No. SS-AGV00-0001 (Rev.11) CV3000 Alphaplus series Top-Guided Single-Seated Control Valves Model AGVB / AGVM OVERVIEW The CV 3000 Alphaplus range of Top-guided Single-seat Control Valves features a compact valve body with excellent flow control and minimal loss. Alphaplus valves have large Cv values, high range ability, and accurate flow control performance. When securely held in place by a top-guided stem with a long stroke, the valve plug is highly resistant against vibration and provides flow shutoff performance that fully satisfies IEC standards. The valve also features a compact but powerful multi-spring actuator. Model AGVB/AGVM control valves are especially suitable for process control applications where high reliability and tight flow shutoff are essential. 1. Selection of Alphaplus specifications Selection of control valves has traditionally required knowledge and experience. However, CV3000 Alphaplus offers you more accurate product specifications, so that you can easily pinpoint the control valve that satisfies fluid specifications (such as flowrate,, and temperature) at your plant and provides the functions that you need. To start your process of selecting specifications, open the Model Selection on page 6 and 9, and follow the instructions on the selection map in Figure 1. If you do not find a valve that completely satisfies your requirements, contact your Yamatake representative for assistance. ns spring ranges Figure 1 CV3000 Alphaplus selection map Specifications are subject to change without notice. -1- This product is designed for general industrial use.
No. SS-AGV00-0001 (Rev.11). Basic model numbers Basic model: 1/ to 4 inches Model AGVB: JIS 10K, ANSI 150, JPI 150 Model AGVM: JIS 16K, JIS 0K, JIS 30K, ANSI 300, JPI 300 3. Optional specifications 3-1 Body Figure shows optional specifications of the body. Flange standard (flanged) Gasket Connection diameter (nominal) Gland packing Bonnet Figure Body structure Plug & Seat-ring Body Port diameter (normal) 3-1-1 Yamatake manufactures diameters from 1/ inch (15 mm) to 4 inches (100 mm) as shown in Table 6. For other diameters, we recommend a selection from the CV3000 series of control valves. 3-1- Port and flow control characteristics The selection of the port and the rated Cv value falls within the scope of Table 1 according to the. For nominal s 1inch (5 mm) or less, port s are expressed in terms of Cv values. Flow control characteristics depend on the rated Cv value, be set to linear model or equal percentage model. Based on the rated Cv value and the calculated necessary Cv value, check the controllability (valve position) using the flow control characteristics Tables in Figure 4, 5, and 6. 3-1-3 Pressure rating and end connection (flange type) We manufacture RF: JIS 10K, 16K, 0K, 30K (JIS B10-1984) ANSI 150, 300 (ASME/ANSI B16.5-1988) JPI 150, 300 (JPI-7S-15-1993) Option: Socket weld, butt weld For other rated s and connection types, you are recommended to consider the CV 3000 series of control valves. Yamatake Corporation 3-1-4 Bonnet style We manufacture bonnets that can be used at fluid temperatures ranging from -196 C to 400 C. Table 1 Bonnet Body material SCPH [Unit: C] SCS13A/SCS14A Plain -5 to +30-17 to +30 Extension type I (High Low temperature) Extension type II (Liquid O N) +30 to +400-45 to -17 +30 to +400 - -196 to -45 For fluid temperatures outside the above temperature range, we recommend a selection from the CV3000 series of control valves. 3-1-5 Body, plug and seat ring materials For combinations of body, plug and seat ring materials and their applicable temperature ranges, see Table 7. In some ranges the plug seat ring material needs hardening treatment. See Figure 9. When you select a soft seat, refer to Figure 10. For materials other than those shown in Table 7, we recommend a selection from the CV3000 series of control valves, or other Yamatake series of control valves. 3-1-6 Valve seat leakage For the seat leak performance when the valve is fully closed, select from among the following four classifications, which conform to IEC 60534-4:1999 and JIS B 005-4:008 : Class IV: 10-4 rated Cv value (0.01% of rated Cv value) Class IV-S1: 5 10-6 X rated Cv value (0.0005% of rated Cv value) Class V: 1.8 10-4 Valve differential (MPa) Port (mm) l/h Class VI:3 valve differential (MPa) leakage coefficient ml/min. shown below Table Leakage coefficient value inches (mm) Leakage coefficient 1 (5) 1¼ (3) 1½ (40) (50) ½ (65) 3 (80) 4 (100) 0.15 0.17 0.3 0.36 0.51 0.6 1.0 For shutoff valves, choose either Class V or VI. To maintain over time the performance of Class V or Class IV-S1 valves, the plug seat material requires hardening treatment. Class IV valves, seat type is soft seat (PTFE). Additionally with the selection of the low-temperature service, oil-proof, water-proof service for the choice of material seat, the set leakage is Class IV-S1. - -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) 3-1-7 Inherent range ability: Table 3 Inherent range ability Vs rated Cv value Rated Cv Inherent Range ability 0.1, 0.16, 0.5, 0.4 0:1 0.63 30:1 1.0 or more than 1.0 50:1(75:1*) *:Optional, metal seat and equal percentage only. 3-1-8 Gland packing According to your application, select appropriate type of gland packing from among the following: Table 4 Selection of gland packing Usage Type Material General use PTFE yarn packing Woven PTFE yarn with carbon fiber (oils, solvent acids, alkalis, etc.) (NP4519) core Waste oil washing V type PTFE packing PTFE molding Vacuum service V type PTFE packing (direct + reverse) mounted PTFE molding Low-temperature service V type PTFE packing PTFE molding High-temperature service Graphite yarn packing * (P6610CL+P67) Graphite Note) PTFE: polytetrafluoroethylene resin * Grease provided For other gland packing materials, please provide closest model