Page 1 of 11 Units Affected: All Kalmar Ottawa T2 model terminal tractors built prior to October 13, 2015. Possible Situation: The fasteners for the cab and chassis power distribution boards may abrade into the circuit board and create a short to ground. Solution: Install nylon washers (Kit PN 90035622 two kits per truck) on either side of the chassis and cab boards at the fastening points per the following. 1. PARK THE TRUCK ON A LEVEL SURFACE 2. SHUT OFF THE ENGINE 3. SET PARK BRAKES 4. CHOCK WHEELS 5. DISCONNECT ALL NEGATIVE BATTERY CABLES; NOTE TURNING OFF THE BATTERY DISCONNECT SWITCH (IF PRESENT) IS NOT SUFFICIENT I I I ' ' ' -- - - -
Page 2 of 11 6. REMOVE THE PLATFORMS COVERING THE TRANSMISSION 7. REMOVE PLASTIC COVER FROM ELECTRICAL CENTER.
Page 3 of 11 8. REMOVE MOUNTING HARDWARE FROM THE CHASSIS POWER DISTRIBUTION BOARD. TRANSMISSION CHASSIS POWER DISTRIBUTION BOARD 9. INSTALL NEW HARDWARE AS SHOWN IN DETAIL A (BELOW) AT EACH OF THE MOUNTING HOLES OF THE POWER DISTRIBUTION BOARD. 10. TORQUE ITEM #3 TO 18 LB/IN (1.5 LB/FT) Detail A NOTE KIT NUMBER 90035622 (TWO KITS PER TRUCK) CONTAINS ALL PARTS
ITEM # KIT PN 90035622 1 WASHER, NYLON, 1/2 2 WASHER, 6MM 3 SCREW, HEX, M6 X 12 4 WASHER, NYLON, 5/16 Page 4 of 11 11. REPLACE ELECTRICAL CENTER PLASTIC COVER. 12. REPLACE THE PLATFORMS COVERING THE TRANSMISSION
Page 5 of 11 13. LOCATE THE DATA TERMINAL PLATE IN THE CENTER OF THE DASH 14. REMOVE THE 5 SCREWS HOLDING THE DATA TERMINAL PLATE IN PLCE AND REMOVE THE DATA TERMINAL PLATE 15. REMOVE THE CAB POWER DISTRIBUTION BOARD MOUNTING HEX SCREWS 16. INSTALL NEW HARDWARE AS SHOWN IN DETAIL B (BELOW) AT EACH OF THE MOUNTING HOLES OF THE CAB POWER DISTRIBUTION BOARD. DETAIL B NOTE KIT NUMBER 90035622 (TWO KITS PER TRUCK) CONTAINS ALL PARTS
ITEM # KIT PN 90035622 1 WASHER, NYLON, 1/2 2 WASHER, 6MM 3 SCREW, HEX, M6 X 12 4 WASHER, NYLON, 5/16 Page 6 of 11 17. REINSTALL THE DATA TERMINAL PLATE 18. RECONNECT ALL BATTERY CABLES 19. START THE ENGINE AND TEST FOR PROPER OPERATION Warranty Coverage: Parts Two fastener kits - part number 90035622 Labor - 2.0 hours Travel Round trip up to 3 hours; travel beyond 3 hours must be preapproved Claim Submission: To submit a claim select: o Location code o Failure code o Work code 26 Recalls and Campaigns Campaign 26.2 o Hours claimed 2.0 o Description Install nylon washers in circuit boards Following is a list of affected truck serial numbers:
List of affected serial numbers: Page 7 of 11 334856 335476 335515 335902 335951 335990 336027 336589 336957 334857 335477 335542 335903 335952 335991 336028 336603 336958 334858 335478 335543 335904 335953 335992 336029 336620 336959 334859 335479 335544 335905 335954 335993 336030 336772 336960 334860 335480 335546 335906 335955 335994 336031 336776 336961 334861 335481 335547 335907 335956 335995 336032 336777 336962 334862 335482 335571 335908 335957 335996 336033 336778 336963 334863 335483 335572 335909 335958 335997 336034 336779 336964 334868 335489 335856 335910 335959 335999 336035 336780 336965 334869 335490 335857 335911 335960 336000 336036 336781 336966 334870 335491 335858 335927 335961 336001 336037 336799 336967 334874 335492 335859 335928 335962 336002 336038 336932 336968 334978 335493 335860 335929 335963 336003 336039 336933 336995 334999 335494 335861 335930 335964 336004 336070 336934 337015 335409 335495 335862 335931 335969 336005 336301 336935 337043 335421 335496 335863 335932 335970 336006 336302 336937 337247 335422 335497 335864 335933 335971 336007 336303 336938 337248 335423 335498 335865 335934 335972 336010 336304 336939 337249 335424 335499 335884 335935 335973 336011 336305 336940 337261 335425 335500 335885 335936 335974 336012 336306 336941 337268 335426 335501 335888 335937 335975 336013 336373 336943 337269 335427 335502 335889 335938 335976 336014 336374 336944 338657 335428 335503 335890 335939 335977 336015 336403 336945 338741 335429 335504 335891 335940 335978 336016 336404 336946 338742 335430 335505 335892 335941 335979 336017 336405 336947 338743 335431 335506 335893 335942 335980 336018 336406 336948 338744 335432 335507 335894 335943 335981 336019 336407 336949 338785 335433 335508 335895 335944 335982 336020 336408 336950 338791 335434 335509 335896 335945 335983 336021 336409 336951 338792 335435 335510 335897 335946 335984 336022 336437 336952 338797 335436 335511 335898 335947 335985 336023 336438 336953 338884 335473 335512 335899 335948 335986 336024 336439 336954 338885 335474 335513 335900 335949 335987 336025 336563 336955 338886 335475 335514 335901 335950 335989 336026 336564 336956 338887
