VersaBlue Adhesive Melters VBN with Siemens PLC

VersaBlue Adhesive Melters VBN with Siemens PLC Parts List English Issued 03/07 NORDSON ENGINEERING GMBH LÜNEBURG GERMANY

Hinweis Diese Betriebsanleitung ist für die gesamte Baureihe gültig. Order number P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 007. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. 007 All rights reserved. Trademarks AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray, ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, e.stylized, EFD, ETI, Excel 000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, icontrol, iflow, Isocoil, Isocore, Iso-Flo, itrax, JR, KB30, Kinetix, Little Squirt, LogiComm, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, Porous Coat, PowderGrid, Powderware, Prism, Printplus, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, Ultra, Ultrasaver, UniScan, UpTime, Vantage, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more. are registered trademarks of Nordson Corporation. Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, BetterBook, Blue Series, CanNeck, Celero, Chameleon, Check Mate, ClassicBlue, Color-on-Demand, Controlled Fiberization, Control Weave, cscan, CPX, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, E-Nordson, Easy Clean, EasyOn, Eclipse, Equi=Bead, ESP, Exchange Plus, FilEasy, Fill Sentry, FluxPlus, Gluie, G-Net, G-Site, Ink-Dot, ion, Iso-Flex, itrend, KVLP, Lacquer Cure, Lean Cell, Maverick, Maxima, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifil, Myritex, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, PluraMix, Powder Pilot, Powercure, PreciseCoat, Primarc, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureMix, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, Trade Plus, TrueBlue, Ultrasmart, Universal, ValveMate, Viper, Vista, VersaDrum, VersaPail, WebCure, Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners rights.

Table of Contents I Table of Contents Product Configuration.................................... How to Use Illustrated Parts List........................... 6 Fasteners............................................ 6 Component Designation................................ 6 Assembly Overview...................................... 7 Single Tank Melter..................................... 7 Twin Tank Melter...................................... 8 Safety Valve.......................................... 3 Safety valve plate PR 5 w/ rotary valve............... 4 Safety valve plate PR 00 w/ rotary valve................. 5 Safety valve plate DN DD............................... 6 Safety valve plate SF DD............................... 7 Safety valve plate DF DD............................... 8 Adapter Plate DF...................................... 9 Adapter Plate DN SN................................. 9 Adapter Plate DF SF................................. 0 Sealing Kit VB0 00, DN/DF.......................... Sealing Kit VB0 00, SN/SF.......................... Gear Pump, SN....................................... 3 Gear Pump, DN....................................... 3 Gear Pump, SF....................................... 4 Gear Pump, DF....................................... 4 Filter Cartridge........................................ 5 Manifold.............................................. 6 Manifold Accessories................................ 6 Accessories........................................ 6 Pressure Control Valve................................. 7 Pneumatic Pressure Control Valve....................... 8 Pneumatic Control, -fold............................... 9 Pneumatic Safety Valve................................ 9 Feed Valve........................................... 30 Hose Manifold Return Port.............................. 3 Air Relief Valve........................................ 33 Insulation Jacket (50 / 00 Liter)......................... 34 Insulation Jacket (00 Liter)............................. 35 Air Run-up Kit......................................... 36

II Table of Contents Electrical Components, Part............................. 37 Inside Control Cabinet, Backplate........................ 37 Inside Control Cabinet, Right Cabinet Side................ 45 Control Cabinet, Outside View........................... 50 Control Cabinet, Outside View, Left Cabinet Side.......... 5 Electrical Components, Part............................. 53 Connectors on hopper panel (Item A).................... 54 Options................................................. 54 Level Control......................................... 54 Internal Pressure Sensors.............................. 55 External Pressure Sensors............................. 55 Casters (Accessory)...................................... 56 Accessories for Pneumatic Connection by the Customer...... 56 Sings and Tags.......................................... 57 Schedule of Fasteners.................................... 58

Parts Product Configuration The configuration code and the table indicate the components and parts of this product that are configurable. The codes are also used to identify the spare parts. VersaBlue ADHESIVE MELTER VBN 0HLGBBB40HLB3338XNAXXBXXXXTXXPX Serial No: Year Nordson Engineering GmbH Lilienthalstr. 6 D 337 Lüneburg Germany www.nordson.com V B 3 N 4 5 6 0 7 H 8 9 L 0 G B B 3 B 4 4...... Box Code CAUTION: The maximum operating temperature of the installed gun and the other heated components should be considered when setting temperatures on the melter control panel. Box Code Components / parts VB VersaBlue Melter 3 N Extended Capability, Nonwoven Capacity (Tank #) 5 7 050 50 liter (0 lb) 50H 50 liter (0 lb) plus Hopper 00 00 liter (0 lb) 0H 00 liter (0 lb) plus Hopper XXX None (Tank # only) Casting (Tank #) 8 Single Stream Pumps Only Dual Stream or Single Stream Pumps (Max. 3 pumps on 050 or 50H capacity) X None (Tank only) Continued...

Parts Box Code Components / parts Level Control (Tank #) 9 L Level Monitoring B Level Control with Bulk Feed Lid (Ni 0) C Level Control with Bulk Feed Lid (Pt 00) P Level Control with Bulk Feed Lid (Ni 0) and Overfill Protection D Level Control with Bulk Feed Lid (Pt 00) and Overfill Protection Pumps (Tank #) 0 3 A Gear Pump SN0030 (PRm) B Gear Pump SN0046 (PR3m) C Gear Pump SN006 (PR4m) D Gear Pump SN0093 (PR6m) E Gear Pump SN086 (PRm) F Gear Pump SN037 (PRm) I Gear Pump SN0557 (PR8m) G Gear Pump SN0773 (PR5m) H Gear Pump SN70 * (PR00m) Gear Pump DN0030 (PU-m) 3 Gear Pump DN0046 (PU3-m) 4 Gear Pump DN006 (PU4-m) 5 Gear Pump DN0093 (PU6-m) 6 Gear Pump DN086 (PU-m) 7 Gear Pump DN079 (PU8-m) 8 Gear Pump DN0557 (PU8-m) J Gear Pump SF006 ( x 0.6) K Gear Pump SF0030 ( x 0.30) L Gear Pump SF0060 ( x 0.60) M Gear Pump SF0090 ( x 0.90) N Gear Pump SF00 ( x.0) O Gear Pump SF075 ( x.75) P Gear Pump SF040 ( x.40) Q Gear Pump SF0300 ( x 3.00) R Gear Pump SF0450 ( x 4.50) Gear Pump SF000 ( x 0.0) S Gear Pump DF006 ( x 0.6) T Gear Pump DF0030 ( x 0.30) U Gear Pump DF0060 ( x 0.60) V Gear Pump DF00 ( x.0) W Gear Pump DF075 ( x.75) Y Gear Pump DF040 ( x.40) *: Only available on 00-l-melter ( in box 8), max. pumps. H /G Pairs (Tank #) 4 4 4 Hose/Gun Pairs 8 8 Hose/Gun Pairs Continued...