No. and Yamatake will take your request under advice. * PTFE yarn packing *1 V type PTFE packing *1 V type PTFE Graphite yarn packing *1 (direct + reverse) *1 Figure 3 Gland packing structure Note) *1: It is a standard practice to use packing glands with O-rings to render them dustproof. * Grease provided by lubricator 3-1-9 Gasket Table 5 Selection of gasket Between bonnet and body Between seat ring and body Super-low temperature / Oil-free (Liquid O N ) Spiral-shaped gasket Hoop material: SUS316 Filler material: PTFE Metal gasket General / Low temp. High temperature Oil-free treatment Metal gasket (PTFE coating) V543(PTFE) Not necessary Metal gasketv543 Metal gasketv564 (Monel) Metal gasket (PTFE coating) V543 (PTFE) Metal gasket (PTFE coating) V563 (PTFE) - 3 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation Table 6 Models of AGVB and AGVM 1 (5) 3/4 (0) inches (mm) 1/ (15) 1½ (40) (50) ½(65) 3(80) 4(100) Port (inches) 0.1 0.4 1.0.5 8.0 10 1 1¼ 1½ 1¼ 1½ 1½ ½ ½ 3 ½ 3 4 0.16 Rated Cv value 0.63 1.6 4.0 6.3 14 0.5 14 1 30 1 30 50 30 50 85 50 85 115 85 115 00 Rated travel (mm) 0 0 0 38 38 38 Flow characteristics Fig.4 Fig. 5 Fig. 6, 7 100 100 100 100 80 50 50 80 Cv Value (%) 60 40 Cv Value (%) 0 10 Cv Value (%) 0 10 Cv Value (%) 60 40 0 5 5 0 0 0 0 40 60 80 Travel (%) 100 0 0 40 60 80 100 Travel (%) 0 0 40 60 80 100 Travel (%) 0 0 0 40 60 80 Travel (%) 100 Figure 4 Cv values 0.1, 0.16, and 0.5 (linear model) Figure 5 Cv values 0.4 to 14 (equal percentage model) Figure 6 Port 1½ to 4 inches (equal percentage model) Scope of control generally considered feasible. (*Cv value in percentage and travel in percentage.) * Grease provided by lubricator Bonnet Gasket Valve plug Seat ring Body Figure 8 Explosion view of AGVB/AGVM Table 7 Body, plug and seat ring material Figure 7 Cv values 0.4 to 14, Port 1½ to 4 inches (linear model) Material combination Temperature ranges ( C) SUS 316-5 to +300-45 to +300-45 to +300 SUS 316 stellite -5 to +400-196 to +400-196 to +400 SUS440C -5 to +400-45 to +400 --- SUS 316 soft seat -5 to +30-45 to +30-45 to +30 SUS 316 full-surface stellite -5 to +400-196 to +400-196 to +400 SUS 316L --- -45 to +300-45 to +300 SUS 316L stellite --- -196 to +400-196 to +400 Body material Note) JIS SCPH SCS13A SCS14A ASTM A16WCB A351CF8 A351CF8M *1: Parts that adjust flow (such as a plug and a seat ring) are referred to as the valve trim. Normal differential {kgf/cm} 1470 {15} 981 {10} 490 {5} Range that requires a stellite 0-196 0 +100 +00 +300 +400 Fluid temperature ( C) 0-45 +100 +00 +30 Fluid temperature ( C) Figure 9 Temperature and normal differential ranges requiring a stellite Figure 10 Temperature and maximum differential ranges for soft seat Note) 1) Depending on the methods of hardening treatment, stellite welding or SUS440C is available. ) For valves for cavitation/flashing service, oil-proof service, or tight shutoff service, a stellite is recommended regardless of process fluid temperatures or differential s. 3) For valves for cavitation/flashing service for water or for valves for superheated water above 100 ºC, SUS 440C is recommended. Note) 1) When there is a possibility of erosion by such fluids as saturated steam and heated water please use metal seats. ) WIth the fluid connecting parts (inside the body) the material of the seat which oil-proof washing treatment had been completed is PTFE entered with glass. Maximum differential {kgf/cm} 940 {30} 1470 {15} PTFE with carbon fiber 940 {30} 1470 {15} 490 {5} - 4 -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) 3- Air connection end of air-fail-open model Air connection end of air-fail-close model Spring Diaphragm: cloth embedded propylene rubber Yoke: carbon steel SCPH (A16WCB) n Scale plate: stainless steel r Stem connector 3--1 and valve actions Selection of actuator actions determines valve actions (in response to input signals). Air-to-open: actuator action where the valve opens as the input signal increases Air-to-close actuator action where the valve closes as the input signal increases With the Alphaplus, the valve closes as the plug lowers. The valve action depends, in turn, on whether an air-toopen or air-to-close actuator is chosen. The material of bolt and nut are SUS304. 3-- Tables of allowable differential s Ensure the required shutoff differential specified in the equipment design is satisfied by selecting an actuator with an allowable differential equal to or higher than the shutoff, according to the seat leakage class. Leakage, specification Class IV (0.01% of rated Cv value) Model AGVB Air-to-open: Table 9 and 10 Air-to-close: Table 11 and 1 Model AGVM Air-to-open: Table 13 and 14 Air-to-close: Table 15 and 16 Leakage, specification Class V (high shutoff model: metal seat) or Class IV-S1 (0.0005% of rated Cv value) Model AGVB Air-to-open: Table 17 and 18 Air-to-close: Table 19 and 0 Model AGVM Air-to-open: Table 1 and Air-to-close: Table 3 and 4 Leakage, specification Class VI (high shutoff model: soft seat) Model AGVB Air-to-open: Table 5 and 6 Figure 11 structure Air-to-close: Table 7 and 8 Model AGVM Air-to-open: Table 9 and 30 Air-to-close: Table 31 and 3 At your request, we can manufacture control valves with normal s exceeding 1.96 MPa. 3--3 and spring ranges Select the actuator using the table of allowable differential s. The table also assists in determining the actuator's required supply and required spring range. If the applicable value in the table of allowable differential s is not large enough for the shutoff you need, we sill, at your request, consider a larger actuator. 