001045 60 1000919 83 1001046 61 1000920 84 1001047 62 1000921 85 1001048 63 1000922 86 1001049 64 1000923 87 1001050 65 1000924 88 1001051 66 1000925 89 1001052 67 1000926 90 1001053 68 1000927 91 1001054 69 1000928 92 1001055 70 1000929 93 1001056 71 1000930 94 1001057 72 1000931 95 1001058 73 1001036 96 1001059 74 1001037 97 1001060 75 1001038 98 1001061 76 1001039 99 1001062 77 1001040 100 1001063 78 1001041 101 1001064 OCL - Outer Channel Length. Common Parts HPFL-10 Item # QTY Part # Descritpion Item # QTY Part # Descritpion 1 1 N/A Shell 12 1 564107 Spring Guide 2 1 N/A Plunger 13 1 769018 Roll Pin 3 1 3129 Snap Ring 14 1 1,2 Pull Wire 4 1 1 Plunger Wiper 15 1 2 Piston 5 1 559982 Retainer 16 2 1 Nylon Ring 6 1 1 Plunger Seal 17 1 1 Piston Seal 7 1 1 Backup Ring 18 1 560717 Check Valve 8 1 1 O-Ring 19 1 689937 O-Ring 9 1 1 Wear Ring 20 1 563785 Washer 10 1 563782 Fuse Piston 21 1 3015 Retaining Ring 11 1 229056 Spring 22 1 611289 Fitting 1 - Included in Seal Kit p/n 560349. 2 - Included in Piston Service Kit p/n 561242. Page 31
Outer Weldment 4 OLD STYLE WEAR PLUG & SHIM NEW STYLE WEAR PLUG & SHIM 5 6 7 8 9 3 2 1 MA0722.eps Page 32
Outer Weldment Parts For PIDs 60D-MD-001 Through 60D-MD-266 OUTER-2 OUTER UPRIGHT OUTER UPRIGHT QTY 1 QTY 1 REF 1 REF 1 56 684129 79 683424 57 683402 80 683425 58 683403 81 683426 59 683404 82 683427 60 683405 83 683428 61 683406 84 683429 62 683407 85 683430 63 683408 86 683431 64 683409 87 683432 65 683410 88 683433 66 683411 89 683434 67 683412 90 683435 68 683413 91 683436 69 683414 92 683437 70 683415 93 683438 71 683416 94 683439 72 683417 95 683440 73 683418 96 683441 74 683419 97 683442 75 683420 98 683443 76 683421 99 683444 77 683422 100 683445 78 683423 101 683446 OCL - Outer Channel Length. Common Parts OUTER-1 REF QTY PART # DESCRIPTION 1 1 1 Inner Upright 2 4 662145 Load Roller 3 *16 631881 Load Roller Shim 4 2 1 212587 Wear Plug Kit 5 *2 200525 Shim 6 2 3129 Snap Ring 7 *2 200524 Shim 8 2 200784 Bumper 9 2 200785 Clamp * - Quantity will vary. 1 - See OUTER-2. 2 - One Kit per Mast. Page 33
Outer Weldment 4 OLD STYLE WEAR PLUG & SHIM NEW STYLE WEAR PLUG & SHIM 7 11 6 5 10 3 2 8 9 1 MA0360.eps Page 34
Outer Weldment Parts For PIDs 60D-MD-267 Through Present OUTER-4 OUTER UPRIGHT OUTER UPRIGHT QTY 1 QTY 1 REF 1 REF 1 56 202473 79 202496 57 202474 80 202497 58 202475 81 202498 59 202476 82 202499 60 202477 83 202500 61 202478 84 202501 62 202479 85 202502 63 202480 86 202503 64 202481 87 202504 65 202482 88 202505 66 202483 89 202506 67 202484 90 202507 68 202485 91 202508 69 202486 92 202509 70 202487 93 202510 71 202488 94 202511 72 202489 95 202512 73 202490 96 202513 74 202491 97 202514 75 202492 98 202515 76 202493 99 202516 77 202494 100 202517 78 202495 101 202518 OCL - Outer Channel Length. Common Parts OUTER-3 REF QTY PART # DESCRIPTION 1 1 1 Inner Upright 2 4 662145 Load Roller 3 *16 631881 Load Roller Shim 4 2 1 212587 Wear Plug Kit 5 *2 200525 Shim 6 2 3129 Snap Ring 7 *2 200524 Shim 8 2 200784 Bumper 9 2 200785 Clamp 10 *2 205085 Shim 11 *2 205086 Shim * - Quantity will vary. 1 - See OUTER-4. 2 - One Kit per Mast. Page 35