List of affected serial numbers: Page 8 of 11 338888 339111 339240 339343 339429 339549 339729 339784 339830 338897 339113 339249 339344 339430 339550 339730 339785 339831 338898 339133 339252 339345 339487 339551 339731 339786 339835 338900 339134 339306 339346 339488 339552 339732 339787 339836 338901 339136 339307 339347 339497 339557 339739 339788 339837 338907 339137 339308 339348 339498 339558 339754 339789 339838 338908 339172 339309 339349 339505 339561 339755 339790 339839 338921 339173 339310 339350 339506 339562 339756 339791 339840 338923 339174 339311 339351 339512 339563 339757 339792 339841 338926 339175 339312 339352 339513 339571 339758 339793 339842 338927 339176 339313 339353 339523 339572 339759 339794 339843 338928 339177 339314 339354 339526 339573 339760 339795 339844 338929 339178 339315 339355 339527 339574 339761 339796 339845 338930 339179 339316 339356 339528 339575 339762 339797 339846 338931 339180 339323 339357 339529 339579 339763 339798 339847 338932 339181 339324 339358 339530 339580 339764 339799 339848 338957 339182 339325 339359 339531 339581 339765 339800 339849 338987 339183 339326 339360 339532 339582 339766 339810 339850 338988 339190 339327 339361 339533 339583 339767 339811 339851 339060 339191 339328 339362 339534 339584 339768 339812 339852 339065 339192 339329 339363 339535 339585 339769 339813 339853 339074 339193 339330 339364 339536 339586 339771 339815 339854 339075 339202 339331 339365 339537 339587 339772 339817 339855 339076 339203 339332 339366 339538 339666 339773 339819 339856 339077 339204 339333 339367 339539 339667 339774 339820 339857 339078 339205 339334 339368 339540 339668 339775 339821 339858 339079 339206 339335 339369 339541 339669 339776 339822 339859 339080 339207 339336 339370 339542 339670 339777 339823 339860 339081 339208 339337 339371 339543 339671 339778 339824 339861 339082 339209 339338 339372 339544 339672 339779 339825 339862 339083 339214 339339 339373 339545 339673 339780 339826 339863 339100 339232 339340 339374 339546 339674 339781 339827 339864 339106 339233 339341 339425 339547 339675 339782 339828 339865 339108 339234 339342 339426 339548 339676 339783 339829 339866
List of affected serial numbers: Page 9 of 11 339867 339909 339943 339980 340016 340052 340088 340123 340158 339868 339910 339944 339981 340017 340053 340089 340124 340159 339869 339911 339945 339982 340018 340054 340090 340125 340160 339870 339912 339948 339983 340019 340055 340091 340126 340161 339871 339913 339949 339984 340020 340056 340092 340127 340162 339872 339914 339951 339985 340021 340057 340093 340128 340163 339873 339915 339952 339986 340024 340058 340094 340129 340164 339874 339916 339953 339987 340025 340059 340095 340130 340165 339875 339917 339954 339988 340026 340060 340096 340131 340166 339880 339918 339955 339989 340027 340061 340097 340132 340167 339881 339919 339956 339990 340028 340062 340098 340133 340168 339886 339920 339957 339991 340029 340063 340099 340134 340174 339887 339921 339958 339992 340030 340064 340100 340135 340175 339888 339922 339959 339993 340031 340065 340101 340136 340176 339889 339923 339960 339995 340032 340066 340102 340137 340177 339890 339924 339961 339996 340033 340067 340103 340138 340184 339891 339925 339962 339997 340034 340068 340104 340139 340185 339892 339926 339963 339998 340035 340069 340105 340140 340186 339893 339927 339964 339999 340036 340070 340106 340141 340187 339894 339928 339965 340000 340037 340071 340107 340142 340188 339895 339929 339966 340002 340038 340072 340108 340143 340189 339896 339930 339967 340003 340039 340073 340109 340144 340190 339897 339931 339968 340004 340040 340074 340110 340146 340191 339898 339932 339969 340005 340041 340075 340111 340147 340192 339899 339933 339970 340006 340042 340076 340112 340148 340193 339900 339934 339971 340007 340043 340077 340113 340149 340194 339901 339935 339972 340008 340044 340078 340115 340150 340195 339902 339936 339973 340009 340045 340079 340116 340151 340196 339903 339937 339974 340010 340046 340080 340117 340152 340197 339904 339938 339975 340011 340047 340081 340118 340153 340198 339905 339939 339976 340012 340048 340084 340119 340154 340199 339906 339940 339977 340013 340049 340085 340120 340155 340200 339907 339941 339978 340014 340050 340086 340121 340156 340201 339908 339942 339979 340015 340051 340087 340122 340157 340202
