INSERTION fitting for flow measurement or analysis

INSERTION fitting for flow measurement or analysis Type S020 can be combined with... Universal fitting for INSERTION sensors, transmitters, batch controllers in pure, aggressive or contamined liquids arge range of process connections: in VC,, VF, E, stainless steel, brass ipe diameter 1/4" 16" Electronics available for Indication, Monitoring, Transmitting On/Off control, Batch control Type 8020 Type 8024 Type 8025 Type 8045/8041 Type 8205/8206 Type 8225 Flow sensor Flow indicator igital flow transmitter Electromagnetic flow transmitter igital ph/ OR transmitter igital conductivity transmitter The fitting can be used to connect any INSERTION device for a measurement in the pipe. i.e. sensors, indicators, transmitters and controllers for flow, ph, OR and Conductivity measurement. General data ipe diameter 1/4" up to 16" (N 06 up to N 400) 1) Fitting port connection Metal lastic Materials Seal Body & adaptation part Medium data Fluid temperature (320 F max.) Fluid pressure (max.) Metal lastic Internal or external thread, weld ends, TriClamp, NSI flange True union, spigot and external thread FKM or EM Brass (CuZn39b2) & stainless steel (316 1.4404), all stainless steel (316 1.4404) or all VC,, VF, E Temperature limits may depend on the sensor. lease refer to appropriate instruction manual or datasheet for more details. 232 SI (N 16) 145 SI (N 10) ressure limits may depend on the sensor. lease refer to appropriate instruction manual or datasheet for more details. Environment pprovals mbient temperature pproval / Certificate on request Temperature limits may depend on the sensor. lease refer to appropriate instruction manual or datasheet for more details. 3.1 Certificate; 2.2 Certificate; Rugosity Certificate; F (with EM seal) stainless steel fitting only 1) Combination between fitting and sensors is sometimes restricted to some N (see diagram: combining the S020 with sensors on next page) TriClamp is a registered Trademark of lfa aval Inc. www.burkert usa.com

Combining the S020 with sensors for flow rate, ph or redox, conductivity measurement vailable fitting SI (N) Tfitting S020 Welding tab S020 Fusion spigot S020 Screwon S020 VC saddle 1501 1/4" (N 6) 2 1/2" (N65) 2" (N50) 2 1/2" (N65) 2 1/2" (N65) 4" (N) Short ong 8" (N200) 14" (N350) 16" (N400) 4" (N) 16" (N400) Carbon steel saddle 1501 2" (N50) ong sensor 14" (N350) Flow rate measurement (Insertion) 8020 8024 8025 8041 8045 ph or Redox measurement 8200 8205 8206 compact version or remote version 1/4" (N 6) 4" (N) 8" (N200) 16" (N400) Short sensor version ong sensor version 1/2" (N15) 8" (N200) Conductivity measurement 8220 8223 8225 8226 1/2" (N15) Note 1 1/4" (N32) Note B 8" (N200) Note : For true union connection ISO, analysis version only. Note B: Minimum size for U.S. NSI version is 1 1/4" (N 32) ressure / temperature chart Fittings with Type 8020 8024 8025 flow sensor/transmitter Type 8220 8225 analyse sensor/transmitter ressure [SI] 145 130.5 101.5 87 72.5 58 29 14.5 ressure [SI] 101.5 87 72.5 58 29 14.5 0 VF VC + VF (Type 8220, 8225) (Type 8020, 8024, 8025) VC (145 SI) VC + (Type 8223) VC (87 SI) (145 SI) (Type 8226) (87 SI) Metal VF (145 SI) 0 Temperature 14 50 86 122 158 194 [ F] Fittings with Type 8041 8045 VF flow sensor/transmitter Type 8205 8206 8223 8226 analyse sensor/transmitter (Type 8205/8206) (Type 8041, 8045 VF sensor) Metal VF (87 SI) 14 50 86 122 158 194 230 266 ressure and temperature limits depend on the sensor. lease refer to corresponding sensor datasheet for more details. Fittings with Type 8041 8045 stainless steel flow sensor/transmitter ressure [SI] 232 217.5 203 188.5 174 159.5 145 130.5 101.5 87 72.5 58 29 14.5 Temperature [ F] 0 (Type 8045 Stainless steel sensor) VF VC + (Type 8041 Stainless steel sensor) VC (145 SI) (145 SI) Metal (232 SI) VF (145 SI) 14 50 86 122 158 194 230 266 302 Temperature [ F]

