VersaBlue Adhesive Melters VBN without Control System

VersaBlue Adhesive Melters VBN without Control System Parts List English Issued 07/0 NORDSON ENGINEERING GMBH LÜNEBURG GERMANY

Note This document is for products with the following P/N: 740 740 Order number P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 00. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. 00 All rights reserved. AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray, Color-on-Demand, ColorMax, Control Coat, Coolwave, Cross-Cut, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, e.stylized, EFD, ETI, Excel 000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, icontrol, idry, iflow, Isocoil, Isocore, Iso-Flo, itrax, JR, KB0, Kinetix, Lean Cell, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, Porous Coat, PowderGrid, Powderware, Primarc, Prism, Printplus, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, Ultra, Ultrasaver, UniScan, UpTime, u-tah, Vantage, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more. are registered trademarks of Nordson Corporation. Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, Alta Spray, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, BetterBook, Blue Series, Bowtie, Bravura, CanNeck, Celero, Chameleon, Check Mate, ClassicBlue, Classic IX, ContourCoat, Controlled Fiberization, Control Weave, CPX, cscan+, Cyclo-Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+, E-Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Emerald, Encore, Equi=Bead, ESP, Exchange Plus, FillEasy, Fill Sentry, FluxPlus, G-Net, G-Site, Get Green With Blue, Gluie, GreenUV, Ink-Dot, ion, Iso-Flex, itrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, MonoCure, Multifil, Myritex, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, PicoDot, Pinnacle, PluraMix, Powder Pilot, Powercure, Precisecoat, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, RediCoat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Signature, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, TinyCure, Trade Plus, TrueCoat, Ultra FoamMix, UltraMax, Ultrasmart, Universal, ValueMate, Viper, Vista, VersaDrum, VersaPail, WebCure, Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners rights. VBN w/o Control System

Table of Contents I Table of Contents Product Configuration.................................... How to Use Illustrated Parts List........................... 6 Fasteners............................................ 6 Component Designation................................ 6 Assembly Overview...................................... 7 Single Tank Melter..................................... 7 Twin Tank Melter...................................... Safety Valve.......................................... Safety valve plate PR 5 w/ rotary valve............... 4 Safety valve plate PR 00 w/ rotary valve................. 5 Safety valve plate SN 70 DD complete................. 6 Safety valve plate PUS DD complete..................... 6 Safety valve plate DN DD............................... 7 Safety valve plate SF DD............................... Safety valve plate DF DD............................... 9 Adapter Plate DF...................................... 0 Adapter Plate DN SN................................. 0 Adapter Plate DF SF................................. Sealing Kit VB0 00, DN/DF.......................... Sealing Kit VB0 00, SN/SF.......................... Gear Pump, SN....................................... 4 Gear Pump, DN....................................... 4 Gear Pump, SF....................................... 5 Gear Pump, DF....................................... 5 Filter Cartridge........................................ 6 Manifold.............................................. 7 Manifold Accessories................................ 7 Accessories........................................ 7 Pressure Control Valve................................. Pneumatic Pressure Control Valve....................... 9 Pneumatic Control, -fold............................... 0 Pneumatic Safety Valve................................ 0 Feed Valve........................................... Hose Manifold Return Port.............................. Air Relief Valve........................................ 4 Insulation Jacket (50 / 00 Liter)......................... 5 Insulation Jacket (00 Liter)............................. 6 Air Run-up Kit......................................... 7 VBN w/o Control System

II Table of Contents Electrical Components, Part............................. Inside Control Cabinet, Backplate........................ Control Cabinet, Outside View........................... 40 Electrical Components, Part............................. 4 Connectors on hopper panel (Item A).................... 4 Options................................................. 4 Level Control......................................... 4 Internal Pressure Sensors.............................. 4 External Pressure Sensors............................. 4 Casters (Accessory)...................................... 44 Accessories for Pneumatic Connection by the Customer...... 44 Sings and Tags.......................................... 45 Schedule of Fasteners.................................... 46 VBN w/o Control System

Parts Product Configuration The configuration code and the table indicate the components and parts of this product that are configurable. The codes are also used to identify the spare parts. VersaBlue ADHESIVE MELTER VBN 0HLGBBB40HLBXNAXXBXXXXTXXPX Serial No: Year Nordson Engineering GmbH Lilienthalstr. 6 D 7 Lüneburg Germany www.nordson.com V B N 4 5 6 0 7 H 9 L 0 G B B B 4 4...... Box Code CAUTION: The maximum operating temperature of the installed gun and the other heated components should be considered when setting temperatures on the melter control panel. Box Code Components / parts VB VersaBlue Melter N Extended Capability, Nonwoven Capacity (Tank #) 5 7 050 50 liter (0 lb) 50H 50 liter (0 lb) plus Hopper 00 00 liter (0 lb) 0H 00 liter (0 lb) plus Hopper XXX None (Tank # only) Casting (Tank #) Single Stream Pumps Only Dual Stream or Single Stream Pumps (Max. pumps on 050 or 50H capacity) X None (Tank only) Level Control (Tank #) 9 L Level Monitoring B Level Control with Bulk Feed Lid (Ni 0) C Level Control with Bulk Feed Lid (Pt 00) P Level Control with Bulk Feed Lid (Ni 0) and Overfill Protection D Level Control with Bulk Feed Lid (Pt 00) and Overfill Protection Continued...