Inner Weldment 1 2 3 4 5 9 11 12 13 14 6 7 8 15 10 16 19 17 18 MA0725.eps Page 36
Inner Weldment Parts For PIDs 60D-MD-001 Through 60D-MD-137 INNER-2 INNER UPRIGHT QTY 1 QTY 1 REF 1 REF 1 56 687497 79 687520 57 687498 80 687521 58 687499 81 687522 59 687500 82 687523 60 687501 83 687524 61 687502 84 687758 62 687503 85 687759 63 687504 86 687760 64 687505 87 687761 65 687506 88 687762 66 687507 89 687763 67 687508 90 687764 68 687509 91 687765 69 687510 92 687766 70 687511 93 687767 71 687512 94 687768 72 687513 95 687769 73 687514 96 687770 74 687515 97 687771 75 687516 98 687772 76 687517 99 687773 77 687518 100 687774 78 687519 101 687775 OCL - Outer Channel Length. Common Parts INNER UPRIGHT Inner-1 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 1 1 1 Inner Upright 11 4 6508 Cotter Pin 2 1 3129 Snap Ring 12 2 680242 Chain Anchor 3 2 683796 Chain Guard 13 2 6518 Cotter Pin 4 1 683795 Crosshead 14 23 2 - Nut 5 2 660051 Chain Sheave 15 4 2 683832 Insert 6 2 3140 Snap Ring 16 2 200007 Jam Nut 7 2 683822 M12 Lockwasher 17 *16 681881 Shim 8 2 683821 Capscrew 18 2 662145 Load Roller 9 2 684305 Chain Anchor Pin 19 2 200006 Nut 10 23 1 - FL Cyl. Band * - Quantity will vary. 3 - Included in FL Cyl. Band Kit p/n 208742. 1 - See Inner-2. 4 - High Pressure Masts Only. 2 - One Kit per Mast. Page 37
Inner Weldment 1 2 3 4 9 11 12 5 13 14 6 7 15 8 10 20 16 19 17 18 MA0724.eps Page 38
Inner Weldment Parts For PIDs 60D-MD-138 Through 60D-MD-266 INNER-4 INNER UPRIGHT QTY 1 QTY 1 REF 1 REF 1 56 687497 79 687520 57 687498 80 687521 58 687499 81 687522 59 687500 82 687523 60 687501 83 687524 61 687502 84 687758 62 687503 85 687759 63 687504 86 687760 64 687505 87 687761 65 687506 88 687762 66 687507 89 687763 67 687508 90 687764 68 687509 91 687765 69 687510 92 687766 70 687511 93 687767 71 687512 94 687768 72 687513 95 687769 73 687514 96 687770 74 687515 97 687771 75 687516 98 687772 76 687517 99 687773 77 687518 100 687774 78 687519 101 687775 OCL - Outer Channel Length. Common Parts INNER UPRIGHT Inner-3 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 1 1 1 Inner Upright 11 4 6508 Cotter Pin 2 1 3133 Snap Ring 12 2 680242 Chain Anchor 3 2 683796 Chain Guard 13 2 6518 Cotter Pin 4 1 200424 Crosshead 14 23 2 - Nut 5 2 660051 Chain Sheave 15 4 2 683832 Insert 6 2 3140 Snap Ring 16 2 200007 Jam Nut 7 2 683822 M12 Lockwasher 17 *16 681881 Shim 8 2 683821 Capscrew 18 2 662145 Load Roller 9 2 684305 Chain Anchor Pin 19 2 200006 Nut 10 23 1 - FL Cyl. Band 20 23 2 - Capscrew * - Quantity will vary. 3 - Included in FL Cyl. Band Kit p/n 208742. 1 - See Inner-2. 4 - High Pressure Masts Only. 2 - One Kit per Mast. Page 39