Selection fitting / pipe size Example: Specification of nominal flow: 50 gpm Ideal flow velocity: 6 8 f/s For these specifications, the diagram indicates a pipe size of 1 ½" (N40) [or 2" (N50) for (*) mentioned fittings] Flow rate US gpm 20000 00 5000 l/min 000 50000 30000 20000 m 3 /h 5000 2000 0 16" (N 400) 14" (N 350) 12" (N 300) 10" (N 250) 8" (N 200) 2000 0 500 200 00 5000 3000 2000 0 500 200 50 6" (N 150) 5" (N 125) 4" (N ) 3" (N 80) 2 ½" (N 65) 2" (N 50) 2 ½"* (N65)* 1 ½" (N 40) 2"* (N50)* 500 20 1 ¼" (N 32) 1 ½"* (N40)* 1" (N 25) 1 ¼"* (N32)* 50 200 10 ¾" (N 20) 1"* (N25)* 20 5 ½" (N 15) ½" or ¾"* (N 15 or N20)* 10 50 2 5 /16" (N 08) 5 20 1 ¼" (N 06) 2 10 0.5 1 5 0.2 0.5 2 0.1 0.2 1 0.05 0.1 0.5 0.02 0.05 0.2 0.01 0.1 0.3 0.5 1 3 5 10 0.3 0.5 1 3 5 10 30 m/s fps Flow velocity * For following fittings: with external threads acc. to SMS 1145 with weldends acc. to, BS 4825 / SME BE or IN 11850 Series 2 TriClamp acc. to, BS 4825 / SME BE or IN 32676 TriClamp is a registered Trademark of lfa aval Inc. p. 3/13

Installation Flow measurement: Minimum straight upstream and downstream distances must be observed. ccording to the pipe s design, necessary distances can be bigger or use a flow conditioner to obtain the best accuracy. For more information, please refer to EN ISO 51671. EN ISO 51671 prescribes the straight inlet and outlet distances that must be complied with when installing fittings in pipe lines in order to achieve calm flow conditions. The most important layouts that could lead to turbulence in the flow are shown below, together with the associated prescribed minimum inlet and outlet distances. These ensure calm, problemfree measurement conditions at the measurement point. N = orifice Fluid direction > Regulating valve 2 x 90 elbow joint Extension 50 x N 5 x N 25 x N 5 x N 18 x N 5 x N 2 x 90 elbow joint 3 dimensional 40 x N 5 x N 90 elbow joint or Tpiece 20 x N 5 x N Reduction 15 x N 5 x N The flow rate sensor can be installed in either horizontal or vertical pipes. Correct Incorrect Correct Incorrect Correct Incorrect Correct Incorrect nalysis measurement: For ph and OR measurements, we recommended a U form bypass installation to ensure that the electrode is maintained in a wet condition and enable the customer to calibrate the unit without stopping the whole process or to use the special designed measuring chamber. The specially designed measuring chamber enables to install all ph, OR, conductivitytransmitters or electrodes in all pipe systems, either directly in the main stream or in a bypass line. dditionally it enables to keep the electrode always wet and isolates it easily from the main stream for calibration purposes. ressure and temperature ratings must be respected according to the selected fitting material. The suitable pipe size is selected using the diagram Flow / Velocity / N.

INSERTION fitting dimensions Internal thread connection G, NT or Rc in stainless steel (316 1.4404) or brass (CuZn39b2) N [inch] 15 80.3 84.0 G 1/2 NT 1/2 Rc 1/2 20 94.0 G 3/4 NT 3/4 Rc 3/4 25 78.0 104.0 G 1 NT 1 Rc 1 32 81.6 119.0 G 1 1/4 NT 1 1/4 Rc 1 1/4 40 85.4 129.0 G 1 1/2 NT 1 1/2 Rc 1 1/2 50 91.5 148.5 G 2 NT 2 Rc 2 16.0 17.0 15.0 17.0 18.3 16.3 23.5 18.0 18.0 23.5 21.0 21.0 23.5 20.0 19.0 27.5 24.0 24.0 External thread connection G, in stainless steel (316 1.4404), brass (CuZn39b2), VC (only N 6 and N 8) N [inch] 06 75.3 90.0 G 1/2 14.0 08 75.3 90.0 G 1/2 14.0 15 80.3 84.0 G 3/4 11.5 20 94.0 G 1 13.5 25 78.0 104.0 G 1 1/4 14.0 32 81.6 119.0 G 1 1/2 18.0 40 85.4 129.0 M 55 x 2 19.0 50 91.5 148.5 M 64 x 2 20.0 External thread connection SMS 1145, in stainless steel (316 1.4404) N 25 130 Rd 40 x 1/6" 40 81.6 164 Rd 60 x 1/6" 50 85.4 173 Rd 70 x 1/6"