3--4 Performance (with positioner) PSA1 PSA to 4 PSA6 VPE +3 - - Linearity AVP HEP + +1 + HTP Hysteresis error 1 1 3--5 Finish The normal standard coating color for Yamatake control valves is blue (Munsell color 10B 5/10). Silver is also available as standard. You can specify any other color using the number code of the Japan Paint Industry Assignment or the Munsell color system. Standard colors are also used for such optional accessories as positioners, regulator with filter, and solenoid valves. - 5 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation 4. Fluid conditions Please clear the fluid conditions as follows Q P1 P P Figure 1 Fluid flow Table 8 Fluid condition Mark Name Description - Fluid name Name or symbol of fluid to flow through control valve Q Flow rate Maximum (MAX), normal (NOR), and minimum (MIN) flow rates to be controlled P1 Upstream Pressure on upstream side of control valve (P1 in Figure 1) P Downstream Pressure on downstream side of control valve (P in Figure 1) P Differential Pressure loss at control valve ( P in Figure 1) P close Differential when fully closed Differential when the valve is fully closed (actuator selection condition) Temp Temperature Temperature of fluid on upstream side G Specific gravity Specific gravity of the fluid V Viscosity Viscosity at the temperature of the fluid on upstream side - Flashing % Weight percentage of flashing to occur on downstream side when is reduced by the control valve Calculation of the Cv values and expected noise Selection of Cv values: No. IB1-8000-0100 Selection of expected noise: No. IB1-8000-1700 Yamatake has developed personal computer software to calculate Cv values and expected noise. Please specify if you require such a PC-based tool. - 6 -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) Valve seat leakage, Class IV: 0.01% of the rated Cv value Table 9 Model AGVB flange nominal 1/, 3/4, and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-open inches 1/ 3/4 1 PSA1R PSAR Spring range Differential (by Cv value) 0.1 0.4 1.0.5 6.3 10 0.16 0.63 1.6 4.0 8.0 14 0.5 1650 {16.8} Table 10 Model AGVB nominal 1½,, ½, 3 and 4 inches Note that the allowable differential varies with the port (inches) you have selected. Air-to-open inches 1½ ½ 3 4 Spring range 100 {10.4} 550 {5.6} 1070 {10.9} 410 {4.} 800 {8.} Differential (by port (inches)) 1 1¼ 1½ ½ 3 4 PSA1R 410 50 170 100 {4.} {.6} {1.8} {1.1} 1780 110 70 {18.} {1.3} {7.4} PSAR 800 490 330 00 {8.} {5.0} {3.4} {.0} 0 -- {14.3} PSA3R 140 880 590 350 {14.5} {8.9} {6.0} {3.6} PSA4R 1510 1030 610 {15.4} {10.5} {6.} PSA3R 590 350 0 -- {6.1} {3.6} {.} 1530 1100 60 {15.6} {11.3} {6.3} PSA4R 1030 610 380 150 {10.5} {6.} {3.9} {1.16} 1910 1070 -- {19.4} {10.9} PSA6R 60 100 to 180 1450 {.6} {1.0 to 1.8} {14.8} 400 00 to 340 {.0 to 3.5} - 7 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation Valve seat leakage, Class IV: 0.01% of the rated Cv value Table 11 Model AGVB nominal 1/, 3/4 and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-close inch 1/ 3/4 1 PSA1D PSAD Spring range Differential (by Cv value) 0.1 0.16 0.4 1.0.5 6.3 10 0.5 0.63 1.6 4.0 8.0 14 1380 1030 {14.1} {10.5} -- Table 1 Model AGVB nominal 1½,, ½, 3 and 4 inches Note that the allowable differential varies with the port (inches) you have selected. Air-to-close inches 1½ ½ 3 4 PSA1D PSAD PSA3D PSA4D PSA3D PSA4D Spring range.the maximum allowable differential s must not exceed the maximum working s 1860 {18.9} Differential (by port (inches)) 1 1¼ 1½ ½ 3 4 1030 {10.5} 1860 {18.9} 640 {6.5} 1150 {11.7} 130 {1.6} 430 {4.4} 780 {7.9} 840 {8.5} 1510 {15.4} -- 1490 {15.1} 1490 {15.1} 60 {.6} 460 {4.7} 1500 {15.3} 500 {5.1} 900 {9.} 890 {9.0} 0 {16.3} 1530 {15.6} 890 {9.0} 0 {16.3} 1530 {15.6} 550 {5.6} 990 {10.0} 950 {9.6} 1700 {17.4} 710 {7.} 680 {6.9} 130 {1.5} 0 {.3} 400 {4.1} 190 {13.1} 380 {3.9} 700 {7.0} - 8 -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) Valve seat leakage, Class IV: 0.01% of the rated Cv value Table 13 Model AGVM nominal 1/, 3/4 and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-open (inch) 1/ 3/4 1 PSA1R PSAR Spring range Differential (by Cv value) 0.1 0.16 0.4 1.0.5 6.3 10 0.5 0.63 1.6 4.0 8.0 14 1650 310 {16.8} {31.8} 100 {10.4} 550 {5.6} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. -- 3870 {39.5} 1070 300 1970 {10.9} {3.6} {0.1} -- 410 {4.} 890 {9.5} 800 {8.} - 9 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation Valve seat leakage, Class IV: 0.01% of the rated Cv value Table 14 Model AGVM nominal 1½,, ½, 3 and 4 inches Note that the allowable differential varies with the port (inches) you have selected. Air-to-open (inches) 1½ ½ 3 4 PSA1R PSAR PSA3R PSA4R PSA3R PSA4R PSA6R 60 {.6} 400 Spring range 100 to 180 {1.0 to 1.8} 00 to 340 {.0 to 3.5} Differential (by port (inches)) 1 1¼ 1½ ½ 3 4 410 {4.} 50 {.6} 170 {1.8} 100 {1.1} 1780 110 70 890 {18.} {1.3} {7.4} {9.5} 800 490 330 00 {8.} {5.0} {3.4} {.0} 0 3460 340 {14.3} {35.} {3.9} 140 880 590 350 {14.5} {8.9} {6.1} {3.6} -- 4 480 {4.4} {5.3} 1510 450 {15.4} {5.0} 1030 {10.5} 610 {6.} 490 {43.6} 590 350 0 {6.1} {3.6} {.} -- 1530 1100 60 4 480 {15.6} {11.3} {6.3} {4.4} {5.3} 1030 610 380 150 {10.5} {6.} {3.9} 1910 1070 490 650 {19.4} {10.9} {43.6} {7.0} 1450 {14.8} 3570 570 {36.4} {6.} 3050 {31.1} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. - 10 -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) Valve seat leakage, Class IV: 0.01% of the rated Cv value Table 15 Model AGVM nominal 1/, 3/4 and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-close (inches) 1/ 3/4 1 PSA1D PSAD Spring range 0 to 100 Differential (by Cv value) 0.1 0.4 1.0.5 8.0 10 0.16 0.63 1.6 4.0 6.3 14 0.5 4130 550 1380 {14.1} 1030 {10.5} {4.1} {6.0} 1860 4590 490 {18.9} {46.8} {5.4} 4940 {50.3} 680 {7.3} 4830 {49.} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. 