REPAIR INSTRUCTIONS > LOWER CONTROL ARM REPLACEMENT (1500 SERIES) > TOOLS REQUIRED

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Page 1 of 13 2007 GMC Yukon 5.3L Eng Base Service Manual: FRONT SUSPENSION SYSTEM Print Date: REPAIR INSTRUCTIONS > LOWER CONTROL ARM REPLACEMENT (1500 SERIES) > TOOLS REQUIRED J 43631 Ball Joint Separator. See Special Tools. J 45851 Ball Joint Separator Protector Adapters. See Special Tools. REPAIR INSTRUCTIONS > LOWER CONTROL ARM REPLACEMENT (1500 SERIES) > REMOVAL PROCEDURE IMPORTANT: The lower ball joint and control arm are serviced as an assembly and are not serviced separately. 1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. 2. Support the lower control arm with a safety stand. 3. Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation. 4. Remove the stabilizer shaft links from the lower control arm. Refer to Stabilizer Shaft Link Replacement (1500 Series) or Stabilizer Shaft Link Replacement (2500 Series).

Page 2 of 13 Fig 1: View Of Lower Shock Absorber Module Mount Bolts 5. Remove the 2 lower shock absorber module mount bolts. 6. If equipped, remove the wheel drive shaft nut.

Page 3 of 13 Fig 2: View Of Lower Ball Joint Retaining Nut 7. Remove the lower ball joint retaining nut.

Page 4 of 13 Fig 3: Separating The Lower Ball Joint From The Steering Knuckle (RWD) 8. Using the J 43631 and the J 45851, remove the lower ball joint from the steering knuckle. See Special Tools. 9. Remove the lower control arm nuts and washers. 10. Remove the control arm bolts. 11. Remove the control arm. REPAIR INSTRUCTIONS > LOWER CONTROL ARM REPLACEMENT (1500 SERIES) > INSTALLATION PROCEDURE 1. Install the lower control arm. 2. Install the lower control arm bolts. 3. Install the washers.

Page 5 of 13 NOTE: Refer to Fastener Notice. 4. Install the lower control arm retaining nuts. Tighten: Tighten nuts to 175 N.m (129 lb ft). 5. Install the lower ball joint in the steering knuckle. 6. If equipped, install the wheel drive shaft. Refer to Wheel Drive Shaft Replacement (1500 Series) or Wheel Drive Shaft Replacement (2500 Series). Tighten: Tighten nut to 240 N.m (177 lb ft). Fig 1: View Of Lower Ball Joint Retaining Nut 7. Install the lower ball joint retaining nut. Tighten: Tighten nuts to 100 N.m (74 lb ft).

Page 6 of 13 Fig 2: View Of Lower Shock Absorber Module Mount Bolts 8. Install the 2 lower shock absorber module mount bolts. Tighten: Tighten bolts to 50 N.m (37 lb ft). 9. Install the stabilizer shaft links to the lower control arm. Refer to Stabilizer Shaft Link Replacement (1500 Series) or Stabilizer Shaft Link Replacement (2500 Series). 10. Install the tire and wheel. Refer to Tire and Wheel Removal and Installation. 11. Remove the safety stands. 12. Lower the vehicle. 13. Align the front end. Refer to Measuring Wheel Alignment. REPAIR INSTRUCTIONS > LOWER CONTROL ARM REPLACEMENT (2500 SERIES)

Page 7 of 13 Tools Required J 43631 Ball Joint Separator. See Special Tools. J 45851 Ball Joint Separator Protector Adapters. See Special Tools. REPAIR INSTRUCTIONS > LOWER CONTROL ARM REPLACEMENT (2500 SERIES) > REMOVAL PROCEDURE IMPORTANT: The lower ball joint and control arm are serviced as an assembly and are not serviced separately. 1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Fig 1: Supporting Lower Control Arm With Jack Stand

Page 8 of 13 2. Support the lower control arm with a safety stand. 3. Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation. 4. Remove the stabilizer shaft links from the lower control arm. Refer to Stabilizer Shaft Replacement (1500 Series) or Stabilizer Shaft Replacement (2500 Series). 5. Remove the shock absorber module. Refer to Shock Absorber Replacement (2500 Series). 6. Remove the torsion bars. Refer to Torsion Bar Replacement (2500 Series). 7. Remove the wheel drive shafts. Refer to Wheel Drive Shaft Replacement (1500 Series) or Wheel Drive Shaft Replacement (2500 Series). Fig 2: View Of Lower Ball Joint Retaining Nut 8. Remove the lower ball joint retaining nut.

Page 9 of 13 Fig 3: Separating The Lower Ball Joint From The Steering Knuckle (RWD) 9. Using the J 43631 and the J 45851, remove the lower ball joint from the steering knuckle. See Special Tools.

Page 10 of 13 Fig 4: Lower Control Arm, Nuts, Bolts & Washers (25/35 Series) 10. Remove the lower control arm nuts and washers. 11. Remove the control arm bolts. 12. Remove the control arm. REPAIR INSTRUCTIONS > LOWER CONTROL ARM REPLACEMENT (2500 SERIES) > INSTALLATION PROCEDURE

Page 11 of 13 Fig 1: Lower Control Arm, Nuts, Bolts & Washers (25/35 Series) 1. Install the lower control arm. 2. Install the lower control arm bolts. 3. Install the washers. NOTE: Refer to Fastener Notice. 4. Install the lower control arm retaining nuts. Tighten: Tighten nuts to 175 N.m (129 lb ft). 5. Install the torsion bars. Refer to Torsion Bar Replacement (2500 Series).

Page 12 of 13 6. Install the lower ball joint in the steering knuckle. 7. Install the wheel drive shaft. Refer to Wheel Drive Shaft Replacement (1500 Series) or Wheel Drive Shaft Replacement (2500 Series). Fig 2: View Of Lower Ball Joint Retaining Nut 8. Install the lower ball joint retaining nut. Tighten: Tighten nuts to 100 N.m (74 lb ft). 9. Install the shock module. Refer to Shock Absorber Replacement (2500 Series). 10. Install the stabilizer shaft links to the lower control arm. Refer to Stabilizer Shaft Replacement (1500 Series) or Stabilizer Shaft Replacement (2500 Series). 11. Install the tire and wheel. Refer to Tire and Wheel Removal and Installation. 12. Remove the safety stands. 13. Lower the vehicle. 14. Align the front end. Refer to Measuring Wheel Alignment.

Page 13 of 13