LH Industrial Hydraulic Valves Directional Control, ressure Control, Sandwich, Subplates & Manifolds, ccessories Catalog HY14-2500/US
Industrial Hydraulic Valves LH WRNING USER RESONSIILIY FILURE OR IMROER SELECION OR IMROER USE OF HE RODUCS DESCRIED HEREIN OR RELED IEMS CN CUSE DEH, ERSONL INJURY ND ROERY DMGE. his document and other information from arker-hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise. he user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. he user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided from arker or its subsidiaries or authorized distributors. o the extent that arker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems. OFFER OF SLE he items described in this document are hereby offered for sale by arker-hannifin Corporation, its subsidiaries or its authorized distributors. his offer and its acceptance are governed by the provisions stated in the detailed Offer of Sale elsewhere in this document or available at www.parker.com/hydraulicvalve. SFEY GUIDE For safety information, see Safety Guide SG HY14-1000 at www.parker.com/safety or call 1-800-Carker. Copyright 2011 n, ll Rights Reserved Cat HY14-2500-frtcvr.indd, dd II Elyria, Ohio, US
Contents D1.indd, dd Series D1V (NF D03/CEO 3, NG6 Mounting) Introduction and echnical Information...2-15 Series D1V... Solenoid Operated...17-28 ccessories...29-30 Series D1V and D1V... ir and Oil ilot Operated...31-34 Series D1VC, D1VD and D1VG... Cam and Cam Lever Operated...35-36 Series D1VL... Lever Operated...37-38 Installation... Series D1V...39-40 Series D1SE (NF D03/CEO 3, NG6 Mounting) Series D1SE... Solenoid Operated...41-43 Series D3 (NF D05/CEO 5, NG10 Mounting) Introduction and echnical Information...44-51 Series D3W... Solenoid Operated...53-61 ccesories... 62. Series D3DW... Solenoid Operated...63-67 Series D3... ir Operated...68-70 Series D3C and D3D... Cam Operated...71-72 Series D3L... Lever Operated...73-74 Installation... Series D3...75-76 Series D31 (NF D05H/CEO 5H, NG10 Mounting) Introduction and echnical Information... 78 Series D31... ilot Operated, Solenoid Controlled...79-91 ccessories... 92 Series D31NW... ilot Operated, Solenoid Controlled...93-100 ccessories... 101 Series D31*... ir ilot Operated...102-103 Series D31*L... Lever Operated...104-105 Series D3... Oil ilot Operated...106-107 Installation... Series D31, D3...108-112 Series D41 (NF D07/CEO 7, NG16 Mounting) Introduction and echnical Information... 114 Series D41VW... ilot Operated, Solenoid Controlled...115-122 ccessories... 123 Series D4L... Lever Operated...124-127 Series D4... Oil ilot Operated...128-131 Installation... Series D4...133-135 Series D61 (NF D08/CEO 8, NG25 Mounting) Introduction and echnical Information... 136 Series D61V... ilot Operated, Solenoid Controlled...137-147 ccessories... 148 Series D61V... ir ilot Operated...149-150 Series D61VL... Lever Operated...151-152 Series D6... Oil ilot Operated...153-154 Installation... Series D61, D6...155-158 Series D81 (NF D08/CEO 8, NG25 Mounting) Introduction and echnical Information... 160 Series D81V... ilot Operated, Solenoid Controlled...161-171 ccessories... 172 Series D81V... ir ilot Operated...173-174 Series D81VL... Lever Operated...175-176 Series D8... Oil ilot Operated...177-178 Installation... Series D81, D8...179-182 Series D9L... Lever Operated...183-186 Series D101 (NF D10/CEO 10, NG32 Mounting) Introduction and echnical Information... 188 Series D101V... ilot Operated, Solenoid Controlled...189-199 ccessories... 200 Series D101V... ir ilot Operated...201-202 Series D101VL... Lever Operated...203-204 Series D10... Oil ilot Operated...205-206 Installation... Series D101, D10...207-210 Series D111 (NF D10/CEO 10, NG32 Mounting) Series D111VW... ilot Operated, Solenoid Controlled...211-219 Installation...220-222 Series D4S (NG10, NG25, NG32) Series D4S... Directional Seat Valve...223-232 Series D5S (SE Flange) Series D5S... Directional Seat Valve, SE Flange...233-247 LH 1 Elyria, Ohio, US
Catalog HY14-2500/US Introduction pplication Series D1V hydraulic directional control valves are high performance, direct operated 4-way valves. hey are available in 2 or 3-position styles. hey are manifold mounted valves, which conform to NF s D03, CEO 3 mounting pattern. hese valves were designed for industrial and mobile hydraulic applications which require high cycle rates, long life and high efficiency. Series D1V Operation Series D1V directional control valves consist of a 4-chamber style body, and a case hardened sliding spool. he spool is directly shifted by a variety of operators including: solenoid, lever, cam, air or oil pilots. LH D1VW Solenoid Operated lug-in Conduit ox Style Easy access mounting bolts. Waterproof NEM 4, I67. No tools required for coil removal. 19 standard spool styles available. Four electrical connection options. Lights included (CS approval for DC solenoids and lights). Easy coil replacement. lug-in design offered with lights & other options. D1VW Solenoid Operated Hirschmann (DIN) Style DIN Style (43650) Hirschmann. 19 spool styles available. No tools required for coil removal. Easy coil replacement. C & DC lights available. (CS approval for solenoids and lights). D1V Oil ilot Operated Subplate pilot or end cap pilot option. ilot pressure: 15.2 ar (220 SI) to 207 ar (3000 SI). D1.indd, dd 2 Elyria, Ohio, US
Introduction Series D1V Electrical Connections Series D1V valves may be configured in all popular electrical configurations including: lug-in Conduit ox DESIN (DC only) Deutsch (DC only) Explosion roof Hirschmann (DIN) Metri-ack (DC only) Dual Spade (DC only) Wire Lead Conduit ox LH D1VW Solenoid Operated Wire Lead Conduit ox Style Easy access mounting bolts. Waterproof NEM 4, I67. No tools required for coil removal. 19 spool styles available. No lights available D1VW Solenoid Operated DESIN Style Surge suppression standard. 19 standard spool available. No tools required for spool removal. Easy coil replacement. Wired to DESIN Spec (VDM). Lights included. D1VW Solenoid Operated Dual Spade Style Dual spade connection (SE Style 1). Easy coil replacement. Surge suppression available. 19 standard spool styles available. D1.indd, dd 3 Elyria, Ohio, US
Catalog HY14-2500/US Introduction Features Easy access mounting bolts. 345 ar (5000 SI) pressure rating. Flows to 22 GM depending on spool. Choice of five operator styles. Rugged four land spools. Series D1V Low pressure drop. hosphate finished body. CS approved and U.L. recognized available. Optional proportional spool available. Optional painted body. LH D1VL Lever Operated Spring return or detent styles available. Heavy duty handle design. D1V ir Operated Low pilot pressure required 4.1 ar (60 SI) minimum. D1VC Cam Operated Choice of 2 cam roller positions (D1VC and D1VD). wo styles available (D1VC and D1VG). Short stroke option. D1.indd, dd 4 Elyria, Ohio, US
Introduction Series D1V D1VW C Solenoid Operated Soft Shift LH 4 standard orifice sizes available. 19 spool styles available. C Rectified or DC input. D1VW DC Solenoid Operated Soft Shift D1.indd, dd 5 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information Standard Spool Reference Data Series D1V Maximum Flow, LM (GM) 350 ar (5000 SI) w/o Malfunction High Watt Low Watt Low Watt Model Spool Symbol DC C DC D1V*001 78 (20) 49 (13) 37 (10) D1V*002 78 (20) 45 (12) 68 (18) D1V*003 70 (18) 30 (8) 34 (9) D1V*004 37 (10) 30 (8) 68 (18) D1V*005 60 (16) 45 (12) 45 (12) D1V*006 79 (21) 49 (13) 52 (14) D1V*007 45 (12) 18 (5) 18 (5) D1V*008 49 (13) 45 (12) 37 (10) D1V*009 58 (15) 45 (12) 45 (12) D1V*010 13 (4) 11 (3) 15 (4) D1V*011 58 (16) 30 (8) 37 (10) D1V*014 45 (12) 18 (5) 18 (5) D1V*015 79 (21) 30 (8) 34 (9) D1V*016 60 (16) 45 (12) 52 (14) D1V*020 78 (20) 45 (12) 75 (20) D1V*026 37 (10) 11 (3) 7 (2) D1V*030 70 (18) 18 (5) 75 (20) D1V*081 32 (9) 26 (7) 30 (8) D1V*082 32 (9) 26 (7) 34 (9) Center or De-energized position is indicated by,, & port notation. LH D1.indd, dd 6 Elyria, Ohio, US
echnical Information D1V, D1V, D1VC, D1VL Reference Data Maximum Flow, LM (GM) 350 ar (5000 SI) Model Spool Symbol w/o Malfunction D1V*1 83 (22) D1V*2 83 (22) D1V*4 45 (12) D1V*8 45 (12) D1V*9 57 (15) Center or De-energized position is indicated by,, & port notation. # D1V only. Series D1V Maximum Flow, LM (GM) 350 ar (5000 SI) Model Spool Symbol w/o Malfunction D1V*20 # 53 (14) D1V*26 # 11 (3) D1V*30 # 19 (5) D1V*81 30 (8) D1V*82 30 (8) LH Manaplug Electrical Mini lug E336-30 3 in lug E316-30 5 in lug (Double Solenoid) E31-30 5 in lug (Single Solenoid) Manaplug Electrical Micro lug E337-30 3 in lug E317-30 5 in lug (Double Solenoid) E31-30 5 in lug (Single Solenoid) Desina 12mm Connector 5004109 Monitor Switch Connector 1301903-N Electrical Cords Mini lug EC EC3 EC12 EC5 EC53 EC512 3 Conductor, 6 ft. 3 Conductor, 3 ft. 3 Conductor, 12 ft. 5 Conductor, 6 ft. 5 Conductor, 3 ft. 5 Conductor, 12 ft. Hirschmann Female Connector 692915 Gray (Solenoid ) 1 1 692914 lack (Solenoid ) 1 1 Hirschmann Female Connector-Rectified (48-240 VC) 1301053 Gray (Solenoid ) 1 1 1301054 lack (Solenoid ) 1 1 Hirschmann Female Connector-Rectified w/lights (100-240 VC) 1300712 2 1 1 Hirschmann Female Connector w/lights (Note Voltages) Quantity Required,C,D,E,F H,K,M 694935 6-48 VC or VDC 2 1 1 694936 48-120 VDC, 100-240 VC 2 1 1 D1.indd, dd 7 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information Solenoid Ratings Insulation System llowable Deviation from rated voltage rmature CS File Number Environmental Capability Class F -15% to +10% for DC and C rectified coils -5% to +5% for C Coils Wet pin type LR60407 DC Solenoids meet NEM 4 and I67 when properly wired and installed. Contact HVD for C coil applications. Series D1V Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. MSH (EO) Complies with 30CFR, art 18 EX (ED) EX & CS/US (E) Complies with EX requirements for: Exd, Group II; EN50014: 1999+ mds. 1 & 2, EN50018: 2000 Complies with EX EN60079-0, EN60079-1 Ex d IIC; CS/US Ex d IIC, Ex d IIC for Class I, Zone 1, UL1203, UL1604, CS E61241,1 Class II, Div 1 * llowable Voltage Deviation ±10%. Note that Explosion roof C coils are single frequency only. LH Voltage In Rush mps In Rush Holding mps Watts Resistance Voltage ower mperage V @ 3MM D1.indd, dd D L 120 VDC N/ N/ 0.09 mps 10 W 1584.00 ohms D Omit 120 VDC N/ N/ 0.26 mps 30 W 528.00 ohms G Omit 198 VDC N/ N/ 0.15 mps 30 W 1306.80 ohms J L 24 VDC N/ N/ 0.44 mps 10 W 51.89 ohms J Omit 24 VDC N/ N/ 1.32 mps 30 W 17.27 ohms K L 12 VDC N/ N/ 0.88 mps 10 W 12.97 ohms K Omit 12 VDC N/ N/ 2.64 mps 30 W 4.32 ohms L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohms L Omit 6 VDC N/ N/ 5.00 mps 30 W 1.20 ohms Q Omit 100 VC / 60 Hz 2.05 mps 170 V 0.77 mps 30 W 19.24 ohms QD F 100 VC / 60 Hz 1.35 mps 135 V 0.41 mps 18 W 31.20 ohms QD F 100 VC / 50 Hz 1.50 mps 150 V 0.57 mps 24 W 31.20 ohms R F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohms Omit 240/60 VC 0.83 mps 199 V 0.30 mps 30 W 120.40 ohms Omit 220/50 VC 0.87 mps 191 V 0.34 mps 30 W 120.40 ohms F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W 145.00 ohms F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W 145.00 ohms U L 98 VDC N/ N/ 0.10 mps 10 W 960.00 ohms U Omit 98 VDC N/ N/ 0.31 mps 30W 288.00 ohms Y Omit 120/60 VC 1.7 mps 204 V 0.60 mps 30 W 28.20 ohms Y Omit 110/50 VC 1.7 mps 187 V 0.68 mps 30 W 28.20 ohms Y F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W 36.50 ohms Y F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W 36.50 ohms Z L 250 VDC N/ N/ 0.04 mps 10 W 6875.00 ohms Z Omit 250 VDC N/ N/ 0.13 mps 30 W 1889.64 ohms Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohms 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohms N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohms Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W 33.50 ohms 110/50 VC 1.47 mps 162 V 0.57 mps 27 W 34.70 ohms K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohms J 24 VDC N/ N/ 1.38 mps 33 W 17.33 ohms "E" Explosion roof Solenoids K 12 VDC N/ N/ 1.00 mps 12 W 12.00 ohms J 24 VDC N/ N/ 1.00 mps 13 W 44.30 ohms Y 120/60-50 VC N/ N/ 0.16 mps 17 W 667.00 ohms 8 Elyria, Ohio, US
erformance Curves D1V Shift Limits, DC & C Rectified 30 Watt Series D1V LH Example: Determine the maximum allowable flow of a Series D1V valve (#004 spool) at 138 ar (2000 SI) supply pressure. Locate the curve marked 004. t 138 ar (2000 SI) supply pressure, the maximum flow is 57 LM (15 GM). t 207 ar (3000 SI), the flow is 49 LM (13 GM). D1VW*****L Shift Limits Important Notes for Switching Limit Charts 1. For F & M style valves, reduce flow to 70% of that shown. 2. Shift limits charted for equal flow and ports. Unequal and port flows may reduce shift limits. 3. hese charts do not show explosion proof performance. Consult factory for explosion proof duty. 4. locking or ports will reduce flow by 70%. D1.indd, dd 9 Elyria, Ohio, US
Catalog HY14-2500/US erformance Curves D1V Shift Limits, DC & C Rectified 30 Watt Series D1V LH Example: Determine the maximum allowable flow of a Series D1V valve (#008 spool) at 83 ar (1200 SI) supply pressure. Locate the curve marked 008. t 83 ar (1200 SI) supply pressure, the maximum flow is 57 LM (15 GM). t 207 ar (3000 SI), the flow is 19 LM (5 GM). D1VW*****L Shift Limits Important Notes for Switching Limit Charts 1. For F & M style valves, reduce flow to 70% of that shown. 2. Shift limits charted for equal flow and ports. Unequal and port flows may reduce shift limits. 3. hese charts do not show explosion proof performance. Consult factory for explosion proof duty. 4. locking or ports will reduce flow by 70%. D1.indd, dd 10 Elyria, Ohio, US
erformance Curves D1V Shift Limits, DC & C Rectified 30 Watt Series D1V LH Example: Determine the maximum allowable flow of a Series D1V valve (#081 spool) at 83 ar (1200 SI) supply pressure. Locate the curve marked 081. t 83 ar (1200 SI) supply pressure, the maximum flow is 42 LM (11 GM). t 138 ar (2000 SI), the flow is 42 LM (11 GM). D1VW*****L Shift Limits Important Notes for Switching Limit Charts 1. For F & M style valves, reduce flow to 70% of that shown. 2. Shift limits charted for equal flow and ports. Unequal and port flows may reduce shift limits. 3. hese charts do not show explosion proof performance. Consult factory for explosion proof duty. 4. locking or ports will reduce flow by 70%. D1.indd, dd 11 Elyria, Ohio, US
Catalog HY14-2500/US erformance Curves D1V Shift Limits, C 30 Watt Supply ressure SI ar 5000 345 300 4000 250 010,026 3000 200 150 2000 030 021,022 007,014 Series D1V 003,004, 011,015 081,082 008 009 006 001,002 LH 100 005,016,020 1000 50 0 L/M 0 GM 10 20 30 40 50 60 70 80 83 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Flow D1.indd, dd 12 Elyria, Ohio, US
erformance Curves D1VW*****F Shift Limits, C Series D1V LH Example: Determine the maximum allowable flow of a Series D1V valve (#009 spool) at 83 ar (1200 SI) supply pressure. Locate the curve marked 009. t 83 ar (1200 SI) supply pressure, the maximum flow is 75 LM (20 GM). t 207 ar (3000 SI), the flow is 68 LM (18 GM). Soft Shift Limit Curves DC ower Supply Important Notes for Switching Limit Charts 1. For F & M style valves, reduce flow to 70% of that shown. 2. Shift limits charted for equal flow and ports. Unequal and port flows may reduce shift limits. 3. hese charts do not show explosion proof performance. Consult factory for explosion proof duty. 4. locking or ports will reduce flow by 70%. D1.indd, dd 13 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information ressure Drop vs. Flow, High Watt he table to the right provides the flow vs. pressure drop curve reference for standard and high performance D1V Series valves by spool type. he chart below demonstrates graphically the pressure drop characteristics of the standard D1VW*****F and the high performance D1V. he low watt coil and other design features of the standard D1VW*****F accommodate a maximum flow of 50 LM (13 GM) at 345 ar (5000 SI). Series D1V D1VW ressure Drop Reference Chart 30 Watt Coil Curve Number Spool Shifted Center Condition No. ( ) ( ) ( ) (-) (-) (-) (-) 001 3 3 2 2 002 2 2 1 1 2 1 1 1 1 1 1 003 2 2 1 1 1 004 2 2 1 1 2 2 005 2 3 1 1 5 006 2 2 1 1 6 6 6 6 007 2 3 1 1 4 1 008 5 5 5 5 5 009 4 4 4 4 4 010 3 3 011 3 3 1 1 8 8 014 3 2 1 1 4 1 015 2 2 1 1 1 016 3 2 1 1 5 020 4 4 2 2 026 4 4 030 2 2 1 1 081 7 7 8 8 082 7 7 8 8 LH Viscosity Correction Factor Viscosity 75 150 200 250 300 350 400 (SSU) % of 93 111 119 126 132 137 141 (pprox.) Curves were generated using 100 SSU hydraulic oil. For any other viscosity, pressure drop will change per chart. ressure drops charted for equal flow and ports. Unequal and port flows may decrease shift limits. erformance Curves 30 Watt Coil D1.indd, dd 14 Elyria, Ohio, US
echnical Information ressure Drop vs. Flow, Low Watt he table to the right provides the flow vs. pressure drop curve reference for 10 watt D1V Series valves by spool type. he chart below demonstrates graphically the pressure drop characteristics of the standard D1VW*****L and the high performance D1V. he low watt coil and other design features of the standard D1VW*****L accommodate a maximum flow of 50 LM (13 GM) at 345 ar (5000 SI). Series D1V D1VW ressure Drop Reference Chart 10 Watt Coil Curve Number Spool Shifted Center Condition No. ( ) ( ) ( ) (-) (-) (-) (-) 001 3 3 2 2 002 2 2 1 1 2 2 2 2 2 1 1 003 3 3 2 1 4 004 3 3 1 1 6 6 005 3 3 1 1 7 006 3 3 1 1 8 8 7 7 007 3 3 1 1 5 4 1 008 5 5 6 6 7 009 6 6 6 6 5 010 4 4 011 3 3 1 1 11 11 014 3 3 1 1 4 2 1 015 3 3 1 2 4 016 3 3 1 1 7 020 7 7 4 4 026 6 6 030 2 2 1 1 081 9 9 10 10 082 10 10 10 10 LH Viscosity Correction Factor Viscosity 75 150 200 250 300 350 400 (SSU) % of 93 111 119 126 132 137 141 (pprox.) Curves were generated using 100 SSU hydraulic oil. For any other viscosity, pressure drop will change per chart. erformance Curves 10 Watt Coil D1.indd, dd 15 Elyria, Ohio, US
Catalog HY14-2500/US Notes LH D1.indd, dd 16 Elyria, Ohio, US
echnical Information General Description Series D1VW directional control valves are high performance, 4-chamber, direct operated, wet armature solenoid controlled, 3 or 4-way valves. hey are available in 2 or 3-position and conform to NF s D03, CEO 3 mounting patterns. Series D1VW LH Features Soft shift available. 19 standard spool styles available (for other spools Consult Factory). roportional spools. DC surge suppression. Eight electrical connection options. C & DC lights available (CS approval for solenoids and lights). Internally ground. Easy access mounting bolts. Waterproof (meets NEM 4, up to I67 on some models). Explosion proof. CS approvals. Specification Mounting attern NF D03, CEO 3, NG 6 Mounting DIN 24340-6 Interface ISO 4401--03-4- CEO R35H 4.2-4-03, NF D03 Maximum,, ressure 345 ar (5000 SI) Standard 207 ar (3000 SI) 10 Watt CS 276 ar (3750 SI) ank: 103 ar (1500 SI) C only 207 ar (3000 SI) DC/C Rectified Standard 207 ar (3000 SI) C Optional CS 103 ar (1500 SI) U.L. recognized available - Contact the division. No tools required for coil removal. C rectified coils. Leakage Rates* Maximum llowable: 100 SSU @ 19.7 cc (1.2 Cu. in.) per Minute/Land @ 49 C (120 F) 69 ar (1000 SI)* 73.8 cc (4.5 Cu. in.) per Minute/Land @ 207 ar (3000 SI)* *#008 and #009 ypical: Spools may 4.9 cc (0.3 Cu. in.) per Minute/Land @ exceed these rates. 69 ar (1000 SI)* Consult Factory 26.2 cc (1.6 Cu. in.) per Minute/Land @ 345 ar (5000 SI) Response ime Response time (milliseconds) at 345 ar (5000 SI) is 32 LM (8.5 GM). Solenoid ype ull-in Drop-Out C 13 20 DC 10 Watt 61 22 DC 30 Watt 51 21 Spool Center Condition Orific Closed Open 2-osition Soft Shift Size Energize De-Energize Energize De-Energize Energize De-Energize S2 0.020 125 ms 920 ms 200 ms 275 ms 51 ms 100 ms S5 0.050 51 ms 675 ms 50 ms 27 ms 51 ms 21 ms D1.indd, dd 17 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D Directional Control Valve 1V NF D03 CEO 3 DIN NG6 N V Series D1V asic Valve ctuator Spool Style Seal Solenoid Voltage Description W* Solenoid, Wet in, Screw-in HW* Reversed Wiring * Valve schematic symbols are per NF/ NSI standards, providing flow to when energizing solenoid. Note operators reverse sides for #008 and #009 spools. See installation information for details. o configure per DIN standards ( coil over port, coil over port) code valves as D1VHW***. Description Nitrile E* ER Fluorocarbon * Contact HVD for availability. Description Description ** 24/50 VC Q** 100/60 VC D 120 VDC QD 100/60-100/50 VC G 198 VDC R 24/60 VC J 24 VDC 240/60-220/50 VC K 12 VDC U 98 VDC L 6 VDC Y 120/60-110/50 VC N*** 220/50 VC *** 110/50 VC ** High Watt only Z 250 VDC *** Explosion roof only. vailable in DIN only. LH Symbol Symbol 001 011 Description Symbol * Single solenoid, 2 position, spring offset. b to and to in offset position. 002 014 003 015 004 016 005 020* 006 026* 007 030** 008*, 081 009** 010 082 * 008, 020 & 026 spools have closed crossover. ** 009 & 030 spools have open crossover. C D E F Double solenoid, 3 position, spring centered. Double solenoid, 2 position, detent. Single solenoid, 2 position, spring centered. to and to when energized. Single solenoid, 2 position. Spring offset, energized to center. osition spool spacer on side. to and to in spring offset position. H* Single solenoid, 2 position, spring offset. to and to in offset position. K Single solenoid, 2 position, spring centered. to and to when energized. M Single solenoid, 2 position, spring offset, energized to center position. Spool spacer on side. to and to in spring offset position. * 020, 026 and 030 spools only. 020 and 030 spools only. High Watt only. b b b b a a a a a D1.indd, dd old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 18 Elyria, Ohio, US
Ordering Information D1.indd, dd Solenoid Connection Description C* Leadwire Conduit ox D** Metric lug (M12X1), DESIN E Explosion roof G lug-in Conduit ox J# Deutsch (D06-2S) M# Metri-ack (150) DIN with lug S# Dual Spade W DIN w/o lug * No variations See lug-in. ** DC only, lights, diode surge suppressor, not CS approved. Not available with lights. Required for variations on conduit box style. Must have lights. # DC only, no lights, not CS approved. Omit* D** E** Description High Watt Explosion roof, EEXD EX Explosion roof, EEXME EX F Low Watt L O** 10 Watt Explosion roof, MSH # Explosion roof, Ex d IIC EX/CS U ** Explosion roof, UL/CS Coil Options * C ambient temperature must not exceed 60 C (140 F). ** 60 Hz only on C, no options. C only. DC and C rectified only. # J, K and Y voltages only. Dual frequency on C, no options. Valve Weight: Single Solenoid 1.36 kg (3.0 lbs.) Double Solenoid 1.6 kg (3.5 lbs.) Standard olt Kit: K209 Metric olt Kit: KM209 Seal Kit: Nitrile SKD1VWN91 Fluorocarbon SKD1VWV91 ube Options Manual Override Options Omit J** Series D1V Electrical Options Description No Options Diode Surge Suppressor Z Rectified Coil DC tube standard. ** DC only. DIN coil must have plug with lights. Shift Response and Indication Description Omit Standard Response S2* Soft Shift, 0.020" Orifice S3* Soft Shift, 0.030" Orifice S4* Soft Shift, 0.040" Orifice S5* Soft Shift, 0.050" Orifice I7** Monitor Switch Direct Op. End Stroke I8** Monitor Switch Direct Op. Start Stroke * Not available with 10 watt. C DIN coil must include plug. ** Single solenoid models only. Not CE or CS approved. pprovals Description Omit Standard Valve 3* CS US 4*# CS Canada * Not available with C high pressure tube., C, H styles only. J, K, Y, U voltages only. C, G, W sol. connections only. Conforms to UL429. # Valve is derated. Valve Design Variations Series NOE: Not required when ordering. Description Description Omit Standard Omit No Variations * No Override 5** Signal Lights * Extended Manual Override w/oot 56* 7* Manaplug (Mini) with Lights Manaplug (Micro) with Lights * Manual override options not available 1C* Manaplug (Mini) Single Sol. 5-pin, on explosion proof or soft shift. with Lights DC/C rectified only. 1D* Manplug (Micro) Single Sol. 5-pin, with Lights 1M* Manaplug Opposite of Normal Description 4D wist & Lock Override Omit Standard ressure (Old 5426, 33 Ford wiring) 103.5 ar (1500 SI) C 4E ush Manual Override (Old x5450) 207 ar (3000 SI) DC 4F Heavy Duty Detent H* High ressure, C only 207 ar (3000 SI) 1 ainted ody * Not available with CS. 7Y* 4-pin M12x1 Manaplug, special wiring with lights (Old 755) * lug-in Conduit ox ** lug-in, DIN, or DESIN only DC/C Rectified only. Not available with soft shift. old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. LH 19 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) DC lug-in Conduit ox Connector, with Lights, Double Solenoid Series D1V LH Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. DC lug-in or Leadwire Conduit ox Connector, with or without Lights, Single Solenoid D1.indd, dd Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. 20 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) DC DIN with lug Connector, Double Solenoid Option Shown Series D1V LH DC DIN Connector, Single Solenoid Option Shown Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. D1.indd, dd Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. 21 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) C Leadwire Conduit ox Connector, without Lights, Double Solenoid, C Option Series D1V LH Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. C Leadwire Conduit ox Connector, without Lights, Single Solenoid, C Option D1.indd, dd Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. 22 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) C lug-in Conduit ox Connector, with Lights, Double Solenoid, G Option Series D1V LH Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. DC lug-in or Leadwire Conduit ox Connector, with or without Lights and Extended Override ubes, Double Solenoid D1.indd, dd Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. 23 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) DC Deutsch Connector, Double Solenoid Series D1V LH Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. DC Deutsch Connector, Single Solenoid D1.indd, dd Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. 24 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) DC Desina Connector, Double Solenoid Series D1V LH 87.8 (3.46) DC Desina Connector, Single Solenoid Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. D1.indd, dd Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. 25 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Explosion roof, Ex d IIC EX/CS, Double Solenoid Series D1V LH Explosion roof, Ex d IIC EX/CS, Single Solenoid D1.indd, dd 26 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) Explosion roof U.L. & C.S.., Double Solenoid 1/2" N 60.4 (2.38) 163.7 (6.44) Explosion roof M.S.H.., Double Solenoid Series D1V hase Out 130.8 (5.15) 304.4 (11.98) Note: 41.0 mm (1.62") from bottom of bolt hole counterbore to bottom of valve. 18 Inch Lead Wires Standard 94.4 (3.72) 46.0 (1.81) 73.0 (2.87) Note: 2 black wires 1 green wire 15.1 (0.61) 7.5 (0.30) LH 3/4-20 UNF hd. 60.4 (2.38) 163.7 (6.44) 3/4-20 UNF hd. 38.0 (1.50) 113.0 (4.45) 130.8 (5.15) 304.4 (6.44) Note: 41.0 mm (1.62") from bottom of bolt hole counterbore to bottom of valve. Explosion roof, EEXD EX, Double Solenoid 46.0 (1.81) 73.0 (2.87) 15.51 (0.61) 7.5 (0.30) 74.7 (2.94) 69.9 (2.75) 19.4 (0.76) 15.5 (0.61) M20 x 1.5-6H hd. Ground Stud with Lockwasher 100.9 (3.97) 42.8 (1.69) 131.7 (5.19) 100.6 (3.96) D1.indd, dd 7.5 (0.30) 46.0 (1.81) 73.5 (2.89) 141.0 (5.55) 324.7 (12.78) 27 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D1V DC lug-in or Leadwire Conduit ox with Monitor Switch, with or without Lights, Single Solenoid LH Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. Monitor Switch (Variation I7 and I8) his feature provides for electrical confirmation of the spool shift. his can be used in safety circuits, to assure proper sequencing, etc. Switch Data Inductive switch requiring +18-42 volt input. Outputs and are opposite; one at 0 voltage, the other at input voltage. During switching, and outputs reverse. rovides 0.4 switching current. For repetitive switch power-up conditions, please consult factory. D1.indd, dd 28 Elyria, Ohio, US
ccessories Manaplug (Options 56 & 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Ground Wire #1 (Green) Series D1V Micro Connector Options (7 & 1D) LH Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Conduit ox Option C No Wiring Options vailable Signal Lights (Option 5) lug-in Only LED Interface Meets Nema 4/I67 Hirschmann lug with Lights (Option 5) DESIN Connector (Option D) ISO 4400/DIN 43650 Form D1.indd, dd in #2 (ositive) Face View of lug in #3 (Ground) in #1 (Negative) M12 pin assignment Standard 1 = Not used 2 = Not used 3 = 0V 4 = Signal (24 V) 5 = Earth Ground ins are as seen on valve (male pin connectors) 1 4 2 DESIN design in 1 and 2 connected 5 3 1 2 3 4 5 29 Elyria, Ohio, US
Catalog HY14-2500/US ccessories Mounting olt Kits Series D1V olt Kits for use with D1V, "E" Explosion roof & Sandwich Valves (D1V*-91, 82 & 70/75 Design, Solenoid Operated & D1V*-72 Design, Non-Solenoid Operated) Number of Sandwich Valves at 44.5mm (1.75") hickness Note: 0 1 2 3 4 Number of Sandwich Valves @40mm (1.58") thickness 0 1 2 3 4 K209 1.25 in. K243 2.88 in. K225 4.38 in. K244 6.00 in. K245 7.50 in. KM209 30 mm KM243 70 mm KM225 110 mm KM244 150 mm KM245 190 mm K246 3.00 in. K247 4.62 in. K248 6.12 in. K249 7.75 in. KM246 75 mm KM247 115 mm KM248 155 mm KM249 195 mm K250 4.75 in. K251 6.38 in. K252 7.88 in. KM250 120 mm KM251 160 mm KM252 200 mm K253 6.50 in. K254 8.12 in. KM102 170 mm KM254 205 mm K103 8.25 in. KM103 210 mm ll bolts are SE Grade 8, 10-24 UNC 2 thread (Metric-M5-0.8) orque to 5.6 Nm (50 in-lb). olt Kits for use with D1V with Explosion roof Coils & Sandwich Valves (D1V*-91, 82 & 70/75 Design) Except "E" Coil LH Number of Sandwich Valves at 44.5mm (1.75") hickness Note: 0 1 2 3 4 Number of Sandwich Valves @40mm (1.58") thickness 0 1 2 3 4 K50 2.00 in. K211 3.63 in. K101 5.12 in. K102 6.75 in. K103 8.25 in. KM50 50 mm KM101 130 mm KM102 170 mm KM103 210 mm K51 3.75 in. K212 5.37 in. K105 6.87 in. K106 7.75 in. KM51 95 mm KM105 180 mm KM106 195 mm K52 5.50 in. K213 7.13 in. K108 8.62 in. KM52 140 mm KM108 220 mm K53 7.25 in. K214 8.87 in. KM53 185 mm K54 9.00 in. KM54 230 mm ll bolts are SE Grade 8, 10-24 UNC 2 thread (Metric-M5-0.8) orque to 5.6 Nm (50 in-lb). Sandwich Valve Dimensional Data ll D03 Sandwich valves (starting with 31 Series) including CM2, COM2, FM2, RDM2 and RM2 measure 40mm (1.58") thickness. For additional technical information about Sandwich valves, refer to the Sandwich Valve Section of this Catalog. D1.indd, dd 30 Elyria, Ohio, US
echnical Information General Description Series D1V and D1V directional control valves are high performance, 4 and 5-chamber, direct operated, air and oil pilot controlled, 3 or 4-way valves. hey are available in 2 or 3-position and conform to NF s D03, CEO 3 mounting patterns. Series D1V, D1V LH Features Low pilot pressure required. D1V 4.1 ar (60 SI) minimum D1V 15.2 ar (220 SI) minimum ir Operated Shift Volume. he air pilot chamber requires a volume of 1.8 cc (.106 in. 3 ) for complete shift from center to end. ilot iston. he pilot piston area is 506 mm 2 (.785 in. 2 ). ilot piston stroke is 3.4 mm (.135 in.). Response ime. Response time will vary with pilot line size, pilot line length, pilot pressure, air control valve shift time and air valve flow capacity (Cv). Oil Operated Shift Volume. he hydraulic pilot chamber requires a volume of 0.7 cc (.042 in. 3 ) for complete shift from center to end. ilot iston. he hydraulic piston area is 198 mm 2 (.307 in. 2 ). ilot piston stroke is 3.4 mm (.135 in.). Response ime. Response time will vary with pilot line size, pilot line length, pilot pressure, pilot valve shift time and oil valve flow capacity (GM). Specification Mounting attern NF D03, CEO 3, NG 6 Maximum Operating: 345 ar (5000 SI) ressure ank Line: D1V 34 ar (500 SI) D1V 207 ar (3000 SI) Maximum Flow See Reference Data D1V: ir Minimum 4.1 ar (60 SI) ilot ressure ir Maximum 10.2 ar (150 SI) D1V: Oil Minimum 15.2 ar (220 SI) Oil Maximum 207 ar (3000 SI) Dimensions Inch equivalents for millimeter dimensions are shown in (**) Oil Operated D1V, Single and Double ilot 51.0 (2.00) min. 40.5 (1.60) 42.0 (1.65) 16.9 (0.67) Y 1/4 S (90) or SE #4 15.5 (0.61) 23.0 (0.91) 43.0 (1.70) min. 22.0 (0.87) 9.0 (0.35) See Note 50.0 (1.97) 3.3 (0.13) max. X &Y orts 0.56 (0.022) 127.0 (5.13) 46.0 (1.81) 23.8 (0.94) D1.indd, dd Note: 22.0 mm (0.87 ) from bottom of bolt hole counterbore to bottom of valve. 31 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D Directional Control Valve 1V asic Valve Series D1V ctuator Spool Style Seal Variations Design Series NOE: Not required when ordering. LH NF D03 CEO 3 Oil Operator Description Omit Standard 10* Monitor Switch 4F Heavy Duty Detent 90 Shreads * Not available on C and D styles. Not CE or CS approved. 001 Symbol N V Description Nitrile Fluorocarbon Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator X. Note operators reverse sides for #008 and #009 spools. See installation information for details. D1.indd, dd 002 004 008* 009** 020* 026* 030** 081 082 * 008, 020 and 026 spools have closed crossover. ** 009 and 030 spools have open crossover. Description Symbol Single operator, two position # spring offset. to and to in offset position. Double operator, C three position, spring centered. D Double operator, two position, detent. wo position, spring centered. E# to and to in shifted position. Single operator, two position, H# spring offset. to and to in offset position. wo position, spring centered. K# to and to in shifted position. # D available with 020 and 030 spools only. & H available with 020, 026 and 030 spools only. E & K not available with 020, 026 and 030 spools. his condition varies with spool code. old: Designates ier I products and options. Valve Weight: 1.90 kg (4.2 lbs.) Standard olt Kit: K209 10 24x1.25 Metric olt Kit: KM209 M5 0.8x30mm Seal Kit: Nitrile SKD1V Fluorocarbon SKD1VV Non-old: Designates ier II products and options. hese products will have longer lead times. 32 Elyria, Ohio, US
Ordering Information D Directional Control Valve 1V asic Valve Series D1V ctuator Spool Style Seal Variations Design Series NOE: Not required when ordering. LH NF D03 CEO 3 ir Operator Description Omit Standard 10* Monitor Switch 90 1/4 Shreads * Not available on C & D styles. Not CE or CS approved. 001 002 004 008* 009** 081 082 Symbol * 008 spool has closed crossover. ** 009 spool has open crossover. Valve schematic symbols are per NF/ NSI standards, providing flow to when energizing operator. Note operators reverse sides for #008 and #009 spools. See installation information for details. N V Description Nitrile Fluorocarbon Description Symbol Single operator, two position b spring offset. to and to in offset position. Double operator, b C three position, spring centered. D E H K Double operator, two position, detent. wo position, spring centered. to and to in shifted position. Single operator, two position, spring offset. to and to in offset position. wo position, spring centered. to and to in shifted position. his condition varies with spool code. b b a a a a D1.indd, dd old: Designates ier I products and options. Valve Weight: 1.60 kg (3.5 lbs.) Standard olt Kit: K209 10 24x1.25 Metric olt Kit: KM209 M5 0.8x30mm Grade 8 bolts required Seal Kit: Nitrile SKD1V Fluorocarbon SKD1VV Non-old: Designates ier II products and options. hese products will have longer lead times. 33 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) ir Operated D1V, Double ilot Series D1V LH 61.6 (2.43) 117.8 (4.64) 104.55 (4.12) 1/8 N yp. or 18-28 S 192.5 (7.58) 38.5 (1.52) 51.95 (2.05) 23.8 (0.94) Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. 23.0 (0.91) 46.0 (1.81) ir Operated D1V, Single ilot Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. D1.indd, dd 34 Elyria, Ohio, US