Inner Weldment 1 4 2 9 11 12 5 13 14 6 15 10 3 16 8 17 7 MA0574.eps Page 40
Inner Weldment Parts For PIDs 60D-MD-247 Through 60D-MD-438 INNER-6 INNER UPRIGHT INNER UPRIGHT QTY 1 QTY 1 REF 1 REF 1 56 687497 79 687520 57 687498 80 687521 58 687499 81 687522 59 687500 82 687523 60 687501 83 687524 61 687502 84 687758 62 687503 85 687759 63 687504 86 687760 64 687505 87 687761 65 687506 88 687762 66 687507 89 687763 67 687508 90 687764 68 687509 91 687765 69 687510 92 687766 70 687511 93 687767 71 687512 94 687768 72 687513 95 687769 73 687514 96 687770 74 687515 97 687771 75 687516 98 687772 76 687517 99 687773 77 687518 100 687774 78 687519 101 687775 OCL - Outer Channel Length. Common Parts Inner-5 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 1 1 1 Inner Upright 10 23 1 - FL Cyl. Band 2 1 3133 Snap Ring 11 4 6508 Cotter Pin 3 23 2 - Capscrew 12 2 680242 Chain Anchor 4 1 205210 Crosshead 13 2 6518 Cotter Pin 5 2 660051 Chain Sheave 14 23 2 - Nut 6 2 3140 Snap Ring 15 4 2 683832 Insert 7 2 662145 Load Roller 16 2 200007 Jam Nut 8 2 200006 Nut 17 *16 681881 Shim 9 2 684305 Chain Anchor Pin * - Quantity will vary. 3 - Included in FL Cyl. Band Kit p/n 208742. 1 - See Inner-2. 4 - High Pressure Masts Only. 2 - One Kit per Mast. Page 41
Inner Weldment 18 19 20 2 4 5 6 1 9 11 12 13 14 15 10 3 16 8 17 7 MA0374.eps Page 42
Inner Weldment Parts For PIDs 60D-MD-439 Through Present INNER-8 INNER UPRIGHT QTY 1 QTY 1 REF 1 REF 1 56 687497 79 687520 57 687498 80 687521 58 687499 81 687522 59 687500 82 687523 60 687501 83 687524 61 687502 84 687758 62 687503 85 687759 63 687504 86 687760 64 687505 87 687761 65 687506 88 687762 66 687507 89 687763 67 687508 90 687764 68 687509 91 687765 69 687510 92 687766 70 687511 93 687767 71 687512 94 687768 72 687513 95 687769 73 687514 96 687770 74 687515 97 687771 75 687516 98 687772 76 687517 99 687773 77 687518 100 687774 78 687519 101 687775 OCL - Outer Channel Length. Common Parts INNER UPRIGHT Inner-7 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 1 1 1 Inner Upright 11 4 6508 Cotter Pin 2 1 3133 Snap Ring 12 2 680242 Chain Anchor 3 23 2 - Capscrew 13 2 6518 Cotter Pin 4 1 207475 Crosshead 14 23 2 - Nut 5 2 660051 Chain Sheave 15 4 2 683832 Insert 6 2 3140 Snap Ring 16 2 200007 Jam Nut 7 2 662145 Load Roller 17 *16 681881 Shim 8 2 200006 Nut 18 4 206321 Capscrew 9 2 684305 Chain Anchor Pin 19 4 206323 Lockwasher 10 23 1 - FL Cyl. Band 20 2 207482 Guard * - Quantity will vary. 3 - Included in FL Cyl. Band Kit p/n 208742. 1 - See Inner-2. 4 - High Pressure Masts Only. 2 - One Kit per Mast. Page 43
Hydraulic Components 7 8 9 7 1 12 13 4 6 5 4 3 2 7 These items vary from truck to truck. See the Mast Installation Accessories on pages for the correct part number. 10 11 MA0361.eps Page 44