Parts 3 Box Code Components / parts Capacity (Tank #) 5 7 050 50 liter (0 lb) 50H 50 liter (0 lb) plus Hopper 00 00 liter (0 lb) 0H 00 liter (0 lb) plus Hopper 00 00 liter (440 lb) (Tank # must be XXX in Boxes 5 7) 0H 00 liter (440 lb) plus Hopper (Tank # must be XXX in Boxes 5 7) Casting (Tank #) 8 Single Stream Pumps Only Dual Stream or Single Stream Pumps (Max. 3 pumps on 050 or 50H capacity) X None (Tank # only) Level Control (Tank #) 9 L Level Monitoring B Level Control with Bulk Feed Lid (Ni 0) C Level Control with Bulk Feed Lid (Pt 00) P Level Control with Bulk Feed Lid (Ni 0) and Overfill Protection D Level Control with Bulk Feed Lid (Pt 00) and Overfill Protection Pumps (Tank #) 0 3 Refer to Tank # Box 0 3 H /G Pairs (Tank #) 4 4 4 Hose/Gun Pairs 8 8 Hose/Gun Pairs Continued...

4 Parts Box Code Options Return Hose (includes hose fitting and MPCV per return manifold) 5 Tank # Tank # 3 Tank # and Tank # Flow Control 6 T Automatic Flow Control with Minimum Speed B Automatic Flow Control N Pressure Build-Up (Required IPI in Box 7) O Safety valve with indication only (no MPCV) X Standard: Manual Pressure Control Valve (MPCV) Internal Pressure Indication (output pressure control is standard functionality) 7 A Post-filter Pressure Indication G Pre-filter Pressure Indication H Pre- and Post-filter Pressure Indication External Pressure Inputs (only with twin tank and 00-l-configuration) 8 F 4 External Pressure Inputs E 8 External Pressure Inputs T External Pressure Inputs S 6 External Pressure Inputs Digital Pressure Inputs 9 F 4 Pressure Switch Inputs E 8 Pressure Switch Inputs T Pressure Switch Inputs Auxiliary H/ G Connectors 30 A H/G (incl. in base unit) B 6 H/G C 0 H/G X None Auxiliary Motor Control (Quantity) 3 # Max. 6 X None Auxiliary Motor Type 3 A AC PowerFlex40 (Rockwell PLC only (F or T in Box 36)) S Servo Ultra 3000 (Rockwell PLC only (F or T in Box 36)) L AC Lenze (Vector 800) (Only with S7 control system (A in Box 36)) X None Voltage 33 00 40 V 3 Phase Delta (Red Main Switch, 3-Pole) B 00 40 V 3 Phase Delta (Black Main Switch, 3-Pole) 4 380 45 V 3 Phase WYE (Red Main Switch, 4-Pole) C 380 45 V 3 Phase WYE (Black Main Switch, 4-Pole) Continued...

Parts 5 Box Code Options I/O and Indication 34 D Standard I/O (XS and XS.) W Light Tower K Light Tower and Discrete I/O X Reserved Control System 36 A Siemens S7-300 F ControlLogix EtherNet ext. PanelView000 T ControlLogix ControlNet ext. PanelView000 Air Run-up 37 4 4 Outputs 8 8 Outputs Outputs 6 6 Outputs Gun Solenoid Control 38 G Standard VersaBlue P Pattern Control through Gun Solenoid Connectors Sensor Type 39 P Pt00 Temperature Sensors N Ni0 Temperature Sensors Heat Exchanger / ACM 40 E Heat Exchanger A ACM Connectivity B Heat Exchanger and ACM X None (Kit is sold separately)

6 Parts How to Use Illustrated Parts List The parts lists in this section are divided into the following columns: Item Identifies parts that can be obtained from Nordson. Part Nordson part number for each spare part shown in the illustration. A row of hyphens in the column Part (- - - - -) indicates that this part can not be ordered separately. Description This column contains the name of the part and, when appropriate, its dimensions and other properties. The points in the column Description show the relationship between assemblies, subassemblies and single parts. Quantity The quantity needed per unit, assembly or subassembly. The abbreviation AR (as required) is used when this item is a bulk item or when the quantity per assembly depends on the product version or model. NOTE: The texts are only available in English. Fasteners Fasteners are shown as Fx in every illustration, whereby x indicates the number of the fastener in the list Schedule of Fasteners at the end of this chapter. Component Designation The electrical components are labeled in accordance with DIN 4079, part.

Parts 7 Assembly Overview Single Tank Melter 3 4 5 3 8 7 9 0 6 3 4

8 Parts Assembly Overview (contd.) Twin Tank Melter 3 4 5 6 3 8 7 8 7 9 0 3 4

Parts 9 Item P/N Description Page Quantity Box Code Electrical Components 37 Schedule of Fasteners 58 Electrical Cabinet 708 Operating Panel TP 70 0 50 36 A 3 449 Fan and filter + air filter 50 4 709448 Cover VB050 feed valve complete / 9 B, C, P, D 709449 Cover VB00 feed valve complete / 9 B, C, P, D 709450 Cover VB00 single lid feed valve complete 9 B, C, P, D 5 7666 Hose manifold VB 4x return port press.ct. 3 / 5,, 3 6 709445 Cover VB050 complete / 9 X, L 709446 Cover VB00 complete / 9 X, L 709447 Cover VB00 complete dual lid 9 X, L 7 709458 Hopper panel VB050 right 709480 Hopper panel VB 50H right 709457 Hopper panel VB00/00 right 709479 Hopper panel VB 0H/0H right 8 Heated hose AR 9 7665 Feed valve NW0 4V VB compl. f. Filter 30 9 B, C, P, D 0 70948 Machine foot, complete 4 / 6 7687 Casters, VB 50 00, twin and VBN 00 56 6 768 Casters, VB 50 00, single 56 4 70946 Hopper panel VB050 00 back right Pf4B 709483 Hopper panel VB50H 0H back right Pf4B 3 70946 Hopper panel VB050 00 back left Pf4B 709484 Hopper panel VB50H 0H back left Pf4B 4 709464 Hopper panel VB050 left 709486 Hopper panel VB50H left 709463 Hopper panel VB00/00 left 709485 Hopper panel VB0H/0H left Continued on next page