echnical Information General Description Series D1VC, D1VD and D1VG directional control valves are high performance, 4-chamber, direct operated, cam controlled, 4-way valves. hey are available in 2-position and conform to NF s D03, CEO 3 mounting patterns. Features Choice of 2 cam roller positions (D1VC and D1VD) wo styles available (D1VC and D1VG) Short stroke option Specification Mounting attern NF D03, CEO 3, NG 6 Maximum Operating: 345 ar (5000 SI) ressure ank Line: 34 ar (500 SI) Nominal Flow 32 LM (8.5 GM) Maximum Flow See Reference Data Force Required D1VC, D1VD: 107 N (24 lbs.) to Shift D1VG: 36 N (8 lbs.) Maximum Cam ngle 30 Ordering Information D 1V Series D1VC, D1VD, D1VG LH Directional Control Valve Valve Weight: D1.indd, dd asic Valve NF D03 CEO 3 C D G Description Cam (90 to mounting surface) Cam parallel to mounting surface Cam Lever ype C & D 1.44 kg (3.2 lbs.) ype G 1.6 kg (3.7 lbs.) Standard olt Kit: K209 1 24x1.25 Metric olt Kit: KM209 M5 0.8x30mm Seal Kit: Nitrile SKD1VC Fluorocarbon SKD1VCV ctuator Spool Style Seal Variations Design 001 002 004 008* 009 081 Symbol N V Description Nitrile Fluorocarbon Description Omit Standard 05 Short Stroke 10* Monitor Switch * Not CE or CS approved. Description Symbol wo position, spring offset operator at port end. wo position, H spring offset operator at port end. Valve schematic symbols are per NF/ NSI standards, providing flow to when 082 energized. Note flow paths reverse sides for #008 and #009 spools. * 008 spool has closed crossover. 009 spool has open crossover. old: Designates ier I products and options. Series NOE: Not required when ordering. Non-old: Designates ier II products and options. hese products will have longer lead times. 35 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Cam Operated D1VC and D1VD Series D1VC, D1VD, D1VG Full Valve ype re-ravel Spool Over-ravel ravel Standard 2.00 9.06 2.03 Valve (0.079) (0.357) (0.080) 05 0 7.06 4.03 Short Stroke (0) (0.278) (0.159) LH 38.5 (1.52) Over-ravel Full Spool ravel re-ravel 38.4 (1.51) 52.0 (2.05) 23.8 (0.94) Note: For D1VD, Cam Rotated 90 165.9 (6.53) Cam Lever Operated D1VG 23.0 (0.91) Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. 46.0 (1.81) Full Valve ype re-ravel Spool Over-ravel ravel Standard 6.95 39.63 10.00 Valve (0.27) (1.56) (0.39) 05 0 30.12 18.40 Short Stroke (0) (1.19) (0.72) Over-ravel Full Spool ravel re-ravel 38.5 (1.52) 38.5 (1.52) See Note 79.1 (3.11) 52.0 (2.05) 23.8 (0.94) D1.indd, dd 209.7 23.0 (0.91) (8.26) 46.0 (1.81) Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. 36 Elyria, Ohio, US
echnical Information General Description Series D1VL directional control valves are highperformance, 4-chamber, direct operated, lever controlled, 4-way valves. hey are available in 2 or 3-position and conform to NF s D03, CEO 3 mounting patterns. Series D1VL LH Features Spring return or detent styles available Heavy duty handle design Specification Mounting attern NF D03, CEO 3, NG 6 Maximum Operating: 345 ar (5000 SI) ressure ank Line: 34 ar (500 SI) Maximum Flow See Reference Data Force Required to Shift Lever 25 N (5.6 lbs) Operator Dimensions Inch equivalents for millimeter dimensions are shown in (**) Lever Operated D1VL 85.5 (3.37) 8.9 Full Shift 15.5 (0.61) 15.5 (0.61) 38.6 (1.52) 150.6 (5.93) See Note 46.0 (1.81) 50.0 (1.97) 23.8 (0.94) Note: 22.0 mm (0.87") from bottom of bolt hole counterbore to bottom of valve. D1.indd, dd 149.5 (5.89) 37 23.0 (0.91) 46.0 (1.81) Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D Directional Control Valve 1V asic Valve Operator ype and Location Series D1VL Spool Style Seal Variations Design Series NOE: Not required when ordering. LH NF D03 CEO 3 Operator Location ( or ort End) Operator ype For Valve Style C D E H K N L Lever (Standard) L Lever (lternate) N/ N/ N V Description Nitrile Omit Fluorocarbon Description Standard 10* Monitor Switch * Not available on C,D or N styles. Not CE or CS approved. 001 002 004 008* 009 081* 082 Symbol * 008 and 081 spools have closed crossover. 009 has open crossover. Description Symbol wo position, spring offset. to and to in offset position. C D E H K N hree position, spring centered. wo position, detent. wo position, spring centered. to and to in shifted position. wo position, spring offset. to and to in offset position. wo position, spring centered. to and to in shifted position. hree position, detent. his condition varies with spool code. Valve schematic symbols are per NF/ NSI standards, providing flow to when energizing operator. Note flow paths reverse sides for #008 and #009 spools in three position valves. Valve Weight: 1.60 kg (3.5 lbs.) Standard olt Kit: K209 10 24x1.25 Metric olt Kit: KM209 M5 0.8x30mm Grade 8 bolts required Seal Kit: Nitrile SKD1VL Fluorocarbon SKD1VLV D1.indd, dd old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 38 Elyria, Ohio, US
Installation Information Fluid Recommendations remium quality hydraulic oil with a viscosity range between 32-54 cst. (150-250 SSU) at 38 C (100 F) is recommended. he absolute operation viscosity range is from 16-220 cst. (80-1000 SSU). Oil should have maximum anti-wear properties and rust and oxidation treatments. Fluids and Seals Valves using synthetic, fire-resistant fluids require special seals. When phosphate ester or its blends are used, FLUOROCRON seals are required. Waterglycol, (95/5) water-in-oil emulsions, and petroleum oil may be used with NIRILE seals. emperature Recommendation Recommended oil temperature: -29 C to +71 C (-20 F to +160 F) mbient temperature: C High Watt ambient temperature cannot exceed 60 C (140 F). DC High Watt, DC Low Watt and C Low Watt ambient temperature cannot exceed 71 C (160 F). Filtration For maximum valve and system component life, the system should be protected at a contamination level not to exceed 125 particles greater than 10 microns per milliliter of fluid. (SE Class 4 or better, ISO 16/13). ank Line Surges If several valves are piped with a common tank line, flow surges in the line may cause unexpected spool shift. Detent style valves are most susceptible to this. Separate tank lines should be used when line surges are expected in an application. Recommended Mounting osition Valve ype Detent (Solenoid) Spring Centered Spring Offset Recommended Mounting osition Horizontal Unrestricted Unrestricted Silting Silting can cause any sliding spool valve to stick and not spring return, if held shifted under pressure for long periods of time. he valve should be cycled periodically to prevent sticking. Series D1V Flow ath Data D1V Operator Operator *Note: On valves with 008 or 009 spool, and/or operators reverse sides. Flow paths remain the same as viewed from top of valve. Single ass Operation Valve flow ratings are for double pass operation (with equal flow in both paths). When using these components in single pass applications, flow capabilities may be reduced. Consult your local arker representative for details. Double Solenoid. With solenoid energized, flow path is and. When solenoid is energized, flow path is and. he center condition on a spring-centered valve exists when both coils are de-energized, or during a complete shift, as the spool passes through center. Detent and Spring Offset. he center condition exists on detent and spring offset valves only during spool crossover. o shift and hold a detented spool, only a momentary energizing of the solenoid is necessary. he minimum duration of the signal is approximately 0.1 seconds for DC voltages. his position will be held provided the spool center line is in a horizontal plane, and no shock or vibration is present to displace the spool. Single Solenoid. Spring offset valves can be ordered in styles, E, F, H, K and M. Flow path data for the various styles are described in the order chart. Electrical Failure Should electric power fail, spring offset and spring centered valves will shift to the spring held position. Detented valves will stay in the last position held before power failure. If main flow does not fail or stop simultaneously, machine actuators may continue to function in an undesirable manner or sequence. orque Specification orque values recommended for the bolts which mount the valve to the manifold or subplate are as follows: #10-24 thread (M5-0.8) torque 5.6 Nm (50 in-lbs). LH D1.indd, dd 39 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information Mounting attern NF D03, CEO 3, NG 6 Inch equivalents for millimeter dimensions are shown in (**) Series D1V 51.00 (2.000) min. 40.50 (1.594) 33.00 (1.300) M5-0.8 (10-24) UNC-2 thread x 10.40 (.410) min. thread depth 4-holes 0.28 S (0.011) LH 5.10 (0.200) 0.75 (0.030) 21.50 (0.850) 30.20 (1.190) 43.00 (1.70) min. 31.75 (1.250) 31.00 (1.220) 25.90 (1.020) 15.50 (0.610) O 7.5 (.295) max.... & ports 0.56 L (0.022) O 3.86/4.27 (.152/.168) x 4.00 (.160) min. depth 0.28 S (0.011) 12.70 (0.500) 4.80 (0.190) R. max. typ. 4 places D1.indd, dd 40 Elyria, Ohio, US
echnical Information General Description Series D1SE directional control valves are equipped with a wet pin armature solenoid, drain-free, tapered poppet valve and compatible with the standards DIN NG6, CEO 3, and NF D03. Due to the 3/2 way design, port is either connected with or discharged in the tank. he neutral position (solenoid not activated) is taken automatically by a return spring. his position remains until the solenoid is energized. he valve poppet including activation lever and armature of the solenoid are located in the pressurized oil chamber of connection. he valve poppet is designed such that there can be no differential area in its axial operational direction (opening, closing). hus it is statically pressure-balanced so that the valve can be switched in both flow directions even under pressure. he unit has an all-steel design, the important functional inner parts are hardened, the poppet and seat are ground. Series D1SE Features Low leakage poppet design. Fits NF D03 mountng. ressure balanced. LH Ordering Information D 1 S E W Directional Control Valve asic Valve Seat Valve Wet in rmature Solenoid, Flanged DIN NG6 CEO 3 N D03 30 83 Spool Description Style Seal Solenoid Voltage Solenoid Connection Without lug Description K 12V J 24V U* 98V G* 205V Design Series NOE: Not required when ordering. * For alternating current use plug with rectifier. Coils for repair Voltage Ordering 12V 7329700-12V 24V 7329700-24V 98V 7329700-98V 205V 7329700-205V N V Description Nitrile Fluorocarbon Weight: 0.8 kg (1.76 lbs) old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. D1.indd, dd 41 Elyria, Ohio, US
Catalog HY14-2500/US Specification General Design Directional poppet valve ctuation Solenoid Size DIN NG6 / CEO 3 / NF D03 Mounting Interface DIN 24340 6 / ISO 4401 / CEO R 121-H / NF D03 Mounting osition Unrestricted mbient -25 C to +50 C (-13 F to +122 F), emperature observe permissible duty cycle Hydraulic Max. Operating 350 ar (5075 SI) (,, and ) ressure Fluid Hydraulic oil in accordance with DIN 51524 / 51525 Fluid emperature -25 C to +70 C (-13 F to +158 F) Viscosity ermitted 10...500 cst / mm²/s (46...2318 SSU) Recommended 30...80 cst / mm²/s (139...371 SSU) Filtration ISO 4406 (1999); 18/16/13 (meet NS 1638: 7) Internal Leakage 3-5 DM per seat Maximum Flow 20 LM (5.28 GM) (at p = 10 bar) Series D1SE Static / Dynamic Step Response Energized: approx. 50 ms De-energized: approx. 60 ms Electrical Characteristics Duty Ratio See Diagram Max. Switching 2000 1/h Frequency rotection Class I 65 in accordance with DIN 40050 (plugged and mounted) K J U* G* Supply Voltage 12 VDC 24 VDC 98 VDC 205 VDC olerance Supply ±10% ±10% ±10% ±10% Voltage Current 1.95 1.1 0.25 0.13 Consumption ower Consumption 23.4 W 26.4 W 24.3 W 26.6 W Solenoid Connector as per EN 175301-803 Connection Min. Wiring 3 x 1.5 mm 2 recommended Max. Wiring Length 50m (164') recommended LH * For a silicon bridge rectifier, set up apart from unit for connecting to a 50 or 60 Hz power supply, 110 V~(98=) or 230V~ (205V=). With electrical connections the protective conductor (E ) must be connected according to the relevant regulations. D1.indd, dd 42 Elyria, Ohio, US
echnical Information erformance Curves ressure Drop SI 290 232 ar 20 16 174 12 116 8 58 4 erformance Curve p-q Series D1SE mbient emperature F 176 158 C 80 70 140 60 122 50 104 40 Duty Cycle vs. mbient emperature LH 0 LM 0 GM 10 2.6 20 5.3 Flow Q 30 7.9 40 10.6 50 13.2 86 30 30 40 50 60 70 80 90 100 Rel. ED % " 5 min. Dimensions Inch equivalents for millimeter dimensions are shown in (**) 58.0 (2.28) Ø 9.0 (0.35) M8 22.0 (0.87) 45.0 (1.77) 62.0 (2.44) 14.0 (0.55) 5.0 (0.20) 35.0 (1.38) 45.0 (1.77) O-ring 9.25 x 1.8 NR 90 Sh Surface Finish Seal K375 4x M5x30 6.8 Nm ± 15% Nitrile: SK-D1SE-70 DIN 912 12.9 Fluorocarbon: SK-D1SE-V70 he space necessary to remove the plug per EN 175301-803, design type F is at least 15 mm. he torque for the screw M3 of the plug has to be 0.5 to 0.6 Nm. D1.indd, dd 43 Elyria, Ohio, US
Catalog HY14-2500/US Introduction pplication Series D3 hydraulic directional control valves are high performance, direct operated 4-way valves, available in 2 or 3-position. hey are manifold mounted which conform to NF s D05, CEO 5, ISO NG10 mounting patterns. hese valves were designed for industrial and mobile hydraulic applications which require high cycle rates, long life and high efficiency. Operation Series D3 directional control valves consist of a 4-chamber style body, and a case hardened sliding spool. he spool is directly shifted by a variety of operators including: solenoid, lever, cam, or air pilot. Series D3 Features Easy access mounting bolts. 345 ar (5000 SI) pressure rating. Flows to 40 GM depending on spool. Choice of four operator styles. Rugged four land spools. Low pressure drop. hosphate finish body. CS approved and UL recognized available. roportional spool available. LH D3W Solenoid Operated Conduit Cavity Style Wired in cavity. Easy access mounting bolts. 22 spool styles available. hree electrical connection options. C and DC lights available. CS approved. vailable in low-watt DC version. D3W Solenoid Operated Hirschmann (DIN) Style DIN Style (43650) Hirschmann. 22 spool styles available. No tools required for coil removal. Easy coil replacement. C and DC lights available. CS approved. vailable in low-watt DC version. D3.indd, dd 44 Elyria, Ohio, US
Introduction D3L Lever Operated Series D3 LH Spring return or detent styles available. Heavy duty handle design. High flow, low pressure drop design. D3 ir Operated Low pilot pressure required 4.1 ar (60 SI) minimum. High flow, low pressure drop design. D3C Cam Operated Choice of 2 cam roller positions (D3C and D3D). Short stroke option. High flow, low pressure drop design. D3.indd, dd 45 Elyria, Ohio, US
Catalog HY14-2500/US Introduction pplication Series D3DW hydraulic directional control valves are high performance, direct operated 4-way valves, available in 2 or 3-position. hey are manifold mounted which conform to NF s D05, CEO 5, ISO NG10 mounting pattern. hese valves were designed for industrial and mobile hydraulic applications which require high cycle rates, long life and high efficiency. Series D3DW Operation Series D3DW directional control valves consist of a 5-chamber style body, and a case hardened sliding spool. LH D3DW Solenoid Operated Hirschmann (DIN) Style Easy access mounting bolts. No tools required for coil removal. 22 spool styles available. Signal lights available. CS approved. D3.indd, dd 46 Elyria, Ohio, US
echnical Information D3 Spool Reference Data Model Spool Symbol D3W D3W*F D3DW D3*1 150 (40) 78 (20) 130 (33) D3*2 150 (40) 78 (20) 115 (30) D3*3 150 (40) 78 (20) 120 (31) D3*4 150 (40) 59 (15) 130 (33) D3*5 150 (40) 78 (20) 130 (33) D3*6 150 (40) 78 (20) 130 (33) D3*7 50 (13) 59 # (15) 70 (18) D3*8 50 (13) 59 # (15) 39 (10) D3*9 39 (10) 59 # (15) 75 (19) D3*10 115 (30) N/ 75 (19) D3*11 115 (30) 59 # (15) 130 (33) Maximum Flow, LM (GM) 350 ar (5000 SI) w/o Malfunction Series D3 Model Spool Symbol D3W D3W*F D3DW D3*12 95 (24) 59 (15) 75 (19) D3*14 50 (13) 59 # (15) 70 (18) D3*15 150 (40) 78 (20) 120 (31) D3*16 150 (40) 78 (20) 130 (33) D3*20 150 (40) 78 (20) 130 (33) D3*21 115 (30) N/ 120 (31) D3*22 115 (30) N/ 120 (31) D3*26 115 (30) N/ 75 (19) D3*30 39 (10) 59 # (15) 75 (19) D3*81 115 (30) N/ 130 (33) D3*82 115 (30) N/ 130 (33) Maximum Flow, LM (GM) 350 ar (5000 SI) w/o Malfunction LH Center or De-energized position is indicated by,, & port notation. 3000 SI Max. 2900 SI Max. # 1500 SI Max. D3, D3C, D3L Spool Reference Data (Four Chamber ody Only) Model Spool Symbol Maximum Flow, LM (GM) 350 ar (5000 SI) w/o Malfunction Maximum Flow, LM (GM) 350 ar (5000 SI) Model Spool Symbol w/o Malfunction D3*1 150 (40) D3*2 150 (40) D3*4 150 (40) D3*8 50 (13) D3*20 150 (40) D3*26 115 (30) D3*30 39 (10) D3*81 115 (30) D3*9 39 (10) D3*82 115 (30) Center or De-energized position is indicated by,, & port notation. D3.indd, dd 47 Elyria, Ohio, US
Catalog HY14-2500/US erformance Curves D3W-30/32 DC and C Rectified Shift Limit SI ar 5000 345 9, 30 300 4000 Series D3 10, 21, 22, 26 LH Supply ressure 3000 2000 250 200 150 8 7, 14 12 8, 9, 30 11, 81, 82 100 1000 50 0 LM 0 GM 10 20 30 20D, 26D 30D 40 50 60 70 80 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 Flow 1, 2, 3, 4, 5, 6, 15, 16, 20 90 100 110 120 130 140 150 Example: Determine the maximum allowable flow of a D3W Series valve (20D) at 150 ar (2175 SI) supply pressure. Locate the curve marked 20D. t 150 ar (2175 SI) supply pressure, the maximum flow is 98 LM (25 GM). t 345 ar (5000 SI), the flow is 72 LM (18.5 GM). Important Notes for Switching Limit Charts 1. For F & M style valves, reduce flow to 70% of that shown. 2. Shift limits charted for equal flow and ports. Unequal and port flows may reduce shift limits. 3. hese charts do not show explosion proof performance. Consult factory for explosion proof duty. 4. locking and ports will reduce flow to 70% of that shown. D3W-30/32 Low Watt DC and C Rectified Shift Limit SI ar 3000 200 Supply ressure 2000 1000 150 100 50 7, 8, 9 11, 12, 14, 30 4 1, 2, 3, 5, 6, 15, 16, 20 0 LM 0 GM 10 20 30 40 50 60 70 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Flow D3.indd, dd 48 Elyria, Ohio, US
erformance Curves D3W-30/32 C Shift Limits Supply ressure SI 5000 4000 3000 2000 ar 345 300 250 200 150 6 3, 4, 5, 15, 16, 30 1, 3, 4, 5, 15, 16, 20, 30 9 Series D3 11 1, 6, 20 2 12 LH 1000 100 50 7, 8, 14 20D, 30D 0 LM 0 GM 10 20 30 40 50 60 70 80 90 100 110 120 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 Flow D3W-30/32 Soft Shift Limits (High Watt Coil Only) D3.indd, dd Important Notes for Switching Limit Charts 1. For F & M style valves, reduce flow to 70% of that shown. 2. Shift limits charted for equal flow and ports. Unequal and port flows may reduce shift limits. 3. hese charts do not show explosion proof performance. Consult factory for explosion proof duty. 4. locking and ports will reduce flow to 70% of that shown. 49 Elyria, Ohio, US
Catalog HY14-2500/US erformance Curves D3W-30/32 Soft Shift Response Series D3 LH Response ime* Signal to 95% spool stroke measured at 172 ar (2500 SI) and 65 LM (17 GM). Soft Shift Option Energize De-energize S3 400 650 S4 320 550 S7 160 370 * For reference only. Response time varies with flow, pressure and oil viscosity. D3DW-40/41 Shift Limits D3.indd, dd Important Notes for Switching Limit Charts 1. For F & M style valves, reduce flow to 70% of that shown. 2. Shift limits charted for equal flow and ports. Unequal and port flows may reduce shift limits. 3. hese charts do not show explosion proof performance. Consult factory for explosion proof duty. 4. locking and ports will reduce flow to 70% of that shown. 50 Elyria, Ohio, US
echnical Information ressure Drop vs. Flow he table shown provides flow vs. pressure drop curve reference for D3 Series valves by spool type. he chart below demonstrates graphically the performance characteristics of the D3. he low watt coil and other design features of the standard D3W*****F accommodate a maximum flow of 78 LM (20 GM) at 207 ar (3000 SI). Series D3 D3W and D3DW ressure Drop Reference Chart Curve Number Spool Shifted Center Condition No. ( ) ( ) ( ) (-) (-) (-) (-) 1 5 5 2 2 2 4 4 1 1 2 3 3 3 3 1 1 3 5 5 2 3 1 4 4 4 3 3 1 1 5 6 5 2 2 2 6 6 6 2 2 4 4 2 2 7 5 4 2 1 3 3 1 8 8 8 7 7 6 9 5 5 4 4 7 10 5 5 11 5 5 2 2 10 10 12 5 5 2 2 11 10 10 10 10 14 4 5 1 2 3 3 1 15 5 5 3 2 1 16 5 6 2 2 2 20 5 5 2 2 21 5 4 1 9 22 4 5 1 9 26 5 5 30 5 5 2 2 LH erformance Curves Note: For 81 and 82 spools, consult factory. Viscosity Correction Factor Viscosity 75 150 200 250 300 350 400 (SSU) % of 93 111 119 126 132 137 141 (pprox.) Curves were generated using 110 SSU hydraulic oil. For any other viscosity, pressure drop will change per chart. D3.indd, dd 51 Elyria, Ohio, US
Catalog HY14-2500/US Notes LH D3.indd, dd 52 Elyria, Ohio, US
echnical Information General Description Series D3W directional control valves are high-performance, 4-chamber, direct operated, wet armature, solenoid controlled, 3 or 4-way valves. hey are available in 2 or 3-position and conform to NF s D05, CEO 5 mounting patterns. Series D3W LH Features Worldwide, high flow, low pressure drop design. Soft shift available. 22 spools available including proportional. DC surge suppression available to protect electrical equipment. hree electrical connection options. C & DC lights available. Easy access mounting bolts. Explosion proof availability. CS approved. No tools required for coil removal. Rectified coils available for high flow C applications. Response ime (ms) Signal to 95% spool stroke measured at 172 ar (2500 SI) and 75 LM (20 GM) Solenoid ype m sec C Energize 21 C De-energize 35 DC Energize 110 DC De-energize 85 Specification Interface NF D05, CEO 5, NG 10 Max. Operating,, : ressure 345 ar (5000 SI) Standard CS File Number CS 207 ar (3000 SI) ank: 103 ar (1500 SI) C Standard 207 ar (3000 SI) C Optional DC/C Rectified Standard CS LR060407 103 ar (1500 SI) Leakage Rates Maximum llowable: 100 SSU @ 19.6 cc (0.38 Cu. in.) per Minute/ 49 C (120 F) Land @ 69 ar (1000 SI)* 35 cc (2.19 Cu. in.) per Minute/ Land @ 207 ar (3000 SI)* * #008 and #009 Spools may exceed these rates, consult factory D3.indd, dd 53 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D 3 Directional Control Valve W Series D3W asic Valve ctuator Spool Style Seal Solenoid Voltage LH NF D05 CEO 5 NG 10 Wet armature solenoid Symbol Symbol 1 14 N V Description Nitrile Fluorocarbon Description E# 24/60-24/50 VC Y 120/60-110/50 VC 240/60-220/50 VC K 12 VDC J 24 VDC D# 120 VDC U# 98 VDC Z# 250 VDC # High Watt Coil only. 2 15 3 16 4 20* 5 21 6 22 7 26* 8* 30** 9** 10 81 11 82 12 * 8, 20 & 26 spools have closed crossover. ** 9 & 30 spools have open crossover. vailable only with high-watt rectified C coils or high-watt DC coils. Spring centered versions C, E, F, K & M only. Description Symbol Single solenoid, 2 position, * spring offset. to and to in offset position C Double solenoid, 3 position, spring centered. D Double solenoid, 2 position, detent Single solenoid, 2 position, E spring centered. to and to when energized. Single solenoid, 2 position. Spring offset, F** energized to center position. Spool spacer on side. to and to in spring offset position. Single solenoid, 2 position, H* spring offset. to and to in offset position. Single solenoid, 2 position. K Spring centered. to and to when energized. Single solenoid, 2 position, spring offset, energized M** to center position. Spool spacer on side. to and to in spring offset position. * Only spools 20, 26 & 30. ** High Watt Coil. Only spools 20 & 30. his condition varies with spool code. b b b b b a a a a a Valve schematic symbols are per NF/NSI standards, providing flow to when energizing solenoid. Note operators reverse sides for #8 and #9 spools. See installation information for details. old: Designates ier I products and options. D3.indd, dd Non-old: Designates ier II products and options. hese products will have longer lead times. 54 Elyria, Ohio, US
Ordering Information Solenoid Connection Description C** Conduit Cavity K Conduit ox J#* Deutsch (D06-2S) Hirschmann w/lug W* Hirschmann w/o lug E* Explosion roof * Lights not available. ** No variations (See K ). # DC voltage only. Solenoid/ube Options Manual Override Options Description Omit Standard ube * Extended Manual Override * Not available with soft shift or explosion proof. Series D3W Electrical Options Shift Response and Indication pprovals Description Omit Standard Valve 3* CS US (UL429) 4* CS Canada * Not available with C high pressure tube., C, H styles only. Y voltage with conduit connection only, must be rectified. Variations Design Series NOE: Not required when ordering. LH Options Coil ube Rating C DC/C Rectifie Omit High Watt 103.5 ar (1500 SI) 207 ar (3000 SI) F*# Low Watt n/a 207 ar (3000 SI) H High Watt 207 ar (3000 SI) n/a D Explosion roof, EEXD EX U Explosion roof, UL/CS * vailable only with J, K and Y (Rectified), (Rectified) voltages. # Not available with soft shift or with F and M style valves. Explosion proof coils are 60 Hz at standard voltage; dual rating not available. Valve Weight: Single Solenoid: C 4.3 kg (9.5 lbs.) DC 5.3 kg (11.6 lbs.) Double Solenoid: C 5.0 kg (11.0 lbs.) DC 7.3 kg (16.0 lbs.) Seal Kit: Nitrile SKD3W Fluorocarbon SKD3WV Mounting olt Kits UNC olt Kits for use with D3W & Sandwich Valves Number of Sandwich Valves @ 2.00 (50mm) thickness 0 1 2 3 D3W Standard: K98 K141 K142 K143 1.62 3.50 5.50 7.50 Metric: KM98 KM141 KM142 KM143 40mm 90mm 140mm 190mm D3W with Standard: K144 K61 K62 K63 explosion 2.37 4.25 6.25 8.25 proof coils Metric: KM144 KM61 KM62 KM63 60mm 110mm 160mm 210mm NOE: ll bolts are SE grade 8, 1/4-20 UNC-2 thread, torque to 16 Nm (12 ft-lbs) Description Omit No Option V# Varistor Surge Suppressor Z C Rectified with MOV Surge Suppressor # DC voltage only. Description Omit Standard Valve S3** Soft Shift, 0.030 Orifice S4** Soft Shift, 0.040 Orifice S7** Soft Shift, 0.070 Orifice I7* Monitor Switch Direct Op. End Stroke I8* Monitor Switch * Single solenoid models only. Not CE or CS approved. Spools 8, 9, 81 & 82 not available. ** High watt coil only. Description Omit Standard Valve 5 Signal Lights 6 Manaplug, rad Harrison Mini 7 Manaplug, rad Harrison Micro (M12x1) 56 Manaplug (Mini) with Lights 57 Manaplug (Micro) with Lights (M12x1) 1 Manaplug (Mini) Single Sol. 5-in 1 Manaplug (Micro) Single Sol. 5-in (M12x1) 1C Manaplug (Mini) Single Sol. 5-in w/lights 1D Manaplug (Micro) Single Sol. 5-in w/lights (M12x1) 1M Manaplug Opposite Normal D3.indd, dd old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 55 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information Solenoid Ratings** Insulation Class H llowable Deviation DC, C Rect -10% to +15% from rated voltage C -5% to +5% rmature Wet pin type ** DC Solenoids available with optional molded metal oxide varistor (MOV) for surge suppression. Leadwire length 6 from coil face. Series D3W D3W*****F Solenoid Electrical Characteristics Solenoid Nominal In Rush Holding Volts/Hz mps mps Watts KF 12 VDC 1.50 18 JF 24 VDC 0.75 18 ased on nominal voltage @ 22 C (72 F) LH D3W Solenoid Electrical Characteristics Solenoid Nominal In Rush Holding Nominal Volts/Hz V V Watts (Ref) Y 120/60 298 95 32 110/50 294 102 240/60 288 96 32 220/50 288 101 E 24/60 290 77 32 24/50 381 110 K 12 VDC 3.00 36 J 24 VDC 1.50 36 D 120 VDC 0.30 36 U 98 VDC 0.37 36 Z 250 VDC 0.14 36 D3W Rectified C Solenoid Electrical Characteristics Solenoid Nominal In Rush Holding Volts/Hz mps mps Watts Y 120/60.37 36 110/50 240/60.18 36 220/50 YF 120/60.18 18 110/50 F 240/60.09 18 220/50 ased on nominal voltage @ 22 C (72 F) DC holding amps. Explosion roof Solenoids Explosion roof Solenoid Ratings Electrical Characteristics* ED and EU U.L. /CS (EU) EX Class I, Div. 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. Complies with EX requirements for: Exd, Group II; EN50014: 1999+ mds 1 & 2, EN50018: 200 Solenoid Nominal In Rush Holding Nominal Volts/Hz V V Watts (Ref) Y 120/60 266 82 36 240/60 266 82 36 K 12 VDC 3.00 36 J 24 VDC 1.50 36 D 120 VDC 0.30 36 * Dual frequency not available on explosion proof coils. DC holding amps. D3.indd, dd 56 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) Hirschmann, Double C Solenoid Series D3W LH Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. Hirschmann, Single C Solenoid Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. D3.indd, dd 57 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Conduit Cavity, Double DC Solenoid Series D3W LH Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. Conduit Cavity, Single DC Solenoid Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. D3.indd, dd 58 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D3W Conduit ox, Single C Solenoid with Variation 6 (Manaplug) & Variation (Extended Manual Override) LH Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. Conduit ox, Double DC Solenoid with Variation 6 (Manaplug) & Variation (Extended Manual Override) Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. D3.indd, dd 59 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Explosion roof U.L. & CS, Double Solenoid Series D3W LH Note: Mounting bolts included with valve. Explosion roof EX, Double Solenoid M20 x 1.5-6H Metric hread olthole Centerline Reference Ground Stud 134.7 (5.31) 103.6 (4.08) 36.0 (1.42) 18.9 (0.74) Ref. 18.9 (0.74) 11.6 (0.46) 23.0 olthole 23.0 (0.91) 12.1 Centerline (0.91) 58.1 (0.47) Reference 75.6 (2.98) (2.29) 154.1 (6.07) Note: Mounting bolts included with valve. D3.indd, dd 60 11.3 (0.44) 76.7 (3.02) 64.9 (2.56) 207.7 (8.18) Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) Hirschmann, Single C Solenoid with Variation I7 (Monitor Switch) Series D3W LH Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. Monitor Switch (Variation I7) End of Stroke his feature provides for electrical confirmation of the spool shift. his can be used in safety circuits, to assure proper sequencing, etc. Switch Data Inductive switch requiring +18-42 volt input. Outputs and are opposite; one at 0 voltage, the other at input voltage. During switching, and outputs reverse. rovides 0.4 switching current. For repetitive switch power-up conditions, please consult factory. D3.indd, dd 61 Elyria, Ohio, US
Catalog HY14-2500/US ccessories Conduit ox (connection option K) Interface 152.4 cm (6.0 inch) lead wires, 18 awg. Meets NEM 4 and I65 Series D3W LH Manaplug (valve variations 6, 56, 1, 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Ground Wire #1 (Green) Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Hirschmann lug with Lights (5) Manaplug - Micro Connector (valve variations 7, 57, 1, 1D) in #3 (Ground) in #2 (ositive) in #1 (Negative) Face View of lug Conforms to DIN43650, ISO4400, Form 3-in ins are as seen on valve (male pin connectors) D3.indd, dd 62 Elyria, Ohio, US
echnical Information General Description Series D3DW directional control valves are high performance, 5-chamber, direct operated, wet armature, solenoid controlled, 3 or 4-way valves. hey are available in 2 or 3-position and conform to NF s D05, CEO 5 mounting patterns. Series D3DW LH Features 22 spools available including proportional. DC surge suppression available to protect electrical equipment. Easy access mounting bolts. CS approved. No tools required for coil removal. High pressure tank line capability. Monitor switch available. Response ime (ms) Signal to 95% spool stroke measured at 175 ar (2500 SI) and 75 LM (20 GM) Solenoid ype ull-in Drop-Out DC 110 85 Solenoid Ratings** Insulation Class H llowable Deviation DC only from rated voltage -10% to +15% rmature Wet pin type ** DC Solenoids available with optional molded metal oxide varistor (MOV) for surge suppression. D3DW Solenoid Electrical Characteristics Solenoid Nominal In Rush Holding Nominal Volts mps mps Watts (Ref) K 12 VDC 3.00 36 J 24 VDC 1.50 36 D 120 VDC 0.30 36 Y* 120/60 0.37 36 110/50 * 240/60 0.18 36 220/50 * C input rectified to DC Specification Interface NF D05, CEO 5, NG 10 Max. Operating,, : ressure 345 ar (5000 SI) Standard Maximum Flow CS 207 ar (3000 SI) ank: 207 ar (3000 SI) Standard CS 103 ar (1500 SI) See Spool Reference Chart Leakage Rates Maximum llowable: 100 SSU @ 19.7 cc (1.2 Cu. in.) per Minute/ 49 C (120 F) Land @ 69 ar (1000 SI)* 73.8 cc (4.5 Cu. in.) per Minute/ Land @ 207 ar (3000 SI)* ypical: 4.9 cc (0.3 Cu. in.) per Minute/ Land @ 69 ar (1000 SI)* 26.2 cc (1.6 Cu. in.) per Minute/ Land @ 345 ar (5000 SI) * #008 and #009 Spools may exceed these rates, consult factory. D3.indd, dd 63 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D 3 Directional Control Valve asic Valve D ody W Series D3DW ctuator Spool Style Seal Solenoid Voltage LH Symbol Symbol 1 14 2 15 3 16 4 20* 5 21 6 22 7 26* 8* 30** 9** 10 81 11 82 12 NF D05 CEO 5 NG 10 5-Chamber ody Wet armature solenoid * 8, 20 & 26 spools have closed crossover. ** 9 & 30 spools have open crossover. Valve schematic symbols are per NF/NSI standards, providing flow to when energizing solenoid. Note operators reverse sides for #8 and #9 spools. See installation information for details. N V Description Nitrile Fluorocarbon K J D Description 12 VDC 24 VDC 120 VDC Y* 120/60 C 110/50 * 240/60 C 220/50 * Must be rectified. Description Symbol Single solenoid, 2 position, * spring offset. to and to in offset position C Double solenoid, 3 position, spring centered. D Double solenoid, 2 position, detent Single solenoid, 2 position, E spring centered. to and to when energized. Single solenoid, 2 position. Spring offset, F energized to center. osition spool spacer on side. to and to in spring offset position. Single solenoid, 2 position, H* spring offset. to and to in offset position. Single solenoid, 2 position. K Spring centered. to and to when energized. Single solenoid, 2 position, spring offset, energized M to center position. Spool spacer on side. to and to in spring offset position. * Only spools 20, 26 & 30. Only spools 20 & 30. his condition varies with spool code. b b b b b a a a a a D3.indd, dd old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 64 Elyria, Ohio, US