Parts Box Code Components / parts Pumps (Tank #) 0 A Gear Pump SN000 (PRm) B Gear Pump SN0046 (PRm) C Gear Pump SN006 (PR4m) D Gear Pump SN009 (PR6m) E Gear Pump SN06 (PRm) F Gear Pump SN07 (PRm) I Gear Pump SN0557 (PRm) G Gear Pump SN077 (PR5m) H Gear Pump SN70 * (PR00m) Gear Pump DN000 (PU-m) Gear Pump DN0046 (PU-m) 4 Gear Pump DN006 (PU4-m) 5 Gear Pump DN009 (PU6-m) 6 Gear Pump DN06 (PU-m) 7 Gear Pump DN079 (PU-m) Gear Pump DN0557 (PU-m) J Gear Pump SF006 ( x 0.6) K Gear Pump SF000 ( x 0.0) L Gear Pump SF0060 ( x 0.60) M Gear Pump SF0090 ( x 0.90) N Gear Pump SF00 ( x.0) O Gear Pump SF075 ( x.75) P Gear Pump SF040 ( x.40) Q Gear Pump SF000 ( x.00) R Gear Pump SF0450 ( x 4.50) Gear Pump SF000 ( x 0.0) S Gear Pump DF006 ( x 0.6) T Gear Pump DF000 ( x 0.0) U Gear Pump DF0060 ( x 0.60) V Gear Pump DF00 ( x.0) W Gear Pump DF075 ( x.75) Y Gear Pump DF040 ( x.40) *: Only available on 00-l-melter ( in box ), max. pumps. H /G Pairs (Tank #) 4 4 4 Hose/Gun Pairs Hose/Gun Pairs Continued...

Parts Box Code Components / parts Capacity (Tank #) 5 7 050 50 liter (0 lb) 50H 50 liter (0 lb) plus Hopper 00 00 liter (0 lb) 0H 00 liter (0 lb) plus Hopper 00 00 liter (440 lb) (Tank # must be XXX in Boxes 5 7) 0H 00 liter (440 lb) plus Hopper (Tank # must be XXX in Boxes 5 7) Casting (Tank #) Single Stream Pumps Only Dual Stream or Single Stream Pumps (Max. pumps on 050 or 50H capacity) X None (Tank # only) Level Control (Tank #) 9 L Level Monitoring B Level Control with Bulk Feed Lid (Ni 0) C Level Control with Bulk Feed Lid (Pt 00) P Level Control with Bulk Feed Lid (Ni 0) and Overfill Protection D Level Control with Bulk Feed Lid (Pt 00) and Overfill Protection Pumps (Tank #) 0 Refer to Tank # Box 0 H /G Pairs (Tank #) 4 4 4 Hose/Gun Pairs Hose/Gun Pairs Continued...

4 Parts Box Code Options Return Hose (includes hose fitting and MPCV per return manifold) 5 Tank # Tank # Tank # and Tank # Flow Control 6 T Automatic Flow Control with Minimum Speed B Automatic Flow Control N Pressure Build-Up (Required IPI in Box 7) O Safety valve with indication only (no MPCV) X Standard: Manual Pressure Control Valve (MPCV) Internal Pressure Indication (output pressure control is standard functionality) 7 A Post-filter Pressure Indication G Pre-filter Pressure Indication H Pre- and Post-filter Pressure Indication External Pressure Inputs (only with twin tank and 00-l-configuration) F 4 External Pressure Inputs E External Pressure Inputs T External Pressure Inputs S 6 External Pressure Inputs Digital Pressure Inputs 9 F 4 Pressure Switch Inputs E Pressure Switch Inputs T Pressure Switch Inputs Auxiliary H/ G Connectors 0 A H/G (incl. in base unit) B 6 H/G C 0 H/G X None Auxiliary Motor Control (Quantity) # Max. 6 X None Auxiliary Motor Type A AC PowerFlex40 (Rockwell PLC only (F or T in Box 6)) S Servo Ultra 000 (Rockwell PLC only (F or T in Box 6)) L AC Lenze (Vector 00) (Only with S7 control system (A in Box 6)) X None Voltage 00 40 V Phase Delta (Red Main Switch, -Pole) B 00 40 V Phase Delta (Black Main Switch, -Pole) 4 0 45 V Phase WYE (Red Main Switch, 4-Pole) C 0 45 V Phase WYE (Black Main Switch, 4-Pole) Continued...

Parts 5 Box Code Options I/O and Indication 4 D Standard I/O (XS and XS.) W Light Tower K Light Tower and Discrete I/O X Reserved Control System 6 A Siemens S7-00 F ControlLogix EtherNet ext. PanelView000 T ControlLogix ControlNet ext. PanelView000 Air Run-up 7 4 4 Outputs Outputs Outputs 6 6 Outputs Gun Solenoid Control G Standard VersaBlue P Pattern Control through Gun Solenoid Connectors Sensor Type 9 P Pt00 Temperature Sensors N Ni0 Temperature Sensors Heat Exchanger / ACM 40 E Heat Exchanger A ACM Connectivity B Heat Exchanger and ACM X None (Kit is sold separately)

6 Parts How to Use Illustrated Parts List The parts lists in this section are divided into the following columns: Item Identifies parts that can be obtained from Nordson. Part Nordson part number for each spare part shown in the illustration. A row of hyphens in the column Part (- - - - -) indicates that this part can not be ordered separately. Description This column contains the name of the part and, when appropriate, its dimensions and other properties. The points in the column Description show the relationship between assemblies, subassemblies and single parts. Quantity The quantity needed per unit, assembly or subassembly. The abbreviation AR (as required) is used when this item is a bulk item or when the quantity per assembly depends on the product version or model. NOTE: The texts are only available in English. Fasteners Fasteners are shown as Fx in every illustration, whereby x indicates the number of the fastener in the list Schedule of Fasteners at the end of this chapter. Component Designation The electrical components are labeled in accordance with DIN 4079, part.