0 Parts Assembly Overview (contd.) 5 7 6 0 8 9 6 0 30 7 9 6/9 5 3 3 3 33 34 4 8 7 6 5

Parts Item P/N Description Page Quantity Box Code 5 0759 Grid, VS VB/DB050 / 0760 Grid, VS VB/DB00 / 70947 Grid, VS VB00 6 798 Insulation plate, 050/00, collar 76666 Insulation plate, VB00, grid/cover 7 70945 Niveau sonde, analog, L36 incl. holder 9, 9 X 70945 Niveau sonde, analog, L584 incl. holder 7, 7 9, 9 7095 Niveau sonde, measuring point, L30 7, 7 9, 9 H X H P, D 8 793 Heating jacket VB 50 Hopper 794 Heating jacket VB 00 Hopper 709465 Heating jacket VB 00 Hopper 9 03830 Insulation grid/hopper, VB050 79808 Insulation grid/hopper, VB00 70978 Sealing cord D0 300 C (VB00) 0 39470 Hopper Extension, VB050, NW KT I-VX 394703 Hopper Extension, VB00, NW KT I-VX 7094 Hopper Extension, VB00, I-VX 0345 Insulation grid/reservoir, VB/DB050 0346 Insulation grid/reservoir, VB/DB00 70978 Sealing cord D0 300 C (VB00) 0793 Safety valve, 85 bar 3 6 N 706950 Safety valve w/limit switch, 85 bar 3 6 N 3 Gear Pump 3, 4 4 74 Motor, 0,5kW, BG06-3/D06LA4-TOF/UL SP AR 5 39435 Coupling, SEMIFLEX, NFB, 4.7/, D7F7/,7H7 AR 0 3 A G, 7 0 3 5 79070 Coupling, SEMIFLEX, NFB, 4.7/, D7F7/3H7 AR 0 3 J Y 0 3 5 03908 Coupling, SEMIFLEX, NFB, 4.7/, D7F7/6H7 AR 0 3 H 0 3 6 Safety valve plate 4 8 7 793 Shut-off unit, VB drain port complete 4366 Insulation sleeve, straight complete 8 0755 0338 Reservoir VB050 single stream Reservoir VB050 dual stream 0756 03383 Reservoir VB00 4 single stream Reservoir VB00 4 dual stream 70943 7094 Reservoir VB00 8 single stream Reservoir VB00 8 dual stream Continued on next page

Parts Item P/N Description Page Quantity Box Code 9 Insulation jacket 34, 35 30 7997 Electric cover, VB/DB00, complete 7998 Electric cover, VB/DB00, complete 709466 Electric cover, VB00, complete 3 0364 Air-relief valve M6x compl. 33 3 07300 Pressure control valve, pneum. contr. 8 03059 Pressure control valve, 5 90 bar, adjustable 7, 3 33 39400 Filter cartridge, MW 0., complete 5 6 N 70465 Filter cartridge, MW 0., reinfor., compl. 5 6 N 34 Manifold 6

Parts 3 Safety Valve 70483 0793 Safety valve, 85 bar 706950 Safety valve w/limit switch, 85 bar 6 N 70483 Plug, safety valve VB/DB compl. - - - - - O-ring x - - - - - O-ring 9x 39459 SERVICE KIT - - - - - O-ring x - - - - - O-ring 9x - - - - - High-temp. grease, GLS 595/N, 0g

4 Parts Safety valve plate PR 5 w/ rotary valve 4 F 3 5 6 7 9 8 F 0 0 7760 Safety valve plate VB PR 5 w/rotary valve 5 7 050,50H, - - - - - Body VB safety valve plate VB PR 5 00, 0H - - - - - Rotary valve VB PR 5 5 7 050,50H, 3 - - - - - Stop plate VB/DB rotary valve 00, 0H, 00, 0H 4 - - - - - Parallel pin D3m6x DIN635 D 0 3 A G 5 5067 O ring 3x Viton 0 3 A G 6 5069 O ring 35x Viton 7 54 O ring 8x.5 Viton 8 - - - - - Screw plug Mx,5 like DIN908 9 - - - - - Sealing ring x6, DIN7603 form A 0 - - - - - Screw plug M0x DIN908 - - - - - Sealing ring 0x4, DIN7603 form A

Parts 5 Safety valve plate PR 00 w/ rotary valve 4 F 3 5 6 7 9 8 F 0 776 Safety valve plate VB PR 00 w/rotary valve 5 7 00, 0H - - - - - Body VB safety valve plate VB PR 00 5 7 00,0H, - - - - - Rotary valve VB PR 00 00, 0H 3 - - - - - Stop plate VB/DB rotary valve 0 3 H 4 - - - - - Parallel pin D3m6x DIN635 D 0 3 H 5 5067 O ring 3x Viton 6 5069 O ring 35x Viton 7 54 O ring 8x.5 Viton 8 - - - - - Screw plug Mx,5 like DIN908 9 - - - - - Sealing ring x6, DIN7603 form A 0 - - - - - Screw plug M0x DIN908 - - - - - Sealing ring 0x4, DIN7603 form A

6 Parts Safety valve plate DN DD 4 F 3 9 9 8 5 8 9 8 6 F4 7 9 9 8 8 8 8 7766 Safety valve plate VB DN DD complete 5 7 050, 50H, - - - - - Body VB safety valve plate DN DD 00, 0H - - - - - Rotary valve VB DN/DF DD 5 7 050,50H, 3 - - - - - Stop plate VB/DB rotary valve 00, 0H, 00, 0H 4 - - - - - Parallel pin D3m6x DIN635 D 0 3 8 5 5067 O ring 3x Viton 0 3 8 6 5069 O ring 35x Viton 7 56800 O ring 6x Viton 8 - - - - - Screw plug Mx,5 DIN906 7 9 - - - - - Sealing ring x6, DIN7603 form A 7

Parts 7 Safety valve plate SF DD F 3 4 6 5 F 7 7 F3 9 8 0 7764 Safety valve plate VB SF DD complete 5 7 050, 50H, - - - - - Body VB safety valve plate VB SF DD 00, 0H - - - - - Rotary valve VB PR 5 5 7 050,50H, 3 - - - - - Stop plate VB/DB rotary valve 00, 0H, 00, 0H 4 - - - - - Parallel pin D3m6x DIN635 D 0 3 J R 5 5067 O ring 3x Viton 0 3 J R 6 5069 O ring 35x Viton 7 54 O ring 8x.5 Viton 8 - - - - - Screw plug Mx,5 like DIN908 9 - - - - - Sealing ring x6, DIN7603 form A 0 - - - - - Screw plug M0x DIN908 - - - - - Sealing ring 0x4, DIN7603 form A - - - - - Adapter plate VB Feinpruef x0.6.4, hdn.

8 Parts Safety valve plate DF DD F 4 3 8 9 5 8 9 6 7 F4 8 9 9 8 9 8 9 8 9 8 7769 Safety valve plate VB DF DD complete 5 7 050, 50H, - - - - - Body VB safety valve plate DF DD 00, 0H - - - - - Rotary valve VB DN/DF DD 5 7 050,50H, 3 - - - - - Stop plate VB/DB rotary valve 00, 0H, 00, 0H 4 - - - - - Parallel pin D3m6x DIN635 D 0 3 S Y 5 5067 O ring 3x Viton 0 3 S Y 6 5069 O ring 35x Viton 7 56800 O ring 6x Viton 8 - - - - - Screw plug Mx,5 DIN906 7 9 - - - - - Sealing ring x6, DIN7603 form A 7

Parts 9 Adapter Plate DF F5 3 394937 Adapter plate, DF VB complete 8, 8 - - - - - Adapter plate VB Feinpr.x0,6,4 hdn 0 3 S Y 0609 O ring 5x viton 0 3 S Y 3 54559 O ring 0x Adapter Plate DN SN F5 394939 Adapter plate, DN SN, VB complete 8, 8 - - - - - Adapter plate DN SN 0 3 A H 54 O ring 8x,5 Viton 0 3 A H

0 Parts Adapter Plate DF SF F5 3 394940 Adapter plate, DF SF, VB complete 8, 8 - - - - - Adapter plate DF SF 0 3 J R 0609 O ring 5x viton 0 3 J R 3 54559 O ring 0x