Ordering Information Series D3DW LH Solenoid Connector Manual Override Options Electrical Options Shift Indication pprovals Variations Design Series NOE: Not required when ordering. Description Hirschmann w/lug W* Hirschmann w/o lug * Not available with signal lights. Description Omit Standard Valve 5 Signal Lights Description Omit Standard Valve 4 CS pproval Omit Description Standard Valve I7* Monitor Switch * Single solenoid models only. Not CE or CS approved. Not available with spools 8, 9, 81 & 82. Omit Description Standard ube Extended Manual Override Description Omit No Option V# Varistor Surge Suppresor Z C Rectified with MOV # DC Voltage only. Mounting olt Kits UNC olt Kits for use with D3DW & Sandwich Valves Number of Sandwich Valves @ 2.00 (50mm) thickness 0 1 2 3 D3DW Standard: K98 K141 K142 K143 1.62 3.50 5.50 7.50 Metric: KM98 KM141 KM142 KM143 40mm 90mm 140mm 190mm NOE: ll bolts are SE grade 8, 1/4-20 UNC-2 thread, torque to 16 Nm (12 ft-lbs). Valve Weight: Single Solenoid Double Solenoid Seal Kit: Nitrile Fluorocarbon 5.3 kg (11.6 lbs.) 7.3 kg (16.0 lbs.) SKD3DW SKD3DWV old: Designates ier I products and options. D3.indd, dd Non-old: Designates ier II products and options. hese products will have longer lead times. 65 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D3DW LH Hirschmann, Double DC Solenoid 36.0 (1.42) 83.0 (3.27) 106.2 (4.18) 87.8 (3.46) 58.9 (2.29) 12.0 (0.47) 23.0 (0.91) 21.5 (0.85) 80.1 (3.16) 122.5 (4.83) 76.2 (3.00) 177.2 (6.98) Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. Hirschmann, Single DC Solenoid 83.0 (3.27) 88.2 (3.48) 36.0 (1.42) See Note 58.0 (2.29) 23.0 (0.91) 12.0 (0.47) 122.5 (4.83) 40.5 (1.60) 21.5 (0.85) 76.2 (3.00) 87.9 (3.46) Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. D3.indd, dd 66 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) Hirschmann, Single DC Solenoid with Variation I7 (Monitor Switch) Series D3DW LH Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. Monitor Switch (Variation I7) End of Stroke his feature provides for electrical confirmation of the spool shift. his can be used in safety circuits, to assure proper sequencing, etc. Switch Data Inductive switch requiring +18-42 volt input. Outputs and are opposite; one at 0 voltage, the other at input voltage. During switching, and outputs reverse. rovides 0.4 switching current. For repetitive switch power-up conditions, please consult factory. D3.indd, dd 67 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information General Description Series D3 directional control valves are high performance, 4-chamber, direct operated, air pilot controlled, 4-way valves. hey are available in 2 or 3-position and conform to NF s D05/CEO 5 mounting patterns. Series D3 LH Features Low pilot pressure required 4.1 ar (60 SI) minimum. High flow, low pressure drop design. Specification Mounting attern NF D05, CEO 5, NG 10 Maximum Operating: 345 ar (5000 SI) ressure ank Line: 34 ar (500 SI) Maximum Flow See Spool Reference Chart ilot ressure ir Minimum 4.1 ar (60 SI) ir Maximum 6.9 ar (100 SI) ir Operated Shift Volume. he air pilot chamber requires a volume of 1.8 cc (.106 in. 3 ) for complete shift from center to end. ilot iston. he pilot piston area is 506 mm 2 (.785 in. 2 ). ilot piston stroke is 3.4 mm (.135 in.). Response ime* (ms) Signal to 95% spool stroke measured at 172 ar (2500 SI) and 75 LM (20 GM) ilot ressure ull-in Drop-Out 60 SI 23.0 ms 23.0 ms 100 SI 19.0 ms 38.0 ms * Chart is for reference only. Response time will vary with pilot line size, length, air pressure and air valve flow capacity (Cv). D3.indd, dd 68 Elyria, Ohio, US
Ordering Information D 3 Directional Control Valve NF D05 CEO 5 NG10 ir Operator Series D3 asic Valve ctuator Spool Style Seal Variations Omit Description Standard 90 1/4 S ilot ort Design Series NOE: Not required when ordering. LH Symbol Symbol 1 20* N V Description Nitrile Fluorocarbon 2 30 4 81 8* 82 9 * 8 and 20 spools have closed crossover. 9 and 30 are open crossover. Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator. Note operators reverse sides for #8 and #9 spools. See installation information for details. Description Symbols # C D # E H # K Single operator, two position spring offset. to and to in offset position. Double operator, three position, spring centered. Double operator, two position, detent. wo position, spring centered. to and to in shifted position. Single operator, two position, spring offset. to and to in offset position. wo position, spring centered. to and to in shifted position. b b b b a a a a #, D & H styles available with 20 and 30 spools only. Indicates air pilot. his condition varies with spool code. Mounting olt Kits UNC olt Kits for use with D3 & Sandwich Valves Number of Sandwich Valves @ 2.00 (50mm) thickness 0 1 2 3 D3 Standard: K98 K141 K142 K143 1.62 3.50 5.50 7.50 Metric: KM98 KM141 KM142 KM143 40mm 90mm 140mm 190mm NOE: ll bolts are SE grade 8, 1/4-20 UNC-2 thread, torque to 16 Nm (12 ft-lbs). old: Designates ier I products and options. D3.indd, dd Valve Weight: Seal Kit: Nitrile Fluorocarbon 4.1 kg (9 lbs.) SKD3 SKD3V Non-old: Designates ier II products and options. hese products will have longer lead times. 69 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) ir Operated, Double ilot Series D3 LH Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. ir Operated, Single ilot D3.indd, dd Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. 70 Elyria, Ohio, US
echnical Information General Description Series D3C and D3D directional control valves are high performance, 4-chamber, direct operated, cam controlled, 3 or 4-way valves. hey are available in 2-position and conform to NF s D05, CEO 5 mounting patterns. Features Choice of 2 cam roller positions (D3C and D3D). Short stroke option. High flow, low pressure drop design. Specification Mounting attern NF D05, CEO 5, NG 10 Maximum Operating: 345 ar (5000 SI) ressure ank Line: 34 ar (500 SI) Maximum Flow See Spool Reference Chart Force Required 235 N (53 lbs.) to Shift Maximum 30 Cam ngle Ordering Information Series D3C, D3D LH D 3 Directional Control Valve D3.indd, dd asic Valve ctuator Spool Style Seal Variations NF D05 CEO 5 NG10 Description N Nitrile Omit Description V Fluorocarbon 5 C Cam (90 to mounting surface) D Cam parallel to mounting surface Description Symbol wo position, Symbol spring offset operator at port end. 20* wo position, H spring offset operator at port end. 30 * 20 spool has closed crossover. 30 spool has open crossover. Valve schematic symbols are per NF/NSI standards. See installation information for details. old: Designates ier I products and options. Valve Weight: Seal Kit: Nitrile Fluorocarbon Description Standard Short Stroke Design Series NOE: Not required when ordering. 3.6 kg (8 lbs.) SKD3C SKD3CV Non-old: Designates ier II products and options. hese products will have longer lead times. 71 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information Mounting olt Kits UNC olt Kits for use with D3C & D3D & Sandwich Valves Number of Sandwich Valves @ 2.00 (50mm) thickness 0 1 2 3 D3C, D3D Standard: K98 K141 K142 K143 1.62 3.50 5.50 7.50 Metric: KM98 KM141 KM142 KM143 40mm 90mm 140mm 190mm NOE: ll bolts are SE grade 8, 1/4-20 UNC-2 thread, torque to 16 Nm (12 ft-lbs) Series D3C,D3D LH Dimensions Inch equivalents for millimeter dimensions are shown in (**) Cam Operated Full Valve ype re-ravel Spool Over-ravel ravel Standard 1.75 5.75 2.03 Valve (0.07) (0.23) (0.08) 5 0 4.00 2.03 Short Stroke (0) (0.16) (0.08) Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. D3.indd, dd 72 Elyria, Ohio, US
echnical Information General Description Series D3L directional control valves are high performance, 4-chamber, direct operated, lever controlled, 4-way valves. hey are available in 2 or 3-position and conform to NF s D05, CEO 5 mounting patterns. Features Spring return or detent styles available. High flow, low pressure drop design. Heavy duty handle design. Series D3L LH Specification Mounting attern NF D05, CEO 5, NG 10 Maximum Operating: 345 ar (5000 SI) ressure ank Line: 34 ar (500 SI) Maximum Flow See Spool Reference Chart Force Required to Shift Lever 173 N (39 lbs.) Operator Dimensions Inch equivalents for millimeter dimensions are shown in (**) Lever Operated D3L Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. D3.indd, dd 73 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D 3 Directional Control Valve NF D05 CEO 5 NG10 Operator Location ( or End) Operator ype For Valve Style C D E H K N L Lever (Standard) L Lever (lternate) N/ N/ Series D3L asic Valve Operator Spool Style Seal Variations ype & Location N V Description Nitrile Fluorocarbon Omit Design Series NOE: Not required when ordering. Description Standard I7* Monitor Switch * Not available on C, D or N styles. Not CE or CS approved. LH Symbol Symbol 1 20* 2 30 4 81 8* 82 9 * 8 and 20 spools have closed crossover. 9 and 30 are open crossover. Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator. Note operators reverse sides for #8 and #9 spools. See installation information for details. Description Symbol wo position, spring offset. * to and to in offset position. C hree position, spring centered. D* wo position, detent. wo position, spring centered. E to and to in shifted position. wo position, spring offset. H* to and to in offset position. wo position, spring centered. K to and to in shifted position. N hree position, detent. * 20 and 30 spools only. Mounting olt Kits UNC olt Kits for use with D3L & Sandwich Valves Number of Sandwich Valves @ 2.00 (50mm) thickness 0 1 2 3 D3L Standard: K98 K141 K142 K143 1.62 3.50 5.50 7.50 Metric: KM98 KM141 KM142 KM143 40mm 90mm 140mm 190mm NOE: ll bolts are SE grade 8, 1/4-20 UNC-2 thread, torque to 16 Nm (12 ft-lbs). his condition varies with spool code. Valve Weight: Seal Kit: Nitrile Fluorocarbon 3.6 kg (8 lbs.) SKD3L SKD3LV D3.indd, dd old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 74 Elyria, Ohio, US
Installation Information Fluid Recommendations remium quality hydraulic oil with a viscosity range between 32-54 cst (150-250 SSU) at 38 C (100 F) is recommended. he absolute operation viscosity range is from 16-220 cst (80-1000 SSU). Oil should have maximum anti-wear properties and rust and oxidation treatments. Fluids and Seals Valves using synthetic, fire-resistant fluids require special seals. When phosphate ester or its blends are used, FLUOROCRON seals are required. Waterglycol, water-in-oil emulsions, and petroleum oil may be used with NIRILE seals. emperature Recommendation Recommended oil temperature: -29 C to +71 C (-20 F to +160 F) Filtration For maximum valve and system component life, the system should be protected at a contamination level not to exceed 125 particles greater than 10 microns per milliliter of fluid. (SE Class 4 or better, ISO 16/13). ank Line Surges If several valves are piped with a common tank line, flow surges in the line may cause unexpected spool shift. Detent style valves are most susceptible to this. Separate tank lines should be used when line surges are expected in an application. Recommended Mounting osition Valve ype Detent (Solenoid) Spring Offset Spring Centered D3.indd, dd Recommended Mounting osition Horizontal Unrestricted Unrestricted Silting Silting can cause any sliding spool valve to stick and not spring return, if held shifted under pressure for long periods of time. he valve should be cycled periodically to prevent sticking. Single ass Operation Valve flow ratings are for double pass operation (with equal flow in both paths). When using these components in single pass applications, flow capabilities may be reduced. Consult your local arker representative for details. Series D3 Flow ath Data D3* Operator Operator *Note: On valves with 008 or 009 spool, and/or operators reverse sides. Flow paths remain the same as viewed from top of valve. Double Solenoid. With solenoid energized, flow path is and. When solenoid is energized, flow path is and. he center condition on a spring-centered valve exists when both coils are de-energized, or during a complete shift, as the spool passes through center. Detent and Spring Offset. he center condition exists on detent and spring offset valves only during spool crossover. o shift and hold a detented spool, only a momentary energizing of the solenoid is necessary. he minimum duration of the signal is aproximately 0.13 seconds for both C and DC voltages. his position will be held provided the spool center line is in a horizontal plane, and no shock or vibration is present to displace the spool. Single Solenoid. Spring offset valves can be ordered in six styles:, E, F, H, K and M. Flow path data for the various styles are described in the order chart. Lever Operated (on end) ull lever away from valve ; ush lever toward valve ; Note: Reverse with a #8 or #9 spool. Electrical Failure Should electric power fail, spring offset and spring centered valves will shift to the spring held position. Detented valves will stay in the last position held before power failure. If main flow does not fail or stop simultaneously, machine actuators may continue to function in an undesirable manner or sequence. Loss of ilot ressure (D3) Should a loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. Detented valves will remain in the last position held. If main hydraulic flow does not simultaneously stop, machine actuators may continue to function in an undesirable manner or sequence. orque Specification orque values recommended for the bolts which mount the valve to the manifold or subplate are as follows: 1/4-20 thread (M6x1) torque 16.0 Nm (12 ft-lbs). LH 75 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information Mounting attern NF, D05, CEO 5, NG 10 Inch equivalents for millimeter dimensions are shown in (**) 21.4 (0.84) 50.8 (2.00) 27.0 (1.06) 6.4 (0.25) 54.0 (2.13) 37.3 (1.47) 16.7 (0.66) 3.2 (0.13) Series D3 - - 91.2 (3.62) LH 75.0 (2.95) 46.0 (1.81) - - 32.5 (1.28) O11.2 (0.441) max.... & ports 0.56 L (0.022) ¼ 20 UNC 2 (M6 x 1) th'd x 9.7 (0.38) min. th'd depth 4 places 0.28 S (0.011) D3.indd, dd 76 Elyria, Ohio, US
Notes LH D3.indd, dd 77 Elyria, Ohio, US
Catalog HY14-2500/US Introduction pplication Series D31 hydraulic directional control valves are high performance, solenoid controlled, pilot operated, 2-stage, 4-way valves. hey are available in 2 or 3-position styles and are manifold mounted. hese valves conform to NF s D05H, CEO 5 and can also be manufactured to an NF DO5HE, CEO 5H configuration. Operation Series D31 directional valves consist of a 5-chamber style main body, a case hardened sliding spool, and a pilot valve or pilot operators (hydraulic or pneumatic). Series D31 Features Easy access mounting bolts. 345 ar (5000 SI) pressure rating. Flows to 175 LM (45 GM) depending on spool. Choice of four operator styles. Rugged four land spools. Low pressure drop. hosphate finish. oth NF and CEO mounting styles available. LH D31*W Solenoid Operated lug-in Conduit ox D31*L Lever Operated D3* Oil ilot Operated D31* ir ilot Operated D31.indd, dd 78 Elyria, Ohio, US
echnical Information General Description Series D31 directional control valves are 5-chamber, pilot operated, solenoid controlled valves. he valves are suitable for manifold or subplate mounting. Features World design vailable worldwide. Mounting bolts below center line of spool Minimizes spool binding. Five chamber style Eliminates pressure spikes in tubes, increasing valve life. High pressure and fl w ratings Increased performance options in a compact valve. Specification Mounting attern NF D05H, CEO 5 NF D05HE, CEO 5H Max. Operating 345 ar (5000 SI) Standard ressure 207 ar (3000 SI) 10 Watt CS 207 ar (3000 SI) Max. ank Line Internal Drain Model: ressure 103 ar (1500 SI) C Std. 207 ar (3000 SI) DC Std./C Opt. External Drain Model: 207 ar (3000 SI) CS 103 ar (1500 SI) Max. Drain 103 ar (1500 SI) C only ressure 207 ar (3000 SI) DC Std./C Opt. CS 103 ar (1500 SI) Min. ilot ressure 6.9 ar (100 SI) Max. ilot ressure 345 ar (5000 SI) Standard CS 207 ar (3000 SI) Nominal Flow 76 Liters/Min (20 GM) Maximum Flow See Switching Limit Charts Series D31 Response ime Response time (milliseconds) at 345 ar (5000 SI) is 76 LM (20 GM) Solenoid ilot ype ressure ull-in Drop-Out 500 40 50 DC 1000 36 50 2000 34 50 500 20 33 C 1000 18 33 2000 13 33 LH Switching Limit Charts SI ar 5000 345 4000 276 For Styles F and M external drain only (For internal drain see note below) 6.9 ar (100 SI) pilot 2,7 (14) 1, 3, (15), 4, 5 (16), 6, 11 Supply ressure 3000 207 2000 138 1000 69 9 8 9 with 150 SI ilot 0 LM 0 GM 38 76 113 151 189 10 20 30 40 50 Flow Note: Internal Drain 1, 4 spools 113 LM (30 GM) max., 2, 9 & 14 spools per curve ll others 95 LM (25 GM) max. D31.indd, dd 79 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D Directional Control Valve Series D31 asic Valve ctuator Spool Style ilot Supply Seal Solenoid and Drain Voltage LH Description 31D NF D05HE, CEO 5H, DIN NG10, D03 ilot, ISO ort 31V NF D05H, CEO 5, D03 ilot, NF ort D31.indd, dd Symbol Symbol 001 011 002 012 003 014 004 015 005 016 006 020* 007 030** 008* 081 009** 010 082 Description W# Solenoid, Wet in, Screw-in HW# Reversed Wiring # Valve schematic symbols are per NF/ NSI standards, providing flow to when energizing solenoid. Note operators reverse sides for #008 and #009 spools. See installation information for details. o configure per DIN standards ( coil over port, coil over port) code valves as D31VHW***. * 008 & 020 spools have closed crossover. ** 009 & 030 spools have open crossover. N V Description Nitrile Fluorocarbon ** D G J K N*** *** Q** QD R U Y Description 24/50 VC 120 VDC 198 VDC 24 VDC 12 VDC 220/50 VC 110/50 VC 100/60 VC 100 VC/60 Hz 100 VC/50 Hz 24/60 VC 240/60-220/50 VC 98 VDC 120/60-110/50 VC Z 250 VDC ** High watt only. *** Explosion proof only. vailable in DIN only. Description Symbol * Single solenoid, 2 position, spring offset. to and to in offset position. C Double solenoid, 3 position, spring centered. D* Double solenoid, 2 position, detent. E Single solenoid, 2 position, spring centered. to and to when energized. F Single solenoid, 2 position, spring offset, energized to center. Spacer on side. to and to in offset position. H* Single solenoid, 2 position, spring offset. to and to in offset position. K Description 1* Internal ilot, External Drain 2* External ilot, External Drain 4# Internal ilot, Internal Drain 5 External ilot, Internal Drain * F and M style available only with external drain. # Not available with 002, 007, 008, 009 or 014 spools. Single solenoid, 2 position, spring centered. to and to when energized. M Single solenoid, 2 position, spring offset, energized to center. Spacer on side. to and to in offset position. * 020 and 030 spools only. High watt only. old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. b b b b b a a a a a 80 Elyria, Ohio, US
Ordering Information Valve Weight: Double Solenoid 5.4 kg (12.0 lbs.) Seal Kit: Nitrile SKD31VWN91 Fluorocarbon SKD31VWV91 D31.indd, dd Solenoid Connection Description C* Leadwire Conduit ox D** Metric lug (M12X1), DESIN E Explosion roof G lug-in Conduit ox J# Deutsch (D06-2S) M# Metri-ack (150) DIN with lug S# Dual Spade W DIN w/o lug * No variations See lug-in. ** DC only, lights, diode surge suppressor, not CS approved. Not available with lights. Required for variations on conduit box style. Must have lights. # DC only, no lights, not CS approved. Coil Options Omit Description Omit* High Watt D** Explosion roof, EEXD EX E** Explosion roof, EEXME EX F Low Watt L 10 Watt O** Explosion roof, MSH # Explosion roof, Ex d IIC EX/CS U ** Explosion roof, UL/CS * C ambient temperature must not exceed 60 C (140 F). ** 60 Hz only on C, no options. C only. DC and C rectified only. # J, K and Y voltages only. Dual frequency on C, no options. ube Options Manual Override Options Description Omit Standard Extended with oot None DC or C rectified only. Manual Override options not available with Explosion roof. Description Standard ressure 103.5 ar (1500 SI) C 207 ar (3000 SI) DC H* High ressure, C only 207 ar (3000 SI) * Not available with CS. Series D31 Electrical Options Description Omit No Options J* Diode Surge Suppressor Z Rectified Coil * DC only. DIN coil must include plug with lights. DC tube standard. Mounting olt Kits Shift pprovals Response and Indication Omit Omit Description Standard Valve 3* CS US Valve Variations See next page for Valve Variations 4*# CS pproved * Not available with C high pressure tube. # Valve is derated with this option., C, H styles only. J, K, Y, U voltages only with C, G, W solenoid connections only. Conforms to UL429. Design Series NOE: Not required when ordering. UNC olt Kits for use with D31*W & Sandwich Valves Number of Sandwich Valves @ 2.00 (50mm) thickness 0 1 2 3 D31*W Standard: K98 K141 K142 K143 1.62 3.50 5.50 7.50 Metric: KM98 KM141 KM142 KM143 40mm 90mm 140mm 190mm NOE: ll bolts are SE grade 8. Standard bolts are 1/4-20 UNC thread. Metric bolts are M6-1.0 thread. orque to 16 Nm (12 ft-lbs). old: Designates ier I products and options. Description Standard Response, No Switch Monitor Switch, & ort End Monitor Switch, & ort Start Non-old: Designates ier II products and options. hese products will have longer lead times. I3 I6 Note: Not CE or CS approved. Spools 008, 009, 081 and 082 not available. LH 81 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information Valve Variations Description 5* Signal Lights Standard 7** Signal Lights Hirsch. (DIN with lug) Manaplug rad Harrison (12x1) Micro with Lights 56** Manaplug (Mini) with Lights 20 Fast Response 1C** 1D** 1G** 1H** 1M** 1 1R 3 3 3C 3D 3E 3F Manaplug (Mini) Single Sol. 5-pin, with Lights Manaplug (Micro) Single Sol. 5-pin, with Lights Manaplug (Mini) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug (Micro) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug Opposite Normal ainted ody Stroke djust & End with ilot Choke Meter In ilot Choke Meter Out ilot Choke Meter In ilot ressure Reducer Stroke djust End Stroke djust End Stroke djust & End 3G* ilot Choke Meter Out with Lights 3H* ilot Choke Meter In with Lights 3J* ilot ressure Reducer with Lights 3K 3L** 3M 3R 3S** 7Y** ilot Choke Meter Out with Stroke djust & End ilot Choke Meter Out, Stroke djust & End with Lights and Manaplug rad Harrison Mini ilot Choke Meter Out, ilot ressure Reducer, Stroke djust & End ilot Choke Meter Out & ilot ressure Reducer Lights, Mini Manaplug, ilot Choke Meter Out M12x1 Manaplug (4-pin), Special Wiring, and Lights * DESIN, plug-in conduit box, and DIN with plug styles only. ** Must have plug-in style conduit box. Series D31 LH D31.indd, dd 82 Elyria, Ohio, US
echnical Information D31 Series ressure Drop vs. Flow he chart below provides the flow vs. pressure drop curve reference for the D31 Series valves by spool type. Example: Find the pressure drop at 76 LM (20 GM) for a D31 with a number 1 spool. o the right of spool number 1, locate the number 3 in the - column, and 2 in the - column. Using the graph at the bottom, locate curves 2 and 3 and read the pressure drop values. otal pressure drop through the valve is the sum of the two values. Note: ressure drops should be checked for all fl w paths, especially when using non-symmetrical spools (003, 005, 007, 014, 015 and 016) and unbalanced actuators. Series D31 D31 ressure Drop Reference Chart Curve Number Spool Shifted Center Condition No. - - - - (-) (-) (-) (-) (-) (-) (-) 001 3 3 2 1 - - - - - - - 002 3 3 1 1 3 3 3 4 4 1 1 003 3 3 1 1 - - - - - 3-004 3 3 1 1 - - - - - 1 1 005 3 3 1 1 - - - 5 - - - 006 3 3 1 1-5 7 6 5 - - 007 4 2 1 1 4 - - - 3-2 009 3 3 1 1 7 - - - - - - 010 3 2 - - - - - - - - - 011 3 2 1 1 - - - - - 8 8 014 2 4 1 1 4 - - 4-2 - 015 3 2 4 1 - - - - - - 4 016 5 2 1 1 - - - - 5 - - 020 5 4 2 2 - - - - - - 030 4 3 1 1 - - - - - - LH erformance Curves Viscosity Correction Factor Viscosity 75 150 200 250 300 350 400 (SSU) % of 93 111 119 126 132 137 141 (pprox.) Curves were generated using 110 SSU hydraulic oil. For any other viscosity, pressure drop will change per chart. D31.indd, dd 83 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information Solenoid Ratings Insulation System llowable Deviation from rated voltage rmature CS File Number Environmental Capability Class F -15% to +10% for DC and C rectified coils -5% to +5% for C Coils Wet pin type LR60407 DC Solenoids meet NEM 4 and I67 when properly wired and installed. Contact HVD for C coil applications. Series D31 Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. MSH (EO) Complies with 30CFR, art 18 EX (ED) EX & CS/US (E) Complies with EX requirements for: Exd, Group II; EN50014: 1999+ mds. 1 & 2, EN50018: 2000 Complies with EX EN60079-0, EN60079-1 Ex d IIC; CS/US Ex d IIC, Ex d IIC for Class I, Zone 1, UL1203, UL1604, CS E61241,1 Class II, Div 1 * llowable Voltage Deviation ±10%. Note that Explosion roof C coils are single frequency only. LH Voltage In Rush mps In Rush Holding mps Watts Resistance Voltage ower mperage V @ 3MM D31.indd, dd D L 120 VDC N/ N/ 0.09 mps 10 W 1584.00 ohms D Omit 120 VDC N/ N/ 0.26 mps 30 W 528.00 ohms G Omit 198 VDC N/ N/ 0.15 mps 30 W 1306.80 ohms J L 24 VDC N/ N/ 0.44 mps 10 W 51.89 ohms J Omit 24 VDC N/ N/ 1.32 mps 30 W 17.27 ohms K L 12 VDC N/ N/ 0.88 mps 10 W 12.97 ohms K Omit 12 VDC N/ N/ 2.64 mps 30 W 4.32 ohms L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohms L Omit 6 VDC N/ N/ 5.00 mps 30 W 1.20 ohms Q Omit 100 VC / 60 Hz 2.05 mps 170 V 0.77 mps 30 W 19.24 ohms QD F 100 VC / 60 Hz 1.35 mps 135 V 0.41 mps 18 W 31.20 ohms QD F 100 VC / 50 Hz 1.50 mps 150 V 0.57 mps 24 W 31.20 ohms R F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohms Omit 240/60 VC 0.83 mps 199 V 0.30 mps 30 W 120.40 ohms Omit 220/50 VC 0.87 mps 191 V 0.34 mps 30 W 120.40 ohms F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W 145.00 ohms F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W 145.00 ohms U L 98 VDC N/ N/ 0.10 mps 10 W 960.00 ohms U Omit 98 VDC N/ N/ 0.31 mps 30W 288.00 ohms Y Omit 120/60 VC 1.7 mps 204 V 0.60 mps 30 W 28.20 ohms Y Omit 110/50 VC 1.7 mps 187 V 0.68 mps 30 W 28.20 ohms Y F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W 36.50 ohms Y F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W 36.50 ohms Z L 250 VDC N/ N/ 0.04 mps 10 W 6875.00 ohms Z Omit 250 VDC N/ N/ 0.13 mps 30 W 1889.64 ohms Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohms 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohms N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohms Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W 33.50 ohms 110/50 VC 1.47 mps 162 V 0.57 mps 27 W 34.70 ohms K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohms J 24 VDC N/ N/ 1.38 mps 33 W 17.33 ohms "E" Explosion roof Solenoids K 12 VDC N/ N/ 1.00 mps 12 W 12.00 ohms J 24 VDC N/ N/ 1.00 mps 13 W 44.30 ohms Y 120/60-50 VC N/ N/ 0.16 mps 17 W 667.00 ohms 84 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) Conduit ox, Double C Solenoid Series D31 LH Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. Conduit ox and Stroke djust, Double C Solenoid D31.indd, dd Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. 85 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D31 Conduit ox and ilot Choke Control, Double C Solenoid LH Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. Conduit ox, Single C Solenoid D31.indd, dd Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. 86 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) Hirschmann and Stroke djust, Double DC Solenoid Series D31 LH Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. Hirschmann and ilot Choke Control, Double DC Solenoid D31.indd, dd Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. 87 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D31 Explosion roof U.L. and C.S.. pproved, Double Solenoid LH hase Out D31.indd, dd 88 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) Explosion roof, EX d IIC EX/CS Single Solenoid Series D31 LH Explosion roof, EEXD EX, Single Solenoid 130.5 (5.14) 162.5 (6.40) M20x1.5-6H hd. Ground Stud with Lock Washer 74.7 (2.94) 69.9 (2.75) 34.9 (1.38) 214.7 (8.46) 183.9 (7.25) 73.5 (2.90) 125.8 (4.96) 83.0 (3.27) 62.0 (2.44) 224.4 (8.84) 36.0 (1.42) 35.0 (1.38) 70.0 (2.76) D31.indd, dd 89 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double DC Solenoid Series D31 LH lug-in Conduit ox, Single DC Solenoid D31.indd, dd 90 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double DC Solenoid with Variation I3 (Monitor Switch) Series D31 Double Solenoid. With solenoid energized, flow path is and. When solenoid is energized, flow path is and. he center condition on a spring-centered valve exists when both coils are de-energized, or during a complete shift, as the spool passes through center. LH Monitor Switch (Variation I3 and I6) his feature provides for electrical confirmation of the spool shift. his can be used in safety circuits, to assure proper sequencing, etc. Switch Data in 1 and in 3 have outputs equal to the input. When the monitor switch has the output to in 1, in 3 will have an output of zero, and vice-versa. When the valve is switched, in 1 and in 3 will switch outputs. IN 2 Input 18-42 VDC osition Control Switch Sensor / Driver Circuitry Load 0.2 Max IN 1 IN 3 Outputs D31.indd, dd 91 Elyria, Ohio, US
Catalog HY14-2500/US ccessories Manaplug (Options 6, 56, 1 & 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Series D31 Micro Connector Options (7, 7, 1 & 1D) LH Ground Wire #1 (Green) Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Manaplug Electrical Mini lug E336-30 E316-30 E31-30 3 in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Conduit ox Option C No Wiring Options vailable Manaplug Electrical Micro lug E337-30 E317-30 E31-30 3 in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Signal Lights (Option 5) lug-in Only LED Interface Meets Nema 4/I67 Hirschmann lug with Lights (Option 5) ISO 4400/DIN 43650 Form D31.indd, dd in #2 (ositive) Face View of lug in #3 (Ground) in #1 (Negative) DESIN Connector (Option D) M12 pin assignment Standard 1 = Not used 2 = Not used 3 = 0V 4 = Signal (24 V) 5 = Earth Ground ins are as seen on valve (male pin connectors) 1 4 2 DESIN design in 1 and 2 connected 5 3 1 2 3 4 5 92 Elyria, Ohio, US
echnical Information General Description Series D31NW valves are piloted by a D1VW valve. he valves can be ordered with position control. he minimum pilot pressure must be ensured for all operating conditions of the directional valve. dditionally spools with a to connection in the deenergized position need an external pressure supply (external inlet) or an integral check valve. Features World design vailable worldwide. Mounting bolts below center line of spool Minimizes spool binding. Five chamber style Eliminates pressure spikes in tubes, increasing valve life. High pressure and fl w ratings Increased performance options in a compact valve. Series D31NW LH Dimensions Inch equivalents for millimeter dimensions are shown in (**) * lease add for each sandwich plate +40mm (1.58") (pressure reducing valve, pilot choke valve meter-in/-out). Surface Finish Seal K385 4x M6x40 DIN 912 12.9 13.2 Nm (9.7 lb.-ft.) Nitrile: SK-D31NW-N-91 Fluorocarbon: SK-D31NW-V-91 he space necessary to remove the plug per DIN 43650, design type F is at least 15 mm. he torque for the screw M3 of the plug has to be 0.5 to 0.6 Nm. D31.indd, dd 93 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D Directional Control Valve 31N asic Valve W ctuator Solenoid Wet in Spool Series D31NW Style ilot Supply and Drain LH NF D05HE CEO 5H DIN NG10 D03 ilot, High flow Description 1 Internal ilot External Drain 2 External ilot External Drain 4* Internal ilot Internal Drain 5 External ilot Internal Drain * Not available with 002, 007, 009, 014, 030, 031, 032 spools. 3-osition Spools Spool ype a 0 b 001 002 003 004 005 006 007 009 011 014 015 C E F K 3-osition Spools Standard Spool ype 009 Operated in position a. Spring offset in position b. Operated in position b. ll 3-osition Spools Operated in position b. Spring offset in position a. Operated in position a. 3 positions. Spring offset in position 0. Operated in position a or b. 2 positions. Spring offset in position 0. 2 positions. Operated in position 0. 2 positions. Spring offset in position 0. 016 021 022 M Spring offset in position a. Spring offset in position b. 2 positions. Operated in position 0. 031 032 081 082 R S No center in offset position. No center in offset position. No center in offset position. No center in offset position. 2 positions, detent. Operated in position 0 or b. 2 positions, detent. Operated in position 0 or a. No center in offset position. 2-osition Spools Spool ype a b 020 026 030 D 2-osition Spools Spool osition Spring offset in position b. Operated in position a. Detent, operated in position a or b. No center or offset position. Weight: Single Solenoid: 7.6 kg (16.8 lbs.) Double Solenoid: 8.1 kg (17.9 lbs.) H Spring offset in position a. Operated in position b. D31.indd, dd old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 94 Elyria, Ohio, US
Ordering Information Series D31NW LH Seal Description N Nitrile V Fluorocarbon Solenoid Voltage Solenoid Connection Coil Options ube Options Manual Override Options Electrical Options Shift Response and Indication Valve Variations See next page Design Series NOE: Not required when ordering. Description * 24/50 VC D G J K N** 120 VDC 198 VDC 24 VDC 12 VDC 220/50 VC Q* 100/60 VC QD R U Y Z 100 VC/60 HZ 100 VC/50 HZ 24/60 VC 240/60-220/50 VC 98 VDC 120/60-110/50 VC 250 VDC * High Watt Coil only. ** Explosion roof only. vailable in DIN only. Description C* Leadwire Conduit ox D** Metric lug (M12X1), DESIN E Explosion roof G lug-in Conduit ox J# Deutsch (D06-2S) M# Metri-ack (150) DIN with lug S# Dual Spade W DIN w/o lug * No variations See lug-in. ** DC only, lights, diode surge suppressor, not CS approved. Not available with lights. Required for variations on conduit box style. Must have lights. # DC only, no lights, not CS approved. Omit Description Omit Standard Extended with oot None DC or C Rectified only. Manual Override options not available with Explosion roof. Description Standard ressure 103.5 ar (1500 SI) C 207 ar (3000 SI) DC H* High ressure, C only 207 ar (3000 SI) * Not available with CS. Description Omit* High Watt D** Explosion roof, EEXD EX E** Explosion roof, EEXME EX F Low Watt L 10 Watt O** Explosion roof, MSH # Explosion roof, Ex d IIC EX/CS U ** Explosion roof, UL/CS * C ambient temperature must not exceed 60 C (140 F). ** 60 Hz only on C, no options. C only. DC and C rectified only. # J, K and Y voltages only. Dual frequency on C, no options. Omit Omit I3N I6N Description No Options J* Diode Surge Suppressor Z Rectified Coil * DC only. DIN coil must include plug with lights. DC tube standard. Description Standard Response, No Switch Monitor Switch, & ort End Monitor Switch, & ort Start Note: Not CE or CS approved. vailable in C style with 001, 003, 004 015, 021, and 022 spools only. D31.indd, dd old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 95 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information Valve Variations Description 5* Signal Lights Standard 7** Signal Lights Hirsch. (DIN with lug) Manaplug rad Harrison (12x1) Micro with Lights 56** Manaplug (Mini) with Lights 1C** 1D** 1G** 1H** 1M** 1R 3 3 3C 3D 3E 3F Manaplug (Mini) Single Sol. 5-pin, with Lights Manaplug (Micro) Single Sol. 5-pin, with Lights Manaplug (Mini) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug (Micro) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug Opposite Normal Stroke djust & End with ilot Choke Meter In ilot Choke Meter Out ilot Choke Meter In ilot ressure Reducer Stroke djust End Stroke djust End Stroke djust & End 3G* ilot Choke Meter Out with Lights 3H* ilot Choke Meter In with Lights 3J* ilot ressure Reducer with Lights 3K 3L** 3M 3R 3S** 7Y** ilot Choke Meter Out with Stroke djust & End ilot Choke Meter Out, Stroke djust & End with Lights and Manaplug rad Harrison Mini ilot Choke Meter Out, ilot ressure Reducer, Stroke djust & End ilot Choke Meter Out & ilot ressure Reducer Lights, Mini Manaplug, ilot Choke Meter Out M12x1 Manaplug (4-pin), Special Wiring, and Lights * DESIN, plug-in conduit box, and DIN with plug styles only. ** Must have plug-in style conduit box. Series D31NW LH D31.indd, dd 96 Elyria, Ohio, US