INSERTION fitting dimensions Weld ends connection EN ISO 1127/ ISO 4200, or BS 4825 / SME BE in stainless steel (316 1.4404) s N 15 80.3 20 83.3 25 78.0 32 81.6 78.0 40 85.4 81.6 81.6 50 91.5 85.4 85.4 65 91.5 91.5 84.0 94.0 84.0 104.0 94.0 94.0 119.0 104.0 129.0 119.0 119.0 148.5 128.0 128.0 147.0 147.0 Standard SME BE SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE 21.30 26.9 19.05 33.70 25.00 25.40 42.40 32.00 48.30 38.00 38.10 60.30 51.00 50.80 63.50 63.50 s 1.60 1.60 1.65 2.00 1.20 1.65 2.00 1.65 2.00 1.20 1.65 2.60 1.20 1.65 1.60 1.65 TriClamp connection, * or BS 4825 / SME BE* in stainless steel (316 1.4404) * vailable with internal surface finish Ra = 0.8 µm 2 1 N 15 80.3 20 80.3 25 78.0 32 81.6 40 85.4 81.6 81.6 50 91.5 85.4 85.4 65 91.5 91.5 130 150 119 160 129 129 180 200 161 161 230 192 192 216 216 Standard SME BE SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE 2 18.10 23.70 15.75 29.70 22.60 22.10 38.40 44.30 35.60 34.80 55.10 48.60 47.50 60.30 60.20 1 27.5 19.6 56.5 70.5 56.5 56.5 70.5 70.5 34.0 25.0 64.0 77.5 64.0 64.0 77.5 77.5

INSERTION fitting dimensions Flange connection IN 2633 (ISO N16), NSI B1651988 or 10 K in stainless steel (316 1.4404) N Standard Z 2 1 1 2 Z 15 80.3 130 130 152 20 150 150 178 25 78.0 160 160 216 32 81.6 180 180 229 40 85.4 200 200 241 50 91.5 230 230 267 IN NSI IN NSI IN NSI IN NSI IN NSI IN NSI 23.5 4x14.0 4x15.8 4x15.0 28.5 4x14.0 4x15.8 4x15.0 28.5 4x14.0 4x15.8 4x19.0 31.0 4x18.0 4x15.8 4x19.0 36.0 4x18.0 4x15.8 4x19.0 41.0 4x18.0 4x19.0 4x19.0 45.0 34.9 51.0 58.0 42.9 56.0 68.0 50.8 67.0 78.0 63.5 76.0 88.0 73.0 81.0 102.0 92.1 96.0 65.0 60.3 70.0 75.0 69.8 75.0 85.0 79.4 90.0.0 88.9.0.0 98.4 105.0 125.0 120.6 120.0 95.0 89.0 95.0 105.0 99.0.0 115.0 108.0 125.0 140.0 117.0 135.0 150.0 127.0 140.0 165.0 152.0 155.0 True union connection IN 8063, STM 1785/76 or K in VC, IN 16962 in or ISO 10931 in VF 2 1 1 N 15 15* 20 20* 25 25* 80.4 80.4 80.4 81.4 81.4 78.0 78.0 78.0 81.4 128.0 130.0 129.0 148.0 144.0 145.6 145.0 154.0 160.0 161.4 161.0 160.0 32 81.4 168.0 170.0 169.0 40 85.2 188.0 190.2 190.0 50 91.5 212.0 213.6 213.0 * nalysis version Standard IN / ISO STM IN / ISO IN / ISO STM IN / ISO IN / ISO STM IN / ISO IN / ISO STM IN / ISO STM IN / ISO STM 1 96 96 96 106 106 106 2 90 90 90 20.00 21.30 18.40 20.00 25.00 26.70 26.45 25.00 32.00 33.40 32.55 32.00 40.00 42.20 38.60 127 120 50.00 48.30 48.70 136 130 63.00 60.30 60.80 1 43 43 43 74 53 53 53 74 60 60 60 74 74 83 103