LP TUBE-1 Hydraulic Components For PIDs 60D-MD-001 Through 60D-MD-936 High Pressure Masts Only and 60D-MD-001 Through 60D-MD1081 Low Pressure Masts Only 12 FREELIFT TUBE 12 FREELIFT TUBE OCL OCL REF 1 REF 1 (in) QTY 1 (in) QTY 1 56 687776 79 687799 57 687777 80 687800 58 687778 81 687801 59 687779 82 687802 60 687780 83 687803 61 687781 84 687804 62 687782 85 687805 63 687783 86 687806 64 687784 87 687807 65 687785 88 687808 66 687786 89 687809 67 687787 90 687810 68 687788 91 687811 69 687789 92 687812 70 687790 93 687813 71 687791 94 687814 72 687792 95 687815 73 687793 96 687816 74 687794 97 687817 75 687795 98 687818 76 687796 99 687819 77 687797 100 687820 78 687798 101 687821 OCL - Outer Channel Length. 1 - For older masts with a 1/2" O.D. Freelift Tube, Tube Kit p/n 230500 must be ordered to install newer 5/8" O.D. tube. 2 - If installing newer cylinders on an older high pressure mast with the crossover hose, Kit p/n 231171 must be odered to install new 5/8" tube. Common Parts HYD-1 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 1 1 1 Tube 8 1 611330 Fitting 2 2 683823 Capscrew 9 1 687868 Hose 3 2 684649 Capscrew 10 1 605761 Fitting 4 5 683826 Lockwasher 11 1 605948 Fitting 5 1 2 Lower Control Valve 12 3 200082 Capscrew 6 1 683831 Bar 13 1 689588 Clamp 7 4 601377 Fitting * - Quantity will vary. 1 - See LP TUBE-1. 2 - See LCV2port. Page 45
Hydraulic Components 8 1 9 10 4 6 5 4 3 2 7 These items vary from truck to truck. See the Mast Installation Accessories on pages for the correct part number. 11 12 MA2565.eps Page 46
Hydraulic Components For PIDs 60D-MD-937 Through Present High Pressure Only and For 60D-MD1082 Through Present Low Pressure Masts Only HP Hose-1 12 FREELIFT HOSE 12 FREE LIFT HOSE OCL OCL REF 1 REF 1 (in) QTY 1 (in) QTY 1 56 232282 79 231444 57 231462 80 224835 58 231463 81 231445 59 231464 82 224836 60 231465 83 231446 61 231466 84 224837 62 231467 85 231447 63 231468 86 224838 64 231469 87 231448 65 231470 88 224839 66 231471 89 231449 67 231472 90 224840 68 231473 91 231450 69 231474 92 224841 70 231435 93 231451 71 231436 94 224842 72 231437 95 231452 73 231438 96 224843 74 231439 97 231453 75 231440 98 231454 76 231441 99 231458 77 231442 100 231459 78 231443 101 231460 OCL - Outer Channel Length. 1 - For older masts with a 1/2" O.D. Freelift Tube, Tube Kit p/n 230500 must be ordered to install newer 5/8" O.D. tube. 2 - If installing newer cylinders on an older mast with the crossover hose, Kit p/n 231171 must be odered to install new 5/8" tube. Common Parts HYD-2 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 1 1 1 Hose 7 3 601377 Fitting 2 2 683823 Capscrew 8 1 611299 Fitting 3 2 684649 Capscrew 9 1 687868 Hose 4 7 683826 Lockwasher 10 3 689588 Clamp 5 1 2 Lower Control Valve 11 1 605761 Fitting 6 1 683831 Bar 12 1 605948 Fitting * - Quantity will vary. 1 - See HP HOSE-1. 2 - See LCV2port. Page 47