echnical Information Solenoid Ratings Insulation System llowable Deviation from rated voltage rmature CS File Number Environmental Capability Class F -15% to +10% for DC and C rectified coils -5% to +5% for C Coils Wet pin type LR60407 DC Solenoids meet NEM 4 and I67 when properly wired and installed. Contact HVD for C coil applications. Series D31NW Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. MSH (EO) Complies with 30CFR, art 18 EX (ED) EX & CS/US (E) Complies with EX requirements for: Exd, Group II; EN50014: 1999+ mds. 1 & 2, EN50018: 2000 Complies with EX EN60079-0, EN60079-1 Ex d IIC; CS/US Ex d IIC, Ex d IIC for Class I, Zone 1, UL1203, UL1604, CS E61241,1 Class II, Div 1 * llowable Voltage Deviation ±10%. Note that Explosion roof C coils are single frequency only. LH Voltage In Rush mps In Rush Holding mps Watts Resistance Voltage ower mperage V @ 3MM D31.indd, dd D L 120 VDC N/ N/ 0.09 mps 10 W 1584.00 ohms D Omit 120 VDC N/ N/ 0.26 mps 30 W 528.00 ohms G Omit 198 VDC N/ N/ 0.15 mps 30 W 1306.80 ohms J L 24 VDC N/ N/ 0.44 mps 10 W 51.89 ohms J Omit 24 VDC N/ N/ 1.32 mps 30 W 17.27 ohms K L 12 VDC N/ N/ 0.88 mps 10 W 12.97 ohms K Omit 12 VDC N/ N/ 2.64 mps 30 W 4.32 ohms L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohms L Omit 6 VDC N/ N/ 5.00 mps 30 W 1.20 ohms Q Omit 100 VC / 60 Hz 2.05 mps 170 V 0.77 mps 30 W 19.24 ohms QD F 100 VC / 60 Hz 1.35 mps 135 V 0.41 mps 18 W 31.20 ohms QD F 100 VC / 50 Hz 1.50 mps 150 V 0.57 mps 24 W 31.20 ohms R F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohms Omit 240/60 VC 0.83 mps 199 V 0.30 mps 30 W 120.40 ohms Omit 220/50 VC 0.87 mps 191 V 0.34 mps 30 W 120.40 ohms F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W 145.00 ohms F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W 145.00 ohms U L 98 VDC N/ N/ 0.10 mps 10 W 960.00 ohms U Omit 98 VDC N/ N/ 0.31 mps 30W 288.00 ohms Y Omit 120/60 VC 1.7 mps 204 V 0.60 mps 30 W 28.20 ohms Y Omit 110/50 VC 1.7 mps 187 V 0.68 mps 30 W 28.20 ohms Y F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W 36.50 ohms Y F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W 36.50 ohms Z L 250 VDC N/ N/ 0.04 mps 10 W 6875.00 ohms Z Omit 250 VDC N/ N/ 0.13 mps 30 W 1889.64 ohms Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohms 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohms N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohms Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W 33.50 ohms 110/50 VC 1.47 mps 162 V 0.57 mps 27 W 34.70 ohms K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohms J 24 VDC N/ N/ 1.38 mps 33 W 17.33 ohms "E" Explosion roof Solenoids K 12 VDC N/ N/ 1.00 mps 12 W 12.00 ohms J 24 VDC N/ N/ 1.00 mps 13 W 44.30 ohms Y 120/60-50 VC N/ N/ 0.16 mps 17 W 667.00 ohms 97 Elyria, Ohio, US
Catalog HY14-2500/US Specification General Design ctuation Size Directional Spool Valve Solenoid NG10 Series D31NW Mounting Interface DIN 24340 10 / ISO 4401 / NF D05 / CEO R 121-H Mounting osition mbient emperature [ C] [ C] Unrestricted, preferably horizontal -25...+50; (-13 F...+122 F) (without inductive position control) 0...+50; (+32 F...+122 F) (with inductive position control) MF D Value [years] 75 Hydraulic Maximum Operating ressure ilot drain internal:,,, X 315 ar (4568 SI);, Y 140 ar (2030 SI) ilot drain external:,,,, X 315 ar (4568 SI); Y 140 ar (2030 SI) Fluid Hydraulic oil in accordance with DIN 51524 / 51525 Fluid emperature [ C] -25... +70 (-13 F...+158 F) Viscosity ermitted [cst]/[mm²/s] 2.8...400 (13...1854 SSU) Recommended [cst]/[mm²/s] 30...80 (139...371 SSU) Filtration ISO 4406 (1999); 18/16/13 (meet NS 1638: 7) Flow Maximum 170 LM (45 GM) Leakage at 350 ar (per fl w path) [ml/min] 72...422 (0.2...0.11 GM) (depending on spool) Minimum ilot Supply ressure 7 ar (102 SI) Static / Dynamic Step Response at 85% Energized De-energized DC Solenoids ilot ressure 50 ar & 100 ar [ms] 470 390 250 ar & 350 ar [ms] 320 390 C Solenoids ilot ressure 50, 100, 250 & 350 ar [ms] 30 / 50 375 LH D31.indd, dd 98 Elyria, Ohio, US
Electrical Specification osition Control M12x1 Series D31NW rotection Class I 65 in accordance with EN 60529 (plugged and mounted) mbient emperature [ C] 0...+50; (+32 F...122 F) Supply Voltage / Ripple [V] 18...42 ±10% Current Consumption without Load [m] 30 Max. Output Current per Channel, Ohmic [m] 400 Min. Output Load per Channel, Ohmic [kohm] 100 Max. Output Drop at 0.2 [V] 1.1 Max. Output Drop at 0.4 [V] 1.6 EMC EN50081-1 / EN50082-2 Max. olerance mbient Field Strength [/m] <1200 Min. Distance to Next C Solenoid [m] >0.1 Interface M12x1 per IEC 61076-2-101 Wiring Minimum [mm²] 5 x 0.25 brad shield recommended Wiring Length Maximum [m] 50 (164 ft.) recommended LH M12 in ssignment 1 + Supply 18...42V 2 Out : normally closed 3 0V 4 Out : normally open 5 Earth ground Definition Start position monitored: he valve is de-energized. he inductive switch gives a signal at the moment (below 15% spool stroke) when the spool leaves the spring offset position. End position monitored: he inductive switch gives a signal before the end position is reached. (above 85% spool stroke). Delivery includes plug M12 x 1 (part no.: 5004109). D31.indd, dd 99 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information Series D31NW erformance Curves he flow curve diagram shows the flow versus pressure drop curves for all spool types. he relevant curve number for each spool type, operating position and flow direction is given in the table below. LH Spool Curve Number - - - - - 01 3 3 7 4 3 02 3 3 2 4 03 3 3 2 5 07 4 6 6 4 10 08 2 3 4 4 09 2 2 1 4 10 2 3 4 4 11 5 3 2 5 13 2 4 1 4 14 4 3 2 4 ll characteristic curves measured with HL46 at 50 C (122 F). Integral Check Valve in the port Mounting an integral check valve in the port is necessary to build up pilot pressure for valves with to connection and internal pilot oil supply. he pressure difference at the integral check valve (see performance curves) is to be added to all flow curves of the -port of the main valve. ilot Oil Inlet (Supply) and Outlet (Drain) D31.indd, dd ll orifice sizes for standard valves 100 Elyria, Ohio, US
ccessories Manaplug (Options 6, 56, 1 & 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Ground Wire #1 (Green) Series D31NW Micro Connector Options (7, 7, 1 & 1D) LH Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Manaplug Electrical Mini lug E336-30 E316-30 E31-30 3 in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Conduit ox Option C No Wiring Options vailable Manaplug Electrical Micro lug E337-30 E317-30 E31-30 3 in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Signal Lights (Option 5) lug-in Only LED Interface Meets Nema 4/I67 Hirschmann lug with Lights (Option 5) ISO 4400/DIN 43650 Form D31.indd, dd in #2 (ositive) Face View of lug in #3 (Ground) in #1 (Negative) DESIN Connector (Option D) M12 pin assignment Standard 1 = Not used 2 = Not used 3 = 0V 4 = Signal (24 V) 5 = Earth Ground ins are as seen on valve (male pin connectors) 1 4 2 DESIN design in 1 and 2 connected 5 3 1 2 3 4 5 101 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information General Description Series D31* directional control valves are 5-chamber, air pilot operated valves. he valves are suitable for manifold or subplate mounting. Series D31* LH Features World design vailable worldwide. Mounting bolts below center line of spool Minimizes spool binding. Five chamber style Eliminates pressure spikes in tubes, increasing valve life. High pressure and fl w ratings Increased performance options in a compact valve. Specification Mounting attern NF D05H, CEO 5 NF D05HE, CEO 5H ressure Drop Chart Max. Operating ressure Max. ank Line ressure 345 ar (5000 SI) Internal Drain Model: 34 ar (500 SI) External Drain Model: 207 ar (3000 SI) Max. Drain ressure 34 ar (500 SI) Maximum Flow See Switching Limit Charts ilot ressure ir Min: 3.4 ar (50 SI) ir Max: 10.2 ar (150 SI) Response ime Varies with pilot line size and length, pilot pressure, pilot valve shift time & flow capacity (GM) VISCOSIY CORRECION FCOR Viscosity (SSU) 75 150 200 250 300 350 400 % of (pprox.) 93 111 119 126 132 137 141 Curves were generated using 100 SSU hydraulic oil. For any other viscosity, pressure drop will change as per chart. D31V ressure Drop Reference Chart -- Curve Number Spool Shifted Center Condition No. - - - - (-) (-) (-) (-) (-) (-) (-) 001 3 3 2 1 - - - - - - - 002 3 3 1 1 3 3 3 4 4 1 1 004 3 3 1 1 - - - - - 1 1 009 3 3 1 1 6 - - - - - - 020 5 4 2 2 - - - - - - - 030 4 3 1 1 - - - - - - - D31V ressure Drop vs. Flow he chart to the left provides the flow vs. pressure drop curve reference for the D31V Series valves by spool type. Example: Find the pressure drop at 76 LM (20 GM) for a D31V with a number 001 spool. o the right of spool number 001, locate the number 3 in the - column, and 2 in the - column. Using the top graph, locate curves 2 and 3 and read the pressure drop values. otal pressure drop through the valve is the sum of the two values. D31.indd, dd 102 Elyria, Ohio, US
echnical Information Ordering Information D Directional Control Valve asic Valve Description 31D NF D05HE, CEO 5H (ISO) 31V NF D05H, CEO 5 Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator. Note operators reverse sides for #008 and #009 spools. See installation information for details. Valve Weight: Double Operator 5.7 kg (12.7 lbs.) Standard olt Kit: K98 Metric olt Kit: KM98 ir Operated ilot Symbol 001 002 004 008 009* 020 030* 008 and 020 spools have closed crossover. * 009 and 030 spools have open crossover. Series D31* Spool Style ilot Supply Seal Valve and Drain Variations Description Description N Nitrile Omit Standard V Fluorocarbon 7 ilot Choke - Meter Out 8 Stroke dj. End Description 9 Stroke dj. End 1 Int. pilot/ext. drain 60 ilot choke - Meter In 2 Ext. pilot/ext. drain 89 Stroke dj. & Ends 4# Int. pilot/int. drain 90 1/4 Shreads 5 Ext. pilot/int. drain # Not available with 002, 008 & 009 spools. Description Single operator, 2 position, spring offset. to and to in offset position. C Double operator, 3 position, spring centered. D Double operator, 2 position, detent. E Single operator, 2 position, spring centered. to and to when energized. H Single operator, 2 position, spring offset. to and to in offset position. K Single operator, 2 position, spring centered. to and to when energized. old: Designates ier I products and options. b b b Symbol a a a Design Series NOE: Not required when ordering. Only spools 020 and 030. his condition varies with spool code. Non-old: Designates ier II products and options. hese products will have longer lead times. b a LH Dimensions ir Operated Inch equivalents for millimeter dimensions are shown in (**) D31.indd, dd Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. 103 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information General Description Series D31*L directional control valves are 5-chamber, pilot operated, lever controlled valves. he valves are suitable for manifold or subplate mounting. Series D31*L LH Features World design vailable worldwide. Mounting bolts below center line of spool Minimizes spool binding. Five chamber style Eliminates pressure spikes in tubes, increasing valve life. High pressure and fl w ratings Increased performance options in a compact valve. Specification ressure Drop Chart Mounting attern NF D05H, CEO 5 NF D05HE, CEO 5H Max. Operating ressure Max. ank Line ressure Maximum Flow 345 ar (5000 SI) Internal Drain Model: 34 ar (500 SI) External Drain Model: 207 ar (3000 SI) See Switching Limit Charts ilot ressure Oil Min 6.9 ar (100 SI) Oil Max 345 ar (5000 SI) Max. Drain ressure 34 ar (500 SI) Response ime Varies with pilot line size and length, pilot pressure, pilot valve shift time & flow capacity (GM) VISCOSIY CORRECION FCOR Viscosity (SSU) 75 150 200 250 300 350 400 % of (pprox.) 93 111 119 126 132 137 141 Curves were generated using 100 SSU hydraulic oil. For any other viscosity, pressure drop will change as per chart. D31VL ressure Drop Reference Chart -- Curve Number Spool Shifted Center Condition No. - - - - (-) (-) (-) (-) (-) (-) (-) 001 3 3 2 1 - - - - - - - 002 3 3 1 1 3 3 3 4 4 1 1 004 3 3 1 1 - - - - - 1 1 009 3 3 1 1 6 - - - - - - 020 5 4 2 2 - - - - - - - 030 4 3 1 1 - - - - - - - D31VL ressure Drop vs. Flow he chart to the left provides the flow vs. pressure drop curve reference for the D31VL Series valves by spool type. Example: Find the pressure drop at 76 LM (20 GM) for a D31VL with a number 001 spool. o the right of spool number 001, locate the number 3 in the - column, and 2 in the - column. Using the top graph, locate curves 2 and 3 and read the pressure drop values. otal pressure drop through the valve is the sum of the two values. D31.indd, dd 104 Elyria, Ohio, US
echnical Information Ordering Information D L Directional Control Valve asic Valve Description 31D NF D05HE, CEO 5H (ISO) 31V NF D05H, CEO 5 Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator. Note operators reverse sides for #008 and #009 spools. See installation information for details. Lever Operated ilot 001 002 004 008** 009* 020** 030* Symbol * 009 and 030 spools have open crossover. ** 008 and 020 spools have closed crossover. Valve Weight: 5.4 kg (12.0 lbs.) Standard olt Kit: K98 Metric olt Kit: KM98 Description Series D31*L Spool Style ilot Supply Seal and Drain N V Description Nitrile Fluorocarbon Sgl. operator, 2 position, spring offset. to and to in offset position. C Dbl. operator, 3 position, spring centered. D Dbl. operator, 2 position, detent. E Sgl. operator, 2 position, spring centered. to and to in shifted position. H Sgl. operator, 2 position, spring offset. to and to in offset position. K Description 1 Int. pilot/ext. drain 2 Ext. pilot/ext. drain 4# Int. pilot/int. drain 5 Ext. pilot/int. drain # Not available with 002, 008 & 009 spools. Sgl. operator, 2 position. Spring centered. to and to in shifted position. old: Designates ier I products and options. Valve Variations Symbol Design Series NOE: Not required when ordering. Description Omit Standard 7 ilot choke meter out 8 Stroke adj. End 9 Stroke adj. End 60 ilot choke meter in 89 Stroke adj. & Ends Non-old: Designates ier II products and options. hese products will have longer lead times. Only spools 020 and 030. his condition varies with spool code. LH Dimensions Lever Operated Inch equivalents for millimeter dimensions are shown in (**) Note: 30.0mm (1.18") from bottom of bolt hole counterbore to bottom of valve. D31.indd, dd 105 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information General Description Series D3* directional control valves are 5-chamber, oil pilot operated valves. he valves are suitable for manifold or subplate mounting. Series D3* LH Features World design vailable worldwide. Mounting bolts below center line of spool Minimizes spool binding. High pressure and fl w ratings Increased performance options in a compact valve. Specification ressure Drop Chart Mounting attern NF D05H, CEO 5 NF D05HE, CEO 5H Max. Operating 345 ar (5000 SI) ressure Max. ank 207 ar (3000 SI) Line ressure ilot ressure Oil Min: 6.9 ar (100 SI) Oil Max: 345 ar (5000 SI) Varies with pilot line size and Response ime length, pilot pressure, pilot valve shift time & flow capacity (GM) D3 ressure Drop Reference Chart -- Curve Number Spool Shifted Center Condition No. - - - - (-) (-) (-) (-) (-) (-) (-) 1 3 3 2 1 - - - - - - - 2 3 3 1 1 3 3 3 4 4 1 1 4 3 3 1 1 - - - - - 1 1 9 3 3 1 1 6 - - - - - - 20 5 4 2 2 - - - - - - - 30 4 3 1 1 - - - - - - - VISCOSIY CORRECION FCOR Viscosity (SSU) 75 150 200 250 300 350 400 % of (pprox.) 93 111 119 126 132 137 141 Curves were generated using 100 SSU hydraulic oil. For any other viscosity, pressure drop will change as per chart. D3 ressure Drop vs. Flow he chart to the left provides the flow vs. pressure drop curve reference for the D3 Series valves by spool type. Example: Find the pressure drop at 76 LM (20 GM) for a D3 with a number 1 spool. o the right of spool number 1, locate the number 3 in the - column, and 2 in the - column. Using the top graph, locate curves 2 and 3 and read the pressure drop values. otal pressure drop through the valve is the sum of the two values. D31.indd, dd 106 Elyria, Ohio, US
echnical Information Ordering Information D Directional Control Valve asic Valve Description 3D NF D05HE, CEO 5H 3 NF D05H, CEO 5 * 9 and 30 spools have open crossover. ** 8 and 20 spools have closed crossover. Hydraulic ilot Valve Weight: Single Operator 1.4 kg (3.0 lbs.) Double Operator 1.6 kg (3.5 lbs.) Standard olt Kit: K98 Metric olt Kit: KM98 Seal Kit: Nitrile SKD3 Fluorocarbon SKD3V 1 2 4 8** 9* 20** 30* Description Series D3* Spool Style ilot Supply Seal and Drain Symbol N V Description Nitrile Fluorocarbon Omit Single operator, 2 position, spring offset. to and to in offset position. C Description 2 Ext. pilot/ext. drain 5# Ext. pilot/int. drain # vailable on and H styles only. Double operator, 3 position, spring centered. H Single operator, 2 position, spring offset. to and to in offset position. Only spools 20 and 30. Description Standard 7 ilot Choke Meter Out 8 Stroke dj. End 9 Stroke dj. End 60 ilot Choke Meter In 89 Stroke dj. & Ends Symbol his condition varies with spool code. Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator X. Note operators reverse sides for #8 and #9 spool. See installation information for details. old: Designates ier I products and options. Valve Variations Non-old: Designates ier II products and options. hese products will have longer lead times. Design Series NOE: Not required when ordering. LH Dimensions Oil Operated Inch equivalents for millimeter dimensions are shown in (**) 76.2 (3.00) 47.8 (1.88) # 6 SE 111.9 (4.40) 83.0 (3.27) See Note 36.0 (1.42) D31.indd, dd 50.5 (1.99) 121.0 (4.76) 47.2 (1.86) 58.9 (2.32) 121.0 (4.76) 35.0 (1.38) Note: 30.0mm (1.18") from bottom of bolt home counterbore to bottom of valve. 107 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information FOR MXIMUM VLVE RELIILIY, DHERE O HE FOLLOWING INSLLION INFORMION. he following is important installation information which applies to all directional control valves described in this catalog. Mounting osition Detent Horizontal Spring Offset Unrestricted Spring Centered Unrestricted Fluid Recommendations remium quality hydraulic oil with a viscosity range between 32-54 cst. (150-250 SSU) t 38 C (100 F) is recommended. he absolute operating viscosity range is from 16-220 cst. (80-1000 SSU). Oil should have maximum anti-wear properties and rust and oxidation treatment. Fluids and Seals Valves using synthetic, fire-resistant fluids require special seals. When phosphate esters or its blends are used, FLUOROCRON seals are required. Waterglycol, water-in-oil emulsions and petroleum oil may be used with SNDRD seals. Series D31, D3* Silting Silting can cause any sliding spool valve to stick and not spring return if held under pressure for long periods of time. he valve should be cycled periodically to prevent sticking. Special Installations Consult your arker representative for any application requiring the following: ressure above rating. Fluid other than those specified. Oil temperature above 71.1 C (160 F). Flow path other than normal. Mounting atterns Series NF Size D31V*, D3 D05H, CEO 5 3/8" D31D*, D3D, D31NW D05HE, CEO 5H 3/8" orque Specification he recommended torque values for the bolts which mount the valve to the manifold or subplate are as follows: 16.3 Nm (12 ft-lb). LH Filtration For maximum valve and system component life, the system should be protected from contamination at a level not to exceed 125 particles greater than 10 microns per milliliter of fluid (SE class 4/ISO 16/13). 1/16 ipe lug forvariations 1 & 4 orque to:11.67 ± 1.67 Nm (105 ± 15 in-lbs) 1/16 ipe lug forvariations 4 & 5 orque to:11.67 ± 1.67 Nm (105 ± 15 in-lbs) NF D05HE, CEO 5H attern D31DW 1/16 ipe lug forvariations 1 & 4 orque to:11.67 ± 1.67 Nm (105 ± 15 in-lbs) D31.indd, dd 108 1/16 ipe lug for Variations 4 & 5 orque to:11.67 ± 1.67 Nm (105 ± 15 in-lbs) NF D05H, CEO 5 attern D31VW Elyria, Ohio, US
Installation Information SERIES D31*W, D31*, D31*L ILO OERED, DIRECIONL CONROL VLVES ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. No spring style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Electrical Failure or Loss of ilot ressure (D31*) Should electric power fail or loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. Detented valves will stay in the last position held before power failure. If main flow does not fail or stop at the same time power fails, machine actuators may continue to function in an undesirable manner or sequence. Electrical Characteristics (Detented Spool) Only a momentary energizing of the solenoid is necessary to shift and hold a detented spool. Minimum duration of the signal is 0.1 seconds for DC voltages. For C voltages the response time is 0.06 seconds. Spool position will be held provided the spool centerline is in a horizontal plane, and no shock or vibration is present to displace the spool. ilot/drain Characteristics ilot ressure: 6.9 to 345 ar (100 to 5000 SI) External: n oil source sufficient to maintain minimum pilot pressure must be connected to the X port of the main body. When using the external pilot variation, an M5 x 0.8 x 6mm long set screw must be present in the D31*W, D31*, D31*L Flow aths Series D31 main body pilot passage. (For details see Dimension pages.) his plug will be furnished in valves ordered with pilot code 2 or 5. Internal: Flow is internally ported from the pressure port of the main valve body to the port of the pilot valve. he pressure developed at the port of the pilot valve must be 100 SI (6.9 ar) minimum at all times. If the valve center condition allows flow from pressure to tank, 100 SI (6.9 ar) back pressure must be developed in the tank line to ensure sufficient pilot force at. he X port in subplate must be plugged when using internal pilot variation (1/16 N). ilot Valve Drain: Maximum pressure 102 ar (1500 SI), 207 ar (3000 SI) optional. External: When using an external drain, an M6 x 1 x 10mm long set screw must be present in the main body drain passage. (For details see Dimension pages.) his plug will be furnished in valves ordered with drain code 1 or 2. Drain flow from the pilot valve is at the Y port of the main body and must be piped directly to tank. Maximum drain line pressure is 102 ar (1500 SI), 207 ar (3000 SI) optional. ny drain line back pressure is additive to the pilot pressure requirement. Internal: Drain flow from the pilot valve is internally connected to the main valve tank port. ank and drain pressure are then identical so tank line pressure should not exceed 102 ar (1500 SI), 207 ar (3000 SI) optional. ny tank line back pressure is also additive to the pilot pressure requirement. If flow surges (a cause of pressure surges) are anticipated in the tank line, an external drain variation is recommended. he Y port in subplate must be plugged when using internal drain variations. LH Style Description No Solenoid/Operator Solenoid/Operator Solenoid/Operator Energized Energized Energized Spring Offset and and C Spring Centered Centered and and D Detented Last osition Held and and E Spring Centered Centered and F Spring Offset, Shift to Center and Centered H Spring Offset and and K Spring Centered Centered and M Spring Offset, Shift to Center and Centered D31*W only. D31.indd, dd 109 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information SERIES D3, D3D ILO OERED DIRECIONL CONROL VLVES ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Separate tank and drain lines should be piped in installations where line surges are expected. Series D31, D3* ilot Drain Characteristics ilot ressure: 6.9 to 345 ar (100 to 5000 SI) Direct pilot operated valves use the X and Y ports to supply pilot oil directly to the ends of the spool, providing spool shifting force. block mounted on top of the valve body is internally cored to make the necessary connections. hus when X is pressurized, Y is used as a drain; and when Y is pressurized, X becomes the drain. ny back pressure in these lines when they are being used as a drain is additive to the pilot pressure requirement. Internal Drain: On spring offset models, only the X port is pressurized, as the spring returns the spool to its at rest position. On these models, Y may be internally drained through the main tank passage in the valve. LH Loss of ilot ressure Should oil pilot pressure fail, spring offset and spring centered valves will shift to the spring held position. Detented valves will stay in the last position held before power failure. If main flow does not fail or stop at the same time power fails, machine actuators may continue to function in an undesirable manner or sequence. Mounting attern D3 valves may be mounted on a standard D05 pattern subplate or manifold only if the X and Y ports are externally connected to the pilot block on top of the main body. ll other mounting styles require a D05H or D05HE pattern which incorporates ports for the X and Y pilot and drain passages. Location of these ports can be found on the Recommended Mounting Surface pages in this section. D3 Flow ath/ilot ressure Style Recommended Description X & Y X ort Y ort Special Notes Control Valve De-ressurized ressurized ressurized For ilot Oil wo osition X ort may be pressurized to Spring Offset,,, assist spring in returning spool to offset position (ext. only) hree osition Flow paths will be reversed on C Spring Centered Center,, valves with tandem center (8) spools wo-osition Y ort may be pressurized H Spring Offset,,, to assist spring in returning spool to offset position D31.indd, dd 110 Elyria, Ohio, US
Installation Information Series D31VW, D31V, D31VL, D3 Subplate Mounting NF D05H, CEO 5 Recommended Mounting Surface Surface must be flat within.102 mm (0.0004 inch).i.r and smooth within 812.8 micro-meters (32 micro-inch). orque bolts to 16.3 Nm (12 ft-lbs). Mounting osition Valve ype Detent (Solenoid) Spring Offset Spring Centered Mounting osition Horizontal Unrestricted Unrestricted Series D31, D3* For maximum valve reliability, adhere to the following installation information. LH Mounting attern NF D05H, CEO 5 Inch equivalents for millimeter dimensions are shown in (**) D31.indd, dd 111 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information Series D31DW, D31D, D31DL, D3D, D31NW Subplate Mounting NF D05HE, CEO 5H Recommended Mounting Surface Surface must be flat within.102 mm (0.0004 inch).i.r. and smooth within 812.8 micro-meters (32 micro-inch). orque bolts to 16.3 Nm (12 ft-lbs). Mounting osition Valve ype Detent (Solenoid) Spring Offset Spring Centered Mounting osition Horizontal Unrestricted Unrestricted Series D31, D3* For maximum valve reliability, adhere to the following installation information. LH Mounting attern NF D05HE, CEO 5H Inch equivalents for millimeter dimensions are shown in (**) 50.8 (2.00) 27.0 (1.06) 54.0 (2.13) 37.3 (1.47) 16.7 (.66) 61.9 (2.44) 91.9 (3.62) min. with X& Y ports 72.1 (2.84) min. without X& Y ports 21.4 (.84) 11.1 (.44) 11.1 (.44) 6.4 (.25) 7.9 (.31) 57.9 (2.28) min. 46.0 (1.81) 43.6 (1.72) 32.5 (1.28) X Y 6.3 (O.25) max. X&Yports.56 (.022) L 75.0 (2.95) 11.2 (O.44) max.... &ports.56 L (.022) M6x1 (1/4-20) UNC-2 thread x 9.7 (.38) min. thread depth 4 places.28 (.011) S D31.indd, dd 112 Elyria, Ohio, US
Notes LH D3.indd, dd 113 Elyria, Ohio, US
Catalog HY14-2500/US Introduction pplication Series D41 hydraulic directional control valves are high performance, solenoid controlled, pilot operated, 2-stage, 4-way valves. hey are available in 2 or 3 position styles and are manifold mounted. hese valves conform to NF s D07, CEO 7 mounting patterns. Operation Series D41 directional valves consist of a 5-chamber style main body, a case hardened sliding spool, and a pilot valve or oil pilot operator. Series D41VW Features Easy access mounting bolts. 345 ar (5000 SI) pressure rating. Flows to 300 LM (79.4 GM) depending on spool. Choice of three operator styles. Rugged four land spools. Low pressure drop. hosphate finish. LH D41VW Solenoid Operated lug-in Conduit ox D4L Lever Operated D41.indd, dd 114 Elyria, Ohio, US
echnical Information General Description Series D41VW valves are piloted by a D1VW valve. he valves can be ordered with position control. he minimum pilot pressure must be ensured for all operating conditions of the directional valve. dditionally spools with a to connection in the deenergized position need an external pressure supply (external inlet) or an integral check valve. Features World design vailable worldwide. Mounting bolts below center line of spool Minimizes spool binding. Five chamber style Eliminates pressure spikes in tubes, increasing valve life. High pressure and fl w ratings Increased performance options in a compact valve. Series D41VW LH Dimensions Inch equivalents for millimeter dimensions are shown in (**) * lease add for each sandwich plate +40mm (1.58 ) (pressure reducing valve, pilot choke valve meter-in/-out). Surface Finish K320 4x M10x60 2x M6x55 DIN 912 12.9 he space necessary to remove the plug per DIN 43650, design type F is at least 15 mm. he torque for the screw M3 of the plug has to be 0.5 to 0.6 Nm. 63 Nm (46.5 lb.-ft.) 13.2 Nm (9.7 lb.-ft.) ±15% Seal Nitrile: SK-D41VW-N-91 Fluorocarbon: SK-D41VW-V-91 D41.indd, dd 115 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D Directional Control Valve 41V asic Valve W ctuator Solenoid Wet in Series D41VW Spool Style ilot Supply and Drain LH NF D07, CEO 7 DIN NG16 001 002 003 004 005 3-osition Spools Spool ype a 0 b C Description 1 Internal ilot External Dain 2 External ilot External Drain 3 Internal ilot w/ Check Internal Drain 4 Internal ilot Internal Drain 5 External ilot Internal Drain 6 Internal ilot w/ Check Internal Drain * Not available with 002, 007, 009, 054 spools. 3-osition Spools ll 3-osition Spools 3 positions. Spring offset in position 0. Operated in position a or b. Standard Spool ype 009 006 007 E Operated in position a. Operated in position b. 2 positions. Spring offset in position 0. 009 011 014 F Spring offset in position b. Spring offset in position a. 2 positions. Operated in position 0. 015 016 K Operated in position b. Operated in position a. 2 positions. Spring offset in position 0. 021 022 054 M Spring offset in position a. Spring offset in position b. 2 positions. Operated in position 0. 081 082 R No center in offset position. No center in offset position. 2 positions, detent. Operated in position 0 or b. 2-osition Spools Spool ype a b S No center in offset position. No center in offset position. 2 positions, detent. Operated in position 0 or a. No center in offset position. 020 026 030 2-osition Spools Spool osition Spring offset in position b. Operated in position a. Weight: Single Solenoid: Double Solenoid: 9.7 kg (21.4 lbs.) 10.3 kg (22.7 lbs.) D H Detent, operated in position a or b. No center or offset position. Spring offset in position a. Operated in position b. D41.indd, dd old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 116 Elyria, Ohio, US
Ordering Information Series D41VW LH Seal Description N Nitrile V Fluorocarbon Solenoid Voltage Solenoid Connection Coil Options ube Options Manual Override Options Electrical Options Shift Response and Indication Valve Variations See next page Design Series NOE: Not required when ordering. Description * 24/50 VC D G J K N** 120 VDC 198 VDC 24 VDC 12 VDC 220/50 VC Q* 100/60 VC QD R U Y Z 100 VC/60 HZ 100 VC/50 HZ 24/60 VC 240/60-220/50 VC 98 VDC 120/60-110/50 VC 250 VDC * High Watt Coil only. ** Explosion roof only. vailable in DIN only. Description C* Leadwire Conduit ox D** Metric lug (M12X1), DESIN E Explosion roof G lug-in Conduit ox J# Deutsch (D06-2S) M# Metri-ack (150) DIN with lug S# Dual Spade W DIN w/o lug * No variations See lug-in. ** DC only, lights, diode surge suppressor, not CS approved. Not available with lights. Required for variations on conduit box style. Must have lights. # DC only, no lights, not CS approved. Omit Description Omit Standard Extended with oot None DC or C Rectified only. Manual Override options not available with Explosion roof. Description Standard ressure 103.5 ar (1500 SI) C 207 ar (3000 SI) DC H* High ressure, C only 207 ar (3000 SI) * Not available with CS. Description Omit* High Watt D** Explosion roof, EEXD EX E** Explosion roof, EEXME EX F Low Watt L 10 Watt O** Explosion roof, MSH # Explosion roof, Ex d IIC EX/CS U ** Explosion roof, UL/CS * C ambient temperature must not exceed 60 C (140 F). ** 60 Hz only on C, no options. C only. DC and C rectified only. # J, K and Y voltages only. Dual frequency on C, no options. Omit Omit I3N I6N Description No Options J* Diode Surge Suppressor Z Rectified Coil Description Standard Response, No Switch Monitor Switch, & ort End Monitor Switch, & ort Start Note: Not CE or CS approved. Spools 005, 006, 008, 016, 054, 081 and 082 not available. C style only. * DC or C Rectified only. DIN coil must include plug with lights. DC tube standard. D41.indd, dd old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 117 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information Valve Variations Description 5* Signal Lights Standard 7** Signal Lights Hirsch. (DIN with lug) Manaplug rad Harrison (12x1) Micro with Lights 56** Manaplug (Mini) with Lights 1C** 1D** 1G** 1H** 1M** 1R 3 3 3C 3D 3E 3F Manaplug (Mini) Single Sol. 5-pin, with Lights Manaplug (Micro) Single Sol. 5-pin, with Lights Manaplug (Mini) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug (Micro) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug Opposite Normal Stroke djust & End with ilot Choke Meter In ilot Choke Meter Out ilot Choke Meter In ilot ressure Reducer Stroke djust End Stroke djust End Stroke djust & End 3G* ilot Choke Meter Out with Lights 3H* ilot Choke Meter In with Lights 3J* ilot ressure Reducer with Lights 3K 3L** 3M 3R 3S** 7Y** ilot Choke Meter Out with Stroke djust & End ilot Choke Meter Out, Stroke djust & End with Lights and Manaplug rad Harrison Mini ilot Choke Meter Out, ilot ressure Reducer, Stroke djust & End ilot Choke Meter Out & ilot ressure Reducer Lights and 5-pin Mini Manaplug with ilot Choke M12x1 Manaplug (4-pin), Special Wiring, and Lights * DESIN, plug-in conduit box, and DIN with plug styles only. ** Must have plug-in style conduit box. Series D41VW LH old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. D41.indd, dd 118 Elyria, Ohio, US