Parts Sealing Kit VB0 00, DN/DF F5 8 F6 6 3 5 4 7 7963 Sealing Kit, VB, DN/DF complete 8, 8 - - - - - Seal plate VB, DN/DF - - - - - O ring 35x 3 - - - - - Plug M56x,5 L35 A 4 - - - - - Plug, pressure control valve B - - - - - Plug, valve element, bypass 5 - - - - - O ring x 6 - - - - - O ring 9x 7 - - - - - Plug M6x L4 SW7 C 8 - - - - - Seal plate VB, hose fitting Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore

Parts Sealing Kit VB0 00, SN/SF 8 F6 F5 6 5 3 4 7 7964 Sealing Kit, VB, SN/SF complete 8, 8 - - - - - Seal plate VB, SN/SF - - - - - O ring 35x 3 - - - - - Plug M56x,5 L35 A 4 - - - - - Plug, pressure control valve B - - - - - Plug, valve element, bypass 5 - - - - - O ring x 6 - - - - - O ring 9x 7 - - - - - Plug M6x L4 SW7 C 8 - - - - - Seal plate VB, hose fitting Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore

Parts 3 Gear Pump, SN 70975 Gear pump SN0030 (PRm) 0 3 A 7905 Gear pump SN0046 (PR3m) 0 3 B 7670 Gear pump SN006 (PR4m) C 70454 Gear pump SN0093 (PR6m) D 03708 Gear pump SN086 (PRm) E 7906 Gear pump SN037 (PRm) F 7688 Gear pump SN0557 (PR8m) I 7907 Gear pump SN0773 (PR5m) G 7689 Gear pump SN70 (PR00m3) A H A: Only available on 00-l-melter ( in Box 8), max. pumps. Gear Pump, DN 76580 Gear pump DN0030 (PU m) 0 3 70479 Gear pump DN0046 (PU3 m) 0 3 3 70480 Gear pump DN006 (PU4 m) 4 7669 Gear pump DN0093 (PU6 m) 5 7048 Gear pump DN086 (PU m) 6 7668 Gear pump DN079 (PU8 m) 7 76830 Gear pump DN0557 (PU8 m) 8

4 Parts Gear Pump, SF 4073 Gear pump SF006 ( x 0.6) 0 3 J 400756 Gear pump SF0030 ( x 0.30) 0 3 K 3664 Gear pump SF0060 ( x 0.60) L 400757 Gear pump SF0090 ( x 0.90) M 3665 Gear pump SF00 ( x.0) N 400680 Gear pump SF075 ( x.75) O 40648 Gear pump SF040 ( x.40) P 400758 Gear pump SF0300 ( x 3.00) Q 408403 Gear pump SF0450 ( x 4.50) R Gear Pump, DF 365 Gear pump DF006 ( x 0.6) 0 3 S 405 Gear pump DF0030 ( x 0.30) 0 3 T 34006 Gear pump DF0060 ( x 0.60) U 3987 Gear pump DF00 ( x.0) V 40369 Gear pump DF075 ( x.75) W 80356 Gear pump DF040 ( x.40) Y

Parts 5 Filter Cartridge 39400 Filter cartridge, Mesh Size 0. mm, complete 394590 SERVICE KIT Filter 0. mm - - - - - Filter sleeve Mesh Size 0, complete - - - - - Filter sheath D40 - - - - - Filter sleeve MS 0, L04 - - - - - O-ring 3x - - - - - O-ring 44x3 - - - - - O-ring 48x - - - - - High-temp. grease, GLS 595/N, 0g 70465 Filter cartridge, Mesh Size 0. mm, reinf., 6 N complete 704658 SERVICE KIT Filter, reinf. - - - - - Filter sleeve MS 0, complete, reinf. - - - - - Filter sheath D40 - - - - - Filter sleeve MS 0, L04 - - - - - O-ring 3x - - - - - O-ring 44x3 - - - - - O-ring 48x - - - - - High-temp. grease, GLS 595/N, 0g 797 Plug M56x,5 L35

6 Parts Manifold 3 4 F7 F7 P/N 76878 P/N 70944 76876 Manifold, x, NW 3, DD complete (NW 8 6) 54 O-ring, 8x.5, viton - - - - - Manifold, x, Nominal Width 3 mm Manifold Accessories Item P/N Description Quantity Note 44667 Hose fitting a9/6unf-a3/4unf (NW 8) O-rings included 4988 Hose fitting a3/4unf-a3/4unf (NW 3) O-rings included 03786 Hose fitting a /6--a3/4UNF (NW 6) O-rings included 709634 PLUG, O RING 6xFPM,STR THD,3/4-6 O-rings included Accessories 70944 Manifold, x, NW 3, DD compl. (NW 0 3) 3 5067 O-ring, 3x, viton 4 - - - - - Manifold, x, NW 3, DD, NPT 405756 Hose fitting am30x,5 anpt L63 (NW 0) O-rings included 48706 Hose fitting am45x,5 anpt L65 (NW 3) O-rings included

Parts 7 Pressure Control Valve 3 4 6 8 7 5 03059.0 03059 Pressure control valve, 5 90 bar, adjustable - - - - - Valve body, pressure control valve - - - - - Piston, safety valve f. supporting ring 3 - - - - - Set screw, black, 00 bar 4 - - - - - Compression spring,.x7.4x34.4 5 - - - - - O-ring, 6x 6 - - - - - O-ring, x 7 - - - - - O-ring, 9x 8 - - - - - Supporting ring, Da0, Di6.7, spiral 394600 SERVICE KIT Pressure control valve 6 - - - - - O ring x 7 - - - - - O ring 9x - - - - - High-temp. grease, GLS 595/N, 0g

8 Parts Pneumatic Pressure Control Valve 0 3 F8 6 7 5 4 8 9 07300 Pressure control valve, pneumatically controlled 6 T, B - - - - - Piston, pressure control valve - - - - - Valve body, bypass 300 3 - - - - - Cylinder, bypass pneu., Di9.3 4 - - - - - Valve body, bypass pneumatic, 90 bar 5 - - - - - Piston, bypass pneu., Da9.3 6 - - - - - Piston, bypass pneu., Da9.3 7 - - - - - Seal, 9.7x0.6 8 - - - - - O-ring, x 9 - - - - - O-ring, 9x 0 - - - - - Fitting, quick thread-in, -W-d04-G/8-TURN A - - - - - Inside seal, Turcon-Variseal-MS 788350 Hose, D4.0, d.5, PTFE AR 4 T, B AR: As required 394600 SERVICE KIT Pressure control valve Page 5-3 8 - - - - - O-ring x 9 - - - - - O-ring 9x 3976 Instruction sheet - - - - - High-temp. grease, GLS 595/N, 0g Note A: See Accessories for Pneumatic Connections by the Customer for other fitting sizes

Parts 9 Pneumatic Control, -fold 3947.0 7680 Control, flow-valve, double 6 T, B 39484 Solenoid valve (see Electrical Components) 6 T, B 39483 Pressure gauge 6 T, B Pneumatic Safety Valve 7965 Pneumatic Safety valve, 6 bar, G/4 SW0 6 T, B 5566 Sealing ring, R/4 type: PDR-4