000 {0.4} 3600 {36.7} - 11 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation Valve seat leakage, Class IV: 0.01% of the rated Cv value Table 16 Model AGVM nominal 1½,, ½, 3 and 4 inches Note that the allowable differential varies with the port (inches) you have selected. Air-to-close (inches) 1½ ½ 3 4 PSA1D PSAD PSA3D PSA4D PSA3D PSA4D Spring range Differential (by port (inches)) 1 1¼ 1½ ½ 3 4 1030 {10.5} 640 {6.5} 430 {4.4} 60 {.6} 1860 1150 780 460 {18.9} {11.7} {7.9} {4.7} 1500 3690 510 {15.3} {37.7} {5.6} 000 130 840 500 {1.6} {8.5} {5.1} 1510 900 3600 0 {15.4} {9.} {36.7} {.7} -- 4850 900 {49.5} {9.6} 1490 890 190 {15.1} {9.0} {.3} 0 3940 670 {16.3} {40.} {7.3} 3550 {36.} 3780 570 1530 {15.6} {38.6} {6.} 460 760 {47.1} {8.1} 1490 {15.1} 890 {9.0} 0 680 {16.3} {7.3} -- 550 {5.6} 990 {10.0} 710 {7.} {40.3} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. 0 {.3} 400 {4.1} 190 3180 {3.4} 90 {3.3} {13.1} 1530 950 680 380 570 {15.6} {9.6} {6.9} {3.9} {6.} 1700 130 690 460 760 {17.4} {1.5} {7.0} {47.1} {8.1} 3950 0 {.6} - 1 -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) Valve seat leakage, Class V and Class IV-S1: high shutoff model: metal seat Table 17 Model AGVB nominal 1/, 3/4 and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-open (inch) 1/ 3/4 PSA1R Spring range Differential (by Cv value) 0.1 0.4 1.0.5 6.3 10 0.16 0.63 1.6 4.0 8.0 14 0.5 1 Table 18 Model AGVB nominal 1½,, ½, 3 and 4 inches Note that the allowable differential varies with the port (inches) you have selected Air-to-open (inches) 1½ ½ 3 4 PSA1R PSAR PSA3R PSA4R PSA3R PSA4R PSA6R 60 {.6} 400 Spring range 100 to 180 {1.0 to 1.8} 00 to 340 {.0 to 3.5} Table 19 Model AGVB nominal 1/, 3/4 and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-close (inch) 1/ PSA1D Spring range Differential (by port (inches)) 1 1¼ 1½ ½ 3 4 1110 {11.3] 810 {8.} 1660 {16.9} 1660 {16.9} 3/4 1 PSAD -- -- 660 {6.7} 1550 {15.8} -- 910 {9.3} 1790 {18.} 570 {5.8} 100 {1.3} 1850 {18.9} 190 {.0} 550 {5.6} 910 {9.3} Differential (by Cv value) 0.1 0.16 0.5 0.4 0.63 1.0 1.6.5 4.0 6.3 8.0 1640 {16.8} 10 14 1150 {11.7} - 13 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation Valve seat leakage, Class V and Class IV-S1: high shutoff model: metal seat Table 0 Model AGVB nominal 1½,, ½, 3, and 4 inches Note that the allowable differential varies with the port (inches) you have selected. Air-to-close (inches) 1½ ½ 3 4 PSA1D PSAD PSA3D PSA4D PSA3D PSA4D Spring range Differential (by port (inches)) 1 1¼ 1½ ½ 3 4 1150 {11.7} 600 {6.1} 1430 {14.6} 310 {3.} 880 {9.0} 1790 {18.3} 1790 {18.} Table 1 Model AGVM nominal 1/, 3/4 and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-open (inch) 1/ 3/4 1 PSA1R PSAR Spring range -- 1100 {11.} 410 {4.1} 950 {9.7} 1850 {18.9} 950 {9.7} 1850 {18.9} 470 {4.8} 1030 {10.5} 60 {.6} 1830 {18.7} 660 {6.7} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. -- 900 {9.} 40 {.5} 1780 {18.1} Differential (by Cv value) 0.1 0.4 1.0.5 6.3 10 0.16 0.63 1.6 4.0 8.0 14 0.5 -- 740 1970 {8.0} {0.1} 4110 {41.9} - 14 -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) Valve seat leakage, Class V and Class IV-S1: high shutoff model: metal seat Table Model AGVM nominal 1½,, ½, 3 and 4 inches Note that the allowable differential varies with the port (inches) you have selected. Air-to-open (inches) 1½ ½ 3 4 PSA1R PSAR PSA3R PSA4R PSA3R PSA4R PSA6R 60 {.6} 400 Spring range 100 to 180 {1.0 to 1.8} 00 to 340 {.0 to 3.5} Differential (by port (inches)) 1 1¼ 1½ ½ 3 4 1110 660 1980{ {11.3} {6.7} 0.} 1550 810 4110 40 {15.8} {8.} {41.9} {4.7} 450 970 1660 {16.9} {46.1} {30.3} -- 3080 {31.4} 970 1660 {16.9} {30.3} 3080 {31.4} {48.0} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. Table 3 Model AGVM nominal 1/, 3/4 and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-close (inch) 1/ 3/4 1 PSA1D PSAD Spring range 910 {9.3} 1790 {18.} 570 {5.8} 100 {1.3} 1850 -- 680 {18.9} {7.3} 4710 {35.3} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. 190 {.0} 550 {5.6} 910 {9.3} 50 {5.7} Differential (by Cv value) 0.1 0.16 0.4 1.0.5 6.3 10 0.5 0.63 1.6 4.0 8.0 14 1640 3 {16.8} {33.3} 3460 1150 {11.7} 500 {5.5} - 15 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation Valve seat leakage, Class V and Class IV-S1: high shutoff model: metal seat Table 4 Model AGVM nominal 1½,, ½, 3 and 4 inches Note that the allowable differential varies with the port (inches) you have selected. Air-to-close (inches) 1½ ½ 3 4 PSA1D PSAD PSA3D PSA4D PSA3D PSA4D Spring range 0 to 98{0. to 1.0} Differential (by port (inches)) 1 1¼ 1½ ½ 3 4 1150 600 310 {11.7} {6.1} {3.} -- 1100 3150 040 {11.} {3.1} {0.8} 1430 880 410 500 {14.6} {9.0} {4.1} {5.5} -- 430 {18.} 1790 770 {18.3} {8.3} 4670 {47.6} 400 {4.5} 950 {9.7} 4490 {45.8} 5000 3300 1850 {18.9} {51.0} {33.6} 1790 950 470 60 {18.} {9.7} {4.8} {.6} -- 1830 900 4490 660 {18.7} {9.} {45.8} {7.1} 1850 1030 660 40 {18.9} {10.5} {6.7} {.5} 390 {33.6} 4810 3370 1770 {18.0} {49.1} {34.4} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. - 16 -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) Valve seat leakage, Class VI: high shutoff model: soft seat Table 5 Model AGVB nominal 1/, 3/4 and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-open (inch) 1/ 3/4 1 PSA1R PSAR Spring range 80 to 40{0.8 to.4} 80 to 40{0.8 to Differential (by Cv value) 0.1 0.16 0.4 1.0.5 6.3 10 0.5 0.63 1.6 4.0 8.0 14 --.4} Table 6 Model AGVB nominal 1½,, ½, 3 and 4 inches Note that the allowable differential varies with the port (inches) you have selected. Air-to-open (inches) 1½ ½ 3 4 PSA1R PSAR PSA3R PSA4R PSA3R PSA4R Spring range {19.6} Table 7 Model AGVB nominal 1/, 3/4 and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-close (inch) 1/ 3/4 1 PSA1D PSAD Spring range 1440 {14.7} 1030 {10.5} Differential (by port (inches)) 1 1¼ 1½ ½ 3 4 1030 {10.5} -- 460 190 {4.7} {1.9} 1740 1 {17.7} {13.0} -- 640 {6.5} 1580 {16.1} 1580 {16.1} 960 {9.8} 190 640 {6.5} 1450 {14.8} Differential (by Cv value) 0.1 0.16 0.5 140 {1.6} 0.4 0.63 140 {1.6} 1.0 1.6 690 {7.0}.5 4.0 6.3 8.0 80 {.9} 770 {7.9} 10 14 110 {1.1} 1480 640 330 {15.1} {6.5} {3.4} 1910 130 790 {19.5} {1.5} {8.1} 1750 {17.8} - 17 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation Valve seat leakage, Class VI: high shutoff model: soft seat Table 8 Model AGVB nominal 1½,, ½, 3, and 4 inches Note that the allowable differential varies with the port (inches) you have selected. Air-to-close (inches) 1½ ½ 3 4 PSA1D PSAD PSA3D PSA4D PSA3D Spring range Differential (by port (inches)) {kgf/ cm } 1 1¼ 1½ ½ 3 4 1860 {19.0} 1 {14.