echnical Information Solenoid Ratings Insulation System llowable Deviation from rated voltage rmature CS File Number Environmental Capability Class F -15% to +10% for DC and C rectified coils -5% to +5% for C Coils Wet pin type LR60407 DC Solenoids meet NEM 4 and I67 when properly wired and installed. Contact HVD for C coil applications. Series D41VW Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. MSH (EO) Complies with 30CFR, art 18 EX (ED) EX & CS/US (E) Complies with EX requirements for: Exd, Group II; EN50014: 1999+ mds. 1 & 2, EN50018: 2000 Complies with EX EN60079-0, EN60079-1 Ex d IIC; CS/US Ex d IIC, Ex d IIC for Class I, Zone 1, UL1203, UL1604, CS E61241,1 Class II, Div 1 * llowable Voltage Deviation ±10%. Note that Explosion roof C coils are single frequency only. LH Voltage In Rush mps In Rush Holding mps Watts Resistance Voltage ower mperage V @ 3MM D41.indd, dd D L 120 VDC N/ N/ 0.09 mps 10 W 1584.00 ohms D Omit 120 VDC N/ N/ 0.26 mps 30 W 528.00 ohms G Omit 198 VDC N/ N/ 0.15 mps 30 W 1306.80 ohms J L 24 VDC N/ N/ 0.44 mps 10 W 51.89 ohms J Omit 24 VDC N/ N/ 1.32 mps 30 W 17.27 ohms K L 12 VDC N/ N/ 0.88 mps 10 W 12.97 ohms K Omit 12 VDC N/ N/ 2.64 mps 30 W 4.32 ohms L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohms L Omit 6 VDC N/ N/ 5.00 mps 30 W 1.20 ohms Q Omit 100 VC / 60 Hz 2.05 mps 170 V 0.77 mps 30 W 19.24 ohms QD F 100 VC / 60 Hz 1.35 mps 135 V 0.41 mps 18 W 31.20 ohms QD F 100 VC / 50 Hz 1.50 mps 150 V 0.57 mps 24 W 31.20 ohms R F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohms Omit 240/60 VC 0.83 mps 199 V 0.30 mps 30 W 120.40 ohms Omit 220/50 VC 0.87 mps 191 V 0.34 mps 30 W 120.40 ohms F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W 145.00 ohms F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W 145.00 ohms U L 98 VDC N/ N/ 0.10 mps 10 W 960.00 ohms U Omit 98 VDC N/ N/ 0.31 mps 30W 288.00 ohms Y Omit 120/60 VC 1.7 mps 204 V 0.60 mps 30 W 28.20 ohms Y Omit 110/50 VC 1.7 mps 187 V 0.68 mps 30 W 28.20 ohms Y F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W 36.50 ohms Y F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W 36.50 ohms Z L 250 VDC N/ N/ 0.04 mps 10 W 6875.00 ohms Z Omit 250 VDC N/ N/ 0.13 mps 30 W 1889.64 ohms Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohms 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohms N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohms Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W 33.50 ohms 110/50 VC 1.47 mps 162 V 0.57 mps 27 W 34.70 ohms K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohms J 24 VDC N/ N/ 1.38 mps 33 W 17.33 ohms "E" Explosion roof Solenoids K 12 VDC N/ N/ 1.00 mps 12 W 12.00 ohms J 24 VDC N/ N/ 1.00 mps 13 W 44.30 ohms Y 120/60-50 VC N/ N/ 0.16 mps 17 W 667.00 ohms 119 Elyria, Ohio, US
Catalog HY14-2500/US Specification General Design ctuation Size Directional Spool Valve Solenoid NG16 Series D41VW Mounting Interface DIN 24340 16 / ISO 4401 / NF D07 / CEO R 121-H Mounting osition mbient emperature [ C] [ C] Unrestricted, preferably horizontal -25...+50; (-13 F...+122 F) (without inductive position control) 0...+50; (+32 F...+122 F) (with inductive position control) MF D Value [years] 75 Hydraulic ilot drain internal:,,, X 350 ar (5075 SI);, Y 105 ar (1523 SI) Maximum Operating ressure ilot drain external:,,,, X 350 ar (5075 SI); Y 105 ar (1523 SI) 10 Watt 207 ar (3000 SI) Fluid Hydraulic oil in accordance with DIN 51524 / 51525 Fluid emperature [ C] -25... +70 (-13 F...+158 F) Viscosity ermitted [cst]/[mm²/s] 2.8...400 (13...1854 SSU) Recommended [cst]/[mm²/s] 30...80 (139...371 SSU) Filtration ISO 4406 (1999); 18/16/13 (meet NS 1638: 7) Flow Maximum 300 LM (79.4 GM) Leakage at 350 ar (per fl w path) [ml/min] up to 200 (0.05 GM) (depending on spool) Operating ressure Integral Check Valve See p/q Diagram Minimum ilot Supply ressure 5 ar (73 SI) Static / Dynamic Step Response at 85% Energized De-energized DC Solenoids ilot ressure 50 ar [ms] 95 65 100 ar [ms] 75 65 250 ar & 350 ar [ms] 60 65 C Solenoids ilot ressure 50 ar [ms] 75 55 100 ar [ms] 65 55 250 ar & 350 ar [ms] 40 55 LH D41.indd, dd 120 Elyria, Ohio, US
Electrical Specification osition Control M12x1 Series D41VW rotection Class I 65 in accordance with EN 60529 (plugged and mounted) mbient emperature [ C] 0...+50; (+32 F...122 F) Supply Voltage / Ripple [V] 18...42 ±10% Current Consumption without Load [m] 30 Max. Output Current per Channel, Ohmic [m] 400 Min. Output Load per Channel, Ohmic [kohm] 100 Max. Output Drop at 0.2 [V] 1.1 Max. Output Drop at 0.4 [V] 1.6 EMC EN50081-1 / EN50082-2 Max. olerance mbient Field Strength [/m] <1200 Min. Distance to Next C Solenoid [m] >0.1 Interface M12x1 per IEC 61076-2-101 Wiring Minimum [mm²] 5 x 0.25 brad shield recommended Wiring Length Maximum [m] 50 (164 ft.) recommended LH M12 in ssignment 1 + Supply 18...42V 2 Out : normally closed 3 0V 4 Out : normally open 5 Earth ground Definition Start position monitored: he valve is de-energized. he inductive switch gives a signal at the moment (below 15% spool stroke) when the spool leaves the spring offset position. End position monitored: he inductive switch gives a signal before the end position is reached. (above 85% spool stroke). Delivery includes plug M12 x 1 (order no.: 5004109). D41.indd, dd 121 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information ll characteristic curves measured with HL46 at 50 C. Series D41VW erformance Curves he flow curve diagram shows the flow versus pressure drop curves for all spool types. he relevant curve number for each spool type, operating position and flow direction is given in the table below. Spool Curve Number - - - - - 001 1 1 4 5 002 1 2 6 4 6 003 1 2 5 6 004 1 1 5 5 005 2 2 3 5 006 1 2 3 6 007 1 1 6 4 5 009 2 9 8 7 10 011 1 1 4 5 014 1 1 6 4 5 015 1 2 4 6 016 2 2 3 5 020 3 5 3 5 021 2 8 2 022 8 2 3 026 3 5 030 2 3 6 7 054 2 3 6 7 LH Integral Check Valve in the port Mounting an integral check valve in the port is necessary to build up pilot pressure for valves with to connection and internal pilot oil supply. he pressure difference at the integral check valve (see performance curves) is to be added to all flow curves of the -port of the main valve. ilot Oil Inlet (Supply) and Outlet (Drain) D41.indd, dd ll orifice sizes for standard valves 122 Elyria, Ohio, US
ccessories Manaplug (Options 6, 56, 1 & 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Ground Wire #1 (Green) Series D41VW Micro Connector Options (7, 7, 1 & 1D) LH Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Manaplug Electrical Mini lug E336-30 E316-30 E31-30 3 in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Conduit ox Option C No Wiring Options vailable Manaplug Electrical Micro lug E337-30 E317-30 E31-30 3 in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Signal Lights (Option 5) lug-in Only LED Interface Meets Nema 4/I67 Hirschmann lug with Lights (Option 5) ISO 4400/DIN 43650 Form D41.indd, dd in #2 (ositive) Face View of lug in #3 (Ground) in #1 (Negative) DESIN Connector (Option D) M12 pin assignment Standard 1 = Not used 2 = Not used 3 = 0V 4 = Signal (24 V) 5 = Earth Ground ins are as seen on valve (male pin connectors) 1 4 2 DESIN design in 1 and 2 connected 5 3 1 2 3 4 5 123 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information General Description Series D4L valves are 5 chamber, directional control valves and are available in 2 or 3-position styles. hey are operated by a hand lever which is directly connected to the spool. Series D4L LH he hand lever can be located either on the or side. Spring offset and detent designs are available. Features Low force required to shift spool. Hardened spools provide long life. Low pressure drop design. Specification General Design ctuation Size Directional spool valve Lever NG16 Mounting interface DIN 24340 16, ISO 4401, NF D07, CEO R 121-H Mounting osition Unrestricted, preferably horizontal mbient emperature [ C] -25...+50; (-13 F...+122 F) Hydraulic Maximum Operating ressure External Drain:,, 350 ar (5075 SI); X, Y 10 ar (145 SI) Internal Drain:, 350 ar (5075 SI);, X, Y 10 ar (145 SI) Fluid Hydraulic oil in accordance with DIN 51524 / 51525 Fluid emperature [ C] -25... +70; (-13 F...+158 F) Viscosity ermitted [cst] /[mm²/s] 2.8...400 (13...1854 SSU) Recommended [cst] /[mm²/s] 30...80 (139...371 SSU) Filtration ISO 4406 (1999); 18/16/13 (meet NS 1638: 7) Maximum Flow 300 LM (79.4 GM) Leakage at 350 ar (per fl w path) [ml/min] up to 200 (0.05 GM) (depending on spool) D41.indd, dd 124 Elyria, Ohio, US
Ordering Information D Directional Control Valve 4 asic Valve NF D07, CEO 7 DIN NG16 ctuator Spool Style Series D4L ilot Supply and Drain N V Seal Description Nitrile Fluorocarbon Design Series NOE: Not required when ordering. LH L L ctuation Lever Side Lever Side 3 osition Spools Spool ype a 0 b 1 C Description 2* External ilot External Drain 5** External ilot Internal Drain * ressure -port > 10 bar ** ressure -port < 10 bar 3 osition Spools ll 3 osition Spools 3 positions. Spring offset in position 0. Operated in position a or b. Standard Spool ype 9 2 3 4 E Operated in position a. Operated in position b. 2 positions. Spring offset in position 0. 6 7 9 F Operated in position 0. Operated in position 0. 2 positions. Spring offset in position b. 11 14 15 K Operated in position b. Operated in position a. 2 positions. Spring offset in position 0. 2 osition Spools Spool ype a b 20 30 M N Operated in position 0. No center in offset position. Operated in position 0. No center in offset position. 2 positions. Spring offset in position a. 3 positions, detent. Operated in position a, 0 or b. R No center in offset position. No center in offset position. 2 positions, detent. Operated in position 0 or b. Weight: 9.0 kg (19.8 lbs.) S No center in offset position. No center in offset position. 2 positions, detent. Operated in position 0 or a. No center in offset position. Further spool types on request. D41.indd, dd D H 2 osition Spools Spool osition Spring offset in position b. Operated in position a. Detent, operated in position a or b. No center or offset position. Spring offset in position a. Operated in position b. 125 Elyria, Ohio, US
Catalog HY14-2500/US erformance Curves Series D4L he flow curve diagram shows the flow versus pressure drop curves for all spool types. he relevant curve number for each spool type, operating position and flow direction is given in the table below. Spool Curve Number - - - - - 1 1 1 4 5 2 1 2 6 4 6 3 1 2 5 6 4 1 1 5 5 6 1 2 3 6 7 1 1 6 4 5 9 2 9 8 7 10 11 1 1 4 5 14 1 1 6 5 4 15 2 1 6 5 20 3 5 3 5 30 2 3 6 7 ll characteristic curves measured with HL46 at 50 C. LH D41.indd, dd 126 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) D4L Series D4L LH D4L Surface Finish Seal K320 4x M10x60 2x M6x55 DIN 912 12.9 63 Nm (46.5 lb.-ft.) 13.2 Nm (9.7 lb.-ft.) ±15% Nitrile: SK-D4LN60 Fluorocarbon: SK-D4LV60 D41.indd, dd 127 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information General Description Series D4 directional control valves are 5-chamber pilot operated valves. hey are available in 2 or 3-position styles. hese manifod mounted valves conform to NF s D07, CEO 7 and NG16. Series D4 LH Features Low pressure drop design. Hardened spools for long life. Specification General Design Directional spool valve ctuation Hydraulic Size NG16 Mounting interface DIN 24340 16, ISO 4401, NF D07, CEO R 121-H Mounting osition Unrestricted, preferably horizontal mbient emperature [ C] -25...+50 (-13 F...+122 F) MF D value 150 years Hydraulic Maximum Operating ressure External Drain:,, 350 ar (5075 SI); X, Y 350 ar (5075 SI) Fluid Hydraulic oil in accordance with DIN 51524 / 51525 Fluid emperature [ C] -25... +70 (-13 F...+158 F) Viscosity ermitted [cst] /[mm²/s] 2.8...400 (13...1850 SSU) Recommended [cst] /[mm²/s] 30...80 (139...371 SSU) Filtration ISO 4406 (1999); 18/16/13 (meet NS 1638: 7) Maximum Flow 300 LM (79.4 GM) Leakage at 350 ar (per fl w path) [ml/min] up to 200 (0.05 GM) (depending on spool) ilot Supply ressure Minimum Maximum 5 ar (73 SI) 350 ar (5075 SI) Static / Dynamic Step Response he response times depend on the pilot oil pressure and on the speed of the increase/ decrease of the pilot pressure. D41.indd, dd 128 Elyria, Ohio, US
Ordering Information D Directional Control Valve 4 asic Valve NF D07, CEO 7 DIN NG16 3 osition Spools Spool ype a 0 b 1 2 3 4 2 Hydraulically Operated Spool Style C ilot Supply and Drain External ilot / External Drain N V Series D4 Seal Description Nitrile Fluorocarbon 3 osition Spools Standard Spool ype 9 Description Description Omit Standard Valve 9 7 8 Valve Variations ilot Choke, Meter-Out Stroke adjust End ll 3 osition Spools 60 89 3 positions. Spring offset in position 0. Operated in position a or b. Design Series NOE: Not required when ordering. Stroke djust End ilot Choke, Meter-In Stroke djust and Ends LH 5 6 7 E Operated in position a. Operated in position b. 2 positions. Spring offset in position 0. 9 11 14 F Spring offset in position b. Spring offset in position a. 2 positions. Operated in position 0. 15 16 21 K Operated in position b. Operated in position a. 2 positions. Spring offset in position 0. 22 54 81 M Spring offset in position a. Spring offset in position b. 2 positions. Operated in position 0. 82 2 osition Spools Spool ype a b 20 26 R S No center in offset position. No center in offset position. No center in offset position. No center in offset position. 2 positions, detent. Operated in position 0 or b. 2 positions, detent. Operated in position 0 or a. No center in offset position. 30 2 osition Spools Spool osition Spring offset in position b. Operated in position a. Weight: 9.0 kg (19.8 lbs.) D Detent, operated in position a or b. No center or offset position. D41.indd, dd H Spring offset in position a. Operated in position b. Further spool types and position control on request. 129 Elyria, Ohio, US
Catalog HY14-2500/US erformance Curves Series D4 he flow curve diagram shows the flow versus pressure drop curves for all spool types. he relevant curve number for each spool type, operating position and flow direction is given in the table below. Spool Curve Number - - - - - 1 1 1 4 5 2 1 2 6 4 6 3 1 2 5 6 4 1 1 5 5 5 2 2 3 5 6 1 2 3 6 7 1 1 6 4 5 9 2 9 8 7 10 11 1 1 4 5 14 1 1 6 4 5 15 1 2 4 6 16 2 2 3 5 20 3 5 3 5 21 2 8 2 22 8 2 3 26 3 5 30 2 3 6 7 54 2 3 6 7 LH D41.indd, dd 130 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D4 LH Surface Finish Seal K320 4x M10x60 2x M6x55 DIN 912 12.9 63 Nm (46.5 lb.-ft.) 13.2 Nm (9.7 lb.-ft.) ±15% Nitrile: SK-D41VW-N-91 Fluorocarbon: SK-D41VW-V-91 D41.indd, dd 131 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information FOR MXIMUM VLVE RELIILIY, DHERE O HE FOLLOWING INSLLION INFORMION. he following is important installation information which applies to all directional control valves described in this catalog. Mounting osition Detent Horizontal Spring Offset Unrestricted Spring Centered Unrestricted Series D41 Silting Silting can cause any sliding spool valve to stick and not spring return if held under pressure for long periods of time. he valve should be cycled periodically to prevent sticking. Special Installations Consult your arker representative for any application requiring the following: ressure above rating. Fluid other than those specified. Oil temperature above 71.1 C (160 F). Flow path other than normal. LH Fluid Recommendations remium quality hydraulic oil with a viscosity range between 32-54 cst. (150-250 SSU) t 38 C (100 F) is recommended. he absolute operating viscosity range is from 16-220 cst. (80-1000 SSU). Oil should have maximum anti-wear properties and rust and oxidation treatment. Mounting atterns Series NF CEO D41V D07 7 Fluids and Seals Valves using synthetic, fire-resistant fluids require special seals. When phosphate esters or its blends are used, FLUOROCRON seals are required. Waterglycol, water-in-oil emulsions and petroleum oil may be used with SNDRD seals. Filtration For maximum valve and system component life, the system should be protected from contamination at a level not to exceed 125 particles greater than 10 microns per milliliter of fluid (SE class 4/ISO 16/13). orque Specification he recommended torque values for the bolts which mount the valve to the manifold or subplate are as follows: 63 Nm (46.5 ft-lbs) M10 13.2 Nm (9.7 ft-lbs) M6 1/4-20. D41.indd, dd 132 Elyria, Ohio, US
Installation Information ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Detent style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Electrical Characteristics (Detented Spool) Only a momentary energizing of the solenoid is necessary to shift and hold a detented spool. Minimum duration of the signal is 0.1 seconds for DC voltages. For C voltages the response time is 0.06 seconds. Spool position will be held provided the spool centerline is in a horizontal plane, and not shock or vibration is present to displace the spool. Electrical Failure or Loss of ilot ressure Should electric power fail or loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. Detented valves will stay in the last position held before power failure. If main flow does not fail or stop at the same time power fails, machine actuators may continue to function in an undesirable manner or sequence. ilot/drain Characteristics ilot ressure: 5 to 345 ar (73 to 5000 SI) 6.9 ar (100 SI) for spools 002, 007, 009 & 014 External: n oil source sufficient to maintain minimum pilot pressure must be connected to the X port of the main body. When using the external pilot variation, a 1/16 pipe plug must be present in the main body pilot passage. (For details see echnical pages.) his plug will be furnished in valves ordered with pilot code 2, 3, 5 or 6. D41V* Flow aths Series D41 Internal: Flow is internally ported from the pressure port of the main valve body to the port of the pilot valve. he pressure developed at the port of the pilot valve must be 5.0 ar (73 SI) minimum at all times or 6.9 ar (100 SI) for spools 002, 007, 009 & 014. Integral Check: Valves using internal pilot and internal drain with an open center spool (spools 2, 7 & 9) can be ordered with an integral check valve in the pressure port of the main valve codes 3 & 6. ilot oil will be internally ported from the upstream side of this check to the port of the pilot valve, ensuring sufficient pilot pressure. 1/16 pipe plug will be present in the main body. he X port in the subplate must be plugged when using the integral check. ilot Valve Drain: Maximum pressure 102 ar (1500 SI) C optional, 207 ar (3000 SI) DC standard. External: When using an external drain, a M6 x 1 x 6mm long set screw must be present in the main body drain passage. (For details see echnical pages.) his plug will be furnished in valves ordered with drain code 1, 2 or 3. Drain flow from the pilot valve is at the Y port of the main body and must be piped directly to tank. Maximum drain line pressure is 102 ar (1500 SI), C optional, 207 ar (3000 SI) DC standard. ny drain line back pressure is additive to the pilot pressure requirement. Internal: Drain flow from the pilot valve is internally connected to the main valve tank port. ank and drain pressure are then identical so tank line pressure should not exceed 102 ar (1500 SI), C optional, 207 ar (3000 SI) DC standard. ny tank line back pressure is also additive to the pilot pressure requirement. If flow surges (a cause of pressure surges) are anticipated in the tank line, an external drain variation is recommended. he Y port in the subplate must be plugged when using an internal drain. Style No Solenoid/Operator Solenoid/Operator Solenoid/Operator Description Energized Energized Energized Spring Offset and and C Spring Centered Centered and and D Detented Last osition Held and and E Spring Centered Centered and F Spring Offset, Shift to Center and Centered H Spring Offset and and K Spring Centered Centered and M Spring Offset, Shift to Center and Centered LH D41.indd, dd 133 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Detent style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Loss of ilot ressure Should a loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. No spring valves will stay in the last position held. If main hydraulic flow does simultaneously stop, machine actuators may continue to function in an undesirable manner or sequence. Series D4 ilot Drain Characteristics ilot ressure: 5 to 350 ar (73 to 5000 SI) 6.9 ar (100 SI) for spool configurations 2, 7, 9 & 14 Direct pilot operated valves use the X and Y ports to supply pilot oil directly to the ends of the spool, providing spool shifting force. block mounted on top of the valve body is internally cored to make the necessary connections. hus when X is pressurized, Y is used as a drain; and when Y is pressurized, X becomes the drain. ny back pressure in these lines when they are being used as a drain is additive to the pilot pressure requirement. Internal Drain: On spring offset models, only the X port is pressurized, as the spring returns the spool to its at rest position. On these models, Y may be internally drained through the main tank passage in the valve. LH Flow ath/ilot ressure Style Recommended Description X & Y X ort Y ort Special Notes Control Valve De-ressurized ressurized ressurized For ilot Oil wo osition X ort may be pressurized to Spring Offset,,, assist spring in returning spool to offset position (ext. only) hree osition Flow paths will be reversed on C Spring Centered Center,, valves with tandem center (9) spool wo-osition Y ort may be pressurized H Spring Offset,,, to assist spring in returning spool to offset position D41.indd, dd 134 Elyria, Ohio, US
Installation Information Subplate Mounting NF D07, CEO 7 & NG16 Recommended Mounting Surface Surface must be flat within.102 mm (0.0004 inch).i.r and smooth within 812.8 micro-meters (32 micro-inch). orque bolts to 135.6 Nm (100 ft-lbs). Mounting osition Valve ype Detent (Solenoid) Spring Offset Spring Centered Mounting osition Horizontal Unrestricted Unrestricted Series D41VW, D4, D4L For maximum valve reliability, adhere to the following installation information. LH Mounting attern NF D07, CEO 7 & NG16 Inch equivalents for millimeter dimensions are shown in (**) Note: With * marked dimensions ±0.1 mm. ll other dimensions ±0.2mm. D41.indd, dd 135 Elyria, Ohio, US
Catalog HY14-2500/US Introduction pplication Series D6 hydraulic directional control valves are high performance, solenoid controlled, pilot operated, 2-stage, 4-way valves. hey are available in 2 or 3-position styles. hese valves are manifold mounted, and conform to NF s D08, CEO 8 mounting patterns. Operation Series D61 directional valves consist of a 5-chamber style main body, a case hardened sliding spool, and a pilot valve or pilot operators (hydraulic or pneumatic). Series D61 Features Easy access mounting bolts. 210 ar (3000 SI) pressure rating. Flows to 380 LM (100 GM) depending on spool. Choice of four operator styles. Rugged four land spools. Low pressure drop. hosphate finish. LH D61*W Solenoid Operated lug-in Conduit ox D61*L Lever Operated D6* Oil ilot Operated D61* ir ilot Operated D61.indd, dd 136 Elyria, Ohio, US
echnical Information General Description Series D61VW directional control valves are 5-chamber, pilot operated, solenoid controlled valves, hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting patterns. Operation Series D61VW pilot operated valves are standard with low shock spools and pilot orifice. he orifice can be removed if a faster shift is required. It is recommended, however, that all systems operating above 138 ar (2000 SI) use the standard valve to avoid severe shock. Features Low pressure drop design. Hardened spools provide long life. Fast response option available. Explosion proof availability. Wide variety of voltages and electrical connection options. No tools required for coil removal. Specification Mounting attern Maximum Operating ressure Maximum ank Line ressure Maximum Drain ressure Minimum ilot ressure Maximum ilot ressure Nominal Flow Maximum Flow NF D08 CEO 8, NG25 205 ar (3000 SI) Standard CS 205 ar (3000 SI) Internal Drain Model: 102 ar (1500 SI) C Only 205 ar (3000 SI) DC Std./ C Optional External Drain Model: 205 ar (3000 SI) CS 102 ar (1500 SI) 102 ar (1500 SI) C Standard 205 ar (3000 SI) DC Standard/ C Optional CS 5.1 ar* (75 SI) 102 ar (1500 SI) 205 ar (3000 SI) Standard CS 205 ar (3000 SI) 189 LM (50 GM) See Reference Data Chart * 6.9 ar (100 SI) for spool configurations 002, 007, 008, 009 & 014. Series D61V Response ime Response times (milliseconds) are measured at 205 ar (3000 SI) and 195 LM (50 GM) with various pilot pressures as indicated. Solenoid ilot ull-in Drop-Out ype ressure Std Fast Std Fast 500 130 100 80 80 DC 1000 90 90 80 80 2000 80 80 80 80 500 80 40 72 72 C 1000 40 40 72 72 2000 30 30 72 72 ecause of the high drain line pressure transients generated during shifting, use of the fast response option is not recommended for pilot pressures exceeding 138 ar (2000 SI). LH D61.indd, dd 137 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D Directional Control Valve 61V Series D61V asic Valve ctuator Spool Style ilot Supply Seal Solenoid and Drain Voltage LH 001 NF D08, CEO 8, DIN NG25 Low Flow, D03 ilot Description W* Solenoid, Wet in, Screw-in HW* Symbol Reversed Wiring * Valve schematic symbols are per NF/NSI standards, providing flow to when energizing solenoid. Note operators reverse sides for #008 and #009 spools. See installation information for details. o configure per DIN standards ( coil over port, coil over port) code valves as D61VHW***. 011 Symbol N V Description Description Nitrile Fluorocarbon 1 Internal ilot, External Drain 2 External ilot, External Drain 3** Internal ilot w/check, External Drain 4* Internal ilot, Internal Drain 5 External ilot, Internal Drain 6** Internal ilot w/check Internal Drain * Not availble with 002, 007, 008, 009 & 014 spools. ** #3 and #6 bodies cannot be converted to other styles. Other pilot versions cannot be converted to styles 3 and 6. Description * 24/50 VC D G J K N** 120 VDC 198 VDC 24 VDC 12 VDC 220/50 VC Q* 100/60 VC QD R U Y Z 100 VC/60 HZ 100 VC/50 HZ 24/60 VC 240/60-220/50 VC 98 VDC 120/60-110/50 VC 250 VDC * High Watt only. ** Explosion roof only. vailable in DIN only. Description Symbol 002 003 012 014 * Single solenoid, 2 position, spring offset. to and to in offset position. C Double solenoid, 3 position, spring centered. b b a 004 015 D* Double solenoid, 2 position, detent. b a 005 006 007 008* 009** 016 021 022 * 008 spool has closed crossover. ** 009 spool has open crossover. E F** Single solenoid, 2 position, spring centered. to and to when energized. Single solenoid, 2 position, spring offset, energized to center. osition spool spacer on side. to and to in spring offset position. H* Single solenoid, 2 position, spring offset. to and to in offset position. K Single solenoid, 2 position, spring centered. to and to when energized. M** Single solenoid, 2 position, spring offset, energized to center position. Spool spacer on side. to and to in spring offset position. * vailable with 001, 002, 004, 011 and 014 spools only. ** High watt coil only. b b a a a D61.indd, dd old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. 138 Elyria, Ohio, US
Ordering Information Solenoid Connection Description C* Leadwire Conduit ox D** Metric lug (M12X1), DESIN E Explosion roof G lug-in Conduit ox J# Deutsch (D06-2S) M# Metri-ack (150) DIN with lug S# Dual Spade W DIN w/o lug * No variations See lug-in. ** DC only, lights, diode surge suppressor, not CS approved. Not available with lights. Required for variations on conduit box style. Must have lights. # DC only, no lights, not CS approved. Coil Options Omit ube Options Series D61V Manual Override Options Description Omit Standard Extended with oot None DC or C Rectified only. Manual Override options not available with Explosion roof. Description Standard ressure 103.5 ar (1500 SI) C 207 ar (3000 SI) DC H* High ressure, C only 207 ar (3000 SI) * Not available with CS. Electrical Options Shift Response and Indication pprovals Valve Variations See next page Design Series NOE: Not required when ordering. Description Omit Standard Valve 3* CS US 4*# CS pproved * Not available with C high pressure tube. # Valve is derated with this option., C, H styles only. J, K, Y, U voltages only with C, G, W solenoid connections only. Conforms to UL429. LH Description Omit* High Watt D** Explosion roof, EEXD EX E** Explosion roof, EEXME EX F Low Watt L 10 Watt O** Explosion roof, MSH # Explosion roof, Ex d IIC EX/CS U** Explosion roof, UL/CS * C ambient temperature must not exceed 60 C (140 F). ** 60 Hz only on C, no options. C only. DC and C rectified only. # J, K and Y voltages only. Dual frequency on C, no options. Valve Weight: Double Solenoid Seal Kit: Nitrile Fluorocarbon 12.1 kg (26.6 lbs.) SKD61VWN91 SKD61VWV91 Description Omit No Options J* Diode Surge Suppressor Z Rectified Coil * DC only. DIN coil must include plug with lights. DC tube standard. Omit I3 I6 Note: Mounting olt Kits Description Standard Response, No Switch Monitor Switch, & ort End Monitor Switch, & ort Start Not CE or CS approved. Not available with F or M styles. UNC olt Kits for use with D6 and D8 & Sandwich Valves Number of Sandwich Valves @ 2.75" (70mm) thickness 0 1 2 3 D6 K227 K121 K122 K123 2.50" 5.25" 8.00" 10.75" D6 plus K161 K170 K171 K172 tapping plate 3.50" 6.25" 9.00" 11.75" D8 K228 K131 K132 K133 3.00" 5.75" 8.50" 11.25" D8 plus K173 K174 K175 K114 tapping plate 4.00" 6.75" 9.50" 12.125" D61.indd, dd old: Designates ier I products and options. Note: ll bolts are SE grade 8, 1/2-13 UNC-3 thread, torque to 133 N.m. (100 ft.-lbs.) Non-bold: Designates ier II products and options. hese products will have longer lead times. 139 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information Valve Variations Description 5* Signal Lights Standard 7** Signal Lights Hirsch. (DIN with plug) Manaplug rad Harrison (12x1) Micro with lights 56** Manaplug (Mini) with Lights 20 Fast Response 1C** 1D** 1G** 1H** 1M** 1 1R 3 3 3C 3D 3E 3F Manaplug (Mini) Single Sol. 5-pin, with Lights Manaplug (Micro) Single Sol. 5-pin, with Lights Manaplug (Mini) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug (Micro) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug Opposite Normal ainted ody Stroke djust & End with ilot Choke Meter In ilot Choke Meter Out ilot Choke Meter In ilot ressure Reducer Stroke djust End Stroke djust End Stroke djust & End 3G* ilot Choke Meter Out with Lights 3H* ilot Choke Meter In with Lights 3J* ilot ressure Reducer with Lights 3K 3L** 3M 3R 3S** 7Y** ilot Choke Meter Out with Stroke djust & End ilot Choke Meter Out, Stroke djust & End with Lights and Manaplug rad Harrison Mini ilot Choke Meter Out, ilot ressure Reducer, Stroke djust & End ilot Choke Meter Out & ilot ressure Reducer Lights, Mini Manaplug, ilot Choke Meter Out M12x1 Manaplug (4-pin), Special Wiring, and Lights * DESIN, plug-in conduit box, and DIN with plug styles only. ** Must have plug-in style conduit box. Series D61V LH D61.indd, dd 140 Elyria, Ohio, US
echnical Information Reference Data Series D61V MaximumFlow, Maximum Flow, LM (GM) LM (GM) Spool 207 ar (3000 SI) Spool 207 ar (3000 SI) Model Symbol w/o Malfunction Model Symbol w/o Malfunction LH D61V*001 390 (100) D61V*008 312 (80) D61V*002 312 (80) D61V*009 312 (80) D61V*003 390 (100) D61V*011 390 (100) D61V*004 390 (100) D61V*012 137 (35) D61V*005 390 (100) D61V*014 195 (50) D61V*006 390 (100) D61V*015 390 (100) D61V*007 195 (50) D61V*016 390 (100) D61V* Series ressure Drop Chart he following chart provides the flow vs. pressure drop curve reference for the Series D61V valves by spool type. VISCOSIY CORRECION FCOR Viscosity (SSU) 75 150 200 250 300 350 400 % of (pprox.) 93 111 119 126 132 137 141 Curves were generated using 100 SSU hydraulic oil. For any other viscosity, pressure drop will change as per chart. erformance Curves D61VW ressure Drop Reference Chart -- Curve Number Spool No. 001 3 3 1 2 002 4 4 5 4 5 003 3 3 4 2 004 3 3 4 5 005 3 4 1 2 006 4 4 1 2 007 4 4 7 1 5 008/009 3 3 7 4 6 011 3 3 1 2 012 3 3 8 4 5 014 4 4 2 1 015 3 3 2 4 016 4 3 2 1 D61.indd, dd 141 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information Solenoid Ratings Insulation System llowable Deviation from rated voltage rmature CS File Number Environmental Capability Class F -15% to +10% for DC and C rectified coils -5% to +5% for C Coils Wet pin type LR60407 DC Solenoids meet NEM 4 and I67 when properly wired and installed. Contact HVD for C coil applications. Series D61V Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. MSH (EO) Complies with 30CFR, art 18 EX (ED) EX & CS/US (E) Complies with EX requirements for: Exd, Group II; EN50014: 1999+ mds. 1 & 2, EN50018: 2000 Complies with EX EN60079-0, EN60079-1 Ex d IIC; CS/US Ex d IIC, Ex d IIC for Class I, Zone 1, UL1203, UL1604, CS E61241,1 Class II, Div 1 * llowable Voltage Deviation ±10%. Note that Explosion roof C coils are single frequency only. LH Voltage In Rush mps In Rush Holding mps Watts Resistance Voltage ower mperage V @ 3MM D61.indd, dd D L 120 VDC N/ N/ 0.09 mps 10 W 1584.00 ohms D Omit 120 VDC N/ N/ 0.26 mps 30 W 528.00 ohms G Omit 198 VDC N/ N/ 0.15 mps 30 W 1306.80 ohms J L 24 VDC N/ N/ 0.44 mps 10 W 51.89 ohms J Omit 24 VDC N/ N/ 1.32 mps 30 W 17.27 ohms K L 12 VDC N/ N/ 0.88 mps 10 W 12.97 ohms K Omit 12 VDC N/ N/ 2.64 mps 30 W 4.32 ohms L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohms L Omit 6 VDC N/ N/ 5.00 mps 30 W 1.20 ohms Q Omit 100 VC / 60 Hz 2.05 mps 170 V 0.77 mps 30 W 19.24 ohms QD F 100 VC / 60 Hz 1.35 mps 135 V 0.41 mps 18 W 31.20 ohms QD F 100 VC / 50 Hz 1.50 mps 150 V 0.57 mps 24 W 31.20 ohms R F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohms Omit 240/60 VC 0.83 mps 199 V 0.30 mps 30 W 120.40 ohms Omit 220/50 VC 0.87 mps 191 V 0.34 mps 30 W 120.40 ohms F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W 145.00 ohms F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W 145.00 ohms U L 98 VDC N/ N/ 0.10 mps 10 W 960.00 ohms U Omit 98 VDC N/ N/ 0.31 mps 30W 288.00 ohms Y Omit 120/60 VC 1.7 mps 204 V 0.60 mps 30 W 28.20 ohms Y Omit 110/50 VC 1.7 mps 187 V 0.68 mps 30 W 28.20 ohms Y F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W 36.50 ohms Y F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W 36.50 ohms Z L 250 VDC N/ N/ 0.04 mps 10 W 6875.00 ohms Z Omit 250 VDC N/ N/ 0.13 mps 30 W 1889.64 ohms Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohms 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohms N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohms Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W 33.50 ohms 110/50 VC 1.47 mps 162 V 0.57 mps 27 W 34.70 ohms K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohms J 24 VDC N/ N/ 1.38 mps 33 W 17.33 ohms "E" Explosion roof Solenoids K 12 VDC N/ N/ 1.00 mps 12 W 12.00 ohms J 24 VDC N/ N/ 1.00 mps 13 W 44.30 ohms Y 120/60-50 VC N/ N/ 0.16 mps 17 W 667.00 ohms 142 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double C Solenoid Series D61V LH Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. D61.indd, dd 143 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D61V lug-in Conduit ox and Stroke djust, Double C Solenoid LH Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. lug-in Conduit ox, Single C Solenoid Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. D61.indd, dd 144 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double DC Solenoid Series D61V LH Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. D61.indd, dd 145 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D61V lug-in Conduit ox and Stroke djust, Double DC Solenoid LH Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. Hirschmann and ilot Choke Control, Double DC Solenoid lug-in Conduit ox, Single DC Solenoid D61.indd, dd 146 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double DC Solenoid with Variation I3 (Monitor Switch) Series D61V LH Monitor Switch (Variation I3 and I6) his feature provides for electrical confirmation of the spool shift. his can be used in safety circuits, to assure proper sequencing, etc. Switch Data in 1 and in 3 have outputs equal to the input. When the monitor switch has the output to in 1, in 3 will have an output of zero, and vice-versa. When the valve is switched, in 1 and in 3 will switch outputs. IN 2 Input 18-42 VDC osition Control Switch Sensor / Driver Circuitry Load 0.2 Max IN 1 IN 3 Outputs D61.indd, dd 147 Elyria, Ohio, US