List of affected serial numbers: Page 10 of 11 340203 340238 340274 340333 340392 340469 340530 340565 340613 340204 340239 340275 340334 340393 340475 340531 340566 340614 340205 340240 340276 340336 340403 340480 340532 340567 340615 340206 340241 340277 340337 340406 340483 340533 340568 340616 340207 340242 340278 340338 340407 340484 340534 340571 340617 340208 340243 340279 340340 340408 340485 340535 340572 340618 340209 340244 340280 340341 340409 340486 340536 340573 340619 340210 340245 340281 340342 340410 340501 340537 340574 340620 340211 340246 340282 340343 340411 340502 340538 340575 340621 340212 340247 340283 340344 340412 340503 340539 340576 340623 340213 340248 340284 340345 340423 340504 340540 340578 340624 340214 340249 340285 340346 340437 340505 340541 340579 340625 340215 340250 340286 340347 340438 340506 340542 340580 340626 340216 340251 340287 340348 340439 340507 340543 340581 340627 340217 340252 340288 340349 340440 340508 340544 340584 340628 340218 340255 340311 340350 340441 340509 340545 340585 340629 340219 340256 340312 340351 340442 340510 340546 340586 340630 340220 340257 340313 340352 340443 340511 340547 340588 340631 340221 340258 340314 340353 340444 340512 340548 340589 340632 340222 340259 340315 340370 340445 340513 340549 340590 340633 340223 340260 340316 340371 340446 340514 340550 340591 340634 340224 340261 340317 340372 340447 340515 340551 340592 340635 340225 340262 340318 340373 340448 340516 340552 340593 340636 340226 340263 340319 340375 340449 340517 340553 340594 340639 340227 340264 340320 340377 340459 340518 340554 340595 340640 340228 340265 340321 340382 340460 340519 340556 340596 340641 340229 340266 340322 340383 340461 340520 340557 340597 340642 340230 340267 340325 340384 340462 340521 340558 340598 340643 340231 340268 340326 340385 340463 340522 340559 340599 340651 340232 340269 340327 340386 340464 340523 340560 340600 340652 340233 340270 340328 340387 340465 340524 340561 340601 340653 340234 340271 340329 340388 340466 340525 340562 340610 340654 340235 340272 340331 340389 340467 340526 340563 340611 340655 340236 340273 340332 340390 340468 340527 340564 340612 340656
List of affected serial numbers: Page 11 of 11 340657 340680 340709 340753 340781 340807 340848 340897 340991 340658 340682 340710 340754 340782 340809 340849 340898 340992 340659 340683 340711 340755 340783 340810 340850 340899 340993 340660 340684 340712 340756 340784 340811 340851 340900 340994 340661 340688 340713 340757 340785 340812 340852 340901 340995 340662 340689 340714 340758 340786 340813 340853 340902 340996 340663 340690 340715 340759 340787 340814 340854 340903 340997 340664 340691 340716 340760 340788 340815 340856 340904 340998 340665 340692 340717 340761 340789 340816 340857 340905 340999 340666 340693 340718 340762 340790 340817 340859 340906 341000 340667 340696 340719 340763 340791 340818 340870 340907 341001 340668 340697 340720 340769 340792 340819 340885 340908 341002 340669 340698 340721 340770 340793 340820 340886 340910 341003 340670 340699 340724 340771 340794 340821 340887 340911 341004 340671 340700 340725 340772 340795 340822 340888 340912 341005 340672 340701 340733 340773 340796 340823 340889 340983 341006 340673 340702 340734 340774 340797 340824 340890 340984 341009 340674 340703 340735 340775 340798 340825 340891 340985 341010 340675 340704 340745 340776 340802 340826 340892 340986 341011 340676 340705 340749 340777 340803 340843 340893 340987 341012 340677 340706 340750 340778 340804 340844 340894 340988 340678 340707 340751 340779 340805 340846 340895 340989 340679 340708 340752 340780 340806 340847 340896 340990