} 730 {7.4} 790 310 {8.1} {3.} 1750 1170 680 80 {17.8} {11.9} {6.9} {.9} -- 1860 {18.0} 1410 {9.0} 880 {4.1} 400 {1.41} 1710 1050 {17.4} {10.7} 130 {13.5} 880 400 150 {9.0} {4.1} {1.5} 1710 1050 550 340 110 {17.4} {10.7} {5.6} {3.5} {1.1} 1710{ 960 17.4} {9.8} 130 730 470 190 {13.5} {7.4} {4.8} {1.9} 1410 980 480 {4.9} 180 {18.6} PSA4D {14.4} {10.0} -- Table 9 Model AGVM nominal 1/, 3/4 and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-open (inch) 1/ 3/4 1 PSA1R PSAR Spring range Differential (by Cv value) 0.1 0.16 0.4 1.0.5 6.3 10 0.63 1.6 4.0 8.0 14 0.5 940 {30.0} 850 1440 {14.7} {9.1} {1.8} 940 {30.0} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. 1030 {10.5} 450 {5.0} - 18 -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) Valve seat leakage, Class VI: high shutoff model: soft seat Table 30 Model AGVM nominal 1½,, ½, 3 and 4 inches Note that the allowable differential varies with the port (inches) you have selected. Air-to-open inches 1½ ½ 3 4 PSA1R PSAR PSA3R PSA4R PSA3R PSA4R Spring range Differential (by port (inches)) 1 1¼ 1½ ½ 3 4 1030 {10.5} 460 {4.7} 180 {0.17} -- 1740 1 640 450 {17.7} {13.0} {6.5} {5.0} 1580 940 370 {16.1} {30.0} {4.} 940 840 {30.0} {9.0} 1580 960 640 80 370 {16.1} {9.8} {6.5} {.9} {4.} 190 1450 770 940.84 {19.6} {14.8} {7.9} {30.0} {9.0} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. Table 31 Model AGVM nominal 1/, 3/4 and 1 inch Note that the allowable differential varies with the rated Cv value you have selected. Air-to-close (inch) 1/ 3/4 1 PSA1D PSAD Spring range 0.1 0.5 140 {1.6} Differential (by Cv value) 310 {3.6} 940 {30.0} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. 0.4 0.63 1.0 1.6.5 4.0 140 {1.6} 690 {7.0} 110 {1.1} 1480 1980 {15.1} {0.} 940 {30.0} 6.3 8.0 10 14 640 {6.5} 330 {3.4} 60 {6.7} 1910 130 790 550 {19.5} {1.6} {8.1} {6.0} 1750 940 {17.9} {30.0} {1.8} 940 {30.0} - 19 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation Valve seat leakage, Class VI: high shutoff model: soft seat Table 3 Model AGVM nominal 1½,, ½, 3 and 4 inches Note that the allowable differential varies with the port (inches) you have selected. Air-to-close inches 1½ ½ 3 4 PSA1D PSAD PSA3D PSA4D PSA3D PSA4D Spring range {kgf/ cm } Differential (by port (inches)) 1 1¼ 1½ ½ 3 4 330 {3.4} 1860 1 730 {18.9} {14.} {7.4} 60 {6.7} 1750 1170 680 80 {17.8} {11.9} {6.9} {.9} 1860 {19.0} 1990 1410 880 400 {0.3} {14.4} {9.0} {4.1} 1710 1050 {17.4} {10.7} 790 310 {8.1} {3.} 940 940 780 90 {30.0} {30.0} {8.4} {3.4} 0 to 98{0. to 1.0} 940 {30.0} 940 {30.0} 3. In the differential column, upper figures show normal differential s and lower figures differential s when the valve is fully closed. -- 660 1990 130 {13.5} {7.1} {0.3} 940 1990 {30.0} {1.3} 880 {9.0} 400 {4.1} 150 {1.5} 1710 {17.4} 1050 {10.7} 550 {5.6} 340 {3.5} 1710 940 50 {17.4} {30.0} {.9} 1990 130 730 470 {0.3} {13.5} {7.4} {4.8} 1410 980 940 090 {14.4} {10.0} {30.0} {1.3} -- 110 {1.1} 960 {9.8} 190 {1.9} 480 {4.9} 180 940 {18.6} {30.0} - 0 -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) 5. Accessories 5-1 Hand wheel Use: The manual hand wheel enables you to open and close the valve manually. Orientation: Side hand wheel, which is mounted to the yoke of the actuator. Figure 13 Side hand wheel 5- Positioner Use: In response to input signals from the controller, the positioner controls the valve accurately and swiftly, switches between direct and reverse operation, and changes valve characteristics. Models: According to input signals and applications, select one of the models shown below. VPE 04/05 model Single acting pneumatic positioner Input signal: 0. to 1.0 kgf/cm 0 to 100 and half range Note) Usable with PSA1 only. HTP model Single acting pneumatic positioner Input signal: 0. to 1.0 kgf/cm 0 to 100 and half range HEP model Single acting pneumatic positioner HEP 15: JIS Flameproof HEP 16: JIS Intrinsically Safe HEP 17: JIS Safe water-proof HEP 18: FM intrinsically safe HEP 19: FM intrinsically safe Input signal: 4 to 0mA DC Half range: (4 to 1 or 1 to 0mA DC) Model AVP300/301/30/303/304 Smart valve positioner Input signal: AVP300 4 to 0mA DC (Any spirit range is available) AVP301 4 to 0mA DC (with travel transmission) AVP30 HART communication protocol AVP303 FOUNDATION TM fieldbus AVP304 Analog and FOUNDATION TM fieldbus Common Model: JIS C 090 water-proof NEMA TYPE4X, IP66 Approval: TIIS Flameproof, FM Explosionproof, FM Intrinsically safe CSA Explosionproof, ISSeP/ATEX Flameproof, KEMA/ ATEX Intrinsically safe Note) In the photograph, the regulator is attached. - 1 -