INSERTION fitting dimensions Spigot connection IN 8063 in VC, IN 16962 in or ISO 10931 in VF H N 15 80.4 90 85 85 20 92 92 25 78.0 95 95 32 81.4 40 85.2 120 106 106 50 91.5 130 Standard IN 8063 IN 16962 ISO 10931 IN 8063 IN 16962 ISO 10931 IN 8063 IN 16962 ISO 10931 IN 8063 IN 16962 ISO 10931 IN 8063 IN 16962 ISO 10931 IN 8063 IN 16962 ISO 10931 16.5 14.0 14.0 20.0 16.0 16.0 23.0 18.0 18.0 27.5 20.0 20.0 30.0 23.0 23.0 37.0 27.0 27.0 H 20 17.5 25 17.5 32 21.5 40 27.5 50 31.5 63 39.5 Welding tab with radius in stainless steel (316 1.4404) B +0.1 R0.5 sensor version: short for N 50 N 200 long for N 250 N 350 R N B R 50 56.6 61.6 30.2 65 54.5 58.6 36.7 80 53.1 56.4 44.5 50.7 53.2 57.2 125 48.2 50.3 70.7 150 45.7 47.4 84.2 200 41.0 42.3 109.6 250 73.6 74.7 136.6 300 67.8 68.7 162.0 350 63.9 64.7 1 Saddle in VC N [in.] (mm) 1 Body material: VC Seal material: BUN ORING SE WEGE CM 2 1/2" (65) 129 115.0 75.0 3" (80) 144 119.0 90.0 4" () 163 107.0 114.0 6" (150) 219 168.0 168.0 8" (200) 272 191.0 218.0 required up to 4". ong sensor version required 6" 8" 1

INSERTION fitting dimensions Saddle in carbon steel aper size [inches] [inches] US50B49 2" 2.35 2.56 US50B32 3" 2.97 3.54 US50B33 4" 4.14 4.80 US50B34 5" 4.74 5.63 US50B35 6" 5.94 6.90 US50B36 8" 7.69 9.05 US50B37 10" 10.64 12.12 US50B38 12" 10.64 12.12 US09612 14" 14.73 15.65 ong finger only. Vertical mounting is recommended for best overall performance. Mount at a maximum of 45 when air bubbles are present. o not mount on the bottom of the pipe when sediments are present. Weldolet in carbon steel aper size [inches] [inches] 2" 2.61 2 1/2" 2.53 3" 2.47 4" 2.38 6" 2.19 8" 2.00 10" 1.80 12" 1.62 14" 1.50 ong finger only. Vertical mounting is recommended for best overall performance. Mount at a maximum of 45 when air bubbles are present. o not mount on the bottom of the pipe when sediments are present.

INSERTION fitting dimensions Fusion spigot in E, or VF H H1 H2 sensor version: short for N 65 N long for N 150 N 400 ø39 N H Materials 65 72.5 E VF 80 72.5 E VF 72.5 E VF 125 102.0 E VF 150 102.0 E VF 200 102.0 E VF 250 102.0 E VF 300 102.0 E VF 350 102.0 E VF 400 102.0 E VF H1 13.0 13.0 10.4 15.6 15.6 12.5 19.0 19.0 15.2 24.2 27.7 27.7 38.9 38.9 48.4 48.4 54.5 54.5 61.3 61.3 69.1 H2 5.0 5.0 6 8.0 10.0 10.0 16.0 16.0 21.0 21.0 24.0 24.0 28.0 28.0 31.5 Measuring chamber (only for analysis sensor / transmitter version) Screwon N to 400 in VC,, E ø 49 ø 45 ø27.6 41 ø 60.3 ø 33.6 73 93 17.6 11.5 62.6 2.70 80.2 G11/2" ø 60 R4 (4x) 90 16.2 45 long sensor version 3 ø 27 Materials: stainless steel 316 ipe connection: G 1/2" p. 10/13