Hoist Chains For PIDs 60D-MD-001 Through Present 1 CHN-1 OCL (IN) FREE LIFT CHAIN QTY 2 (IN) QTY 2 (IN) QTY 2 REF 1 REF 1 REF 1 56 683954 72 683977 88 680459 57 683955 73 683978 89 680459 58 683955 74 683978 90 678771 59 683955 75 683979 91 683987 60 683956 76 681429 92 683987 61 683957 77 681429 93 683979 62 683957 78 683980 94 681429 63 683958 79 683981 95 681429 64 683959 80 683981 96 683980 65 683959 81 683982 97 683981 66 683960 82 681430 98 683981 67 683961 83 681430 99 683982 68 683961 84 678770 100 681430 69 681428 85 683984 101 681430 70 683976 86 683984 71 683976 87 683985 OCL - Outer OCL FREE LIFT CHAIN OCL FREE LIFT CHAIN Page 48
1 2 3 Lowering Control Valve LCV2port REF QTY PART# DESCRIPTION 1 Lowering Control Valve Valve Assembly *200630 2000 PSI Lowering Control Valve, 8 GPM *684812 2000 PSI Lowering Control Valve, 24 GPM *684810 2600 PSI Lowering Control Valve, 17 GPM Valve Body 2 1 684152 Valve Body Valve Cartridge 200629 2000 PSI Valve Cartridge, 8 GPM 3 1 684154 2000 PSI Valve Cartridge, 24 GPM 684210 2600 PSI Valve Cartridge, 17 GPM * - Valve Assembly consists of 1 - Valve Body and 1 - Valve Cartridge. Load Backrest Backrest-2.eps 1 3 2 LBR-2 All Class III Load Backrests REF QTY PART # DESCRIPTION 684784 *Backrest, 37" x 36" 684785 *Backrest, 37" x 48" 226831 *Backrest, 37" x 54" 684786 *Backrest, 37" x 60" 684787 *Backrest, 41" x 36" 684788 *Backrest, 41" x 48" 684789 *Backrest, 41" x 60" 362796 *Backrest, 41" x 72" 246396 *Backrest, 43.3" x 48" 684790 *Backrest, 49" x 36" 684791 *Backrest, 49" x 48" 1 1 684792 *Backrest, 49" x 60" 226825 *Backrest, 51" x 48" 231212 *Backrest, 53" x 30" 231260 *Backrest, 53" x 36" 357671 *Backrest, 53" x 48" 249220 *Backrest, 55.3" x 48" 235370 *Backrest, 60" x 48" 684793 *Backrest, 61" x 36" 226834 *Backrest, 61" x 40" 684794 *Backrest, 61" x 48" 684795 *Backrest, 61" x 60" 226828 *Backrest, 62" x 48" 225576 *Backrest, 72" x 48" 2 4 200173 Capscrew, M16x2,0x35-8.8 3 4 684586 Lockwasher, M16 * - Item 1 includes items 2 and 3. Other Backrest sizes are available, contact Lift Technologies for details. Page 49
4 Roller Carriages 2 3 4 1 11 12 7 6 8 5 9 10 MA0705.eps 12 13 CARR-1 Page 50 Carriage drawing is for reference only, specific carriage may look different. 60D MD 4 Roller Carriages Common Parts REF QTY Part # Description REF QTY Part # Description 687437 37" Cushion Carriage Weldment 2 1 4 206174 Capscrew 1 1 687438 41" Cushion Carriage Weldment 3 1 4 684660 Lockwasher 687447 37" Pneumatic Carriage Weldment 4 1 4 683819 Thrust Roller Assembly 687448 41" Pneumatic Carriage Weldment 5 2 683817 Chain Anchor * - Quantity will vary. 6 2 684305 Chain Pin 1 - Included in Service Kit p/n 219485. One kit per mast. 7 4 6508 Cotter Pin 8 2 6518 Cotter Pin 9 2 200007 Nut, Hex Jam 10 2 200006 Nut, Hex full 11 1 *24 631881 Shim 12 1 4 662145 Roller Assembly 13 1 219400 Forkstop Kit Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed).