Catalog HY14-2500/US ccessories Manaplug (Options 6, 56, 1 & 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Series D61V Micro Connector Options (7, 7, 1 & 1D) LH Ground Wire #1 (Green) Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Manaplug Electrical Mini lug E336-30 E316-30 E31-30 3 in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Conduit ox Option C No Wiring Options vailable Manaplug Electrical Micro lug E337-30 E317-30 E31-30 3 in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Signal Lights (Option 5) lug-in Only LED Interface Meets Nema 4/I67 Hirschmann lug with Lights (Option 5) ISO 4400/DIN 43650 Form D61.indd, dd in #2 (ositive) Face View of lug in #3 (Ground) in #1 (Negative) DESIN Connector (Option D) M12 pin assignment Standard 1 = Not used 2 = Not used 3 = 0V 4 = Signal (24 V) 5 = Earth Ground ins are as seen on valve (male pin connectors) 1 4 2 DESIN design in 1 and 2 connected 5 3 1 2 3 4 5 148 Elyria, Ohio, US
echnical Information General Description Series D61V directional control valves are 5-chamber, air pilot operated valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting patterns. Specification Mounting attern Max. Operating ressure Max. ank ressure Max. Drain ressure Maximum Flow ilot ressure Response ime Ordering Information D Directional Control Valve D61.indd, dd NF D08 CEO 8 Symbol Symbol 001 008* 009** 002 011 004 012 61V asic Valve * 008 spool has closed crossover. ** 009 spool has open crossover. NF D08, CEO 8, NG25 207 ar (3000 SI) Internal Drain Model: 34 ar (500 SI) External Drain Model: 207 ar (3000 SI) 34 ar (500 SI) See Reference Data ir Min. 3.4 ar (50 SI) ir Max. 10.2 ar (150 SI) ir Operated ilot Valve schematic symbols are per NF/ NSI standards, providing flow to when energizing operator. Note operators reverse sides for #8 and #9 spools. See installation information for details. Varies with pilot line size and length, pilot pressure, pilot valve shift time & flow capacity (GM) Series D61V Features Spool Style ilot Supply Seal and Drain Low pressure drop. Fast response option available. Hardened spools provide long life. Valve Variations Description Description N Nitrile Omit Standard V Fluorocarbon 7 ilot Choke Meter-out Description 8 Stroke dj. End 1 Int. pilot/ext. drain 9 Stroke dj. End 2 Ext. pilot/ext. drain 60 ilot Choke Meter-in 4# Int. pilot/int. drain 89 Stroke dj. & Ends 5 Ext. pilot/int. drain 90 1/4 Shreads # Not available with 002, 008 & 009 spools. Description Symbol b Single operator, 2 position, spring offset. to and to in offset position. C D Double operator, 3 position, spring centered. Double operator, 2 position, detent. b b b a Design Series NOE: Not required when ordering. E Single operator, 2 position, spring offset to center. Valve Weight: 12.4 kg (27.3 lbs.) to and to in shifted position. a Standard olt Kit: K227 H Single operator, 2 position, spring offset. Metric olt Kit: KM227 to and to in offset position. Seal Kit: a K Single operator, 2 position. Spring offset to center. Nitrile SKD61V to and to in shifted position. Fluorocarbon SKD61VV old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. a his condition varies with spool code. LH 149 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D61V LH Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. D61.indd, dd 150 Elyria, Ohio, US
echnical Information General Description Series D61VL directional control valves are 5-chamber, lever operated valves. hey are available in 2 and 3-position styles. hey are manifold or subplate mounted valves, which conform to NF s D08, CEO 8 mounting patterns. Specification Series D61VL LH Mounting attern NF D08, CEO 8, NG25 Max. Operating 207 ar (3000 SI) ressure Max. ank Internal Drain Model: ressure 34 ar (500 SI) External Drain Model: 207 ar (3000 SI) Maximum Drain 34 ar (500 SI) ressure Maximum Flow See Reference Data ilot Oil Min. 6.9 ar (100 SI) ressure Oil Max. 207 ar (3000 SI) Varies with pilot line size and Response ime length, pilot pressure, pilot valve shift time & flow capacity (GM) Ordering Information D Directional Control Valve NF D08 CEO 8 Symbol Symbol 001 008* 009** 002 011 004 012 61V asic Valve * 008 spool has closed crossover. ** 009 spool has open crossover. Valve schematic symbols are per NF/ NSI standards, providing flow to when energizing operator. Note operators reverse sides for #8 and #9 spools. See installation information for details. L Lever Operated ilot Features Spool Style ilot Supply Seal and Drain Low force required to shift spool. Hardened spools provide long life. Low pressure drop design. Description Description 1 Int. pilot/ext. drain N Nitrile 2 Ext. pilot/ext. drain V Fluorocarbon 4# Int. pilot/int. drain 5 Ext. pilot/int. drain # Not available with 002, 008 & 009 spools. Description * Single operator, 2 position, spring offset. to and to in offset position. C Double operator, 3 position, spring centered. D* Double operator, 2 position, detent. E Single operator, 2 position, spring centered. to and to in shifted position. H* Single operator, 2 position, spring offset. to and to in offset position. K Single operator, 2 position. Spring centered. to and to in shifted position. Symbol Valve Weight: 12.1 kg (26.7 lbs.) Standard olt Kit: K227 Metric olt Kit: KM227 Seal Kit: Nitrile SKD61VL * vailable with 001, 002, 004, 011, 012. Fluorocarbon SKD61VLV old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. D61.indd, dd Valve Variations Description Omit Standard 7 ilot Choke Meter Out 8 Stroke dj. End 9 Stroke dj. End 60 ilot Choke Meter In 89 Stroke dj. & Ends Design Series NOE: Not required when ordering. his condition varies with spool code. 151 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D61VL LH Note: 41.9mm (1.65") from bottom of bolt counterbore. D61.indd, dd 152 Elyria, Ohio, US
echnical Information General Description Series D6 directional control valves are 5-chamber, pilot operated valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting patterns. Features Low pressure drop design. Hardened spools provide long life. Fast response option available. Specification Mounting attern NF D08, CEO 8, NG25 Max. Operating ress. 207 ar (3000 SI) Max. ank Line ress. 207 ar (3000 SI) Max. Drain ressure Min. ilot ressure Max. ilot ressure Nominal Flow Maximum Flow 207 ar (3000 SI) 5.1 ar* (75 SI) 207 ar (3000 SI) 189 Liters/Min (50 GM) See Reference Chart * 6.9 ar (100 SI) for 2, 8, 9 & 12 spools For flow path, pilot drain and pilot pressure details, see Installation Information. Ordering Information Series D6 Response ime Response time will vary with pilot line size, pilot line length, pilot pressure shift time and flow capacity of the control valve. Shift Volume he pilot chamber requires a volune of 0.54 in 3 for center to end and 1.08 in 3 for end to end. LH D 6 Directional Control Valve Symbol Symbol * 8 spool has closed crossover. ** 9 spool has open crossover. Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator X. Note operators reverse sides for #8 and #9 spools. See installation information for details. D61.indd, dd 1 8* 9** 2 11 4 12 asic Valve NF D08 CEO 8 Hydraulic ilot Valve Weight: 11.0 kg (24.2 lbs.) Standard olt Kit: K227 Metric olt Kit: KM227 Spool Style ilot Supply Seal and Drain N V ype Nitrile Fluorocarbon Description 2 Ext. ilot Ext. Drain 5# Ext. ilot Int. Drain # vailable in & H styles only. Description Symbol C H Single operator, 2 position, spring offset. to and to in offset position. Double operator, 3 position, spring centered. Single operator, 2 position, spring offset. to and to in offset position. Valve Variations Design Series NOE: Not required when ordering. Description Omit Standard 7 ilot Choke Meter Out 8 Stroke dj. End 9 Stroke dj. End 20 Fast Response 60 ilot Choke Meter In 89 Stroke dj. & Ends old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. his condition varies with spool code. 153 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Standard ilot Operated Series D6 LH ilot Operated with ilot Choke Control Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. ilot Choke Control Variation 7 39.6 (1.56) 183.6 (7.23) Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. D61.indd, dd 154 Elyria, Ohio, US
Installation Information FOR MXIMUM VLVE RELIILIY, DHERE O HE FOLLOWING INSLLION INFORMION. he following is important installation information which applies to all directional control valves described in this catalog. Mounting osition Detent Horizontal Spring Offset Unrestricted Spring Centered Unrestricted Fluid Recommendations remium quality hydraulic oil with a viscosity range between 32-54 cst. (150-250 SSU ) t 38 C (100 F) is recommended. he absolute operating viscosity range is from 16-220 cst. (80-1000 SSU). Oil should have maximum anti-wear properties and rust and oxidation treatment. Fluids and Seals Valves using synthetic, fire-resistant fluids require special seals. When phosphate esters or its blends are used, FLUOROCRON seals are required. Waterglycol, water-in-oil emulsions and petroleum oil may be used with SNDRD seals. Series D61V, D6 Silting Silting can cause any sliding spool valve to stick and not spring return if held under pressure for long periods of time. he valve should be cycled periodically to prevent sticking. Special Installations Consult your arker representative for any application requiring the following: ressure above rating. Fluid other than those specified. Oil temperature above 71.1 C (160 F). Flow path other than normal. Mounting atterns Series NF Size D61V*, D6 D08, CEO 8 3/4 orque Specification he recommended torque values for the bolts which mount the valve to the manifold or subplate are as follows: 135.6 Nm (100 ft-lbs). LH Filtration For maximum valve and system component life, the system should be protected from contamination at a level not to exceed 125 particles greater than 10 microns per milliliter of fluid (SE class 4/ISO 16/13). D61.indd, dd 155 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information Series D61VW, D61V, D61VL ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Detent style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Electrical Characteristics (Detented Spool) Only a momentary energizing of the solenoid is necessary to shift and hold a detented spool. Minimum duration of the signal is 0.1 seconds for DC voltages. For C voltages the response time is 0.06 seconds. Spool position will be held provided the spool centerline is in a horizontal plane, and not shock or vibration is present to displace the spool. Electrical Failure or Loss of ilot ressure (D61V) Should electric power fail or loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. Detented valves will stay in the last position held before power failure. If main flow does not fail or stop at the same time power fails, machine actuators may continue to function in an undesirable manner or sequence. ilot/drain Characteristics ilot ressure: 5.1 to 207 ar (75 to 3000 SI) 6.9 ar (100 SI) for spools 002, 007, 008, 009 & 014 External: n oil source sufficient to maintain minimum pilot pressure must be connected to the X port of the main body. When using the external pilot variation, a 1/16" pipe plug must be present in the main body pilot passage. (For details see Dimension pages.) his plug will be furnished in valves ordered with pilot code 2, 3, 5 or 6. Series D61V Internal: Flow is internally ported from the pressure port of the main valve body to the port of the pilot valve. he pressure developed at the port of the pilot valve must be 5.1 ar (75 SI) minimum at all times or 6.9 ar (100 SI) for spools 002, 007, 008, 009 & 014. Integral Check: Valves using internal pilot and internal drain with an open center spool (spools 002, 008 & 009) can be ordered with an integral check valve in the pressure port of the main valve codes 3 & 6. ilot oil will be internally ported from the upstream side of this check to the port of the pilot valve, ensuring sufficient pilot pressure. 1/16 pipe plug will be present in the main body. he X port in the subplate must be plugged when using the integral check. ilot Valve Drain: Maximum pressure 102 ar (1500 SI), 207 ar (3000 SI) optional. External: When using an external drain, a 10 x 24 x 0.31 long set screw must be present in the main body drain passage. (For details see Dimension pages.) his plug will be furnished in valves ordered with drain code 1, 2 or 3. Drain flow from the pilot valve is at the Y port of the main body and must be piped directly to tank. Maximum drain line pressure is 102 ar (1500 SI), 207 ar (3000 SI) optional. ny drain line back pressure is additive to the pilot pressure requirement. Internal: Drain flow from the pilot valve is internally connected to the main valve tank port. ank and drain pressure are then identical so tank line pressure should not exceed 102 ar (1500 SI), 207 ar (3000 SI) optional. ny tank line back pressure is also additive to the pilot pressure requirement. If flow surges (a cause of pressure surges) are anticipated in the tank line, an external drain variation is recommended. he Y port in the subplate must be plugged when using an internal drain. LH D61V* Flow aths Style No Solenoid/Operator Solenoid/Operator Solenoid/Operator Description Energized Energized Energized Spring Offset and and C Spring Centered Centered and and D Detented Last osition Held and and E Spring Centered Centered and F Spring Offset, Shift to Center and Centered H Spring Offset and and K Spring Centered Centered and M Spring Offset, Shift to Center and Centered D61VW only. D61.indd, dd 156 Elyria, Ohio, US
Installation Information Series D6 ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Detent style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Loss of ilot ressure Should a loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. No spring valves will stay in the last position held. If main hydraulic flow does simultaneously stop, machine actuators may continue to function in an undesirable manner or sequence. Series D6 ilot Drain Characteristics ilot ressure: 5.1 to 207 ar (75 to 3000 SI) 6.9 ar (100 SI) for spools 2, 8, 9 & 12 Direct pilot operated valves use the X and Y ports to supply pilot oil directly to the ends of the spool, providing spool shifting force. block mounted on top of the valve body is internally cored to make the necessary connections. hus when X is pressurized, Y is used as a drain; and when Y is pressurized, X becomes the drain. ny back pressure in these lines when they are being used as a drain is additive to the pilot pressure requirement. Internal Drain: On spring offset models, only the X port is pressurized, as the spring returns the spool to its at rest position. On these models, Y may be internally drained through the main tank passage in the valve. LH Flow ath/ilot ressure Style Recommended Description X & Y X ort Y ort Special Notes Control Valve De-ressurized ressurized ressurized For ilot Oil wo osition X ort may be pressurized to Spring Offset,,, assist spring in returning spool to offset position (ext. only) hree osition Flow paths will be reversed on C Spring Centered Center,, valves with tandem center (8) spools wo-osition Y ort may be pressurized H Spring Offset,,, to assist spring in returning spool to offset position D61.indd, dd 157 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information Subplate Mounting NF D08, CEO 8 & NG 25 Recommended Mounting Surface Surface must be flat within.102 mm (0.0004 inch).i.r and smooth within 812.8 micro-meters (32 micro-inch). orque bolts to 135.6 Nm (100 ft-lbs). Mounting osition Valve ype Detent (Solenoid) Spring Offset Spring Centered Mounting osition Horizontal Unrestricted Unrestricted Series D61V, D6 For maximum valve reliability, adhere to the following installation information. LH Mounting attern NF D08, CEO 8 & NG 25 Inch equivalents for millimeter dimensions are shown in (**) 152.4 (6.00) 130.2 (5.13) 100.8 (3.97) 112.7 (4.44) 94.5 (3.72) - - 17.5 (0.69) 4.8 (0.19) 77.0 (3.03) 29.4 (1.16) 53.2 (2.09) 17.5 (0.69) ½ 13 UNC 2x22.22 min th'd dp. (M12 x0.875) 6 holes 0.28 S (0.011) 130.0 (5.12) 92.1 (3.63) - - 74.6 (2.94) 73.0 (2.88) O11.2 (0.441) max. 3 holes 0.56 L (0.022) O 23.42 (0.922) max. 4 holes 0.56 L (0.022) O 0.288 /.272 x0.31 min dp. (7.32 / 6.91 x 8) 2 holes 0.28 L (0.011) D61.indd, dd 158 Elyria, Ohio, US
Notes LH D61.indd, dd 159 Elyria, Ohio, US
Catalog HY14-2500/US Introduction pplication Series D81 hydraulic directional control valves are high performance, solenoid controlled, pilot operated, 2-stage, 4-way valves. hey are available in 2 or 3-position styles and are manifold mounted. hese valves conform to NF s D08, CEO 8 mounting pattern. Operation Series D81 directional valves consist of a 5-chamber style main body, a case hardened sliding spool, and a pilot valve or pilot operators (hydraulic or pneumatic). Series D81 Features Easy access mounting bolts. 345 ar (5000 SI) pressure rating. Flows to 622 LM (160 GM) depending on spool. Choice of four operator styles. Rugged four land spools. Low pressure drop. hosphate finish. LH D81VW Solenoid Operated lug-in Conduit ox D81VL Lever Operated D8 Oil ilot Operated D81V ir ilot Operated D81.indd, dd 160 Elyria, Ohio, US
echnical Information General Description Series D81VW directional control valves are 5-chamber, pilot operated, solenoid controlled valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting pattern. Operation Series D81VW pilot operated valves are standard with low shock spools and pilot orifice. he orifice can be removed if a faster shift is required. It is recommended, however, that all systems operating above 138 ar (2000 SI) use the standard valve to avoid severe shock. Features Low pressure drop design. Hardened spools provide long life. Fast response option available. Wide variety of voltages and electrical connection options. Explosion proof availability. No tools required for coil removal. Response Specification Mounting attern NF D08, CEO 8, NG25 Maximum Operating 345 ar (5000 SI) Standard ressure 207 ar (3000 SI) 10 Watt Maximum ank Line ressure Maximum Drain ressure Minimum ilot ressure Maximum ilot ressure Nominal Flow CS 207 ar (3000 SI) Internal Drain Model: 103 ar (1500 SI) C Only 207 ar (3000 SI) DC Std., C Optional External Drain Model: 345 ar (5000 SI) CS 103 ar (1500 SI) 103 ar (1500 SI) C Only 207 ar (3000 SI) DC Std., C Optional CS 103 ar (1500 SI) 5.1 ar* (75 SI) 345 ar (5000 SI) Standard CS 207 ar (3000 SI) 302 LM (80 GM) * 6.9 ar (100 SI) for spool configurations 002, 007, 008, 009 & 014. Series D81V ime Response times (milliseconds) are measured at 345 ar (5000 SI) and 300 LM (80 GM) with various pilot pressures as indicated. Solenoid ilot ull-in Drop-Out ype ressure Std Fast Std Fast 500 140 100 70 70 DC 1000 125 90 76 76 2000 100 70 70 70 500 100 60 60 60 C 1000 85 50 60 60 2000 60 30 60 60 ecause of the high drain line pressure transients generated during shifting, use of the fast response option is not recommended for pilot pressures exceeding 138 ar (2000 SI). LH D81.indd, dd 161 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D Directional Control Valve 001 002 003 004 005 006 007 008* 009** 011 D81.indd, dd 81V Series D81V asic Valve ctuator Spool Style ilot Supply Seal Solenoid and Drain Voltage NF D08 CEO 8 DIN NG25 High Flow, D03 ilot Description W* Solenoid, Wet in, Screw-in HW* Symbol Reversed Wiring * Valve schematic symbols are per NF/ NSI standards, providing flow to when energizing solenoid. Note operators reverse sides for #008 and #009 spools. See installation information for details. o configure per DIN standards ( coil over port, coil over port) code valves as D81VHW***. 012 014 015 016 020* 030** 081 082 * 008 & 020 spool have closed crossover. ** 009 & 030 spool have open crossover. Symbol N V Description Nitrile Fluorocarbon Description * 24/50 VC D G J K N** 120 VDC 198 VDC 24 VDC 12 VDC 220/50 VC Q* 100/60 VC QD R U Y Z 100 VC/60 Hz 100 VC/50 Hz 24/60 VC 240/60-220/50 VC 98 VDC 120/60-110/50 VC 250 VDC * High Watt Coil only. ** Explosion roof only. vailable in DIN only. Description Symbol * Single solenoid, 2 position, spring offset. to and to in offset position. C Double solenoid, 3 position, spring centered. D* Double solenoid, 2 position, detent. E F** Single solenoid, 2 position, spring centered. to and to when energized. Single solenoid, 2 position, spring offset, energized to center. osition spool spacer on side. to and to in spring offset position. H* Single solenoid, 2 position, spring offset. to and to in offset position. K M** Description 1 Internal ilot, External Drain 2 External ilot, External Drain 3 Internal ilot w/check, External Drain 4* Internal ilot, Internal Drain 5 External ilot, Internal Drain 6 Internal ilot w/check, Internal Drain * Not availble with 002, 007, 008, 009, 014 & 030 spools. Single solenoid, 2 position, spring centered. to and to when energized. Single solenoid, 2 position, spring offset, energized to center position. Spool spacer on side. to and to in spring offset position. * vailable with 020 and 030 spools only. ** High watt coil only. old: Designates ier I products and options. b b b b b Non-bold: Designates ier II products and options. hese products will have longer lead times. a a a a a LH 162 Elyria, Ohio, US
Ordering Information Solenoid Connection Description C* Leadwire Conduit ox D** Metric lug (M12X1), DESIN E Explosion roof G lug-in Conduit ox J# Deutsch (D06-2S) M# Metri-ack (150) DIN with lug S# Dual Spade W DIN w/o lug * No variations See lug-in. ** DC only, lights, diode surge suppressor, not CS approved. Not available with lights. Required for variations on conduit box style. Must have lights. # DC only, no lights, not CS approved. Coil Options Description Omit* High Watt D** Explosion roof, EEXD EX E** Explosion roof, EEXME EX F Low Watt L 10 Watt O** Explosion roof, MSH # Explosion roof, Ex d IIC EX/CS U** Explosion roof, UL/CS * C ambient temperature must not exceed 60 C (140 F). ** 60 Hz only on C, no options. C only. DC and C rectified only. # J, K and Y voltages only. Dual frequency on C, no options. ube Options Omit Manual Override Options Series D81V Electrical Options Omit I3 I6 Note: Description Omit No Options J* Diode Surge Suppressor Z Rectified Coil * DC only. DIN coil must include plug with lights. DC tube standard. Description Omit Standard Extended with oot None DC or C Rectified only. Manual Override options not available with Explosion roof. Description Standard ressure 103 ar (1500 SI) C 207 ar (3000 SI) DC H* High ressure, C only 207 ar (3000 SI) * Not available with CS. Shift Response and Indication Description Standard Response, No Switch Monitor Switch, & ort End Monitor Switch, & ort Start Not CE or CS approved. Not available with F or M styles. Valve Weight: Double Solenoid Seal Kit: Nitrile Fluorocarbon pprovals Mounting olt Kits Valve Variations See next page Description Omit Standard Valve 3* CS US 4*# CS pproved * Not available with C high pressure tube. # Valve is derated with this option., C, H styles only. J, K, Y, U voltages only with C, G, W solenoid connections only. Conforms to UL429. 19.6 kg (43.2 lbs.) SKD81VWN91 SKD81VWV91 Design Series NOE: Not required when ordering. UNC olt Kits for use with D6 and D8 & Sandwich Valves Number of Sandwich Valves @ 2.75" (70mm) thickness 0 1 2 3 D6 K227 K121 K122 K123 2.50" 5.25" 8.00" 10.75" D6 plus K161 K170 K171 K172 tapping plate 3.50" 6.25" 9.00" 11.75" D8 K228 K131 K132 K133 3.00" 5.75" 8.50" 11.25" D8 plus K173 K174 K175 K114 tapping plate 4.00" 6.75" 9.50" 12.125" Note: ll bolts are SE grade 8, 1/2-13 UNC-3 thread, torque to 133 N.m. (100 ft.-lbs.) LH D81.indd, dd old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. 163 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information Valve Variations Description 5* Signal Lights Standard 7** Signal Lights Hirsch. (DIN with lug) Manaplug rad Harrison (12x1) Micro with Lights 56** Manaplug (Mini) with Lights 20 Fast Response 1C** 1D** 1G** 1H** 1M** 1 1R 3 3 3C 3D 3E 3F Manaplug (Mini) Single Sol. 5-pin, with Lights Manaplug (Micro) Single Sol. 5-pin, with Lights Manaplug (Mini) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug (Micro) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug Opposite Normal ainted ody Stroke djust & End with ilot Choke Meter In ilot Choke Meter Out ilot Choke Meter In ilot ressure Reducer Stroke djust End Stroke djust End Stroke djust & End 3G* ilot Choke Meter Out with Lights 3H* ilot Choke Meter In with Lights 3J* ilot ressure Reducer with Lights 3K 3L** 3M 3R 3S** 7Y** ilot Choke Meter Out with Stroke djust & End ilot Choke Meter Out, Stroke djust & End with Lights and Manaplug rad Harrison Mini ilot Choke Meter Out, ilot ressure Reducer, Stroke djust & End ilot Choke Meter Out & ilot ressure Reducer Lights, Mini Manaplug, ilot Choke Meter Out M12x1 Manaplug (4-pin), Special Wiring, and Lights * DESIN, plug-in conduit box, and DIN with plug styles only. ** Must have plug-in style conduit box. Series D81V LH D81.indd, dd 164 Elyria, Ohio, US
echnical Information Reference Data Series D81V MaximumFlow, Maximum Flow, LM (GM) LM (GM) Spool 345 ar (5000 SI) Spool 345 ar (5000 SI) Model Symbol w/o Malfunction Model Symbol w/o Malfunction LH D81V*001 624 (160) D81V*008 D81V*009 312 (80) D81V*002 624 (160) D81V*011 624 (160) D81V*003 624 (160) D81V*012 312 (80) D81V*004 624 (160) D81V*014 312 (80) D81V*005 624 (160) D81V*015 624 (160) D81V*006 624 (160) D81V*016 624 (160) D81V*007 312 (80) D81V*020 D81V*030 624 (160) D81V* Series ressure Drop Chart he following chart provides the flow vs. pressure drop curve reference for the Series D81V* valve by spool type. VISCOSIY CORRECION FCOR Viscosity (SSU) 75 150 200 250 300 350 400 % of (pprox.) 93 111 119 126 132 137 141 Curves were generated using 100 SSU hydraulic oil. For any other viscosity, pressure drop will change as per chart. erformance Curves D81VW ressure Drop Reference Chart Curve Number Spool No. 001 1 1 3 4 002 2 2 5 4 6 003 1 1 4 4 004 1 1 4 6 005 2 2 3 4 006 2 2 3 4 007 1 2 8 3 6 009 2 2 7 3 4 011 1 1 3 4 012 1 1 9 3 4 014 2 1 8 6 3 015 2 2 5 5 016 2 2 4 3 020/030 2 2 3 4 D81.indd, dd 165 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information Solenoid Ratings Insulation System llowable Deviation from rated voltage rmature CS File Number Environmental Capability Class F -15% to +10% for DC and C rectified coils -5% to +5% for C Coils Wet pin type LR60407 DC Solenoids meet NEM 4 and I67 when properly wired and installed. Contact HVD for C coil applications. Series D81V Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. MSH (EO) Complies with 30CFR, art 18 EX (ED) EX & CS/US (E) Complies with EX requirements for: Exd, Group II; EN50014: 1999+ mds. 1 & 2, EN50018: 2000 Complies with EX EN60079-0, EN60079-1 Ex d IIC; CS/US Ex d IIC, Ex d IIC for Class I, Zone 1, UL1203, UL1604, CS E61241,1 Class II, Div 1 * llowable Voltage Deviation ±10%. Note that Explosion roof C coils are single frequency only. LH Voltage In Rush mps In Rush Holding mps Watts Resistance Voltage ower mperage V @ 3MM D81.indd, dd D L 120 VDC N/ N/ 0.09 mps 10 W 1584.00 ohms D Omit 120 VDC N/ N/ 0.26 mps 30 W 528.00 ohms G Omit 198 VDC N/ N/ 0.15 mps 30 W 1306.80 ohms J L 24 VDC N/ N/ 0.44 mps 10 W 51.89 ohms J Omit 24 VDC N/ N/ 1.32 mps 30 W 17.27 ohms K L 12 VDC N/ N/ 0.88 mps 10 W 12.97 ohms K Omit 12 VDC N/ N/ 2.64 mps 30 W 4.32 ohms L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohms L Omit 6 VDC N/ N/ 5.00 mps 30 W 1.20 ohms Q Omit 100 VC / 60 Hz 2.05 mps 170 V 0.77 mps 30 W 19.24 ohms QD F 100 VC / 60 Hz 1.35 mps 135 V 0.41 mps 18 W 31.20 ohms QD F 100 VC / 50 Hz 1.50 mps 150 V 0.57 mps 24 W 31.20 ohms R F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohms Omit 240/60 VC 0.83 mps 199 V 0.30 mps 30 W 120.40 ohms Omit 220/50 VC 0.87 mps 191 V 0.34 mps 30 W 120.40 ohms F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W 145.00 ohms F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W 145.00 ohms U L 98 VDC N/ N/ 0.10 mps 10 W 960.00 ohms U Omit 98 VDC N/ N/ 0.31 mps 30W 288.00 ohms Y Omit 120/60 VC 1.7 mps 204 V 0.60 mps 30 W 28.20 ohms Y Omit 110/50 VC 1.7 mps 187 V 0.68 mps 30 W 28.20 ohms Y F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W 36.50 ohms Y F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W 36.50 ohms Z L 250 VDC N/ N/ 0.04 mps 10 W 6875.00 ohms Z Omit 250 VDC N/ N/ 0.13 mps 30 W 1889.64 ohms Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohms 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohms N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohms Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W 33.50 ohms 110/50 VC 1.47 mps 162 V 0.57 mps 27 W 34.70 ohms K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohms J 24 VDC N/ N/ 1.38 mps 33 W 17.33 ohms "E" Explosion roof Solenoids K 12 VDC N/ N/ 1.00 mps 12 W 12.00 ohms J 24 VDC N/ N/ 1.00 mps 13 W 44.30 ohms Y 120/60-50 VC N/ N/ 0.16 mps 17 W 667.00 ohms 166 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double C Solenoid Series D81V LH 1/16 lug forvariations 2 & 5 orque to: 11.67 ±1.67 Nm (105 ±15 in-lbs) Do Not Loctite M6 x 1 lug forvariations 1, 2 & 3 orque to: 1.78 ±0.22 Nm (16 ±2 in-lbs) Do Not Loctite Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. D81.indd, dd 167 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Conduit ox and Stroke djust, Double C Solenoid Series D81V LH Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. Conduit ox and ilot Choke Control, Double C Solenoid Conduit ox, Single C Solenoid D81.indd, dd 168 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double DC Solenoid Series D81V LH Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. D81.indd, dd 169 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D81V lug-in Conduit ox and Stroke djust, Double DC Solenoid LH Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. Hirschmann and ilot Choke Control, Double DC Solenoid lug-in Conduit ox, Single DC Solenoid D81.indd, dd 170 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double C Solenoid with Variation I3 (Monitor Switch) Series D81V LH Monitor Switch (Variation I3 and I6) his feature provides for electrical confirmation of the spool shift. his can be used in safety circuits, to assure proper sequencing, etc. Switch Data in 1 and in 3 have outputs equal to the input. When the monitor switch has the output to in 1, in 3 will have an output of zero, and vice-versa. When the valve is switched, in 1 and in 3 will switch outputs. IN 2 Input 18-42 VDC osition Control Switch Sensor / Driver Circuitry Load 0.2 Max IN 1 IN 3 Outputs D81.indd, dd 171 Elyria, Ohio, US
Catalog HY14-2500/US ccessories Manaplug (Options 56 & 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Series D81V Micro Connector Options (7 & 1D) LH Ground Wire #1 (Green) Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Conduit ox Option C No Wiring Options vailable Signal Lights (Option 5) lug-in Only LED Interface Meets Nema 4/I67 Hirschmann lug with Lights (Option 5) ISO 4400/DIN 43650 Form D81.indd, dd in #2 (ositive) Face View of lug in #3 (Ground) in #1 (Negative) DESIN Connector (Option D) M12 pin assignment Standard 1 = Not used 2 = Not used 3 = 0V 4 = Signal (24 V) 5 = Earth Ground ins are as seen on valve (male pin connectors) 1 4 2 DESIN design in 1 and 2 connected 5 3 1 2 3 4 5 172 Elyria, Ohio, US
echnical Information General Description Series D81V directional control valves are 5-chamber, air pilot operated valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting pattern. Specification Mounting attern NF D08, CEO 8, NG25 Max. Operating ressure Max. ank Line ressure Max. Drain ressure Maximum Flow ilot ressure Response ime Ordering Information D Directional Control Valve D81.indd, dd NF D08 CEO 8 DIN NG25 Symbol Symbol 001 011 002 012 004 020* 009** 030** 81V asic Valve 345 ar (5000 SI) * 020 spool has closed crossover. ** 009 & 030 spools have open crossover. Internal Drain Model: 34 ar (500 SI) External Drain Model: 207 ar (3000 SI) 34 ar (500 SI) See Switching Limit Charts ir Min 3.4 ar (50 SI) ir Max 10.2 ar (150 SI) Varies with pilot line size and length, pilot pressure, pilot valve shift time & flow capacity (GM) Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator. Note operators reverse sides for #9 spool. See installation information for details. Valve Weight: Single Operated 19.9 kg (43.9 lbs.) Standard olt Kit: K228 Metric olt Kit: KM228 ir Operated ilot Series D81V Features Low pressure drop design. Fast response option available. Hardened spools provide long life. Spool Style ilot Supply Seal Valve and Drain Variations Description N Nitrile V Fluorocarbon Description 1 Int. pilot/ext. drain 2 Ext. pilot/ext. drain 4# Int. pilot/int. drain 5 Ext. pilot/int. drain # Not available with 002, 008, 009 & 030 spools. Description Symbol Sgl. operator, 2 position, spring offset. to and to in offset position. C Dbl. operator, 3 position, spring centered. D Dbl. operator, 2 position, detent. E Sgl. operator, 2 position, spring centered. to and to when energized. H Sgl. operator, 2 position, spring offset. to and to in offset position. K Sgl. operator, 2 position. Spring centered. to and to when energized. vailable with 020 & 030 spools only. Description Omit Standard 7 ilot Choke Meter Out 8 Stroke dj. End 9 Stroke dj. End 60 ilot Choke Meter In 89 Stroke dj. & Ends 90 1/4 Shreads b b b b a a a Design Series NOE: Not required when ordering. his condition varies with spool code. old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. LH 173 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) ir Operated Series D81V LH Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. D81.indd, dd 174 Elyria, Ohio, US
echnical Information General Description Series D81VL directional control valves are 5-chamber, lever operated valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting pattern. Specification Mounting attern NF D08, CEO 8, NG25 Max. Operating 350 ar (5000 SI) ressure Max. ank Line Internal Drain Model ressure 34 ar (500 SI) External Drain Model 350 ar (5000 SI) Maximum Drain 34 ar (500 SI) ressure Maximum Flow See Reference Data Charts ilot Oil Min 6.9 ar (100 SI) ressure Oil Max 350 ar (5000 SI) Response ime Varies with pilot line size and length, pilot pressure, pilot valve shift time & flow capacity (GM) Ordering Information D 81V L Directional Control Valve NF D08 CEO 8 Symbol Symbol 001 011 002 012 004 020* 008* 030** 009** asic Valve Lever Operated ilot * 008 & 020 spools have closed crossover. ** 009 & 030 spools have open crossover. Series D81VL Spool Style ilot Supply Seal Valve and Drain Variations Description Description N Nitrile Omit Standard V Fluorocarbon Description 1 Int. pilot/ext. drain 2 Ext. pilot/ext. drain 4# Int. pilot/int. drain 5 Ext. pilot/int. drain # Not available with 002, 008, 009 & 030 spools. Description Symbol Sgl. operator, 2 position, spring offset. to and to in offset position. C Dbl. operator, 3 position, spring centered. D Dbl. operator, 2 position, detent. 7 ilot Choke Meter Out 8 Stroke dj. 9 Stroke dj. 60 ilot Choke Meter In 89 Stroke dj. & Design Series NOE: Not required when ordering. LH Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator. Note operators reverse sides for #9 spool. See installation information for details. E Sgl. operator, 2 position, spring centered. to and to in shifted position. H Sgl. operator, 2 position, spring offset. to and to in offset position. K Sgl. operator, 2 position. Spring centered. to and to in shifted position. his condition varies with spool code. Valve Weight: 19.6 kg (43.2 lbs.) Standard olt Kit: K228 Metric olt Kit: KM228 vailable with 020 & 030 spools only. old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. D81.indd, dd 175 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Lever Operated Series D81VL LH Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. D81.indd, dd 176 Elyria, Ohio, US