Parts 7 Assembly Overview Single Tank Melter 4 5 7 9 0 6 4

Parts Assembly Overview (contd.) Twin Tank Melter 4 5 6 7 7 9 0 4

Parts 9 Item P/N Description Page Quantity Box Code Electrical Components 7 Schedule of Fasteners 57 Electrical Cabinet 445 Temperature Controller 49 5 Cover, fan and filter 4 4 70944 Cover VB050 feed valve complete / 9 B, C, P, D 709449 Cover VB00 feed valve complete / 9 B, C, P, D 709450 Cover VB00 single lid feed valve complete 9 B, C, P, D 5 7666 Hose manifold VB 4x return port press.ct. / 5,, 6 709445 Cover VB050 complete / 9 X, L 709446 Cover VB00 complete / 9 X, L 709447 Cover VB00 complete dual lid 9 X, L 7 70945 Hopper panel VB050 right 70940 Hopper panel VB 50H right 709457 Hopper panel VB00/00 right 709479 Hopper panel VB 0H/0H right Heated hose AR 9 7665 Feed valve NW0 4V VB compl. f. Filter 0 9 B, C, P, D 0 7094 Machine foot, complete 4 / 6 767 Casters, VB 50 00, twin and VBN 00 56 6 76 Casters, VB 50 00, single 56 4 70946 Hopper panel VB050 00 back right Pf4B 7094 Hopper panel VB50H 0H back right Pf4B 70946 Hopper panel VB050 00 back left Pf4B 70944 Hopper panel VB50H 0H back left Pf4B 4 709464 Hopper panel VB050 left 70946 Hopper panel VB50H left 70946 Hopper panel VB00/00 left 70945 Hopper panel VB0H/0H left Continued on next page

0 Parts Assembly Overview (contd.) 5 7 6 0 9 6 0 0 7 9 6/9 5 4 4 7 6 5

Parts Item P/N Description Page Quantity Box Code 5 0759 Grid, VS VB/DB050 / 0760 Grid, VS VB/DB00 / 70947 Grid, VS VB00 6 79 Insulation plate, 050/00, collar 76666 Insulation plate, VB00, grid/cover 7 70945 Niveau sonde, analog, L6 incl. holder 9, 9 X 70945 Niveau sonde, analog, L54 incl. holder 7, 7 9, 9 H X 7095 Niveau sonde, measuring point, L0 7, 7 9, 9 H P, D 79 Heating jacket VB 50 Hopper 794 Heating jacket VB 00 Hopper 709465 Heating jacket VB 00 Hopper 9 00 Insulation grid/hopper, VB050 790 Insulation grid/hopper, VB00 7097 Sealing cord D0 00 C (VB00) 0 9470 Hopper Extension, VB050, NW KT I-VX 9470 Hopper Extension, VB00, NW KT I-VX 7094 Hopper Extension, VB00, I-VX 045 Insulation grid/reservoir, VB/DB050 046 Insulation grid/reservoir, VB/DB00 7097 Sealing cord D0 00 C (VB00) 079 Safety valve, 5 bar 6 N 706950 Safety valve w/limit switch, 5 bar 6 N Gear Pump, 4 4 74 Motor, 0,5kW, BG06-/D06LA4-TOF/UL SP AR 767 Motor, 0,5kW, BG06-/D06LA4-TOF G/SP AR 74057 Motor,,0 kw, 0 V, HF SP0GH /7 AR 5 945 Coupling, SEMIFLEX, NFB, 4.7/, D7F7/,7H7 AR 0 0 79070 Coupling, SEMIFLEX, NFB, 4.7/, D7F7/H7 AR 0 0 090 Coupling, SEMIFLEX, NFB, 4.7/, D7F7/6H7 AR 0 0 7405 Coupling, SEMIFLEX, NFB, 7./, DF7/6H7 AR 0 0 74059 Coupling, SEMIFLEX, NFB, 7./, DF7/5H7 AR 0 0 A G, 7 J Y H # # Continued on next page

Parts Item P/N Description Page Quantity Box Code 6 Safety valve plate 4 7 79 Shut-off unit, VB drain port complete 466 Insulation sleeve, straight complete 0755 0 Reservoir VB050 single stream Reservoir VB050 dual stream 0756 0 Reservoir VB00 4 single stream Reservoir VB00 4 dual stream 7094 7094 Reservoir VB00 single stream Reservoir VB00 dual stream 7094 Reservoir HS VB050 PUS / PU700 7094 Reservoir HS VB00 PUS / PU700 9 Insulation jacket 4, 5 0 7997 Electric cover, VB/DB00, complete 799 Electric cover, VB/DB00, complete 709466 Electric cover, VB00, complete 064 Air-relief valve M6x compl. 0700 Pressure control valve, pneum. contr. 0059 Pressure control valve, 5 90 bar, adjustable 7, 9400 Filter cartridge, MW 0., complete 5 6 N 70465 Filter cartridge, MW 0., reinfor., compl. 5 6 N 4 Manifold 6

Parts Safety Valve 704 079 Safety valve, 5 bar 706950 Safety valve w/limit switch, 5 bar 6 N 704 Plug, safety valve VB/DB compl. - - - - - O-ring x - - - - - O-ring 9x 9459 SERVICE KIT - - - - - O-ring x - - - - - O-ring 9x - - - - - High-temp. grease, GLS 595/N, 0g