1 6 Roller Carriages 2 3 4 10 11 12 7 6 5 8 13 14 9 15 16 CARR-2 MA0706.eps Carriage drawing is for reference only, specific carriage may look different. REF QTY Part # Description REF QTY Part # Description 687916 37" Cushion Carriage Weldment 2 1 4 206174 Capscrew 227289 38" Cushion Carriage Weldment 3 1 4 684660 Lockwasher 687917 41" Cushion Carriage Weldment 4 1 4 683819 Thrust Roller Assembly 687920 49" Cushion Carriage Weldment 5 2 6518 Cotter Pin 1 1 60D MD 6 Roller Carriages Common Parts 687921 61" Cushion Carriage Weldment 6 2 684305 Chain Pin 687926 37" Pneumatic Carriage Weldment 7 4 6508 Cotter Pin 687927 41" Pneumatic Carriage Weldment 8 2 683817 Chain Anchor 687928 49" Pneumatic Carriage Weldment 9 1 *24 631881 Shim 249988 60" Pneumatic Carriage Weldment 10 1 4 662145 Roller Assembly 687929 61" Pneumatic Carriage Weldment 11 1 2 658378 Retainer Plate * - Quantity will vary. 1 - Included in Service Kit p/n 219484. One kit per mast. 12 1 4 680218 Capscrew 13 2 200007 Nut, Hex Jam 14 2 200006 Nut, Hex full 15 1 2 660050 Roller Assembly 16 1 219400 Fork Stop Kit Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page 51
Page 52 Internal Hose Reeving
Internal Hose Reeving For PIDs 60D-MD-001 Through 60D-MD-266 IHR-1 CPG COMMON PARTS P/N 688375 REF QTY QTY PART # DESCRIPTION REF Single Double Single Double PART # DESCRIPTION 3479 Layout Drawing 10 1 2 677267 Sheave 4 1 2 2453 Fitting 6-6 11 5 10 684649 Capscrew, M10x25, 8.8 5 1 2 2680 Fitting, 6-6 12 6 12 683826 Lockwasher, M10 6 1 2 2375 Fitting, 6-6 13 3 6 688216 Clamp 7 1 2 684650 Capscrew, M12x55 14 1 2 683919 Bracket 8 1 2 683822 Lockwasher, M12 15 1 2 763023 Nut 9 1 2 684657 Shaft 16 2 4 200082 Capscrew, M10x25, IHR KITS, GUIDES and HOSES IHR-3 OCL L.H. R.H. UPPER GUIDE LOWER GUIDE HOSE (in) I.H.R. I.H.R. L.H. R.H. L.H. R.H QTY (2) KIT KIT REF ITEM 1 QTY (1) REF ITEM 2 QTY (1) REF ITEM 3 56-57 688322 688299 688251 688276 688227 688239 3550-2080 58-59 688323 688300 688252 688277 688227 688239 3550-2125 60-61 688324 688301 688253 688278 688227 688239 3550-2225 62-63 688325 688302 688254 688279 688227 688239 3550-2479 64-65 688326 688303 688255 688280 688227 688239 3550-2625 66-67 688327 688304 688256 688281 688227 688239 3550-2665 68-69 688328 688305 688257 688282 688227 688239 3550-2825 70 688329 688306 688258 688283 688227 688239 3550-2945 71 205088 205090 202392 202390 688230 688242 3550-2678 72-73 688330 688307 688259 688284 688288 688243 3550-2778 74-75 688331 688308 688260 688285 688288 688243 3550-2875 76-77 688332 688309 688263 688286 688229 688244 3550-2980 78-79 688323 688310 688264 688287 688229 688244 3550-3080 80-81 688324 688311 688265 688288 688230 688245 3550-3177 82-83 688325 688312 688266 688289 688230 688245 3550-3280 84-85 688326 688313 688267 688290 688231 688246 3550-3380 86-87 688327 688314 688268 688291 688231 688246 3550-3476 88-89 688328 688315 688269 688292 688232 688247 3550-3580 90-91 688329 688316 688270 688293 688232 688247 3550-3680 92 688340 688317 688271 688294 688234 688247 3550-3750 93 205089 205091 202393 202391 688234 688248 3550-3800 94-95 688341 688318 688272 688295 688236 688248 3550-3905 96-97 688342 688319 688273 688296 688236 688248 3550-4050 98-99 688343 688320 688274 688297 688236 688248 3550-4200 100-101 688344 688321 688275 688298 688236 688248 3550-4350 OCL - Outer Channel Length. Page 53