echnical Information General Description Series D8 directional control valves are 5-chamber, pilot operated valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting pattern. Features Low pressure drop design. Hardened spools provide long life. Specification Mounting attern NF D08, CEO 8, NG25 Max. Operating ressure 345 ar (5000 SI) Max. ank Line ressure 345 ar (5000 SI) Max. Drain ressure 345 ar (5000 SI) Min. ilot ressure 5.1 ar* (75 SI) Max. ilot ressure 345 ar (5000 SI) Nominal Flow 302 LM (80 GM) Max. Flow See Reference Data Chart * 6.9 ar (100 SI) for 2, 8, 9 & 12 spools For flow path, pilot drain and pilot pressure details, see Installation Information. Ordering Information D 8 Series D8 Response ime Response time will vary with pilot line size, pilot line length, pilot pressure shift time and flow capacity of the control valve. Shift Volume he pilot chamber requires a volume of 1.35 in 3 (22.1 cc) for center to end. LH Directional Control Valve Valve schematic symbols are per NF/NSI Valve Weight: 18.9 kg (41.7 lbs.) Standard olt Kit: K228 Metric olt Kit: KM228 standards, providing flow to when energizing operator X. Note operators reverse sides for #9 spool. See installation information for details. old: Designates ier I products and options. D81.indd, dd NF D08 CEO 8 DIN NG25 Symbol Symbol 1 11 2 12 4 20* 7 30** 9** asic Valve * 20 spool has closed crossover. ** 9 & 30 spools have open crossover. ctuator Spool Style ilot Supply Seal Valve and Drain Variations Oil Operator ype N Nitrile V Fluorocarbon Description 2 Ext. ilot / Ext. Drain 5# Ext. ilot / Int. Drain # vailable in and H style only. Description Symbol Sgl. operator, 2 position, spring offset. to and to in offset position. C Dbl. operator, 3 position, spring centered. H Sgl. operator, 2 position, spring offset. to and to in offset position. vailable with 20 & 30 spools only. Description Omit Standard 7 ilot Choke Meter Out 8 Stroke dj. End 9 Stroke dj. End 60 ilot Choke Meter In 89 Stroke dj. & Ends his condition varies with spool code. Non-old: Designates ier II products and options. hese products will have longer lead times. Design Series NOE: Not required when ordering. 177 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Standard ilot Operated Series D8 LH ilot Operated with ilot Choke Control 39.6 (1.56) ilot Choke Control Variation 7 212.4 (8.37) Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. D81.indd, dd 178 Elyria, Ohio, US
echnical Information Installation Information FOR MXIMUM VLVE RELIILIY, DHERE O HE FOLLOWING INSLLION INFORMION. he following is important installation information which applies to all directional control valves described in this catalog. Mounting osition Detent Horizontal Spring Offset Unrestricted Spring Centered Unrestricted Fluid Recommendations remium quality hydraulic oil with a viscosity range between 32-54 cst. (150-250 SSU) t 38 C (100 F) is recommended. he absolute operating viscosity range is from 16-220 cst. (80-1000 SSU). Oil should have maximum anti-wear properties and rust and oxidation treatment. Series D81V, D8 Silting Silting can cause any sliding spool valve to stick and not spring return if held under pressure for long periods of time. he valve should be cycled periodically to prevent sticking. Special Installations Consult your arker representative for any application requiring the following: ressure above rating. Fluid other than those specified. Oil temperature above 71.1 C (160 F). Flow path other than normal. Mounting atterns Series NF CEO D81V*, D8 D08 3/4 LH Fluids and Seals Valves using synthetic, fire-resistant fluids require special seals. When phosphate esters or its blends are used, FLUOROCRON seals are required. Waterglycol, water-in-oil emulsions and petroleum oil may be used with SNDRD seals. orque Specification he recommended torque values for the bolts which mount the valve to the manifold or subplate are as follows: 135.6 Nm (100 ft-lbs). Filtration For maximum valve and system component life, the system should be protected from contamination at a level not to exceed 125 particles greater than 10 microns per milliliter of fluid (SE class 4/ISO 16/13). D81.indd, dd 179 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information Series D81VW, D81V, D81VL ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Detent style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Electrical Characteristics (Detented Spool) Only a momentary energizing of the solenoid is necessary to shift and hold a detented spool. Minimum duration of the signal is 0.1 seconds for DC voltages. For C voltages the response time is 0.06 seconds. Spool position will be held provided the spool centerline is in a horizontal plane, and not shock or vibration is present to displace the spool. Electrical Failure or Loss of ilot ressure (D81V or D81V) Should electric power fail or loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. Detented valves will stay in the last position held before power failure. If main flow does not fail or stop at the same time power fails, machine actuators may continue to function in an undesirable manner or sequence. ilot/drain Characteristics ilot ressure: 5.1 to 345 ar (75 to 5000 SI) 6.9 ar (100 SI) for spools 002, 007, 008, 009 & 014 External: n oil source sufficient to maintain minimum pilot pressure must be connected to the X port of the main body. When using the external pilot variation, a 1/16" pipe plug must be present in the main body pilot passage. (For details see Dimension pages.) his plug will be furnished in valves ordered with pilot code 2, 3, 5 or 6. D81V* Flow aths D81.indd, dd Series D81V Internal: Flow is internally ported from the pressure port of the main valve body to the port of the pilot valve. he pressure developed at the port of the pilot valve must be 5.1 ar (75 SI) minimum at all times or 6.9 ar (100 SI) for spools 002, 007, 008, 009 & 014. Integral Check: Valves using internal pilot and internal drain with an open center spool (spools 2, 7, 8 & 9) can be ordered with an integral check valve in the pressure port of the main valve codes 3 & 6. ilot oil will be internally ported from the upstream side of this check to the port of the pilot valve, ensuring sufficient pilot pressure. 1/16 pipe plug will be present in the main body. he X port in the subplate must be plugged when using the integral check. ilot Valve Drain: Maximum pressure 102 ar (1500 SI) C optional, 207 ar (3000 SI) DC standard. External: When using an external drain, a M6 x 1 x 6mm long set screw must be present in the main body drain passage. (For details see Dimension pages.) his plug will be furnished in valves ordered with drain code 1, 2 or 3. Drain flow from the pilot valve is at the Y port of the main body and must be piped directly to tank. Maximum drain line pressure is 102 ar (1500 SI), C optional, 207 ar (3000 SI) DC standard. ny drain line back pressure is additive to the pilot pressure requirement. Internal: Drain flow from the pilot valve is internally connected to the main valve tank port. ank and drain pressure are then identical so tank line pressure should not exceed 102 ar (1500 SI) C optional, 207 ar (3000 SI) DC standard. ny tank line back pressure is also additive to the pilot pressure requirement. If flow surges (a cause of pressure surges) are anticipated in the tank line, an external drain variation is recommended. he Y port in the subplate must be plugged when using an internal drain. Style No Solenoid/Operator Solenoid/Operator Solenoid/Operator Description Energized Energized Energized Spring Offset and and C Spring Centered Centered and and D Detented Last osition Held and and E Spring Centered Centered and F Spring Offset, Shift to Center and Centered H Spring Offset and and K Spring Centered Centered and M Spring Offset, Shift to Center and Centered D81VW only. LH 180 Elyria, Ohio, US
Installation Information Series D8 ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Detent style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Loss of ilot ressure Should a loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. No spring valves will stay in the last position held. If main hydraulic flow does simultaneously stop, machine actuators may continue to function in an undesirable manner or sequence. Series D8 ilot Drain Characteristics ilot ressure: 5.1 to 350 ar (75 to 5000 SI) 6.9 ar (100 SI) for spools 2, 7, 8, 9 & 14 Direct pilot operated valves use the X and Y ports to supply pilot oil directly to the ends of the spool, providing spool shifting force. block mounted on top of the valve body is internally cored to make the necessary connections. hus when X is pressurized, Y is used as a drain; and when Y is pressurized, X becomes the drain. ny back pressure in these lines when they are being used as a drain is additive to the pilot pressure requirement. Internal Drain: On spring offset models, only the X port is pressurized, as the spring returns the spool to its at rest position. On these models, Y may be internally drained through the main tank passage in the valve. LH Flow ath/ilot ressure Style Recommended Description X & Y X ort Y ort Special Notes Control Valve De-ressurized ressurized ressurized For ilot Oil wo osition X ort may be pressurized to Spring Offset,,, assist spring in returning spool to offset position (ext. only) hree osition Flow paths will be reversed on C Spring Centered Center,, valves with tandem center (9) spools wo-osition Y ort may be pressurized H Spring Offset,,, to assist spring in returning spool to offset position D81.indd, dd 181 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information Subplate Mounting NF D08, CEO 8 & NG25 Recommended Mounting Surface Surface must be flat within.102 mm (0.0004 inch).i.r and smooth within 812.8 micro-meters (32 micro-inch). orque bolts to 135.6 Nm (100 ft-lbs). Mounting osition Valve ype Detent (Solenoid) Spring Offset Spring Centered Mounting osition Horizontal Unrestricted Unrestricted Series D81V, D8 For maximum valve reliability, adhere to the following installation information. LH Mounting attern NF D08, CEO 8 & NG25 Inch equivalents for millimeter dimensions are shown in (**) 152.4 (6.00) 130.2 (5.13) 100.8 (3.97) 112.7 (4.44) 94.5 (3.72) - - 17.5 (0.69) 4.8 (0.19) 77.0 (3.03) 29.4 (1.16) 53.2 (2.09) 17.5 (0.69) ½ 13 UNC 2x22.22 min th'd dp. (M12 x0.875) 6 holes 0.28 S (0.011) 130.0 (5.12) 92.1 (3.63) - - 74.6 (2.94) 73.0 (2.88) O11.2 (0.441) max. 3 holes 0.56 L (0.022) O 23.42 (0.922) max. 4 holes 0.56 L (0.022) O 0.288 /.272 x0.31 min dp. (7.32 / 6.91 x 8) 2 holes 0.28 L (0.011) D81.indd, dd 182 Elyria, Ohio, US
echnical Information General Description Series D9L directional control valves are 5-chamber, 4 way, 2 0r 3-position valves. hey are operated by a hand lever which is directly connected to the spool. he hand lever can be located either on the or side. Spring offset and detent designs are available. Series D9L LH Features Streamlined internal channels ensure minimum pressure drop at maximum flow. Hardened spools provide long life. Specification General ctuation Size Mounting Interface Mounting osition mbient emperature Hydraulic Maximum Operating ressure Lever NG25 DIN 24340 25 ISO 4401 NF D08 CEO R 121-H Unrestricted, preferably horizontal -25 C to +50 C (-13 F to +122 F) External Drain,,, 350 ar (5075 SI) X, Y 10 ar (145 SI) Internal Drain,, 350 ar (5075 SI), X, Y 10 ar (145 SI) Hydraulic (cont.) Fluid Fluid emperature Viscosity ermitted Viscosity Recommended Hydraulic oil in accordance with DIN 51524 / 51525-25 C to +70 C (-13 F to +158 F) 2.8 to 400 cst / mm 2 /s (13 to 1854 SSU) 30 to 80 cst / mm 2 /s (139 to 371 SSU) Filtration ISO 4406 (1999); 18/16/13 (meet NS 1638: 7) Maximum Flow 700 LM (185.2 GM) Leakage at 350 ar (5075 SI) up to 800 ml per minute (per flow path) (depending on spool) D81.indd, dd 183 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D Directional Control Valve 9 asic Valve NF D08 CEO 8 DIN NG25 32 mm ctuator Spool Style Series D9L ilot Supply and Drain N V Seal Description Nitrile Fluorocarbon Design Series NOE: Not required when ordering. LH L L ctuation Lever Side Lever Side Description 2* External ilot External Drain 5** External ilot Internal Drain * ressure -port < 10 bar ** ressure -port > 10 bar Symbol Symbol 01 09 02 14 03 15 04 20 07 30 Description Symbol C D E H K N Single operator, 2 position, spring offset. Double operator, 3 position, spring centered. Double operator, 2 position, detent. Single operator, 2 position, spring centered. Single operator, 2 position, spring offset. Single operator, 2 position, spring centered. Double operator, 3 position, detent. Weight: 17.0 kg (37.5 lbs.) D81.indd, dd 184 Elyria, Ohio, US
erformance Curves Spool Curve Number - - - - - 1 3 2-3 5 2 2 1 1 3 5 3 4 2-3 6 4 4 3-3 5 7 3 1 7 3 5 9 4 8 9 4 10 14 1 3 7 5 3 15 2 4-5 3 20 6 5-6 8 30 3 2-3 5 Series D9L he flow curve diagram shows the flow versus pressure drop curves for all spool types. he relevant curve number for each spool type, operating position and flow direction is given in the table below. LH D81.indd, dd 185 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) D9L Series D9L LH D9L Surface Finish Seal K360 6x M5x75 DIN 912 12.9 108 Nm ±15% Nitrile: SK-D9LN Fluorocarbon: SK-D9LV D81.indd, dd 186 Elyria, Ohio, US
Notes LH D81.indd, dd 187 Elyria, Ohio, US
Catalog HY14-2500/US Introduction pplication Series D101 hydraulic directional control valves are high performance, solenoid controlled, pilot operated, 2-stage, 4-way valves. hey are available in 2 or 3-position styles and are manifold mounted. hese valves conform to NF s D10, CEO 10 mounting pattern. Operation Series D101 directional valves consist of a 5-chamber style main body, a case hardened sliding spool, and a pilot valve or pilot operators (hydraulic or pneumatic). Series D101 Features Easy access mounting bolts. 210 ar (3000 SI) pressure rating. Flows to 950 LM (250 GM) depending on spool. Choice of four operator styles. Rugged four land spools. Low pressure drop. hosphate finish. LH D101VW Solenoid Operated lug-in Conduit ox D101VL Lever Operated D10 Oil ilot Operated D101V ir ilot Operated D101.indd, dd 188 Elyria, Ohio, US
echnical Information General Description Series D101V directional control valves are 5-chamber, pilot operated, solenoid controlled valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D10, CEO 10 mounting pattern. Operation Series D101V pilot operated valves are standard with low shock spools and pilot orifice. he orifice can be removed if a faster shift is required. However, it is recommended that all systems operating above 138 ar (2000 SI) use the standard valve to avoid severe shock. Features Low pressure drop design. Hardened spools provide long life. Fast response option available. Wide variety of voltags and electrical connection options. Explosion proof availability. No tools required for coil removal. Specification Mounting attern Maximum Operating ressure Maximum ank Line ressure Maximum Drain ressure Minimum ilot ressure Maximum ilot ressure Nominal Flow Maximum Flow NF D10, CEO 10, NG32 207 ar (3000 SI) Standard CS 207 ar (3000 SI) Internal Drain Model: 102 ar (1500 SI) C Only 207 ar (3000 SI) DC Standard/C Optional External Drain Model: 207 ar (3000 SI) CS 102 ar (1500 SI) 102 ar (1500 SI) C Only 207 ar (3000 SI) DC Standard/C Optional CS 102 ar (1500 SI) 4.4 ar (65 SI) 207 ar (3000 SI) Standard CS 207 ar (3000 SI) 378 LM (100 GM) See Reference Chart Series D101V Response ime Response times (milliseconds) are measured at 205 ar (3000 SI) and 416 LM (110 GM) with various pilot pressures as indicated. Solenoid ilot ull-in Drop-Out ype ressure Std Fast Std Fast 500 180 170 195 195 DC 1000 130 125 195 195 2000 100 95 195 195 500 140 130 185 185 C 1000 90 85 185 185 2000 60 55 185 185 ecause of the high drain line pressure transients generated during shifting, use of the fast response option is not recommended for pilot pressures exceeding 205 ar (2000 SI). LH D101.indd, dd 189 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D Directional Control Valve 101V Series D101V asic Valve ctuator Spool Style ilot Supply Seal Solenoid and Drain Voltage LH NF D10 CEO 10 DIN NG32 D03 ilot N V Description Nitrile Fluorocarbon Description W* Solenoid, Wet in, Screw-in HW* Reversed Wiring * Valve schematic symbols are per NF/ NSI standards, providing flow to when energizing solenoid. Note operators reverse sides for #008 and #009 spools. See installation information for details. o configure per DIN standards ( coil over port, coil over port) code valves as D101VHW***. 001 002 003 004 005 Symbol * 008 spool has closed crossover. ** 009 spool has open crossover. 006 007 008* 009** 011 Symbol Description 1 Internal ilot, External Drain 2 External ilot, External Drain 3 Internal ilot w/check, External Drain 4# Internal ilot, Internal Drain 5 External ilot, Internal Drain 6 Internal ilot w/check, Internal Drain # Not available with 002, 007, 008 and 009 spools. Description * 24/50 VC D 120 VDC G 198 VDC J 24 VDC K 12 VDC N** 220/50 VC Q* 100/60 VC QD 100 VC/50 Hz 100 VC/60 Hz R 24/60 VC 240/60-220/50 VC U 98 VDC Y 120/60-110/50 VC Z 250 VDC * High Watt only. ** Explosion roof only. DIN style only. Description Symbol * Single solenoid, 2 position, spring offset. to and to in offset position. C Double solenoid, 3 position, spring centered. D* Double solenoid, 2 position, detent. E F Single solenoid, 2 position, spring centered. to and to when energized. Single solenoid, 2 position, spring offset, energized to center. osition spool spacer on side. to and to in spring offset position. H* Single solenoid, 2 position, spring offset. to and to in offset position. K Single solenoid, 2 position, spring centered. to and to when energized. M Single solenoid, 2 position, spring offset, energized to center position. Spool spacer on side. to and to in spring offset position. * vailable with 001, 002, 004 and 011 spools only. b b b b b a a a a a D101.indd, dd old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. 190 Elyria, Ohio, US
Ordering Information Solenoid Connection Description C* Leadwire Conduit ox D** Metric lug (M12X1), DESIN E Explosion roof G lug-in Conduit ox J# Deutsch (D06-2S) M# Metri-ack (150) DIN with lug S# Dual Spade W DIN w/o lug * No variations See lug-in. ** DC only, lights, diode surge suppressor, not CS approved. Not available with lights. Required for variations on conduit box style. Must have lights. # DC only, no lights, not CS approved. Coil Options Description Omit* High Watt D** Explosion roof, EEXD EX E** Explosion roof, EEXME EX F Low Watt L 10 Watt O** Explosion roof, MSH # Explosion roof, Ex d IIC EX/CS U ** Explosion roof, UL/CS * C ambient temperature must not exceed 60 C (140 F). ** 60 Hz only on C, no options. C only. DC and C rectified only. # J, K and Y voltages only. Dual frequency on C, no options. ube Options Omit Manual Override Options Description Omit Standard Extended with oot * None * DC or C Rectified only. Manual Override options not available with Explosion roof. Description Standard ressure 103.5 ar (1500 SI) C 207 ar (3000 SI) DC H* High ressure, C only 207 ar (3000 SI) * Not available with CS. Series D101V Electrical Options Shift Response and Indication Omit I3 I6 Note: Description Omit No Options J* Diode Surge Suppressor Z Rectified Coil * DC only. DIN coil must include plug with lights. DC tube standard. pprovals Description Standard Response, No Switch Monitor Switch, & ort End Monitor Switch, & ort Start Not CE or CS approved. Not available with F or M styles. Valve Design Variations Series NOE: Not required when ordering. See next page Description Omit Standard Valve 3* CS US (UL 429) 4*# CS pproved * Not available with C high pressure tube., C, H styles only. J, K, Y, U voltages only with C, G, W solenoid connections only. Conforms to UL429. # Valve is derated. LH Valve Weight: Double Solenoid 35.0 kg (77.1 lbs.) Standard olt Kit: K229 Seal Kit: Nitrile SKD101VWN91 Fluorocarbon SKD101VWV91 D101.indd, dd old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. 191 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information Valve Variations Description 5* Signal Lights Standard 7** Signal Lights Hirsch. (DIN with lug) Manaplug rad Harrison (12x1) Micro with Lights 56** Manaplug (Mini) with Lights 20 Fast Response 1C** 1D** 1G** 1H** 1M** 1 1R 3 3 3C 3D 3E 3F Manaplug (Mini) Single Sol. 5-pin, with Lights Manaplug (Micro) Single Sol. 5-pin, with Lights Manaplug (Mini) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug (Micro) Single Sol. 5-pin, with Stroke djust & End and Lights Manaplug Opposite Normal ainted ody Stroke djust & End with ilot Choke Meter In ilot Choke Meter Out ilot Choke Meter In ilot ressure Reducer Stroke djust End Stroke djust End Stroke djust & End 3G* ilot Choke Meter Out with Lights 3H* ilot Choke Meter In with Lights 3J* ilot ressure Reducer with Lights 3K 3L** 3M 3R 3S** 7Y** ilot Choke Meter Out with Stroke djust & End ilot Choke Meter Out, Stroke djust & End with Lights and Manaplug rad Harrison Mini ilot Choke Meter Out, ilot ressure Reducer, Stroke djust & End ilot Choke Meter Out & ilot ressure Reducer Lights, Mini Manaplug, ilot Choke Meter Out M12x1 Manaplug (4-pin), Special Wiring, and Lights * DESIN, plug-in conduit box, and DIN with plug styles only. ** Must have plug-in style conduit box. Series D101V LH D101.indd, dd old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. 192 Elyria, Ohio, US
echnical Information Reference Data Series D101V MaximumFlow, Maximum Flow, LM (GM) LM (GM) Spool 205 ar (3000 SI) Spool 205 ar (3000 SI) Model Symbol w/o Malfunction Model Symbol w/o Malfunction LH D101V*001 946 (250) D101V*006 946 (250) D101V*002 946 (250) D101V*007 303 (80) D101V*003 946 (250) D101V*008 D101V*009 492 (130) D101V*004 946 (250) D101V*011 946 (250) D101V*005 946 (250) D101VW Series ressure Drop Chart he following chart provides the flow vs. pressure drop curve reference for the Series D101VW valve by spool type. VISCOSIY CORRECION FCOR Viscosity (SSU) 75 150 200 250 300 350 400 % of (pprox.) 93 111 119 126 132 137 141 Curves were generated using 100 SSU hydraulic oil. For any other viscosity, pressure drop will change as per chart. D101VW ressure Drop Reference Chart -- Curve Number Spool No. 001 4 4 2 3 002 3 3 3 1 2 003 4 4 1 3 004 4 4 1 2 005 3 4 2 3 006 3 3 2 3 007 4 3 7 2 2 008/009 5 5 6 2 3 011 4 4 2 3 erformance Curves SI ar 350 22.5 300 20 7 6 5 250 17.5 4 ressure Drop 200 150 100 15 12.5 10 7.5 3 2 1 5 50 2.5 0 LM 0 GM 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 945 25 50 75 100 125 150 175 200 225 250 Flow D101.indd, dd 193 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information Solenoid Ratings Insulation System llowable Deviation from rated voltage rmature CS File Number Environmental Capability Class F -15% to +10% for DC and C rectified coils -5% to +5% for C Coils Wet pin type LR60407 DC Solenoids meet NEM 4 and I67 when properly wired and installed. Contact HVD for C coil applications. Series D101V Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. MSH (EO) Complies with 30CFR, art 18 EX (ED) EX & CS/US (E) Complies with EX requirements for: Exd, Group II; EN50014: 1999+ mds. 1 & 2, EN50018: 2000 Complies with EX EN60079-0, EN60079-1 Ex d IIC; CS/US Ex d IIC, Ex d IIC for Class I, Zone 1, UL1203, UL1604, CS E61241,1 Class II, Div 1 * llowable Voltage Deviation ±10%. Note that Explosion roof C coils are single frequency only. LH Voltage In Rush mps In Rush Holding mps Watts Resistance Voltage ower mperage V @ 3MM D L 120 VDC N/ N/ 0.09 mps 10 W 1584.00 ohms D Omit 120 VDC N/ N/ 0.26 mps 30 W 528.00 ohms G Omit 198 VDC N/ N/ 0.15 mps 30 W 1306.80 ohms J L 24 VDC N/ N/ 0.44 mps 10 W 51.89 ohms J Omit 24 VDC N/ N/ 1.32 mps 30 W 17.27 ohms K L 12 VDC N/ N/ 0.88 mps 10 W 12.97 ohms K Omit 12 VDC N/ N/ 2.64 mps 30 W 4.32 ohms L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohms L Omit 6 VDC N/ N/ 5.00 mps 30 W 1.20 ohms Q Omit 100 VC / 60 Hz 2.05 mps 170 V 0.77 mps 30 W 19.24 ohms QD F 100 VC / 60 Hz 1.35 mps 135 V 0.41 mps 18 W 31.20 ohms QD F 100 VC / 50 Hz 1.50 mps 150 V 0.57 mps 24 W 31.20 ohms R F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohms Omit 240/60 VC 0.83 mps 199 V 0.30 mps 30 W 120.40 ohms Omit 220/50 VC 0.87 mps 191 V 0.34 mps 30 W 120.40 ohms F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W 145.00 ohms F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W 145.00 ohms U L 98 VDC N/ N/ 0.10 mps 10 W 960.00 ohms U Omit 98 VDC N/ N/ 0.31 mps 30W 288.00 ohms Y Omit 120/60 VC 1.7 mps 204 V 0.60 mps 30 W 28.20 ohms Y Omit 110/50 VC 1.7 mps 187 V 0.68 mps 30 W 28.20 ohms Y F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W 36.50 ohms Y F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W 36.50 ohms Z L 250 VDC N/ N/ 0.04 mps 10 W 6875.00 ohms Z Omit 250 VDC N/ N/ 0.13 mps 30 W 1889.64 ohms Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohms 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohms N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohms Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W 33.50 ohms 110/50 VC 1.47 mps 162 V 0.57 mps 27 W 34.70 ohms K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohms J 24 VDC N/ N/ 1.38 mps 33 W 17.33 ohms "E" Explosion roof Solenoids K 12 VDC N/ N/ 1.00 mps 12 W 12.00 ohms J 24 VDC N/ N/ 1.00 mps 13 W 44.30 ohms Y 120/60-50 VC N/ N/ 0.16 mps 17 W 667.00 ohms D101.indd, dd 194 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double C Solenoid Series D101V LH D101.indd, dd Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve. 195 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Conduit ox and Stroke djust, Double C Solenoid Series D101V LH Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve. Conduit ox and ilot Choke Control, Double C Solenoid Conduit ox, Single C Solenoid D101.indd, dd Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve. 196 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double DC Solenoid Series D101V LH D101.indd, dd Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve. 197 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Series D101V lug-in Conduit ox and Stroke djust, Double DC Solenoid LH Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve. Hirschmann and ilot Choke Control, Double DC Solenoid lug-in Conduit ox, Single DC Solenoid D101.indd, dd Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve. 198 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double DC Solenoid with Variation I3 or I6 (Monitor Switch) Series D101V LH Monitor Switch (Variation I3 and I6) his feature provides for electrical confirmation of the spool shift. his can be used in safety circuits, to assure proper sequencing, etc. Switch Data in 1 and in 3 have outputs equal to the input. When the monitor switch has the output to in 1, in 3 will have an output of zero, and vice-versa. When the valve is switched, in 1 and in 3 will switch outputs. IN 2 Input 18-42 VDC osition Control Switch Sensor / Driver Circuitry Load 0.2 Max IN 1 IN 3 Outputs D101.indd, dd 199 Elyria, Ohio, US
Catalog HY14-2500/US ccessories Manaplug (Options 6, 56, 1 & 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Series D101V Micro Connector Options (7, 7, 1 & 1D) LH Ground Wire #1 (Green) Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Manaplug Electrical Mini lug E336-30 E316-30 E31-30 3 in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Conduit ox Option C No Wiring Options vailable Manaplug Electrical Micro lug E337-30 E317-30 E31-30 3 in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Signal Lights (Option 5) lug-in Only LED Interface Meets Nema 4/I67 Hirschmann lug with Lights (Option 5) ISO 4400/DIN 43650 Form D101.indd, dd in #2 (ositive) Face View of lug in #3 (Ground) in #1 (Negative) DESIN Connector (Option D) M12 pin assignment Standard 1 = Not used 2 = Not used 3 = 0V 4 = Signal (24 V) 5 = Earth Ground ins are as seen on valve (male pin connectors) 1 4 2 DESIN design in 1 and 2 connected 5 3 1 2 3 4 5 200 Elyria, Ohio, US
echnical Information General Description Series D101V directional control valves are 5-chamber, air pilot operated valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D10, CEO 10 mounting pattern. Series D101V LH Specification Mounting attern Max. Operating ressure Max. ank ressure Max. Drain ressure Maximum Flow NF D10, CEO 10, NG32 207 ar (3000 SI) Internal Drain Model: 34 ar (500 SI) External Drain Model: 207 ar (3000 SI) 34 ar (500 SI) See Reference Chart ilot ressure ir Min 3.4 ar (50 SI) ir Max 10.2 ar (150 SI) Response ime Varies with pilot line size and length, pilot pressure, pilot valve shift time & flow capacity (GM) Ordering Information Features Low pressure drop design. Hardened spools provide long life. D Directional Control Valve D101.indd, dd 101V asic Valve NF D10 CEO 10 Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator. Note operators reverse sides on #8 and #9 spools. See installation information for details. Symbol * 8 spool has closed crossover. ** 9 spool has open crossover. Valve Weight: 35.3 kg (77.8 lbs.) Standard olt Kit: K229 Metric olt Kit: KM229 1 2 4 8* 9** 11 ir Operated ilot Spool Style ilot Supply Seal Valve and Drain N V ype Nitrile Fluorocarbon Description 1 Int. pilot/ext. drain 2 Ext. pilot/ext. drain 4# Int. pilot/int. drain 5 Ext. pilot/int. drain # Not available with 2, 8 & 9 spools. Description Symbol Sgl. operator, 2 position, spring offset. to and to in offset position. C Dbl. operator, 3 position, spring centered. Design Variations Series NOE: Not required when ordering. Description Omit Standard 7 ilot Choke Meter Out 8 Stroke dj. End 9 Stroke dj. End 60 ilot Choke Meter In 89 Stroke dj. & Ends 90 1/4 Shreads H Sgl. operator, 2 position, spring offset. to and to in offset position. vailable with 1, 2, 4 & 11 spools only. his condition varies with spool code. old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. b b a a 201 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) ir Operated Series D101V LH D101.indd, dd Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve. 202 Elyria, Ohio, US
echnical Information General Description Series D101VL directional control valves are 5-chamber, lever operated valves. hey are available is 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D10, CEO 10 mounting pattern. Specification Mounting attern Max. Operating ressure Max. ank ressure Max. Drain ressure Maximum Flow Ordering Information NF D10, CEO 10, NG32 207 ar (3000 SI) Internal Drain Model: 34 ar (500 SI) External Drain Model: 207 ar (3000 SI) 34 ar (500 SI) See Reference Chart ilot ressure Oil Min 6.9 ar (100 SI) Oil Max 207 ar (300 SI) Response ime Varies with pilot line size and length, pilot pressure, pilot valve shift time & flow capacity (GM) Series D101VL Features Low force required to shift spool. Hardened spools provide long life. Low pressure drop design. LH D Directional Control Valve D101.indd, dd 101V asic Valve NF D10 CEO 10 Lever Operated ilot Symbol * 8 spool has closed crossover. ** 9 spool has open crossover. Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator. Note operators reverse sides on #8 and #9 spools. See installation information for details. 1 2 4 8* 9** 11 L Spool Style ilot Supply Seal Valve and Drain Variations ype N Nitrile V Fluorocarbon Supply Drain 1 Int. pilot/ext. drain 2 Ext. pilot/ext. drain 4# Int. pilot/int. drain 5 Ext. pilot/int. drain # Not available with 2, 8 & 9 spools. Description Symbol Sgl. operator, 2 position, spring offset. to and to in offset position. C Dbl. operator, 3 position, spring centered. H Sgl. operator, 2 position, spring offset. to and to in offset position. vailable with 1, 2, 4 & 11 spools only. old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. Description Omit Standard 7 ilot Choke Meter Out 8 Stroke dj. End 9 Stroke dj. End 60 ilot Choke Meter In 89 Stroke dj. & Ends Valve Weight: 35.0 kg (77.2 lbs.) Standard olt Kit: K229 Metric olt Kit: KM229 his condition varies with spool code. Design Series NOE: Not required when ordering. 203 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Lever Operated Series D101VL LH D101.indd, dd Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve. 204 Elyria, Ohio, US
echnical Information General Description Series D10 directional control valves are 5-chamber, pilot operated valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D10, CEO 10 mounting pattern. Features Low pressure drop design. Hardened spools provide long life. Specification Mounting attern NF D10, CEO 10, NG32 Max. Operating ressure 207 ar (3000 SI) Max. ank Line ressure Max. Drain ressure Min. ilot ressure Max. ilot ressure Nominal Flow 207 ar (3000 SI) 207 ar (3000 SI) 4.4 ar (65 SI) 207 ar (3000 SI) 378 LM (100 GM) Maximum Flow See Reference Chart For flow path, pilot drain and pilot pressure details, see Installation Information. Ordering Information Series D10 Response ime Response time will vary with pilot line size, pilot line length, pilot pressure shift time and flow capacity of the control valve. Shift Volume he pilot chamber requires a volume of 1.51 in 3 (24.75 cc) for center to end. LH D 10 Directional Control Valve D101.indd, dd NF D10 CEO 10 Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator X. Note operators reverse sides on #8 and #9 spools. See installation information for details. asic Valve ctuator Spool Style ilot Supply Seal Valve and Drain Variations Oil Operator Valve Weight: 34.3 kg (75.7 lbs.) Standard olt Kit: K229 Metric olt Kit: KM229 1 2 4 8* 9** 11 Symbol * 8 spool has closed crossover. ** 9 spool has open crossover. ype N Nitrile V Fluorocarbon Description 2 Ext. ilot / Ext. Drain 5# Ext. ilot / Int. Drain # vailable in & H styles only. Description Symbol Sgl. operator, 2 position, spring offset. to and to in offset position. C Dbl. operator, 3 position, spring centered. Description Omit Standard 7 ilot Choke Meter Out 8 Stroke dj. End 9 Stroke dj. End 60 ilot Choke Meter In 89 Stroke dj. & Ends Design Series NOE: Not required when ordering. H Sgl. operator, 2 position, spring offset. to and to in offset position. vailable with 1, 2, 4 & 11 spools only. his condition varies with spool code. old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 205 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Standard ilot Operated Series D10 LH Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve. ilot Operated with ilot Choke Control 39.6 (1.56) ilot Choke Control Variation 7 231.8 (9.13) Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve. D101.indd, dd 206 Elyria, Ohio, US