4 Parts Safety valve plate PR 5 w/ rotary valve 4 F 5 6 7 9 F 0 0 7760 Safety valve plate VB PR 5 w/rotary valve 5 7 050,50H, - - - - - Body VB safety valve plate VB PR 5 00, 0H - - - - - Rotary valve VB PR 5 5 7 050,50H, - - - - - Stop plate VB/DB rotary valve 00, 0H, 00, 0H 4 - - - - - Parallel pin Dm6x DIN65 D 0 A G 5 5067 O ring x Viton 0 A G 6 5069 O ring 5x Viton 7 54 O ring x.5 Viton - - - - - Screw plug Mx,5 like DIN90 9 - - - - - Sealing ring x6, DIN760 form A 0 - - - - - Screw plug M0x DIN90 - - - - - Sealing ring 0x4, DIN760 form A

Parts 5 Safety valve plate PR 00 w/ rotary valve 4 F 5 6 7 9 F 0 776 Safety valve plate VB PR 00 w/rotary valve 5 7 00, 0H - - - - - Body VB safety valve plate VB PR 00 5 7 00,0H, - - - - - Rotary valve VB PR 00 00, 0H - - - - - Stop plate VB/DB rotary valve 0 H 4 - - - - - Parallel pin Dm6x DIN65 D 0 H 5 5067 O ring x Viton 6 5069 O ring 5x Viton 7 54 O ring x.5 Viton - - - - - Screw plug Mx,5 like DIN90 9 - - - - - Sealing ring x6, DIN760 form A 0 - - - - - Screw plug M0x DIN90 - - - - - Sealing ring 0x4, DIN760 form A

6 Parts Safety valve plate SN 70 DD complete Item Part Description Quantity Note Box Code 740604 Bypass plate, SN70, DD, complete - - - - - Body, bypass plate SN70, tank isolation valve - - - - - Tank isolation valve - - - - - Stop plate, tank isolation valve - - - - - O-ring, 5 x - - - - - O-ring, x - - - - - Parallel pin, Dm6 x 6, DIN65-D - - - - - Screw plug, M x,5 Safety valve plate PUS DD complete Item Part Description Quantity Note Box Code 7094 Bypass plate, PUS, DD, complete - - - - - Body, bypass plate SN to SN 67 - - - - - Tank isolation valve - - - - - Stop plate, tank isolation valve - - - - - O-ring, 47 x - - - - - O-ring, 50 x - - - - - O-ring, x - - - - - Parallel pin, Dm6 x 6, DIN65-D - - - - - Screw plug, M x,5

Parts 7 Safety valve plate DN DD 4 F 9 9 5 9 6 F4 7 9 9 7766 Safety valve plate VB DN DD complete 5 7 050, 50H, - - - - - Body VB safety valve plate DN DD 00, 0H - - - - - Rotary valve VB DN/DF DD 5 7 050,50H, - - - - - Stop plate VB/DB rotary valve 00, 0H, 00, 0H 4 - - - - - Parallel pin Dm6x DIN65 D 0 5 5067 O ring x Viton 0 6 5069 O ring 5x Viton 7 5600 O ring 6x Viton - - - - - Screw plug Mx,5 DIN906 7 9 - - - - - Sealing ring x6, DIN760 form A 7

Parts Safety valve plate SF DD F 4 6 5 F 7 7 F 9 0 7764 Safety valve plate VB SF DD complete 5 7 050, 50H, - - - - - Body VB safety valve plate VB SF DD 00, 0H - - - - - Rotary valve VB PR 5 5 7 050,50H, - - - - - Stop plate VB/DB rotary valve 00, 0H, 00, 0H 4 - - - - - Parallel pin Dm6x DIN65 D 0 J R 5 5067 O ring x Viton 0 J R 6 5069 O ring 5x Viton 7 54 O ring x.5 Viton - - - - - Screw plug Mx,5 like DIN90 9 - - - - - Sealing ring x6, DIN760 form A 0 - - - - - Screw plug M0x DIN90 - - - - - Sealing ring 0x4, DIN760 form A - - - - - Adapter plate VB Feinpruef x0.6.4, hdn.

Parts 9 Safety valve plate DF DD F 4 9 5 9 6 7 F4 9 9 9 9 9 7769 Safety valve plate VB DF DD complete 5 7 050, 50H, - - - - - Body VB safety valve plate DF DD 00, 0H - - - - - Rotary valve VB DN/DF DD 5 7 050,50H, - - - - - Stop plate VB/DB rotary valve 00, 0H, 00, 0H 4 - - - - - Parallel pin Dm6x DIN65 D 0 S Y 5 5067 O ring x Viton 0 S Y 6 5069 O ring 5x Viton 7 5600 O ring 6x Viton - - - - - Screw plug Mx,5 DIN906 7 9 - - - - - Sealing ring x6, DIN760 form A 7

0 Parts Adapter Plate DF F5 9497 Adapter plate, DF VB complete, - - - - - Adapter plate VB Feinpr.x0,6,4 hdn 0 S Y 0609 O ring 5x viton 0 S Y 54559 O ring 0x Adapter Plate DN SN F5 9499 Adapter plate, DN SN, VB complete, - - - - - Adapter plate DN SN 0 A H 54 O ring x,5 Viton 0 A H

Parts Adapter Plate DF SF F5 94940 Adapter plate, DF SF, VB complete, - - - - - Adapter plate DF SF 0 J R 0609 O ring 5x viton 0 J R 54559 O ring 0x

Parts Sealing Kit VB0 00, DN/DF F5 F6 6 5 4 7 796 Sealing Kit, VB, DN/DF complete, - - - - - Seal plate VB, DN/DF - - - - - O ring 5x - - - - - Plug M56x,5 L5 A 4 - - - - - Plug, pressure control valve B - - - - - Plug, valve element, bypass 5 - - - - - O ring x 6 - - - - - O ring 9x 7 - - - - - Plug M6x L4 SW7 C - - - - - Seal plate VB, hose fitting Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore

Parts Sealing Kit VB0 00, SN/SF F6 F5 6 5 4 7 7964 Sealing Kit, VB, SN/SF complete, - - - - - Seal plate VB, SN/SF - - - - - O ring 5x - - - - - Plug M56x,5 L5 A 4 - - - - - Plug, pressure control valve B - - - - - Plug, valve element, bypass 5 - - - - - O ring x 6 - - - - - O ring 9x 7 - - - - - Plug M6x L4 SW7 C - - - - - Seal plate VB, hose fitting Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore

4 Parts Gear Pump, SN SN490 70975 Gear pump SN000 (PRm) 0 A 7905 Gear pump SN0046 (PRm) 0 B 7670 Gear pump SN006 (PR4m) C 70454 Gear pump SN009 (PR6m) D 070 Gear pump SN06 (PRm) E 7906 Gear pump SN07 (PRm) F 76 Gear pump SN0557 (PRm) I 7907 Gear pump SN077 (PR5m) G 769 Gear pump SN70 (PR00m) A H 40 Gear pump SN490 (PU5/5) # A: Only available on 00-l-melter ( in Box ), max. pumps. Gear Pump, DN 7650 Gear pump DN000 (PU m) 0 70479 Gear pump DN0046 (PU m) 0 7040 Gear pump DN006 (PU4 m) 4 7669 Gear pump DN009 (PU6 m) 5 704 Gear pump DN06 (PU m) 6 766 Gear pump DN079 (PU m) 7 760 Gear pump DN0557 (PU m)

Parts 5 Gear Pump, SF 407 Gear pump SF006 ( x 0.6) 0 J 400756 Gear pump SF000 ( x 0.0) 0 K 664 Gear pump SF0060 ( x 0.60) L 400757 Gear pump SF0090 ( x 0.90) M 665 Gear pump SF00 ( x.0) N 40060 Gear pump SF075 ( x.75) O 4064 Gear pump SF040 ( x.40) P 40075 Gear pump SF000 ( x.00) Q 4040 Gear pump SF0450 ( x 4.50) R Gear Pump, DF 65 Gear pump DF006 ( x 0.6) 0 S 405 Gear pump DF000 ( x 0.0) 0 T 4006 Gear pump DF0060 ( x 0.60) U 97 Gear pump DF00 ( x.0) V 4069 Gear pump DF075 ( x.75) W 056 Gear pump DF040 ( x.40) Y

6 Parts Filter Cartridge 9400 Filter cartridge, Mesh Size 0. mm, complete 94590 SERVICE KIT Filter 0. mm - - - - - Filter sleeve Mesh Size 0, complete - - - - - Filter sheath D40 - - - - - Filter sleeve MS 0, L04 - - - - - O-ring x - - - - - O-ring 44x - - - - - O-ring 4x - - - - - High-temp. grease, GLS 595/N, 0g 70465 Filter cartridge, Mesh Size 0. mm, reinf., 6 N complete 70465 SERVICE KIT Filter, reinf. - - - - - Filter sleeve MS 0, complete, reinf. - - - - - Filter sheath D40 - - - - - Filter sleeve MS 0, L04 - - - - - O-ring x - - - - - O-ring 44x - - - - - O-ring 4x - - - - - High-temp. grease, GLS 595/N, 0g 797 Plug M56x,5 L5

Parts 7 Manifold 4 F7 F7 P/N 767 P/N 70944 7676 Manifold, x, NW, DD complete (NW 6) 54 O-ring, x.5, viton - - - - - Manifold, x, Nominal Width mm Manifold Accessories Item P/N Description Quantity Note 44667 Hose fitting a9/6unf-a/4unf (NW ) O-rings included 49 Hose fitting a/4unf-a/4unf (NW ) O-rings included 076 Hose fitting a /6--a/4UNF (NW 6) O-rings included 70964 PLUG, O RING 6xFPM,STR THD,/4-6 O-rings included Accessories 70944 Manifold, x, NW, DD compl. (NW 0 ) 5067 O-ring, x, viton 4 - - - - - Manifold, x, NW, DD, NPT 405756 Hose fitting am0x,5 anpt L6 (NW 0) O-rings included 4706 Hose fitting am45x,5 anpt L65 (NW ) O-rings included

Parts Pressure Control Valve 4 6 7 5 0059.0 0059 Pressure control valve, 5 90 bar, adjustable - - - - - Valve body, pressure control valve - - - - - Piston, safety valve f. supporting ring - - - - - Set screw, black, 00 bar 4 - - - - - Compression spring,.x7.4x4.4 5 - - - - - O-ring, 6x 6 - - - - - O-ring, x 7 - - - - - O-ring, 9x - - - - - Supporting ring, Da0, Di6.7, spiral 94600 SERVICE KIT Pressure control valve 6 - - - - - O ring x 7 - - - - - O ring 9x - - - - - High-temp. grease, GLS 595/N, 0g

Parts 9 Pneumatic Pressure Control Valve 0 F 6 7 5 4 9 0700 Pressure control valve, pneumatically controlled 6 T, B - - - - - Piston, pressure control valve - - - - - Valve body, bypass 00 - - - - - Cylinder, bypass pneu., Di9. 4 - - - - - Valve body, bypass pneumatic, 90 bar 5 - - - - - Piston, bypass pneu., Da9. 6 - - - - - Piston, bypass pneu., Da9. 7 - - - - - Seal, 9.7x0.6 - - - - - O-ring, x 9 - - - - - O-ring, 9x 0 - - - - - Fitting, quick thread-in, -W-d04-G/-TURN A - - - - - Inside seal, Turcon-Variseal-MS 750 Hose, D4.0, d.5, PTFE AR 4 T, B AR: As required 94600 SERVICE KIT Pressure control valve Page 5- - - - - - O-ring x 9 - - - - - O-ring 9x 976 Instruction sheet - - - - - High-temp. grease, GLS 595/N, 0g Note A: See Accessories for Pneumatic Connections by the Customer for other fitting sizes