30 Parts Feed Valve 0 F3 9 8 7 F9 3 6 F4 F9 4 5 F

Parts 3 7665 Feed valve NW0, 4 V, complete 9, 9 B, C, P, - - - - - Control module, feeding valve D - - - - - Cover feeding valve, right 3 - - - - - Electric cover 4 900 Heater cartridge, 3/8 x 4, 30 V, 50 W 5 5 - - - - - Insulation, feeding valve 6 - - - - - Cover feeding valve, left 7 - - - - - Cable duct for cord set 8 - - - - - Body, feeding valve, VB, NW 0 9 5448 Solenoid valve, 4/ ways, 4 V/ 5.9 W, G/8 0 - - - - - Air manifold, control module, feeding valve 79077 Sign, Max 6 bar, self adhesive 4988 Hose fitting a3/4unf-a3/4unf (NW 3) with O-ring 9 39 B P 03786 Hose fitting a /6--a3/4UNF (NW 6) with O-ring 9 39 C N 077 Adapter plate 9 39 B, C P, N 709455 Discharge plate - - - - - Temperature sensor (part of cord set) 9 39 B, C P, N 03357 Filter cartridge MW 0.8 complete NS NS: Not Shown

3 Parts Hose Manifold Return Port 0 F9 9 F9 8 F0 7 6 3 5 4 F F 7666 Hose manifold, VB 4x, return port, press. ctrl. 5 5, 3 - - - - - Cover, hose manifold - - - - - Body, hose manifold 3 - - - - - Screw plug, M0 x,5 DIN 906 4 - - - - - Insulation hose manifold 5 - - - - - Electric cover 6 38433 Heater cartridge, 3/8 x 4, 30V, 00 W 5 7 - - - - - Blind plug metal metric M x,5 8 - - - - - Temperature sensor (part of cord set) 39 P, N 9 03059 Pressure control valve, 5 90 bar, adjustable 4 0 - - - - - Heated hose 4

Parts 33 Air Relief Valve 0364 Air relief valve M6x compl. 548 O ring 9x - - - - - Plug M6x L4 SW7

34 Parts Insulation Jacket (50 / 00 Liter) 3 4 7907 Insulation sleeve VB/DB050 complete 5 7 050 79894 Insulation sleeve VB/DB050 front/left 5 7 79895 Insulation sleeve VB/DB050 back/right 3 39409 Insulation sleeve f.pump VB05 050 NW 4 704075 Insulation sleeve VB050 NW return port 7908 Insulation sleeve VB/DB00 complete 5 7 00 70459 Insulation sleeve VB/DB00 front/left 5 7 70450 Insulation sleeve VB/DB00 back/right 3 70453 Insulation sleeve f.pump VB05 00 NW 4 70458 Insulation sleeve VB00 NW return port 790 Insulation sleeve VB/DB050 WT 5 7 50H 70400 Insulation sleeve VB050 WT front/left 5 7 7040 Insulation sleeve VB050 WT back/right 3 39409 Insulation sleeve f.pump VB05 050 NW 4 704075 Insulation sleeve VB050 NW return port 79 Insulation sleeve VB/DB00 WT 5 7 0H 7045 Insulation sleeve VB/DB00 front/left WT 5 7 7045 Insulation sleeve VB/DB00 back/right WT 3 70453 Insulation sleeve f.pump VB05 00 NW 4 70458 Insulation sleeve VB00 NW return port

Parts 35 Insulation Jacket (00 Liter) 4 3 76893 Insulation sleeve VB00 complete 5 7 00 76895 Insulation sleeve VB/DB00 front/left 5 7 76896 Insulation sleeve VB/DB00 back/right 3 70453 Insulation sleeve f.pump VB05 00 NW 4 70458 Insulation sleeve VB00 NW return port 76894 Insulation sleeve VB00 WT complete 5 7 0H 76897 Insulation sleeve VB/DB00 WT front/left 5 7 76898 Insulation sleeve VB/DB00 WT back/right 3 70453 Insulation sleeve f.pump VB05 00 NW 4 70458 Insulation sleeve VB00 NW return port

36 Parts Air Run-up Kit 3 4 Item P/N Description Quantity Note 03658 Kit, air run-up, 4 0 ma, 0 5 bar 03650 Kit, air run-up, 0 0 VDC, 0 5 bar 04443 Regulator, 0 0 VDC, 0 5 bar, 3 m cable 04443 Regulator, 4 0 ma, 0 5 bar, 3 m cable 044033 Filter element, particulate 3 044036 Filter element, oil 4 044036 Filter element, water NS 044037 O-ring, filter bowl NS: Not Shown

Parts 37 Electrical Components, Part NOTE: Item = Component designation with reference to the Wiring Diagram. Inside Control Cabinet, Backplate

38 Parts Main-Switch Note: For -Q, please refer to Control Cabinet, Outside View -F 45859 744 -F3 564 744 -F4 45859 744 -F5 45859 744 -F7 45859 744-3F 45859 744-3F 45859 744-3F4 45859 744-3F5 45859 744-3F7 45859 744 Circuit breakers Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 0A 3-pole FAZ-B0/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Control voltage grid reservoir hose/gun 4, 7 hose/gun 9, 8 hose/gun 5 8 hose/gun 3 6 hose/gun 9 hose/gun 3 6-4F 536 Circuit breaker 6A -pole FAZ-B6/ ELC lamp -5F 5644 Circuit breaker 3A 3-pole FAZ-B3/3 Tank 33 5 7-6F 5644 Circuit breaker 3A 3-pole FAZ-B3/3 Tank 33 5 7-7F 5643 Circuit breaker 5A 3-pole FAZ-B5/3 Tank 33 5 7-8F 5643 Circuit breaker 5A 3-pole FAZ-B5/3 Tank 33 5 7, B XXX -8F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #9 4 4-8F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #9 4 4-9F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #0 4 4-9F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #0 4 4-0F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4-0F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 -F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 -F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 Continued on next page, B, B XXX, B

Parts 39 Circuit breakers -7F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #8 30 A, B, C -7F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #8 30 A, B, C -6F 5559 Circuit breaker 6A -pole FAZ-B6/ M+M 0, X -67F 5364 Circuit breaker 6A -pole FAZ-B6/ M3+M4, 3 X -73F 5364 Circuit breaker 6A -pole FAZ-B6/ M5+M6 0, X -79F 5364 Circuit breaker 6A -pole FAZ-B6/ M7+M8, 3 X -85F 5364 Circuit breaker 6A -pole FAZ-B6/ M9+M0 3 X -9F 5364 Circuit breaker 6A -pole FAZ-B6/ M0+M 3 X -97F 5364 Circuit breaker 6A -pole FAZ-B6/ M3+M4 3 X -45F 536 Circuit breaker 6A -pole FAZ-B6/ Control 36 A system Solid-state relays -5N 704755 Solid-state relay G3PB 00 60V MAX. 45A Tank 33, B -5N 5 7 050-0H -5N3-6N 704755 Solid-state relay G3PB 00 60V MAX. 45A Tank 33, B -6N 5 7 050-0H -6N3-7N 704755 Solid-state relay G3PB 00 60V MAX. 45A Tank 33, B -7N3 5 7 050-0H -7N3-8N 704755 Solid-state relay G3PB 00 60V MAX. 45A Tank 33, B -8N3-8N3 5 7-8N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #9 4 4-8N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #9 4 4-9N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #0 4 4-9N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #0 4 4-0N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4-0N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4 -N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4 -N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4 050-0H -7N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #8 30 A, B, C -7N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #8 30 A, B, C