Yamatake Corporation 5-3 Pressure regulator with filter Function: The Pressure regulator with filter reduce the of application air, drains application Model: air, and removes foreign substances. The model KZ03 is the standard. 5-6 Booster relay No. SS-AGV00-0001 (Rev.11) Use: The booster relay improves the working speed of the control valve. Model: Use a booster relay that amplifies the output signals of the positioner. KZ03 Pressure regulator with filter 5-4 Solenoid valve Function: Electric signals make the solenoid valve to Model: open and close the control valve. According to applications, select one of those shown below. Waterproof model: J30b175type (Maker: Nippon Asco) Explosionproof model: JE3J30G174 (Maker: Nippon Asco) 5-7 Lock-up valve Function: In response to air signals or in anticipations of fluctuations in the supply, the lock-up valve maintains the Model: Booster relay (IL 100-0) made by SMC position of the control valve. single acting selector switch, which reverts on recovery. You can freely set the change-over within the range from to 690. Three-way solenoid valve made by Nippon Asco 5-5 Limit switch Function: The limit switch converts the open and closed positions of the control valve into electric Model: signals. The roller lever actuator is standard. According to applications, select one of the models shown below. Waterproof model: VCL5001 Explosionproof model: VCX5001 Lock-up valve (IL 01-0 type) made by SMC Please check specification (explosion proof, power supply or additional voltage, connection method of electric wiring) about electric equipment, such as positioner, solenoid valve and limit switch. Roller lever type limit switch - -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) 6. Dimensions and weight Table 33 and 34 show the dimensions and weight of the control valves. Note that the addition of any optional specifications will change their installed dimensions and weights. Table 33 Main dimensions Connection diameter (inches) 1/, 3/4 Note) 1 1½ ½ 3 4 JIS10K ANSI150 JPI150 *1 *1 : Face-to-face dimentions conform to following standards. - IEC 60534-3-1:001 - JIS B 005-3-1:005 * : H +135 mm for PSA6 with hand wheel. A JIS16K JIS0K, 30K ANSI300 JPI300 *1 General use bonnet Dimensions (mm) H Extension type I bonnet Extension type II bonnet B Classified by positioner C AVP with without VPE HTP HEP regulator regulator with with filter filter PSA1D, R 40 545 945 18 145 184 190 194 PSAD, R 450 575 975 67 -- 5 90 31 1 PSA1D, R 40 545 945 18 145 184 193 197 PSAD, R 450 575 975 67 -- PSA1D, R 40 605 945 18 145 5 90 31 1 PSAD, R 450 635 975 67 -- 31 35 PSA3D, R 630 760 1 350 -- 330 318 7 PSA4D, R 680 815 115 470 -- PSA1D, R 40 605 945 18 145 5 90 31 1 PSAD, R 450 635 975 67 -- 54 63 67 PSA3D, R 630 760 1 350 -- 330 318 7 PSA4D, R 680 815 115 470 -- PSA3D, R 675 800 1155 350 -- 318 7 PSA4D, R 76 88 9 75 855 110 470 -- 330 PSA6R 1145 175 -- 470 -- 348 57 PSA3D, R 675 800 1155 350 -- 318 7 PSA4D, R 98 313 317 75 855 110 470 -- 330 PSA6R 1145 175 1710 470 -- 348 57 PSA3D, R 680 800 1155 350 -- 318 7 PSA4D, R 35 364 368 730 860 110 470 -- 330 PSA6R 1150 175 1710 470 -- 348 57 Table 34 Product weight (kg) Body 1/ 3/4 1 1½ (inches) B JIS 10K JIS 0K JIS 10K JIS 0K JIS 10K JIS 0K JIS 10K JIS 0K Pressure 30mm ANSI 150 ANSI 300 ANSI 150 ANSI 300 ANSI 150 ANSI 300 ANSI 150 ANSI 300 rating JPI 150 JPI 300 JPI 150 JPI 300 JPI 150 JPI 300 JPI 150 JPI 300 PSA 1 15 16 16 19 17 19 7 3 PSA 18 19 19 0 30 35 PSA 3 50 55 PSA 4 68 73 PSA 6 H Body (inches) ½ 3 4 JIS 10K JIS 0K JIS 10K JIS 0K JIS 10K JIS 0K JIS 10K JIS 0K Pressure ANSI 150 ANSI 300 ANSI 150 ANSI 300 ANSI 150 ANSI 300 ANSI 150 ANSI 300 rating JPI 150 JPI 300 JPI 150 JPI300 JPI 150 JPI 300 JPI 150 JPI 300 PSA 1 30 33 PSA 33 36 PSA 3 53 56 71 77 73 81 89 106 PSA 4 71 74 89 95 91 99 107 14 PSA 6 190 197 19 01 08 5 A Figure 14 Face-to-face dimensions and overall dimensions - 3 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation Figure 15 VPE positioner mounted Figure 16 HTP positioner mounted Figure 17 HEP positioner mounted Note) * When applying a proof packing, add 105 mm. Figure 18 AVP positioner mounted The overall dimensions and the valve weight will change when a manual hand wheel is mounted. Ins standard mounting, the position of operation of the side hand wheel is at the back of the actuator (on the side opposite that the valve positioner is mounted). Table 35 Hand wheel dimensions Dimension (mm) Maximum Weight Type of hand driving force of Weight wheel I max. F K hand wheel (kg) N (kgf) PSA1D, R --- 00 80 (8) Side hand wheel 15 7 PSAD, R --- 00 150 (15) PSA3D, R --- 355 60 (7) 345 7 PSA4D, R --- 355 450 (46) PSA6R --- 380 310 17 (13) 35 F K Figure 19 Side hand wheel - 4 -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) 7. Orientation Flow direction Side-mounted hand wheel Flow direction Positioner Flow direction Flow direction Positioner Positioner Side-mounted hand wheel Side-mounted hand wheel Positioner Side-mounted hand wheel Positioner Positioner Side-mounted hand wheel Flow direction Flow direction Flow direction Flow direction No. 1 (Standard) No. No. 3 No. 4 Figure 0 orientation Note) Indicate by position number when installation other than the standard type is required. - 5 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation MODEL SELECTION CV3000 Alphaplus model number construction table (model AGVB) Please specify one of the following codes in the top row. Select a code from each of the columns and write it in the blank box directly above it. Model AGVB - I II III IV V VI VII VIII IX X XI - XII XIII XIV XV XVI - Option Basic model no. Selection AGVB - I II III IV V VI Port & Plug flow characteristics *5 Conn. rating Bonnet Body material Plug & Seat material 1/ inch 1 3/4 inch 1 inch 3 1½ inch 4 inches 5 ½ inches 6 3 inches 7 4 inches 8 Cv=0.1 Linear *5 A Cv=0.16 Linear *5 B Cv=0.5 Linear *5 C Cv=0.4 EQ% D VII Class IV: 0.01% of the rated Cv value 1 Cv=0.63 EQ% E Class V: high shutoff model: Metal seat Cv=1.0 EQ% F Seat: Stellite or 440C Cv=1.6 EQ% G Class VI: shut-off performance (Soft seat) 3 Cv=.5 EQ% H Class IV-SI: (Ultra low leakage) Cv=4.0 EQ% J Seat: Stellite or 440C 4 Cv=6.3 EQ% 4 VIII PTFE yarn (General use) 1 Cv=8.0 EQ% K V shaped PTFE (for general) Cv=10 EQ% L V shaped PTFE (for oil-free) (Delete) A 1 inch, Cv=14 V shaped PTFE (D)+(R) (for vacuum service) 3 M EQ% V shaped PTFE (for low temp. service) 5 Seat leakage 1¼ inch EQ% N Graphite yarn (for hi temp./ Water resistant) 4 1½ inch EQ% P Graphite yarn (for hi&lo temp./ Oil-free) 6 inches EQ% R Graphite yarn (Anti-Alkaline or Acid service) 7 ½ inches EQ% S Graphite yarn (for solvent service) 8 Gland