0 Parts Pneumatic Control, -fold 947.0 760 Control, flow-valve, double 6 T, B 944 Solenoid valve (see Electrical Components) 6 T, B 94 Pressure gauge 6 T, B Pneumatic Safety Valve 7965 Pneumatic Safety valve, 6 bar, G/4 SW0 6 T, B 5566 Sealing ring, R/4 type: PDR-4

Parts Feed Valve 0 F 9 7 F9 6 F4 F9 4 5 F

Parts 7665 Feed valve NW0, 4 V, complete 9, 9 B, C, P, - - - - - Control module, feeding valve D - - - - - Cover feeding valve, right - - - - - Electric cover 4 900 Heater cartridge, / x 4, 0 V, 50 W 5 5 - - - - - Insulation, feeding valve 6 - - - - - Cover feeding valve, left 7 - - - - - Cable duct for cord set - - - - - Body, feeding valve, VB, NW 0 9 544 Solenoid valve, 4/ ways, 4 V/ 5.9 W, G/ 0 - - - - - Air manifold, control module, feeding valve 79077 Sign, Max 6 bar, self adhesive 49 Hose fitting a/4unf-a/4unf (NW ) with O-ring 9 9 B P 076 Hose fitting a /6--a/4UNF (NW 6) with O-ring 9 9 C N 077 Adapter plate 9 9 B, C P, N 709455 Discharge plate - - - - - Temperature sensor (part of cord set) 9 9 B, C P, N 057 Filter cartridge MW 0. complete NS NS: Not Shown

Parts Hose Manifold Return Port 0 F9 9 F9 F0 7 6 5 4 F F 7666 Hose manifold, VB 4x, return port, press. ctrl. 5 5, - - - - - Cover, hose manifold - - - - - Body, hose manifold - - - - - Screw plug, M0 x,5 DIN 906 4 - - - - - Insulation hose manifold 5 - - - - - Electric cover 6 4 Heater cartridge, / x 4, 0V, 00 W 5 7 - - - - - Blind plug metal metric M x,5 - - - - - Temperature sensor (part of cord set) 9 P, N 9 0059 Pressure control valve, 5 90 bar, adjustable 4 0 - - - - - Heated hose 4

4 Parts Air Relief Valve 064 Air relief valve M6x compl. 54 O ring 9x - - - - - Plug M6x L4 SW7

Parts 5 Insulation Jacket (50 / 00 Liter) 4 7907 Insulation sleeve VB/DB050 complete 5 7 050 7994 Insulation sleeve VB/DB050 front/left 5 7 7995 Insulation sleeve VB/DB050 back/right 9409 Insulation sleeve f.pump VB05 050 NW 4 704075 Insulation sleeve VB050 NW return port 790 Insulation sleeve VB/DB00 complete 5 7 00 70459 Insulation sleeve VB/DB00 front/left 5 7 70450 Insulation sleeve VB/DB00 back/right 7045 Insulation sleeve f.pump VB05 00 NW 4 7045 Insulation sleeve VB00 NW return port 790 Insulation sleeve VB/DB050 WT 5 7 50H 70400 Insulation sleeve VB050 WT front/left 5 7 7040 Insulation sleeve VB050 WT back/right 9409 Insulation sleeve f.pump VB05 050 NW 4 704075 Insulation sleeve VB050 NW return port 79 Insulation sleeve VB/DB00 WT 5 7 0H 7045 Insulation sleeve VB/DB00 front/left WT 5 7 7045 Insulation sleeve VB/DB00 back/right WT 7045 Insulation sleeve f.pump VB05 00 NW 4 7045 Insulation sleeve VB00 NW return port

6 Parts Insulation Jacket (00 Liter) 4 769 Insulation sleeve VB00 complete 5 7 00 7695 Insulation sleeve VB/DB00 front/left 5 7 7696 Insulation sleeve VB/DB00 back/right 7045 Insulation sleeve f.pump VB05 00 NW 4 7045 Insulation sleeve VB00 NW return port 7694 Insulation sleeve VB00 WT complete 5 7 0H 7697 Insulation sleeve VB/DB00 WT front/left 5 7 769 Insulation sleeve VB/DB00 WT back/right 7045 Insulation sleeve f.pump VB05 00 NW 4 7045 Insulation sleeve VB00 NW return port

Parts 7 Air Run-up Kit 4 Item P/N Description Quantity Note 065 Kit, air run-up, 4 0 ma, 0 5 bar 0650 Kit, air run-up, 0 0 VDC, 0 5 bar 0444 Regulator, 0 0 VDC, 0 5 bar, m cable 0444 Regulator, 4 0 ma, 0 5 bar, m cable 0440 Filter element, particulate 04406 Filter element, oil 4 04406 Filter element, water NS 04407 O-ring, filter bowl NS: Not Shown