Installation Information FOR MXIMUM VLVE RELIILIY, DHERE O HE FOLLOWING INSLLION INFORMION. he following is important installation information which applies to all directional control valves described in this catalog. Mounting osition Detent Horizontal Spring Offset Unrestricted Spring Centered Unrestricted Fluid Recommendations remium quality hydraulic oil with a viscosity range between 32-54 cst (150-250 SSU) t 38 C (100 F) is recommended. he absolute operating viscosity range is from 16-220 cst (80-1000 SSU). Oil should have maximum anti-wear properties and rust and oxidation treatment. Series D101V, D10 Silting Silting can cause any sliding spool valve to stick and not spring return if held under pressure for long periods of time. he valve should be cycled periodically to prevent sticking. Special Installations Consult your arker representative for any application requiring the following: ressure above rating. Fluid other than those specified. Oil temperature above 71.1 C (160 F). Flow path other than normal. Mounting atterns Series NF Size D101V*, D10 D10 1-1/4 LH Fluids and Seals Valves using synthetic, fire-resistant fluids require special seals. When phosphate esters or its blends are used, FLUOROCRON seals are required. Waterglycol, water-in-oil emulsions and petroleum oil may be used with SNDRD seals. orque Specification he recommended torque values for the bolts which mount the valve to the manifold or subplate are as follows: 406.8 Nm (300 ft-lbs). Filtration For maximum valve and system component life, the system should be protected from contamination at a level not to exceed 125 particles greater than 10 microns per milliliter of fluid (SE class 4/ISO 16/13). D101.indd, dd 207 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information Series D101VW, D101V, D101VL ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Detent style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Electrical Characteristics (Detented Spool) Only a momentary energizing of the solenoid is necessary to shift and hold a detented spool. Minimum duration of the signal is 0.1 seconds for DC voltages. For C voltages the response time is 0.06 seconds. Spool position will be held provided the spool centerline is in a horizontal plane, and not shock or vibration is present to displace the spool. Electrical Failure or Loss of ilot ressure (D101V) Should electric power fail or loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. Detented valves will stay in the last position held before power failure. If main flow does not fail or stop at the same time power fails, machine actuators may continue to function in an undesirable manner or sequence. ilot/drain Characteristics ilot ressure: 4.4 to 207 ar (65 to 3000 SI) External: n oil source sufficient to maintain minimum pilot pressure must be connected to the X port of the main body. When using the external pilot variation, a 1/16" pipe plug must be present in the main body pilot passage. (For details see Dimension pages.) his plug will be furnished in valves ordered with pilot code 2, 3, 5 or 6. Series D101V Internal: Flow is internally ported from the pressure port of the main valve body to the port of the pilot valve. he pressure developed at the port of the pilot valve must be 4.4 ar (65 SI) minimum at all times. Integral Check: Valves using internal pilot and internal drain with an open center spool (spools 2, 7, 8 & 9) can be ordered with an integral check valve in the pressure port of the main valve codes 3 & 6. ilot oil will be internally ported from the upstream side of this check to the port of the pilot valve, ensuring sufficient pilot pressure. 1/16 pipe plug will be present in the main body. he X port in the subplate must be plugged when using the integral check. ilot Valve Drain: Maximum pressure 102 ar (1500 SI) C standard, 207 ar (3000 SI) C optional/dc standard. External: When using an external drain, a 10 x 24 x 0.31 long set screw must be present in the main body drain passage. (For details see Dimension pages.) his plug will be furnished in valves ordered with drain code 1, 2 or 3. Drain flow from the pilot valve is at the Y port of the main body and must be piped directly to tank. Maximum drain line pressure is 102 ar (1500 SI) C standard, 207 ar (3000 SI) C optional/dc standard. ny drain line back pressure is additive to the pilot pressure requirement. Internal: Drain flow from the pilot valve is internally connected to the main valve tank port. ank and drain pressure are then identical so tank line pressure should not exceed 102 ar (1500 SI) C standard, 207 ar (3000 SI) DC standard/c optional. ny tank line back pressure is also additive to the pilot pressure requirement. If flow surges (a cause of pressure surges) are anticipated in the tank line, an external drain variation is recommended. he Y port in the subplate must be plugged when using an internal drain. LH Style No Solenoid/Operator Solenoid/Operator Solenoid/Operator Description Energized Energized Energized Spring Offset and and C Spring Centered Centered and and D Detented Last osition Held and and E Spring Centered Centered and F Spring Offset, Shift to Center and Centered H Spring Offset and and K Spring Centered Centered and M Spring Offset, Shift to Center and Centered D101VW only. D101.indd, dd 208 Elyria, Ohio, US
Installation Information ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Detent style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Loss of ilot ressure Should a loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. No spring valves will stay in the last position held. If main hydraulic flow does simultaneously stop, machine actuators may continue to function in an undesirable manner or sequence. Series D10 ilot Drain Characteristics ilot ressure: 4.4 to 207 ar (65 to 3000 SI) Direct pilot operated valves use the X and Y ports to supply pilot oil directly to the ends of the spool, providing spool shifting force. block mounted on top of the valve body is internally cored to make the necessary connections. hus when X is pressurized, Y is used as a drain; and when Y is pressurized, X becomes the drain. ny back pressure in these lines when they are being used as a drain is additive to the pilot pressure requirement. Internal Drain: On spring offset models, only the X port is pressurized, as the spring returns the spool to its at rest position. On these models, Y may be internally drained through the main tank passage in the valve. LH Flow ath/ilot ressure Style Recommended Description X & Y X ort Y ort Special Notes Control Valve De-ressurized ressurized ressurized For ilot Oil wo osition X ort may be pressurized to Spring Offset,,, assist spring in returning spool to offset position (ext. only) hree osition Flow paths will be reversed on C Spring Centered Center,, valves with tandem center (8 & 9) spools wo-osition Y ort may be pressurized H Spring Offset,,, to assist spring in returning spool to offset position D101.indd, dd 209 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information Subplate Mounting NF D10, CEO 10 & NG 32 Recommended Mounting Surface Surface must be flat within.102 mm (0.0004 inch).i.r and smooth within 812.8 micro-meters (32 micro-inch). orque bolts to 406.8 Nm (300 ft-lbs). Mounting osition Valve ype Detent (Solenoid) Spring Offset Spring Centered Mounting osition Horizontal Unrestricted Unrestricted Series D101V For maximum valve reliability, adhere to the following installation information. LH Mounting attern NF D10, CEO 10 & NG32 Inch equivalents for millimeter dimensions are shown in (**) 199.0 (7.84) Min. 158.8 (6.26) 130.2 (5.13) 123.8 (4.88) 79.4 (3.13) 44.5 (1.75) 190.5 (7.51) 147.6 (5.82) 82.6 (3.25) 41.3 (1.63) 35.0 (1.38) 168.3 (6.63) 114.3 (4.50) 76.2 (3.00) 230.0 (9.06) Min. M20 x 33.3 (3/4-10 UNC-2 x 1.31) Min. hd. Dp. 6 Holes 0.28 (0.011) 11.20 (0.441) Max. 3 Holes 0.56 (0.022) 32.00 (1.250) Max. 4 Holes 7.32/6.91 x 8 Min. Dp. (0.288/0.272 x.31) 2 Holes 0.28 (0.011) 0.56 (0.022) 19.05 (0.75) R. Max. yp. 4 laces D101.indd, dd 210 Elyria, Ohio, US
echnical Information General Description Series D111VW valves are piloted by a D1VW valve. he valves can be ordered with position control. he minimum pilot pressure must be ensured for all operating conditions of the directional valve. dditionally spools with a to connection in the deenergized position need an external pressure supply (external inlet). Features Low pressure drop design. Hardened spools provide long life. Wide variety of voltages and electrical connection options. Explosion proof availability. No tools required for coil removal. Series D111VW LH erformance Curves he flow curve diagram shows the flow versus pressure drop curves for all spool types. he relevant curve number for each spool type, operating position and flow direction is given in the table below. Spool Curve Number - - - - - 001 5 5 4 1 002 5 5 5 4 1 009 3 3 2 3 1 020 5 5 3 1 030 5 5 4 1 054 5 5 4 1 ll characteristic curves measured with HL46 at 50 C. D111VW.indd, dd 211 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D Directional Control Valve 111V asic Valve W ctuator Spool Series D111VW Style ilot Supply and Drain LH NF 10 CEO 10 DIN NG32 50 mm Solenoid Wet in Description 1 Internal ilot External Drain 2 External ilot External Drain 4* Internal ilot Internal Drain 5 External ilot Internal Drain * Not for spools 002, 009, 030. 3-osition Spools Spool ype a 0 b 001 002 C 3-osition Spools Standard Spool ype 009* ll 3-osition Spools 3 positions. Spring offset in position 0. Operated in position a or b. 009 054 E Operated in position a. Operated in position b. 2 positions. Spring offset in position 0. 081 082 2-osition Spools Spool ype a b 020 F K Spring offset in position b. Operated in position b. Spring offset in position a. Operated in position a. 2 positions. Operated in position 0. 2 positions. Spring offset in position 0. 030 M Spring offset in position a. Spring offset in position b. 2 positions. Operated in position 0. H 2-osition Spools Spool osition Spring offset in position b. Operated in position a. Spring offset in position a. Operated in position b. * vailable only with external pilot. Weight: Single Solenoid: Double Solenoid: 67.4 kg (148.6 lbs.) 68.0 kg (149.9 lbs.) D111VW.indd, dd old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 212 Elyria, Ohio, US
Ordering Information Series D111VW LH Seal Description N Nitrile V Fluorocarbon Solenoid Voltage Solenoid Connection Coil Options ube Options Manual Override Options Electrical Options Shift Response and Indication Valve Variations See next page Design Series NOE: Not required when ordering. Description * 24/50 VC D G J K N** 120 VDC 198 VDC 24 VDC 12 VDC 220/50 VC Q* 100/60 VC QD R U Y Z 100 VC/60 HZ 100 VC/50 HZ 24/60 VC 240/60-220/50 VC 98 VDC 120/60-110/50 VC 250 VDC * High Watt Coil only. ** Explosion roof only. vailable in DIN only. Description C* Leadwire Conduit ox D** Metric lug (M12X1), DESIN E Explosion roof G lug-in Conduit ox J# Deutsch (D06-2S) M# Metri-ack (150) DIN with lug S# Dual Spade W DIN w/o lug * No variations See lug-in. ** DC only, lights, diode surge suppressor, not CS approved. Not available with lights. Required for variations on conduit box style. Must have lights. # DC only, no lights, not CS approved. Omit Description Omit Standard Extended with oot None DC or C Rectified only. Manual Override options not available with Explosion roof. Description Standard ressure 103.5 ar (1500 SI) C 207 ar (3000 SI) DC H* High ressure, C only 207 ar (3000 SI) * Not available with CS. Description Omit* High Watt D** Explosion roof, EEXD EX E** Explosion roof, EEXME EX F Low Watt L 10 Watt O** Explosion roof, MSH # Explosion roof, Ex d IIC EX/CS U ** Explosion roof, UL/CS * C ambient temperature must not exceed 60 C (140 F). ** 60 Hz only on C, no options. C only. DC and C rectified only. # J, K and Y voltages only. Dual frequency on C, no options. Omit Omit I3N I6N Description No Options J* Diode Surge Suppressor Z Rectified Coil Description Standard Response, No Switch Monitor Switch, & ort End Monitor Switch, & ort Start Note: Not CE or CS approved. C style with 001 and 009 spools only. * DC or C Rectified only. DIN coil must include plug with lights. DC tube standard. D111VW.indd, dd old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 213 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information Valve Variations Description 5* Signal Lights Standard Signal Lights Hirsch. (DIN with lug) 7** Manaplug rad Harrison (12x1) Micro with Lights 56** Manaplug (Mini) with Lights 1C** Manaplug (Mini) Single Sol. 5-pin, with Lights 1D** Manaplug (Micro) Single Sol. 5-pin, with Lights 1G** Manaplug (Mini) Single Sol. 5-pin, with Stroke djust & End and Lights 1H** Manaplug (Micro) Single Sol. 5-pin, with Stroke djust & End and Lights 1M** Manaplug Opposite Normal 1R Stroke djust & End with ilot Choke Meter In 3 ilot Choke Meter Out 3 ilot Choke Meter In 3C ilot ressure Reducer 3D Stroke djust End 3E Stroke djust End 3F Stroke djust & End 3G* ilot Choke Meter Out with Lights 3H* ilot Choke Meter In with Lights 3J* ilot ressure Reducer with Lights 3K ilot Choke Meter Out with Stroke djust & End 3L** ilot Choke Meter Out, Stroke djust & End with Lights and Manaplug rad Harrison Mini 3M ilot Choke Meter Out, ilot ressure Reducer, Stroke djust & End 3R ilot Choke Meter Out & ilot ressure Reducer 3S** Lights, Mini Manaplug, ilot Choke Meter Out 7Y** M12x1 Manaplug (4-pin), Special Wiring, and Lights * DESIN, plug-in conduit box, and DIN with plug styles only. ** Must have plug-in style conduit box. Series D111VW LH D111VW.indd, dd 214 Elyria, Ohio, US
echnical Information Solenoid Ratings Insulation System Class F llowable Deviation -15% to +10% for DC and C rectified coils from rated voltage -5% to +5% for C Coils rmature Wet pin type CS File Number LR60407 Environmental DC Solenoids meet NEM 4 and I67 Capability when properly wired and installed. Contact HVD for C coil applications. Series D111VW Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. MSH (EO) Complies with 30CFR, art 18 EX (ED) Complies with EX requirements for: Exd, Group II; EN50014: 1999+ mds. 1 & 2, EN50018: 2000 EX & CS/US (E) Complies with EX EN60079-0, EN60079-1 Ex d IIC; CS/US Ex d IIC, Ex d IIC for Class I, Zone 1, UL1203, UL1604, CS E61241,1 Class II, Div 1 * llowable Voltage Deviation ±10%. Note that Explosion roof C coils are single frequency only. LH Voltage In Rush mps In Rush Holding mps Watts Resistance Voltage ower mperage V @ 3MM D L 120 VDC N/ N/ 0.09 mps 10 W 1584.00 ohms D Omit 120 VDC N/ N/ 0.26 mps 30 W 528.00 ohms G Omit 198 VDC N/ N/ 0.15 mps 30 W 1306.80 ohms J L 24 VDC N/ N/ 0.44 mps 10 W 51.89 ohms J Omit 24 VDC N/ N/ 1.32 mps 30 W 17.27 ohms K L 12 VDC N/ N/ 0.88 mps 10 W 12.97 ohms K Omit 12 VDC N/ N/ 2.64 mps 30 W 4.32 ohms L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohms L Omit 6 VDC N/ N/ 5.00 mps 30 W 1.20 ohms Q Omit 100 VC / 60 Hz 2.05 mps 170 V 0.77 mps 30 W 19.24 ohms QD F 100 VC / 60 Hz 1.35 mps 135 V 0.41 mps 18 W 31.20 ohms QD F 100 VC / 50 Hz 1.50 mps 150 V 0.57 mps 24 W 31.20 ohms R F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohms Omit 240/60 VC 0.83 mps 199 V 0.30 mps 30 W 120.40 ohms Omit 220/50 VC 0.87 mps 191 V 0.34 mps 30 W 120.40 ohms F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W 145.00 ohms F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W 145.00 ohms U L 98 VDC N/ N/ 0.10 mps 10 W 960.00 ohms U Omit 98 VDC N/ N/ 0.31 mps 30W 288.00 ohms Y Omit 120/60 VC 1.7 mps 204 V 0.60 mps 30 W 28.20 ohms Y Omit 110/50 VC 1.7 mps 187 V 0.68 mps 30 W 28.20 ohms Y F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W 36.50 ohms Y F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W 36.50 ohms Z L 250 VDC N/ N/ 0.04 mps 10 W 6875.00 ohms Z Omit 250 VDC N/ N/ 0.13 mps 30 W 1889.64 ohms Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohms 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohms N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohms Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W 33.50 ohms 110/50 VC 1.47 mps 162 V 0.57 mps 27 W 34.70 ohms K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohms J 24 VDC N/ N/ 1.38 mps 33 W 17.33 ohms "E" Explosion roof Solenoids K 12 VDC N/ N/ 1.00 mps 12 W 12.00 ohms J 24 VDC N/ N/ 1.00 mps 13 W 44.30 ohms Y 120/60-50 VC N/ N/ 0.16 mps 17 W 667.00 ohms D111VW.indd, dd 215 Elyria, Ohio, US
Catalog HY14-2500/US Specification Series D111VW General Design Directional Spool Valve ctuation Solenoid Size NG32 Mounting Interface DIN 24340 32 / ISO 4401 / NF D10 / CEO R 121-H Mounting osition Unrestricted, preferably horizontal mbient emperature [ C] [ C] MF D Value [years] 75 Hydraulic -25...+50; (-13 F...+122 F) (without inductive position control) 0...+50; (+32 F...+122 F) (with inductive position control) ilot drain internal:,,, X 350 ar (5075 SI) Maximum Operating ressure, Y 102 ar (1500 SI) C only, 207 ar (3000 SI) DC/C optional ilot drain external:,,,, X 350 ar (5075 SI) Y 102 ar (1500 SI) C only, 207 ar (3000 SI) DC/C optional Fluid Hydraulic oil in accordance with DIN 51524 / 51525 Fluid emperature [ C] -25... +70; (-13 F...+158 F) Viscosity ermitted [cst]/[mm²/s] 2.8...400 (13...1854 SSU) Recommended [cst]/[mm²/s] 30...80 (139...371 SSU) Filtration ISO 4406 (1999); 18/16/13 (meet NS 1638: 7) Flow Maximum 2000 LM (529.1 GM) Leakage at 350 ar (per fl w path) [ml/min] up to 5000 (1.32 GM) depending on spool Minimum ilot Supply ressure 5 ar (73 SI) Static / Dynamic Step Response at 95% Energized De-energized DC Solenoids ilot ressure 50 ar [ms] 470 390 100 ar [ms] 320 390 250 ar [ms] 210 390 350 ar [ms] 200 390 C Solenoids ilot ressure [ms] 50 ar [ms] 450 375 100 ar [ms] 300 375 250 ar [ms] 190 375 350 ar [ms] 180 375 LH D111VW.indd, dd 216 Elyria, Ohio, US
Electrical Specification osition Control M12x1 Series D111VW rotection Class I 65 in accordance with EN 60529 (plugged and mounted) mbient emperature [ C] 0...+50; (+32 F...122 F) Supply Voltage / Ripple [V] 18...42 ±10% Current Consumption without Load [m] 30 Max. Output Current per Channel, Ohmic [m] 400 Min. Output Load per Channel, Ohmic [kohm] 100 Max. Output Drop at 0.2 [V] 1.1 Max. Output Drop at 0.4 [V] 1.6 EMC EN50081-1 / EN50082-2 Max. olerance mbient Field Strength [/m] <1200 Min. Distance to Next C Solenoid [m] >0.1 Interface M12x1 per IEC 61076-2-101 Wiring Minimum [mm²] 5 x 0.25 brad shield recommended Wiring Length Maximum [m] 50 (164 ft.) recommended LH M12 in ssignment 1 + Supply 18...42V 2 Out : normally closed 3 0V 4 Out : normally open 5 Earth ground Definition Start position monitored: he valve is de-energized. he inductive switch gives a signal at the moment (below 15% spool stroke) when the spool leaves the spring offset position. End position monitored: he inductive switch gives a signal before the end position is reached. (above 85% spool stroke). Delivery includes plug M12 x 1 (part no. 5004109). D111VW.indd, dd 217 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information ilot Oil Inlet (Supply) and Outlet (Drain) Series D111VW LH ll orifice sizes for standard valves Dimensions Inch equivalents for millimeter dimensions are shown in (**) * lease add for each sandwich plate +40mm (1.58") (pressure reducing valve, pilot choke meter-in/-out). Surface Finish Seal K386 6x M20x90 DIN 912 12.9 517 Nm (381.3 lb.-ft.) Nitrile: SK-D111VW-N-91 Fluorocarbon: SK-D111VW-V-91 he space necessary to remove the plug per DIN 43650, design type F is at least 15 mm (0.59 in.). he torque for the screw M3 of the plug has to be 0.5 Nm (3.7 lb.-ft. ) to 0.6 Nm (4.4 lb.-ft). D111VW.indd, dd 218 Elyria, Ohio, US
ccessories Manaplug (Options 56 & 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Ground Wire #1 (Green) Series D111VW Micro Connector Options (7 & 1D) LH Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Conduit ox Option C No Wiring Options vailable Signal Lights (Option 5) lug-in Only LED Interface Meets Nema 4/I67 Hirschmann lug with Lights (Option 5) ISO 4400/DIN 43650 Form in #2 (ositive) D111VW.indd, dd Face View of lug in #3 (Ground) in #1 (Negative) DESIN Connector (Option D) M12 pin assignment Standard 1 = Not used 2 = Not used 3 = 0V 4 = Signal (24 V) 5 = Earth Ground ins are as seen on valve (male pin connectors) 1 4 2 DESIN design in 1 and 2 connected 5 3 1 2 3 4 5 219 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information FOR MXIMUM VLVE RELIILIY, DHERE O HE FOLLOWING INSLLION INFORMION. he following is important installation information which applies to all directional control valves described in this catalog. Mounting osition Detent Horizontal Spring Offset Unrestricted Spring Centered Unrestricted Series D111VW Silting Silting can cause any sliding spool valve to stick and not spring return if held under pressure for long periods of time. he valve should be cycled periodically to prevent sticking. Special Installations Consult your arker representative for any application requiring the following: ressure above rating. Fluid other than those specified. Oil temperature above 71.1 C (160 F). Flow path other than normal. LH Fluid Recommendations remium quality hydraulic oil with a viscosity range between 32-54 cst (150-250 SSU) t 38 C (100 F) is recommended. he absolute operating viscosity range is from 16-220 cst (80-1000 SSU). Oil should have maximum anti-wear properties and rust and oxidation treatment. Mounting atterns Series NF Size D111V*, D10 D10 1-1/4 Fluids and Seals Valves using synthetic, fire-resistant fluids require special seals. When phosphate esters or its blends are used, FLUOROCRON seals are required. Waterglycol, water-in-oil emulsions and petroleum oil may be used with SNDRD seals. orque Specification he recommended torque values for the bolts which mount the valve to the manifold or subplate are as follows: 406.8 Nm (300 ft-lbs). Filtration For maximum valve and system component life, the system should be protected from contamination at a level not to exceed 125 particles greater than 10 microns per milliliter of fluid (SE class 4/ISO 16/13). D111VW.indd, dd 220 Elyria, Ohio, US
Installation Information ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Detent style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Electrical Characteristics (Detented Spool) Only a momentary energizing of the solenoid is necessary to shift and hold a detented spool. Minimum duration of the signal is 0.1 seconds for DC voltages. For C voltages the response time is 0.06 seconds. Spool position will be held provided the spool centerline is in a horizontal plane, and not shock or vibration is present to displace the spool. Electrical Failure or Loss of ilot ressure Should electric power fail or loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. Detented valves will stay in the last position held before power failure. If main flow does not fail or stop at the same time power fails, machine actuators may continue to function in an undesirable manner or sequence. ilot/drain Characteristics ilot ressure: 5 to 345 ar (73 to 5000 SI) External: n oil source sufficient to maintain minimum pilot pressure must be connected to the X port of the main body. When using the external pilot variation, a 1/16" pipe plug must be present in the main body pilot passage. (For details see echnical pages.) his plug will be furnished in valves ordered with pilot code 2 or 5. Series D111VW Internal: Flow is internally ported from the pressure port of the main valve body to the port of the pilot valve. he pressure developed at the port of the pilot valve must be 5 ar (73 SI) minimum at all times. ilot Valve Drain: Maximum pressure 102 ar (1500 SI) C standard, 207 ar (3000 SI) C optional/dc standard. External: When using an external drain, a 10 x 24 x 0.31 long set screw must be present in the main body drain passage. (For details see echnical pages.) his plug will be furnished in valves ordered with drain code 1 or 2. Drain flow from the pilot valve is at the Y port of the main body and must be piped directly to tank. Maximum drain line pressure is 102 ar (1500 SI) C standard, 207 ar (3000 SI) C optional/dc standard. ny drain line back pressure is additive to the pilot pressure requirement. Internal: Drain flow from the pilot valve is internally connected to the main valve tank port. ank and drain pressure are then identical so tank line pressure should not exceed 102 ar (1500 SI) C standard, 207 ar (3000 SI) DC standard/c optional. ny tank line back pressure is also additive to the pilot pressure requirement. If flow surges (a cause of pressure surges) are anticipated in the tank line, an external drain variation is recommended. he Y port in the subplate must be plugged when using an internal drain. LH Style No Solenoid/Operator Solenoid/Operator Solenoid/Operator Description Energized Energized Energized Spring Offset and and C Spring Centered Centered and and D Detented Last osition Held and and E Spring Centered Centered and F Spring Offset, Shift to Center and Centered H Spring Offset and and K Spring Centered Centered and M Spring Offset, Shift to Center and Centered D111VW.indd, dd 221 Elyria, Ohio, US
Catalog HY14-2500/US Installation Information Subplate Mounting NF D10, CEO 10 & NG 32 Recommended Mounting Surface Surface must be flat within.102 mm (0.0004 inch).i.r and smooth within 812.8 micro-meters (32 micro-inch). orque bolts to 406.8 Nm (300 ft-lbs). Mounting osition Valve ype Detent (Solenoid) Spring Offset Spring Centered Mounting osition Horizontal Unrestricted Unrestricted Series D111VW For maximum valve reliability, adhere to the following installation information. LH Mounting attern NF D10, CEO 10 & NG32 Inch equivalents for millimeter dimensions are shown in (**) 199.0 (7.84) Min. 158.8 (6.26) 130.2 (5.13) 123.8 (4.88) 79.4 (3.13) 44.5 (1.75) 190.5 (7.51) 147.6 (5.82) 82.6 (3.25) 41.3 (1.63) 35.0 (1.38) 168.3 (6.63) 114.3 (4.50) 76.2 (3.00) 230.0 (9.06) Min. M20 x 33.3 (3/4-10 UNC-2 x 1.31) Min. hd. Dp. 6 Holes 0.28 (0.011) 11.20 (0.441) Max. 3 Holes 0.56 (0.022) 32.00 (1.250) Max. 4 Holes 7.32/6.91 x 8 Min. Dp. (0.288/0.272 x.31) 2 Holes 0.28 (0.011) 0.56 (0.022) 19.05 (0.75) R. Max. yp. 4 laces D111VW.indd, dd 222 Elyria, Ohio, US
echnical Information General Description Series D4S seat valves are designed for directional control functions. large variety of poppets, springs and covers - including shuttle valves, stroke limiters, solenoid valves (VV01) and position control - allow to design individual hydraulic solutions for nominal flow up to 600 LM (158.7 GM). complete program is offered under the arker brand: subplate mounted valves (D4S ), SE flange valves (D5S), pipe mounted valves (D4S), slip-in cartridges (CR - on request). Features Subplate mounting acc. to ISO 5781. Leak-free seat valve design. Numerous pilot options. 6 poppet types. 3 sizes (NG10, 25, 32). erformance Curves Directional Seat Valves Series D4S LH Selection of Cartridges ll characteristic curves measured with HL46 at 50 C. Sleeve 1,oppet 1 Sleeve 1, oppet 2 Sleeve 1, oppet 4 Sleeve 3, oppet 4 Sleeve 3, oppet Sleeve 3, oppet /C D4S.indd, dd 1 : 1.05 1 : 1.05 1 : 1.05 1 : 1.67 1 : 1.67 1 : 1.67 = 0.95 C = 0.95 C = 0.95 C = 0.6 C = 0.6 C = 0.6 C = 0.05 C = 0.05 C = 0.05 C = 0.4 C = 0.4 C = 0.4 C 15 chamfer 15 chamfer 45 chamfer 45 chamfer 45 chamfer 45 chamfer orifice safety spool throttle spool 223 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D4S Seat Valve Nominal Size 9 Subplate Mounting ISO 6264, Y1 ort G1/4" Directional Seat Valves Series D4S ilot Connection Cap Version Sleeve Spool ype LH Description 03 NG10 06 NG25 10 NG32 ilot Oil Line in ody -X -Y 1 Internal from 2 External from X 1) Internal from 1) External from X C Internal from + D Internal from G External from Y 1) With VV01 only. Description 1 =95%, =5% 3 =60%, =40% orts X Y Z X-Y Y1 VV01 Standard 1 ilot Oil = ilot Drain C ilot Oil = ilot Drain With Solenoid Valve (VV01) 2 External D from cap 5 External to subplate 6 Internal pilot drain With Stroke Limiter (not for D4S03) 3 ilot Oil = ilot Drain 4 ilot Oil = ilot Drain Key: Open ore Closed ore Orifice 1.2 Note: Combination examples provided on pages 227-229. Size oppet ype Sleeve 1 03, 06, 10 With closed bottom and 15 chamfer (pz max. = p +20 ar (290 SI) 1 2 03 With 0.8 dia. orifice at the bottom 1 and 15 chamfer 06, 10 With 1.2 dia. orifice at the bottom and 15 chamfer 1 4 03, 06, 10 With closed bottom and 45 chamfer 1, 3 * 06, 10 Safety spool 3 (for end position control only) * 06, 10 hrottle spool, 10 chamfer 3 C* 06, 10 hrottle spool, 3 chamfer 3 * Springs 2, 3 and 6 only. D4S.indd, dd 224 Elyria, Ohio, US
Ordering Information Spring Switching ype Solenoid Voltage Directional Seat Valves Series D4S Design Series Seal Options LH Omit G0R G0Q GR GG W30 W31 Description Standard w/o vent function 12V 24V 98V 205V 110V 50Hz / 120V 60Hz 230V 50Hz / 240V 60Hz Description 1 Nitrile 5 Fluorocarbon Description Omit Standard 013 Cover for End osition Control Description Omit Standard without Vent Function 09 VV01 with Manual Override De-energized; 10 VV01 without Manual Override power comp. open 11 VV01 with Manual Override De-energized; 12 VV01 without Manual Override power comp. closed C Shuttle Valve D Shuttle Valve C VV01 09 and Shuttle Valve C CD VV01 11 and Shuttle Valve C D VV01 09 and Shuttle Valve D DD VV01 11 and Shuttle Valve D H VV01 10 and Shuttle Valve C and osition Control* with mplifier K VV01 12 and Shuttle Valve C and osition Control* with mplifier N VV01 10 and Shuttle Valve D and osition Control* with mplifier Q VV01 12 and Shuttle Valve D and osition Control* with mplifier C VV01 10 and osition Control* with mplifier E VV01 12 and osition Control* with mplifier osition Control* with mplifier F osition Control* with mplifier and Shuttle Valve C L osition Control* with mplifier and Shuttle Valve D * osition control for D4S06/10 only. Spring 2 or 4. Spool and sleeve 3. Valve open: roximity Switch damped. Weight: D4S03 D4S06 D4S10 2.7 kg (6.0 lbs 4.5 kg (9.9 lbs) 6.0 kg (13.2 lbs) Spring pprox. Cracking ressure in ar (SI) Sleeve 1 Sleeve 3 -> -> -> D4S03 D4S06/10 D4S03 D4S06/10 D4S03 D4S06/10 1 2.8 (40.6) 3.5 (50.8) 6.5 (94.3) 6.5 (94.3) 9.5 (137.8) 11.0 (159.5) 2 0.5 (7.3) 0.5 (7.3) 1.0 (14.5) 1.0 (14.5) 1.5 (21.8) 1.7 (24.7) 3 0.3 (4.4) 0.3 (4.4) 0.6 (8.7) 0.6 (8.7) 0.9 (13.1) 1.0 (14.5) 4 2.2 (31.9) 2.2 (31.9) 4.0 (58.0) 3.5 (50.8) 5.5 (79.8) 6.0 (87.0) 5 9.0 (130.5) 16.0 (232.0) 28.0 (406.0) 6 1.2 (17.4) 1.2 (17.4) 2.0 (29.0) 2.2 (31.9) 3.0 (43.5) 3.8 (55.1) 7 3.0 (43.5) 8.0 (116.0) 12.0 (174.0) D4S.indd, dd 225 Elyria, Ohio, US
Catalog HY14-2500/US echnical Information Directional Seat Valves Series D4S Specification General Size 03 06 10 Mounting Subplate according to ISO 6264 Mounting osition Unrestricted mbient emperature Range -20 C to +50 C (-4 F to +122 F) MFD 150 years Hydraulic Maximum Operating ressure Nominal Flow orts, ort Y with VV01 up to 350 ar (5075 SI) 140 ar (2030 SI) 180 LM (47.6 GM) Fluid Hydraulic oil as per DIN 51524... 51525 Fluid emperature -20 C to +80 C (-4 F to +176 F) Viscosity ermitted Recommended 10 to 650 cst / mm 2 /s (46 to 3013 SSU) 30 cst / mm²/s (139 SSU) up to 350 ar (5075 SI) 140 ar (2030 SI) 360 LM (95.2 GM) Filtration ISO Class 4406 (1999) 18/16/13 (acc. NS 1638: 7) Electrical (Solenoid) Duty Ratio 100% Response ime Energized / De-energized C 20/18 ms, DC 46/27 ms rotection Class I65 in accordance with EN60529 (plugged and mounted) G0R G0Q GR GG W30 W31 Supply Voltage 12V 24V 98V 205V 110V at 50Hz/ 120V at 60 Hz up to 350 ar (5075 SI) 140 ar (2030 SI) 600 LM (158.7 GM) 220V at 50Hz/ 240V at 60Hz olerance Supply Voltage +5 to -10 +5 to -10 +5 to -10 +5 to -10 +5 to -10 +5 to -10 ower Consumption, Hold [W] 31 31 31 31 78 78 ower Consumption, In Rush [W] 31 31 31 31 264 264 Max. Switching Frequency [1/h] C up to 7200; DC up to 16,000 switchings/hour Solenoid Connection Connector as per EN175301-803 rotection Class I65 in accordance with EN 60529 (plugged and mounted) Coil Insulation Class H (180 C) (356 F) LH D4S ilot Configuratio D4S Direct Operated D4S with VV01 D4S.indd, dd 226 Elyria, Ohio, US
Ordering Information D4S Direct Operated Examples Directional Seat Valves Series D4S LH D4S with VV01 Examples D4S.indd, dd 227 Elyria, Ohio, US
Catalog HY14-2500/US Ordering Information D4S with VV01 Examples Directional Seat Valves Series D4S LH D4S with Shuttle Valve Examples D4S.indd, dd 228 Elyria, Ohio, US
Ordering Information D4S with osition Control Examples Directional Seat Valves Series D4S LH D4S with Stroke Limiter Examples D4S.indd, dd 229 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Directional Seat Valves Series D4S LH NG ISO-code X1 X2 X3 X4 X5 X6 X7 Y1 Y2 Y3 Y4 10 6264-06-09-*-97 42.9 35.8 21.5 7.2 21.5 31.8 66.7 58.8 33.4 7.9 - (1.69) (1.41) (0.85) (0.28) (0.85) (1.25) (2.63) (2.31) (1.31) (0.31) 25 6264-08-13-*-97 60.3 49.2 39.7 11.1 20.6 44.5 79.4 73.0 39.7 6.4 - (2.37) (1.94) (1.56) (0.44) (0.81) (1.75) (3.13) (2.87) (1.56) (0.25) 32 6264-10-17-*-97 84.2 67.5 59.5 42.1 16.7 24.6 62.7 96.8 92.8 48.4 3.8 (3.31) (2.66) (2.34) (1.66) (0.66) (0.97) (2.47) (3.81) (3.65) (1.91) (0.15) NG ISO-code 1 2 H1 H2 H3 L1 L2 D1 D2 D3 t1 D4 t2 D5 D6 10 6264-06-09-*-97 87.3 33.35 83.0 21.0 45.0 29.0 94.8 15.0 7.0 7.1 8.0 16.0 10.8 17.0 M10 (3.44) (1.31) (3.27) (0.83) (1.77) (1.14) (3.73) (0.59) (0.28) (0.28) (0.31) (0.63) (0.43) (0.67) 25 6264-08-13-*-97 105.0 39.7 109.5 29.0 71.5 34.7 126.8 23.4 7.1 7.1 8.0 18.0 110.8 17.0 M10 (4.13) (1.56) (4.31) (1.14) (2.81) (1.37) (4.99) (0.92) (0.28) (0.28) (0.31) (0.71) (0.43) (0.67) 32 6264-10-17-*-97 120.0 48.4 120.0 29.0 82.0 30.6 144.3 32.0 7.1 7.1 8.0 20.0 10.8 17.0 M10 (4.72) (1.91) (4.72) (1.14) (3.23) (1.20) (5.68) (1.26) (0.28) (0.28) (0.31) (0.79) (0.43) (0.67) Seal NG ISO-code olt Kit Surface Finish Nitrile Fluorocarbon 10 6264-06-07-*-97 K 505 4x M10 x 35 DIN 912 12.9 63 Nm S26-58507-0 S26-58507-5 25 6264-08-11-*-97 K 485 4x M10 x 45 DIN 912 12.9 (46.5 lb.-ft.) S26-58475-0 S26-58475-5 32 6264-10-15-*-97 K 506 6x M10 x 45 DIN 912 12.9 ±15% S26-58508-0 S26-58508-5 D4S.indd, dd 230 Elyria, Ohio, US
Dimensions Inch equivalents for millimeter dimensions are shown in (**) D4S with VV01 Directional Seat Valves Series D4S LH VV01 Seal Kits Nitrile Fluorocarbon DC Solenoid S26-58515-0 S26-58515-5 C Solenoid S26-35237-0 S26-35237-5 D4S with Shuttle Valve Dimensions in brackets [ ] are for version VV01with shuttle valve code D or DD. Note: Shuttle valves only use in connection with vent valve VV01. D4S.indd, dd 231 Elyria, Ohio, US
Catalog HY14-2500/US Dimensions Inch equivalents for millimeter dimensions are shown in (**) Dimensions D4S osition Control Directional Seat Valves Series D4S echnical Information (proximity switch) Function N, contact Supply voltage (Us) [VDC] 10...30 LH Supply voltage ripple [%] 10 Current consumption [m] max. 8 Residual voltage L-signal [V] Us - 2.2 at l max Output current (I) [m] 200 rotection class I67 mbient temperature [C ] -25...+70; (-13 F...+158 F) Wire cross section [mm 2 ] 3 x 0.5 osition Control by roximity Switch (incl. mplifier Valve open: proximity switch activated. his proximity switch is pressure proof and has no wearing parts. Note: osition control for D4S06 and D4S10 only. Dimensions D4S Stroke Limiter Note: Stroke limiter not for use with D4S03, vent valve VV01, shuttle valve and positon control. D4S.indd, dd 232 Elyria, Ohio, US
echnical Information General Description Series D5S seat valves are designed for directional control functions. hey enable individual hydraulic solutions for nominal flow up to 800 LM (211.6 GM) due to a large variety of poppets, springs and covers, including shuttle valves, stroke limiters, solenoid valves (VV01) and position control. Directional Seat Valves Series D5S LH D5S 2-ort D5S 2-ort Features Leak-free seat valve design. 2- and 3-port bodies. SE61 flange. Numerous pilot options. 6 poppet types. 4 sizes (SE 3/4", 1", 1 1/4", 1 1/2"). D5S 3-ort D5S 3-ort D5S 2-ort D5S 3-ort D5S.indd, dd 233 Elyria, Ohio, US