packing 3 inches EQ% T Enter client s requirement Others 4 inches EQ% U 9 JIS 10K RF J IX PSA1R Reverse action (Air-to-open) A ANSI 150 RF A PSA1D Direct action (Air-to-close) B JPI 150 RF P PSAR Reverse action (Air-to-open) C Standard type (17 to +30 C) 1 PSAD Direct action (Air-to-close) D Extension (-45 to -17 C or +30 PSA3R Reverse action (Air-to-open) E type I to 400 C) PSA3D Direct action (Air-to-close) F Extension PSA4R Reverse action (Air-to-open) G (-196 to 45 deg.c) 3 type II PSA4D Direct action (Air-to-close) H SCPH 1 PSA6R Reverse action (Air-to-open) J SCS13A X {1.4 kgf/cm²}, 0to 98 {0. to 1.0 kgf/cm²} 1 SCS14A 3 {1.6 kgf/cm²}, {0. to 1.0 kgf/cm²} A16WCB A {.8 kgf/cm²}, {0.8 to.4 kgf/cm²} 3 A351CF8 B {4.0 kgf/cm²}, {0.8 to.4 kgf/cm²} 4 A351CF8M C 400 {4.0 kgf/cm²}, 00 to 340 {.0 to 3.5 kgf/cm²} 5 and valve action and spring range Others Enter client s requirement 60 {.6 kgf/cm²}, 100 to 180 {1.0 to1.8 kgf/cm²} 6 9 XI Standard: Blue (M10B5/10) 1 SUS316 Silver SUS316 Stellite 4 Heat resistant Silver 3 SUS440C 5 Corrosion resistant Silver 4 SUS316 Soft seat 6 Saline-resistant Silver SUS316 Stellite face *5 7 Recommended: Bolt & nut material: SUS304 5 SUS316L 8 Body / Diaphragm case / yokes SUS316L Stellite A Enter client s requirement SUS316L Soft seat B Others 9 Others Enter client s requirement 9 Painting (Continued) - 6 -
Yamatake Corporation No. SS-AGV00-0001 (Rev.11) (Continued from previous page) Optional selection - Option XII Manual hand No selection X No selection X wheel Side hand wheel S Vinyl-sheathed copper tube + cap A XIII Positioner No selection X Exposed bolts & nuts: SUS304 * B Smart I/P [AVP300] C Smart I/P (with motion transmitter) [AVP301] D Copper-free treatment (wetted part) E Smart I/P TIIS Flameproof type [AVP300] G Others 9 Smart I/P TIIS Flameproof type (with motion transmitter) [AVP301] H * For [Others] in the additional specification Smart I/P remote type [AVP00] J check the following items Smart I/P remote type (With motion transmitter) [AVP01] K [ ] Material certificates of body & bonnet. Smart I/P TIIS Flameproof type [ ] Strength calculation [AVP00] L Remote type [ ] Air piping connection 1/4 inch NPT Smart I/P TIIS Flameproof type, Remote type [AVP01] M [ ] Flow characteristics inspection (with motion transmitter) [ ] Radiographic test (RT) I/P JIS water-proof [HEP17] 1 I/P TIIS flameproof [HEP15] [ ] Liquid penetrant test (PT) Compact pneumatic type (PSA1 only) [VPE] 5 Applicable fluid Pneumatic type only [HTP] 6 Gas type [ ] Toxic gas Enter client s request Others 9 [ ] Flammable gas XIV [ ] Special HP. gas Combination No selection X filter and Yes (without gauge) [KZ03] (for AVP, HEP, HTP) 1 [ ] Others regulator Yes (with gauge) [KZ03] (for VPE) Grade Others Enter client s request 9 [ ] Grade 1 [ ] Grade [ ] Grade 3 XV Solenoid valves No selection General purpose J30G174 (ASCO) 1 Please fill in the blanks with the necessary information. Fluid name Slurry Note MAX NOR MIN Unit Flow rate Upstream MPa. Downstream MPa. Differential MPa. Differential when fully closed MPa. Temperature C, F Specific gravity Viscosity cp, cst Flashing % % Calculated CV value X High- gas regulation approval Design temperature Design TIIS flameproof type JE3J30G174 (ASCO) 3 Applicable plant name Enter client s request Others 9 XVI Limit switch No selection X Note) Water-proof single mount [VCL5001] 1 Water-proof dual mount [VCL5001] TIIS flameproof single mount [VCX5001] 3 TIIS flameproof dual mount [VCX5001] 4 Positioner Solenoid valves Limit switch Process data Others Enter client s request Input signal: ma,, kgf/cm² Change of action: [ ] No (direct), [ ] Yes (reverse) * Change of output characteristics: [ ] No, [ ] Yes *3 Position transmitting feature: (for model AVP301 only): [ ] 4-0mA, [ ] DE *4 Compression packings HEP [ ] None, [ ] 1 piece TIIS flameproof AVP [ ] No, [ ] Yes Energize: [ ]CV CONTROL, [ ]CV CLOSE, [ ]CV OPEN, [ ]OTHERS De-energize: [ ]CV CONTROL, [ ]CV CLOSE, [ ]CV OPEN, [ ]OTHERS Power supply [ ]AC, [ ]DC V Hz Operating position: [ ]CLOSE, [ ]OPEN, [ ]OPEN&CLOSE, [ ]OTHERS [ ] Pressure-tight packing adaptor 9 deg.c MPa *1 Applicable to stud bolts for body, bolts and nuts for hand wheel, accessories, and actuators * Positioner action Direct action: Increase pneumatic output when input signal increased. Reverse action: Decreased pneumatic output when input signal increased. *3 Output characteristics conversion In case of None, A to C shall be linear characteristics, and D to U shall be EQ% characteristics. In case of Yes, A to C shall be EQ% characteristics, and D to U shall be linear characteristics. Those above conversion shall be made by POSITIONER. *4 AVP position transmitting feature (model AVP301 only) Four-wire connection is required when use position transmitting feature. DE: Digital signal common to YC group. *5 Plug and seat materials shall be SUS316 stellite face or SUS316L stellite seat when Cv values are 0.1 to 0.16 and 0.5. - 7 -
No. SS-AGV00-0001 (Rev.11) Yamatake Corporation CV3000 Alphaplus model number construction table (model AGVM) Please specify one of the following codes in the top row. Select a code from each of the columns and write it in the blank box directly above it. Model AGVB - I II III IV V VI VII VIII IX X XI - XII XIII XIV XV XVI - Option Basic model no. Selection AGVM - I II III IV V VI Plug & Seat material Body material Bonnet Conn. rating Port & Plug flow characteristics *5 1/ inch 1 3/4 inch 1 inch 3 1½ inch 4 inches 5 ½ inches 6 3 inches 7 4 inches 8 Cv=0.1 Linear *5 A Cv=0.16 Linear *5 B Cv=0.5 Linear *5 C Cv=0.4 EQ% D VII Class IV: 0.01% of the rated Cv value 1 Cv=0.63 EQ% E Class V: shut-off performance Cv=1.0 EQ% F Seat: Stellite, 440C selected Cv=1.6 EQ% G Class VI: shut-off performance (Soft seat) 3 Cv=.5 EQ% H Class IV-SI: (Ultra low leakage performance) Cv=4.0 EQ% J