Parts Electrical Components, Part NOTE: Item = Component designation with reference to the Wiring Diagram. Inside Control Cabinet, Backplate F F 70K7 4F 0F 0T 09T L L L L L L L L L L L L 5 7 5F 7F 0F F F 5 7 XL9/0 XL/ 4 6 XLVB+/ 4 6 7K5 7K6 7K6 5N 5N 7N 7N N N 0N 70A Level Control 7A Level Control 5 4 5 6 7 9 0 4 4 6 X6 4 6 4 XLS 4 4 XLS 4 4 XLS 4 =lllö XLL XS XL9A X 5 4 5 6 7 9 0 4 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 5 7 4 5 7 5 7 6 6 6 XL0.PE XL0.L XL0.L XL0.L XS4 XLS4 XLS5 XLS6 XLS7 XLS XLS9 XLS0 XLS XLD XS 6 XS 6 XS 6 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 4 5 6 7 PE 4 5 7 5 7 5 7 XLS4 XLS5 XLS6 XLS7 XLS XLS9 XLS0 XLS Connected to feeding hoses Connected to return hoses

Parts 9 Circuit breakers -F 5644 Circuit breaker A -pole FAZ-B6/ Main fuse 5 7 050, 50H 4446 Circuit breaker 50A -pole FAZ Z50/ 5 7 00, 0H -F 545 Circuit breaker 0A -pole FAZ C0/ -4F 4579 Circuit breaker 6A -pole FAZ-B6/ ELC lamp -5F 564 Circuit breaker 0A -pole FAZ B0/ Grid 5 7 050, 50H 5644 Circuit breaker A -pole FAZ-B6/ 5 7 00, 0H -7F 564 Circuit breaker 0A -pole FAZ B0/ Reservoir 5 7 050, 50H 5644 Circuit breaker A -pole FAZ-B6/ 5 7 00, 0H -0F 544 Circuit breaker 0A -pole FAZ-B0/ H/G -F 544 Circuit breaker 0A -pole FAZ-B0/ Return hose -F 544 Circuit breaker 0A -pole FAZ-B0/ Filling valve -0F 4579 Circuit breaker 6A -pole FAZ-B6/ Power supply Solid-state relays -5N 0797 Solid-state relay GPB 00 60V MAX. 5A Grid 5 7 050-50H -5N -7N 0797 Solid-state relay GPB 00 60V MAX. 5A -7N 5 7-5N 704755 Solid-state relay GPB 00 60V MAX. 45A Reservoir 5 7 00-0H -5N -7N 704755 Solid-state relay GPB 00 60V MAX. 45A -7N 5 7-0N 0796 Solid-state relay GPB 00 60V MAX. 5A H/G 4 4 -N 0796 Solid-state relay GPB 00 60V MAX. 5A Return 4 4 hose -N 0796 Solid-state relay GPB 00 60V MAX. 5A Filling 4 4 valve Other parts -0T 70959 Switching power supply 0V/N/4V 0W internal -09T 70959 Switching power supply 0V/N/4V 0W 9, 9 6 X X -70K7 7674 Contactor DILM40 (RDC4) 5 7 050-50H 76747 Slave contactor block DILM50 XHI 5 7-70K7 707 76747 Contactor DILMC65 (RDC4) Slave contactor block DILM50 XHI 5 7 5 7 00-0H Relays -7K5 5 Relay MY4N D 4VDC w/indicating lamp -7K6 5 Relay MY4N D 4VDC w/indicating lamp -7K6 5 Relay MY4N D 4VDC w/indicating lamp Continued on next page

40 Parts Control Cabinet, Outside View -07E5-07E4-75H -4H -6A6-7A6-0A -A -A XVS... XVS4 XRS... XRS4 -Q -07E4 XS -07E5 -Q 550 Main switch, x 6 A, black -6A6 445 Temperature controller, 00 V 40 VAC Grid -7A6 445 Temperature controller, 00 V 40 VAC Reservoir -0A 445 Temperature controller, 00 V 40 VAC H/G -A 445 Temperature controller, 00 V 40 VAC Return hose -A 445 Temperature controller, 00 V 40 VAC Filling valve -4H 4 Control cabinet lamp 497 Connection cable, control cabinet lamp, m -07E4 Cover for Fan and Filter -07E5 Cover for Fan and Filter -75H Warning light tower -XS - - - - Interface Standard I/O -XVS - - - - Cable duct Feeding hose... 4 to 4 (to terminals XLS4...XLS7) -XRS to 4 - - - - Cable duct Return hose (to terminals XLS...XLS)... 4

Parts 4 Electrical Components, Part B A -0B4,..., B4 A -XS.n -XS.n -XS 4.n -XS.n Pt 00 -XS.n -XS.n -XS.n Ni0 -XS 4.n -XS0 -XS -XS -XS -XS4 -XS5 -XS6 -XS7 Tank (Pt 00, Ni 0): XS.n,..., XS 4.n, XS0, XS,... XS 7 Tank (Pt 00, Ni 0): XS 5.n,..., XS.n, XS, XS 9,... XS 5 -XS0 -XS -XS -XS -XS4 -XS5 -XS6 -XS7