Internal Hose Reeving 13 12 11 3 11 2 12 1 13 5 4 7 8 9 10 18 6 16 14 15 12 11 17 4 5 6 Note: Single is installed on one side, Double is installed on right and left side. REF QTY QTY PART # DESCRIPTION REF Single Double Single Double PART # DESCRIPTION 3479 Layout Drawing 11 5 10 684649 Capscrew, M10x25, 8.8 4 1 2 2453 Fitting 6-6 12 6 12 683826 Lockwasher, M10 5 1 2 2680 Fitting, 6-6 13 3 6 688216 Clamp 6 1 2 2375 Fitting, 6-6 14 1 2 200787 Spacer 7 1 2 684650 Capscrew, M12x55 15 2 4 200788 Capscrew, M10x35 8 1 2 683822 Lockwasher, M12 16 1 2 200082 Capscrew, M10x25, 9 1 2 206035 Guard 17 2 4 2645 Cap 10 1 2 677267 Sheave 18 2 4 8812 Cap Page 54 COMMON PARTS P/N 206037
Right Hand Internal Hose Reeving For PIDs 60D-MD-267 Through Present PNEUMATIC 60D MD OCL 60D MD RIGHT HAND I.H.R. KITS CUSHION 60D MD OCL (IN.) R.H. UPPER LOWER HOSE TRUCK I.H.R. GUIDE GUIDE FITTING KIT QTY (1) QTY (1) QTY (2) KIT REF ITEM 1 REF ITEM 2 REF ITEM 3 (IN.) 56-57 206103 206077 688239 3550-2103 201525 58-59 206183 206077 688239 3550-2153 201525 58-60 206104 206078 688239 3550-2153 201525 60-62 206184 206079 688239 3550-2203 201525 61-63 206105 206079 688239 3550-2253 201525 63-65 206185 206079 688239 3550-2302 201525 64-66 206106 206080 688239 3550-2379 201525 66-68 206186 209080 688239 3550-2429 201525 67-69 206107 206081 688239 3550-2502 201525 69-71 206187 206081 688239 3550-2552 201525 70-72 206108 206082 688239 3550-2602 201525 72-74 206188 206082 688239 3550-2651 201525 73-75 206109 206083 688239 3550-2828 206181 75-77 206189 206083 688239 3550-2875 206181 76-78 206110 206084 688244 3550-2945 200791 78-80 206190 206084 688244 3550-3005 200791 79-81 206111 206085 688244 3550-3100 200791 81-83 206191 206085 688244 3550-3155 200791 82-84 206112 206086 688244 3550-3250 200791 84-86 206192 206085 688244 3550-3305 200791 85-87 206113 206085 688246 3550-3355 200791 87-89 206193 206087 688246 3550-3476 200791 88-90 206114 206088 688246 3550-3580 200791 90-82 206194 206088 688246 3550-3626 200791 91-92 206115 206089 688246 3550-3725 200791 93-94 206195 206089 688246 3550-3775 200791 93-95 206116 206090 688248 3550-3848 200791 95-97 206196 206090 688248 3550-3905 200791 96-98 206117 206091 688248 3550-4025 200791 98-100 206197 206091 688248 3550-4074 200791 99-101 206118 206092 688248 3550-4147 200791 101-103 206198 206092 688248 3550-4200 200791 OCL - Outer Channel Length. Page 55
Left Hand Internal Hose Reeving For PIDs 60D-MD-267 Through Present 60D MD LEFT HAND I.H.R. KITS PNEUMATIC CUSHION L.H. UPPER LOWER HOSE TRUCK 60D MD 60D MD I.H.R. GUIDE GUIDE FITTING OCL OCL KIT QTY (1) QTY (1) QTY (2) KIT (IN.) (IN.) REF ITEM 1 REF ITEM 2 REF IITEM 3 56-57 206119 206061 688227 3550-2103 201525 58-59 206199 206061 688227 3550-2153 201525 58-60 206120 206062 688227 3550-2153 201525 60-62 206200 206062 688227 3550-2203 201525 61-63 206121 206063 688227 3550-2253 201525 63-65 206201 206063 688227 3550-2302 201525 64-66 206122 206064 688227 3550-2379 201525 66-68 206202 206064 688227 3550-2429 201525 67-69 206123 206065 688227 3550-2502 201525 69-71 206203 206065 688227 3550-2552 201525 70-72 206124 206066 688227 3550-2602 201525 72-74 