40 Parts Frequency converters and communication modules -6N 79665 Frequency converter, prog., 550 W, Lenze Motor 0 X -64N 79665 Frequency converter, prog., 550 W, Lenze Motor X -67N 79665 Frequency converter, prog., 550 W, Lenze Motor 3 X -70N 79665 Frequency converter, prog., 550 W, Lenze Motor 4 3 X -73N 79665 Frequency converter, prog., 550 W, Lenze Motor 5 0 X -76N 79665 Frequency converter, prog., 550 W, Lenze Motor 6 X -79N 79665 Frequency converter, prog., 550 W, Lenze Motor 7 X -8N 79665 Frequency converter, prog., 550 W, Lenze Motor 8 3 X -85N 79665 Frequency converter, prog., 550 W, Lenze Motor 9 3 X -88N 79665 Frequency converter, prog., 550 W, Lenze Motor 0 3 X -9N 79665 Frequency converter, prog., 550 W, Lenze Motor 3 X -94N 79665 Frequency converter, prog., 550 W, Lenze Motor 3 X -97N 79665 Frequency converter, prog., 550 W, Lenze Motor 3 3 X -00N 79665 Frequency converter, prog., 550 W, Lenze Motor 4 3 X -6Z... 7995 Interference filter, 30 VAC/x6A -97Z -63N... -0N3 78378 78377 I/O application module I/O standard module Other parts -03F 564 Circuit breaker 6A 3-pole FAZ-B6/3 Motor switch -07F 45799 Circuit breaker 0A -pole FAZ-B0/ Heat exchanger -07F4 536 Circuit breaker 6A -pole FAZ-B6/ Fan -08F 45799 Circuit breaker 0A -pole FAZ-B0/ Power Supply -08T 70959 Switching power supply 30V/N/4V 80W internal -09T 70959 Switching power supply 30V/N/4V 80W 9, 9 6 X X Continued on next page

Parts 4 Control system 9A 404 70966 Input assy,digital 3DE/4VDC Front plug S7 300 40 pole spring type 30A 47 70966 Relay output assy S7 300 Front plug S7 300 40 pole spring type 30A5 47 70966 Relay output assy S7 300 Front plug S7 300 40 pole spring type 3A 404 70966 Input assy,digital 3DE/4VDC Front plug S7 300 40 pole spring type 33A 44975 70965 Digital output S7 300 6x4VDC/ 0,5A Front plug S7 300 0 pole spring type 34A4 44977 70965 Analog input S7 300 8x max.0v/max.40ma Front plug S7 300 0 pole spring type 35A 44977 70965 Analog input S7 300 8x max.0v/max.40ma Front plug S7 300 0 pole spring type 35A5 44977 70965 Analog input S7 300 8x max.0v/max.40ma Front plug S7 300 0 pole spring type 39A 407 70965 Output assy,analog S7 300 4x0V/ 0mA Front plug S7 300 0 pole spring type 39A5 407 70965 Output assy,analog S7 300 4x0V/ 0mA Front plug S7 300 0 pole spring type 40A 407 70965 Output assy,analog S7 300 4x0V/ 0mA Front plug S7 300 0 pole spring type 40A3 407 70965 Output assy,analog S7 300 4x0V/ 0mA Front plug S7 300 0 pole spring type 45A 073 455638 Central assy CPU35 DP S7 300 Bus connection plug MBIT/S 90 45F 536 Circuit breaker 6A -pole FAZ-B6/ 45T 455538 Load current supply PS 307/DC4V/A 47A4 787733 Connection Profibus Continued on next page

4 Parts Relays -70K5 7078 7078 Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K 7078 7078 Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K 7078 7078 Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K3 7078 7078 Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K4 7078 7078 Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K5 7078 7078 Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K6 7078 7078 Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K7 7078 7078 Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K8 7078 7078 Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -8U -8U3-8U5-8U7 7993 Coupler component 0 0/ 0 0 VDC (key-to-line-per-drive) -8U 7993 Coupler component 0 0/ 0 0 VDC -8U3 (key-to-line-per-drive) -8U5-8U7-90U 7993 Coupler component 0 0/ 0 0 VDC -90U5 (key-to-line-per-drive) -9U 7993 Coupler component 0 0/ 0 0 VDC -9U5 (key-to-line-per-drive) -9U 7993 Coupler component 0 0/ 0 0 VDC -9U5 (key-to-line-per-drive) -93U 7993 Coupler component 0 0/ 0 0 VDC -93U5 (key-to-line-per-drive) -94U 7993 Coupler component 0 0/ 0 0 VDC -94U5 (key-to-line-per-drive) -95U 7993 Coupler component 0 0/ 0 0 VDC -95U5 (key-to-line-per-drive) -96U 7993 Coupler component 0 0/ 0 0 VDC -96U5 (key-to-line-per-drive) -97U 7993 Coupler component 0 0/ 0 0 VDC -97U5 (key-to-line-per-drive) Key-to-line Motor to 4 Key-to-line Motor 5 to 8 Air run_up Continued on next page

Parts 43 Relays -305K 70494 Relay coupler 4VDC (Pressure relief valve) PRV # 6 N -305K3 70494 Relay coupler 4VDC (Pressure relief valve) PRV # 6 N -306K 70494 Relay coupler 4VDC (Pressure relief valve) PRV #3 6 N -306K3 70494 Relay coupler 4VDC (Pressure relief valve) PRV #4 6 N -307K 70494 Relay coupler 4VDC (Pressure relief valve) PRV #5 6 N -307K3 70494 Relay coupler 4VDC (Pressure relief valve) PRV #6 6 N -308K 70494 Relay coupler 4VDC (Pressure relief valve) PRV #7 6 N -308K3 70494 Relay coupler 4VDC (Pressure relief valve) PRV #8 6 N -30K6 70494 Relay coupler 4VDC (Pressure switch) PRS # -3K6 70494 Relay coupler 4VDC (Pressure switch) PRS # -3K6 70494 Relay coupler 4VDC (Pressure switch) PRS #3-33K6 70494 Relay coupler 4VDC (Pressure switch) PRS #4-34K6 70494 Relay coupler 4VDC (Pressure switch) PRS #5-35K6 70494 Relay coupler 4VDC (Pressure switch) PRS #6-36K6 70494 Relay coupler 4VDC (Pressure switch) PRS #7-37K6 70494 Relay coupler 4VDC (Pressure switch) PRS #8-38K6 70494 Relay coupler 4VDC (Pressure switch) PRS #9-39K6 70494 Relay coupler 4VDC (Pressure switch) PRS #0-30K6 70494 Relay coupler 4VDC (Pressure switch) PRS # -3K6 70494 Relay coupler 4VDC (Pressure switch) PRS # -36K 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS # -36K 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS # -36K3 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS #3-36K4 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS #4-36K5 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS #5-36K6 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS #6-36K7 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS #7-36K8 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS #8-37K 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS #9-37K 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS #0-37K3 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS # -37K4 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS # -37K5 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS #3-37K6 70494 Relay coupler 4VDC (Over-Pressure switch) OPRS #4 Continued on next page