4 Parts Connectors on hopper panel (Item A) -XS0 - - - - Hose receptacle H/G #, Tank 4 4 -XS - - - - Hose receptacle H/G #, Tank 4 4 -XS - - - - Hose receptacle H/G #, Tank 4 4 -XS - - - - Hose receptacle H/G #4, Tank 4 4 -XS4 - - - - Hose receptacle H/G #5, Tank 4 -XS5 - - - - Hose receptacle H/G #6, Tank 4 -XS6 - - - - Hose receptacle H/G #7, Tank 4 -XS7 - - - - Hose receptacle H/G #, Tank 4 -XS - - - - Hose receptacle H/G #9, Tank 4 4 -XS9 - - - - Hose receptacle H/G #0, Tank 4 4 -XS0 - - - - Hose receptacle H/G #, Tank 4 4 -XS - - - - Hose receptacle H/G #, Tank 4 4 -XS - - - - Hose receptacle H/G #, Tank 4 -XS - - - - Hose receptacle H/G #4, Tank 4 -XS4 - - - - Hose receptacle H/G #5, Tank 4 -XS5 - - - - Hose receptacle H/G #6, Tank 4 Options Level Control B 70945 Niveau sonde, analog, L6 incl. holder UR Page 0 7, 7 9, 9 H X -70A -7A 70459 Controller Level Control (00 00 mm) UR Page 7, 7 9, 9 H X B 70945 Niveau sonde, analog, L54 incl. holder UR Page 0 7, 7 9, 9 H X -70A -7A 70459 Controller Level Control (00 600 mm) UR 7, 7 9, 9 H X B 7095 Niveau sonde, measuring point, L0 UR Page 0 9, 9 P, D -7A -7A 076 Controller Level Control Overfill UR Page 9, 9 P, D UR (upon request): Quantity depends on number of tanks (single or twin melter)

Parts 4 Internal Pressure Sensors -0B 7690 Pressure sensor #,..., to 0B -B 7690 Pressure sensor # 9,..., 6 to B -B 7690 Pressure sensor # 7,..., 4 to B -B to B 7690 Pressure sensor # 5,..., -0XS 709040 Sensor-Aktor-Interface, Passiv, PRS #,..., Page - -XS 709040 Sensor-Aktor-Interface, Passiv, PRS # 9,..., 6 Page - -XS 709040 Sensor-Aktor-Interface, Passiv, PRS # 7,..., 4 Page - -XS 709040 Sensor-Aktor-Interface, Passiv, PRS # 5,..., Page - External Pressure Sensors -0XS -XS -XS -XS -4XS -5XS -4B 7690 External Pressure sensor #,..., NS F, E to 4B -4XS 709040 Sensor-Aktor-Interface, Passiv, PRS #,..., Page - -5B to 5B 7690 External Pressure sensor # 9,..., 6 A NS -5XS 709040 Sensor-Aktor-Interface, Passiv, PRS # 9,..., 6 Page - Note A: Available only with twin tank and 00 liter configuration NS: Not Shown T, S

44 Parts Casters (Accessory) 76 Casters, VB 50 00, single - - - - - Guide castor, 750 kg, D00, D50, H50 - - - - - Fixed castor, 750 kg, D00, D50, H50 767 Casters, VB 50 00, twin and VBN 00 - - - - - Guide castor, 750 kg, D00, D50, H50 4 - - - - - Fixed castor, 750 kg, D00, D50, H50 Accessories for Pneumatic Connection by the Customer Part Description 4996 Fitting, G / x ig / Feed Valve 4965 Quick Thread-in Fitting, -G-d06-G /-0000 (Solenoid Air Connection) 599 Air Operated Hose, D.0 d6.0 PTFE 4077 Air tube NW D0 PTFE 44495 Female Air Coupling, ir /4 NW7. L4 SW Pneumatic Pressure Control and 4046 Quick Thread-in Fitting, -G-d06-G /4-0000 Bypass Control 556 599 Air Operated Hose, D.0 d6.0 PU blue or Air Operated Hose, D.0 d6.0 PTFE 597 Female air coupling d6 NW7, L60 Pneumatic Pressure Control and 556 Air Operated Hose, D.0 d6.0 PU blue or Bypass Control 599 Air Operated Hose, D.0 d6.0 PTFE 497 Female air coupling d6 NW5 L44 Inert Gas 599 Air Operated Hose, D.0 d6.0 PTFE

Parts 45 Sings and Tags 4 5a 5b 5c 05795 TAG, WARNING, HAZARDOUS VOLTAGE B 056 TAG, CAUTION, HOT SURFACE B 056 TAG, CAUTION, HOT SURFACE B 9, 9 B,P,C,D 0470 TAG, WARNING, HOT ADHESIVE (Relieve pressure) 0470 TAG, WARNING, HOT ADHESIVE (Relieve pressure) B B 9, 9 B,P,C,D 4 79077 Sign Max. 6 bar 5a 47709 Sign Max. bar 5b 7605 Sign symbol inert gas self adhesive 5c 7606 Sign symbol inert gas 4x 9 Note 05966 Sheet of tags (multilingual) A A: One of each item, and in these languages: English, Danish, Dutch, Finnish, Greek, Norwegian, Portuguese, Swedish, Czech, Estonian, Hungarian, Slovenia, Traditional Chinese, Latvian, Lithuanian, Polish, Slovakian B: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean

46 Parts Schedule of Fasteners Number Description Part F Allan head cap screw, M5x, DIN9, stainless 5009 F Allan head cap screw, Mx65/0.9, DIN9 569 F Allan head cap screw Mx6, DIN9 stainless 907 F4 Allan head cap screw Mx0/0.9, DIN9 niro 6575 F5 Allan head cap screw, Mx0, DIN9, stainless 500 F6 Allan head cap screw, M6x6, DIN 9, niro 5007 F7 Allan head cap screw, M6x5, DIN 9, niro 005 F Allan head cap screw, Mx, DIN9, stainless 605 F9 Allan head cap screw, M5x0, DIN9, stainless 594 F0 Allan head cap screw, M4x6, DIN9, stainless 5000 F Allan head cap screw, Mx6, DIN9, stainless 50004 F Hexagon head screw, M5x6, DIN9 60 F Allan head cap screw, M5x0, DIN9, stainless 500 F4 Allan head cap screw, M4x0, DIN9-A-70 5007 F5 Allan head cap screw, M0x0, DIN9, stainless 5004 F6 Allan head cap screw, Mx0/0.9, DIN9 76