Seat: Stellite, 440C selected 4 Cv=6.3 EQ% 4 VIII PTFE yarn (General use) 1 Cv=8.0 EQ% K V shaped PTFE (for general purpose) Cv=10 EQ% L V shaped PTFE (for oil-free) (Delete) A 1 inch, Cv=14 V shaped PTFE (D)+(R) (for vacuum service) 3 M EQ% V shaped PTFE (for low temp. service) 5 Seat leakage 1¼ inch EQ% N Graphite yarn (for high temp. and water resistant) 4 1½ inch EQ% P Graphite yarn (high&low temp. oil-free) 6 inches EQ% R Graphite yarn (anti-alkaline & acid resistant) 7 ½ inches EQ% S Graphite yarn (for Emulsion resistant) 8 3 inches EQ% T Enter client s requirement Others 4 inches EQ% U 9 JIS 16K RF B IX PSA1R Reverse action (Air-to-open) A JIS 0K RF C PSA1D Direct action (Air-to-close) B JIS 30K RF D PSAR Reverse action (Air-to-open) C ANSI 300 RF E PSAD Direct action (Air-to-close) D Gland packing and valve action JPI 300 RF F PSA3R Reverse action (Air-to-open) E Standard type (17 to +30 C) 1 PSA3D Direct action (Air-to-close) F (-45 to -17 C or PSA4R Reverse action (Air-to-open) G Extension type I +30 to 400 C) PSA4D Direct action (Air-to-close) H Extension type II (-196 to 45 deg.c) 3 PSA6R Reverse action (Air-to-open) J X {1.4 kgf/cm²}, {0. to 1.0 kgf/cm²} 1 SCPH 1 {1.6 kgf/cm²}, {0. to 1.0 kgf/cm²} SCS13A {.8 kgf/cm²}, {0. to 1.0 kgf/cm²} 3 SCS14A 3 {4.0 kgf/cm²}, {0. to 1.0 kgf/cm²} 4 A16WCB A 490 {5.0 kgf/cm²}, 00 to {0. to 1.0 kgf/cm²} 5 and spring range A351CF8 B 60 {.6 kgf/cm²}, 100 to 180 {0. to 1.0 kgf/cm²} 6 A351CF8M C XI Standard: Blue (M10B5/10) 1 Others Enter client s request Silver 9 Heat resistant Silver 3 SUS316 Corrosion resistant Silver 4 SUS316 Stellite 4 Saline-resistant Silver SUS440C 5 Recommended: Bolt & nut material: SUS304 5 SUS316 Soft seat 6 Body / Diaphragm case / yokes SUS316 Stellite face *5 7 Enter client s requirement Others SUS316L 8 9 SUS316L Stellite A SUS316L Soft seat B Others Enter client s request 9 Painting (Continued) - 8 -
Yamatake Corporation (Continued from previous page) Optional selection No. SS-AGV00-0001 (Rev.11) Option - XII Manual hand No selection X No selection X wheel Side mount S Vinyl-sheathed copper tube + cap A XIII Positioner No selection X Exposed bolts & nuts: SUS304 *1 B Smart I/P [AVP300] C Copper-free treatment (to process Smart I/P (with position Tx) [AVP301] D media) E Smart I/P TIIS Flameproof type [AVP300] G Others 9 Smart I/P TIIS Flameproof type (with motion transmitter) [AVP301] H * For [Others] in the additional specification Smart I/P remote type [AVP00] J check the following items Smart I/P remote type (With motion transmitter) [AVP01] K [ ] Material certificates of body & bonnet. Smart I/P TIIS Flameproof type [ ] Strength calculation [AVP00] L Remote type [ ] Air piping connection 1/4 inch NPT Smart I/P TIIS Flameproof type, [ ] Flow characteristics inspection [AVP01] M Remote type (with motion transmitter) [ ] Radiographic test (RT) I/P JIS water-proof [HEP17] 1 I/P TIIS flameproof [HEP15] [ ] Liquid penetrant test (PT) Compact pneumatic type (PSA1 Applicable fluid [VPE] 5 only) Gas type [ ] Toxic gas Pneumatic Std type [HTP] 6 [ ] Flammable gas Others Enter client s requirement [ ] Special HP. gas 9 [ ] Others XIV Combination No selection X Grade filter and regulator (for AVP, HEP, HTP) Design temperature Yes (without gauge) [KZ03] [ ] Grade 1 [ ] Grade [ ] Grade 3 1 Yes (with gauge) [KZ03] (for VPE) deg.c Others Enter client s request Design 9 MPa XV Solenoid No selection X Applicable plant name valves General purpose J30G174 (ASCO) 1 TIIS flameproof type JE3J30G174 (ASCO) 3 Others Enter client s requirement 9 Note) *1 Applicable to stud bolts for body, bolts and nuts for hand wheel, accessories, and actuators XVI Limit switch No selection X Water-proof single mount [VCL5001] 1 Water-proof dual mount [VCL5001] TIIS flameproof single mount [VCX5001] 3 TIIS flameproof dual mount [VCX5001] 4 Positioner Solenoid valves Limit switch Others Enter client s requirement Input signal: ma,, kgf/cm² Change of action: [ ] No (direct), [ ] Yes (reverse) * Change of output characteristics: [ ] No, [ ] Yes *3 Position transmitting feature: (for model AVP301 only): [ ] 4-0mA, [ ] DE *4 Compression packings HEP [ ] None, [ ] 1 piece TIIS flameproof AVP [ ] No, [ ] Yes Energize: [ ]CV CONTROL, [ ]CV CLOSE, [ ]CV OPEN, [ ]OTHERS De-energize: [ ]CV CONTROL, [ ]CV CLOSE, [ ]CV OPEN, [ ]OTHERS Power supply [ ]AC, [ ]DC V Hz Operating position: [ ]CLOSE, [ ]OPEN, [ ]OPEN&CLOSE, [ ]OTHERS [ ] Pressure-tight packing adaptor Please fill in the blanks with the necessary information. Fluid name Slurry Note MAX NOR MIN Unit Flow rate Upstream MPa. Downstream MPa. Differential MPa. Differential when fully closed MPa. Temperature C, F Specific gravity Viscosity cp, cst Flashing % % Calculated CV value Process data 9 High- gas regulation approval * Positioner action Direct action: Increase pneumatic output when input signal increased. Reverse action: Decreased pneumatic output when input signal increased. *3 Output characteristics conversion In case of None, A to C shall be linear characteristics, and D to U shall be EQ% characteristics. In case of Yes, A to C shall be EQ% characteristics, and D to U shall be linear characteristics. Those above conversion shall be made by POSITIONER. *4 AVP position transmitting feature (model AVP301 only) Four-wire connection is required when use position transmitting feature. DE: Digital signal common to YC group. *5 Plug and seat materials shall be SUS316 stellite face or SUS316L stellite seat when Cv values are 0.1 to 0.16 and 0.5. - 9 -
Note
Note
Specifications are subject to change without notice. Advanced Automation Company 1-1- Kawana, Fujisawa-shi Kanagawa-ken 51-85 Japan URL:http://www.azbil.com No part of this publication may be reproduced or duplicated without the prior written permission of Yamatake Corporation. Jun. 1995 _ Y/Y Jun. 009 (rev.11) _ Y/Y