44 Parts Level Control -70A 70459 Control unit, level probe (00 300 mm) Tank 9 X -70A 70459 Control unit, level probe (>300 600mm) Tank 7 9 H X -7A 07886 Control unit, level probe overfill Tank 7 9 H X -7A 70459 Control unit, level probe (00 300 mm) Tank 9 X -7A 70459 Control unit, level probe (>300 600mm) Tank 7 9 H X -73A 07886 Control unit, level probe overfill Tank 7 9 H X

Parts 45 Inside Control Cabinet, Right Cabinet Side Hose/Gun channel: 3 to 6 Hose/Gun channel: 9 to Hose/Gun channel: 3 to 6 Hose/Gun channel: 5 to 8 Circuit breakers Solid-State-Relays Hose/Gun channel: to 4, 7 Connection Profibus Digital output modules Analog input modules

46 Parts -0A 44977 70965-0A4 44975 70965 -A 44977 70965 -A 44977 70965 -A4 44977 70965-3A4 44975 70965-4A 44977 70965-4A4 44977 70965-50A 058 455638 Analog input S7-300, 8x max. 0 V/max. 40 ma Front plug S7-300, 0-pole, spring type 4 4 Digital output S7-300, 6 x 4 V DC / 0,5 A 4 4 Front plug S7-300, 0-pole, spring type Analog input S7-300, 8x max. 0 V/max. 40 ma 4 4 Front plug S7-300, 0-pole, spring type Analog input S7-300, 8x max. 0 V/max. 40 ma 4 4 Front plug S7-300, 0-pole, spring type Analog input S7-300, 8x max. 0 V/max. 40 ma 4 4 Front plug S7-300, 0-pole, spring type Digital output S7-300, 6 x 4 V DC / 0,5 A 4 4 Front plug S7-300, 0-pole, spring type Analog input S7-300, 8x max. 0 V/max. 40 ma Front plug S7-300, 0-pole, spring type 4 4 Analog input S7-300, 8x max. 0 V/max. 40 ma 4 4 Front plug S7-300, 0-pole, spring type Connection Profibus 4 4 Bus connection plug, MBit/sec -0N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4-0N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4 -N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4 -N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4 -N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #3 4 4 -N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #3 4 4-3N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #4 4 4-3N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #4 4 4-6N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #7 4 4-6N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #7 4 4-0F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4-0F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 -F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 -F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 -F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #3 4 4 -F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #3 4 4-3F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #4 4 4-3F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #4 4 4-6F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #7 30 A, B, C -6F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #7 30 A, B, C Continued on next page

Parts 47 Item P/N Description Quantity Note Box Code -5A4 44975 Digital output S7-300, 6 x 4 V DC / 0,5 A 4 8 70965 Front plug S7-300, 0-pole, spring type -6A 44977 Analog input S7-300, 8x max. 0 V/max. 40 ma 4 8 70965 Front plug S7-300, 0-pole, spring type -6A4 44977 Analog input S7-300, 8x max. 0 V/max. 40 ma 4 8 70965 Front plug S7-300, 0-pole, spring type -5A 058 Connection Profibus 4 8 455638 Bus connection plug, MBit/sec -4N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #5 4 8-4N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #5 4 8-5N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #6 4 8-5N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #6 4 8-6N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #7 4 8-6N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #7 4 8-7N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #8 4 8-7N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #8 4 8-4F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #5 4 8-4F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #5 4 8-5F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #6 4 8-5F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #6 4 8-6F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #7 4 8-6F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #7 4 8-7F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #8 4 8-7F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #8 4 8 Note: For H/G #9 to #, please refer to Inside Control Cabinet, Backplate 4 4-7A4 44975 Digital output S7-300, 6 x 4 V DC / 0,5 A 4 8 70965 Front plug S7-300, 0-pole, spring type -8A 44977 Analog input S7-300, 8x max. 0 V/max. 40 ma 4 8 70965 Front plug S7-300, 0-pole, spring type -8A4 44977 Analog input S7-300, 8x max. 0 V/max. 40 ma 4 8 70965 Front plug S7-300, 0-pole, spring type -5A 058 Connection Profibus 4 8 455638 Bus connection plug, MBit/sec -N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #3 4 8 -N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #3 4 8-3N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #4 4 8-3N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #4 4 8-4N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #5 4 8-4N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #5 4 8-5N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #6 4 8-5N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #6 4 8 Continued on next page

48 Parts -F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #3 4 8 -F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #3 4 8-3F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #4 4 8-3F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #4 4 8-4F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #5 4 8-4F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #5 4 8-5F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #6 4 8-5F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #6 4 8 Note: For H/G #8, please refer to Inside Control Cabinet, Backplate 30 A, B, C -9A4 44975 Digital output S7-300, 6 x 4 V DC / 0,5 A 30 B, C 70965 Front plug S7-300, 0-pole, spring type -0A 44977 Analog input S7-300, 8x max. 0 V/max. 40 ma 30 B, C 70965 Front plug S7-300, 0-pole, spring type -0A4 44977 Analog input S7-300, 8x max. 0 V/max. 40 ma 30 B, C 70965 Front plug S7-300, 0-pole, spring type -53A 058 Connection Profibus 30 B, C 455638 Bus connection plug, MBit/sec -8N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #9 30 B, C -8N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #9 30 B, C -9N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #0 30 B, C -9N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #0 30 B, C -30N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 30 B, C -30N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 30 B, C -3N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 30 B, C -3N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G # 30 B, C -8F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #9 30 B, C -8F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #9 30 B, C -9F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #0 30 B, C -9F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #0 30 B, C -30F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 30 B, C -30F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 30 B, C -3F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 30 B, C -3F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G # 30 B, C Continued on next page

Parts 49 Item P/N Description Quantity Note Box Code -A4 44975 Digital output S7-300, 6 x 4 V DC / 0,5 A 30 C 70965 Front plug S7-300, 0-pole, spring type -A 44977 Analog input S7-300, 8x max. 0 V/max. 40 ma 30 C 70965 Front plug S7-300, 0-pole, spring type -A4 44977 Analog input S7-300, 8x max. 0 V/max. 40 ma 30 C 70965 Front plug S7-300, 0-pole, spring type -54A 058 Connection Profibus 30 C 455638 Bus connection plug, MBit/sec -3N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #3 30 C -3N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #3 30 C -33N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #4 30 C -33N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #4 30 C -34N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #5 30 C -34N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #5 30 C -35N 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #6 30 C -35N5 07397 Solid-state relay G3PB 00 60V MAX. 5A H/G #6 30 C -3F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #3 30 C -3F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #3 30 C -33F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #4 30 C -33F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #4 30 C -34F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #5 30 C -34F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #5 30 C -35F 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #6 30 C -35F5 45799 Circuit breaker 0A -pole FAZ-B0/ H/G #6 30 C