206204 206066 688227 3550-2651 201525 73-75 206125 206067 688227 3550-2828 206181 75-77 206205 206067 688227 3550-2875 206181 76-78 206126 206068 688232 3550-2945 200791 78-80 206206 206068 688232 3550-3005 200791 79-81 206127 206069 688232 3550-3100 200791 81-83 206207 206069 688232 3550-3155 200791 82-84 206128 206070 688232 3550-3250 200791 84-86 206208 206070 688232 3550-3305 200791 85-87 206129 206070 688234 3550-3355 200791 87-89 206209 206071 688234 3550-3476 200791 88-90 206130 206072 688234 3550-3580 200791 90-82 206210 206072 688234 3550-3626 200791 91-92 206131 206073 688234 3550-3725 200791 93-94 206211 206073 688234 3550-3775 200791 93-95 206132 206074 688236 3550-3848 200791 95-97 206212 206074 688236 3550-3905 200791 96-98 206133 206075 688236 3550-4025 200791 98-100 206213 206075 688236 3550-4074 200791 99-101 206134 206076 688236 3550-4147 200791 101-103 206214 206075 688236 3550-4200 200791 OCL - Outer Channel Length. Page 56
RP-1 PART # Recommended Spare Parts 60D MD Mast DESCRIPTION MASTS SERVICED 1-5 6-19 20-50 MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly 0 0 1 n Seal Kit 2 4 8 FREE LIFT CYLINDERS n Free Lift Cylinder Assembly 0 1 2 n Check Valve 2 4 8 n Seal Kit 2 4 8 INTERNAL REEVING n Hose R.H. and L. H. 2 4 8 2375 Fitting 1 2 4 677267 IHR Sheave, Double IHR 2 4 8 UPRIGHTS 6508 Cotter Pin 8 16 32 680242 Chain Anchor 1 2 4 200007 Jam Nut 2 2 2 200006 Nut 2 2 2 6518 Cotter Pin 4 8 16 631881 Shim,.03 in. 16 32 64 662145 Roller 12 24 48 212587 Wear Plug Service Kit 2 4 8 CROSSHEAD 660051 Chain Sheave 4 8 16 3133 Retainer Clip 4 8 16 CARRIAGE AND CHAINS n Free Lift Chains 683819 Carriage Side Thrust Roller 4 8 16 662145 Load Roller 4 8 16 660050 Load Roller - 6 Roller Carriage Only 8 16 32 683817 Chain Anchor 1 2 4 6518 Cotter Pin 4 8 16 684305 Chain Pin 8 8 16 6508 Cotter Pin 8 16 32 200007 Jam Nut 2 2 2 200006 Nut 2 2 2 n - See specific hcarts for part numbers. Page 57
DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # PART # CUSTOMER PART # DESCRIPTION PRICE Page 58
Manual Change Summary R4 - Add date, reformat to add legacy data. 01/26/04 R5-06/23/04 Revise note on common parts charts on pages 31, 33, 35, 37, 39, 41. Add chart name to LCV chart. Revise notes on carriage charts CARR-1, CARR-2, CARR-3 and CARR-4. Change GROUP to KIT on all IHR charts. R6-07/29/05 Revise PID range on page 4. Add pages 6 through 9 - new LP cylinders. Revise PID range on page 41 and 43 - add FL Hose to LP masts. R7-04/24/07 Revised p/n of seal kit on HPML-4 page 11 - was 564106. R8-08/22/07 Corrected PID numbers on pages 5, 7, 9, 45 and 45. Add common parts group part numbers to IHR pages. Correct title of chart on page 56 - was 55D. R9-01/21/08 Add 75 LP mainlift cylinders per ECN 4756.
Do you have any questions that need to be answered right now? Lift Technologies, Inc. 7040 South Highway 11 Westminster, SC 29693 USA Tel: +1(864) 647-1119 Fax: +1(864) 647-5406 Customer Service (North America Toll Free) 1-888-946-3330 Other Lift Technologies Locations Lift Technologies Inc. Corporate Head Office 251 Woodlawn Road W., Unit 217 Guelph, ON N1H 8J1 Canada Tel: +1-519-823-4545 Lift -Tek Elecar Srl 29015 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc. 01-2008 www.lift-tekelecar.com