50 Parts Control Cabinet, Outside View -07E4-07E -75H3-07E5-4H -45A5 -Q -07E4 -Q -07E5 -Q 395898 7444 70786 70787 7079 7568 70794 79878 Busbar adapter 50 A Busbar adapter 00 A Door coupling handle NZM black Door coupling handle NZM red yellow Lengthening spindle NZM 600mm Lengthening spindle NZM 400mm Power switch 00 50 A NZMB A50 Power switch 80 00 A NZMH A50 -Q 3550 65075 Install main switch 3 x 63 A black Auxiliary switch, S/ OE, HI P/P3E -4H 483 Control cabinet lamp -07E Heat exchanger -07E4 449 Fan+filter+sealing frame 30VAC -07E5 449 Fan+filter+sealing frame 30VAC -45A5 708 Operating panel TP 70 0-75H3 Warning light tower

Parts 5 Control Cabinet, Outside View, Left Cabinet Side -XS 3.n -XS 5 -XS 5.n -XS 4. -XS 4 -XS. -XS -XS 3.n -XS D -XS 3 -XS 3. -XS 50.n -85 XS -88 XS -9 XS -94 XS -97 XS -00 XS -XS 3 -XS 3 -XS 33 -XS 34 -XS 35 Ni 0 -XS 3.a -XS 3.a -XS 33.a -XS 34.a -XS 35.a -XS 6 -XS 7 -XS 8 -XS 9 -XS 30 Pt 00 -XS 6.a -XS 7.a -XS 8.a -XS 9.a -XS 30.a

5 Parts -XSD - - - - Cable duct -XS - - - - Interface Standard I/O -XS. - - - - Interface Standard I/O (Extension) -XS3 - - - - Interface Level Control -XS3. - - - - Interface Level Control -XS4 - - - - Interface Flow Control, Pump streams #... 8... 8 -XS4. - - - - Interface Flow Control, Pump streams # 9... 6... 8 -XS5 - - - - Interface Key-to-line Mode -XS 5. - - - - Interface Key-to-line Mode... 4 to 5.4 Option: Key-to-line per drive -XS 3. to 3. - - - - Interface Pressure Switch... Page 3-9 F, E, T -XS 3. to 3.6 -XS 50. to 50.6 - - - - Interface Air Run-up... 6 37 4, 8,, 6 - - - - Interface Coupling monitoring... 6 -XS6 - - - - Hose receptacle H/G #7, Pt 00 30 A, B, C -XS7 - - - - Hose receptacle H/G #8, Pt 00 30 A, B, C -XS8 - - - - Hose receptacle H/G #9, Pt 00 30 B, C -XS9 - - - - Hose receptacle H/G #0, Pt 00 30 B, C -XS30 - - - - Hose receptacle H/G #, Pt 00 30 B, C -XS3 - - - - Hose receptacle H/G #, Pt 00 30 B, C -XS3 - - - - Hose receptacle H/G #3, Pt 00 30 C -XS33 - - - - Hose receptacle H/G #4, Pt 00 30 C -XS34 - - - - Hose receptacle H/G #5, Pt 00 30 C -XS35 - - - - Hose receptacle H/G #6, Pt 00 30 C -XS6.a - - - - Hose receptacle H/G #7, Ni 0 30 A, B, C -XS7.a - - - - Hose receptacle H/G #8, Ni 0 30 A, B, C -XS8.a - - - - Hose receptacle H/G #9, Ni 0 30 B, C -XS9.a - - - - Hose receptacle H/G #0, Ni 0 30 B, C -XS30.a - - - - Hose receptacle H/G #, Ni 0 30 B, C -XS3.a - - - - Hose receptacle H/G #, Ni 0 30 B, C -XS3.a - - - - Hose receptacle H/G #3, Ni 0 30 C -XS33.a - - - - Hose receptacle H/G #4, Ni 0 30 C -XS34.a - - - - Hose receptacle H/G #5, Ni 0 30 C -XS35.a - - - - Hose receptacle H/G #6, Ni 0 30 C -85 XS - - - - Interface Frequency Converter # 3-88 XS - - - - Interface Frequency Converter # 3-9 XS - - - - Interface Frequency Converter #3 3 3-94 XS - - - - Interface Frequency Converter #4 3 4-97 XS - - - - Interface Frequency Converter #5 3 5-00 XS - - - - Interface Frequency Converter #6 3 6

Parts 53 Electrical Components, Part B A -30B4,..., 3B4 A -XS.n -XS.n -XS 4.n -XS 3.n Pt 00 -XS.n -XS.n -XS 3.n Ni0 -XS 4.n -XS0 -XS -XS -XS3 -XS4 -XS5 -XS6 -XS7 Tank (Pt 00, Ni 0): XS.n,..., XS 4.n, XS0, XS,... XS 7 Tank (Pt 00, Ni 0): XS 5.n,..., XS 8.n, XS8, XS 9,... XS 5 -XS0 -XS -XS -XS3 -XS4 -XS5 -XS6 -XS7

54 Parts Connectors on hopper panel (Item A) -XS.n - - - - Interface Gun Solenoid Valve Control, Pt 00... 3 to 8.n -XS.n to 8.n - - - - Interface Gun Solenoid Valve Control, Ni 0... 3 -XS0 - - - - Hose receptacle H/G #, Tank 4 4 -XS - - - - Hose receptacle H/G #, Tank 4 4 -XS - - - - Hose receptacle H/G #3, Tank 4 4 -XS3 - - - - Hose receptacle H/G #4, Tank 4 4 -XS4 - - - - Hose receptacle H/G #5, Tank 4 8 -XS5 - - - - Hose receptacle H/G #6, Tank 4 8 -XS6 - - - - Hose receptacle H/G #7, Tank 4 8 -XS7 - - - - Hose receptacle H/G #8, Tank 4 8 -XS8 - - - - Hose receptacle H/G #9, Tank 4 4 -XS9 - - - - Hose receptacle H/G #0, Tank 4 4 -XS0 - - - - Hose receptacle H/G #, Tank 4 4 -XS - - - - Hose receptacle H/G #, Tank 4 4 -XS - - - - Hose receptacle H/G #3, Tank 4 8 -XS3 - - - - Hose receptacle H/G #4, Tank 4 8 -XS4 - - - - Hose receptacle H/G #5, Tank 4 8 -XS5 - - - - Hose receptacle H/G #6, Tank 4 8 Options Level Control B 70945 Niveau sonde, analog, L36 incl. holder UR Page 0 7, 7 9, 9 H X -70A -7A 70459 Controller Level Control (00 300 mm) UR 7, 7 9, 9 H X B 70945 Niveau sonde, analog, L584 incl. holder UR Page 0 7, 7 9, 9 H X -70A -7A 70459 Controller Level Control (300 600 mm) UR 7, 7 9, 9 H X B 7095 Niveau sonde, measuring point, L30 UR Page 0 9, 9 P, D -7A -73A 07886 Controller Level Control Overfill UR 9, 9 P, D UR (upon request): Quantity depends on number of tanks (single or twin melter)