Ordering chart for fitting S020 1/4" to 2 1/2" ort connection Seal Standard 1/4" (N 6) 2) 5/16" (N 8) 2) N 15 N 20 N 25 N 32 N 40 N 50 N 65 Brass body & stainless steel adaptation part Tfitting Temperature max. 320 F, 232 SI Internal FKM G 428 712 428 713 428 714 428 715 428 716 428 717 thread NT 428 718 428 719 428 720 428 721 428 722 428 723 Rc (ISO7) 428 724 428 725 428 726 428 727 428 728 428 729 External thread FKM G 428 730 428 731 428 732 428 733 428 734 428 735 Stainless steel body & stainless steel adaptation part Tfitting Temperature max. 320 F, 232 SI Internal FKM G 428 736 428 737 428 738 428 739 428 740 428 741 thread NT 428 742 428 743 428 744 428 745 428 746 428 747 Rc (ISO7) 428 748 428 749 428 750 428 751 428 752 428 753 External thread FKM G 552 434 552 432 428 754 428 755 428 756 428 757 428 758 428 759 EM SMS 1145 443 317 443 318 443 319 Weld ends FKM 428 760 428 761 428 762 428 763 428 764 428 765 EM 443 309 443 310 443 311 443 944 BS 4825/ SME BE 443 734 1) 443 735 443 736 443 942 443 943 443 944 TriClamp FKM ISO (for pipe EN ISO 1127/ISO4200) 428 766 428 767 428 768 428 769 428 770 428 771 EM 443 313 443 314 443 315 443 969 * 443 957 443 958 443 959 443 974 BS 4825 / SME BE 443 965 1) 443 966 443 967 443 968 443 969 BS 4825 / SME BE* 443 970 443 971 443 972 443 973 443 974 Flange FKM IN 2633 428 772 428 773 428 774 428 775 428 776 428 777 NSI B1651988 428 778 428 779 428 780 428 781 428 782 428 783 10K 431 053 431 054 431 055 431 056 431 057 431 058 VC & VC adaptation part Tfitting Temperature max. 122 F, 145 SI True union FKM IN 8063 428 670 428 671 428 672 428 673 428 674 428 675 STM 1785/76 428 682 428 683 428 684 428 685 428 686 428 687 K 429 078 429 079 429 080 429 081 429 082 429 083 Spigot FKM IN 8063 428 676 428 677 428 678 428 679 428 680 428 681 External thread FKM G 552 561 550 062 nalysis True union FKM IN 8063 430 837 430 838 430 839 428 673 428 674 428 675 & adaptation part Tfitting Temperature max. 176 F, 145 SI True union FKM IN 16962 428 688 428 689 428 690 428 691 428 692 428 693 Spigot FKM IN 16962 428 694 428 695 428 696 428 697 428 698 428 699 nalysis True union FKM IN 16962 430 840 430 841 430 842 428 691 428 692 428 693 VF & VF adaptation part Tfitting Temperature max. 212 F, 145 SI True union FKM ISO 10931 428 700 428 701 428 702 428 703 428 704 428 705 Spigot FKM ISO 10931 428 706 428 707 428 708 428 709 428 710 428 711 nalysis True union FKM ISO 10931 430 843 430 844 430 845 428 703 428 704 428 705 * internal surface finish Ra = 0.8 µm 1) N 20 only available in SME BE 2) Reduced orifice with G 1/2 male threads p. 11/13

Ordering chart for fitting S020 2" to 16" ort connection 2" (N 50) 2 1/2" (N 65) 3" (N 80) 4" (N ) 5" (N 125) 6" (N 150) 8" (N 200) 10" (N 250) 12" (N 300) 14" (N 350) 16" (N 400) Stainless steel welding tab with radius Temperature max. 320 F, 232 SI Welding tabs 418 111 418 112 418 113 418 114 418 115 418 418 117 418 756 420 070 416 637 VC Screwon fitting Temperature max. 122 F, 145 SI Screwon 418 170 418 170 418 170 418 170 VF Fusion spigot Temperature max. 212 F, 145 SI Fusion spigot 418 658 418 659 418 660 nalysis Fusion spigot 418 660 418 660 418 660 418 660 418 660 418 660 E Fusion spigot or screwon fitting Temperature max. 158 F, 145 SI Fusion spigot 418 642 418 643 418 644 418 590 418 645 418 646 418 647 418 648 418 649 418 598 Screwon 436 489 436 489 436 489 436 489 436 489 436 489 436 489 436 489 nalysis Fusion spigot 418 644 418 644 418 644 418 644 418 644 418 644 Fusion spigot or screwon fitting Temperature max. 176 F, 145 SI Fusion spigot 418 650 418 651 418 652 418 653 418 654 418 655 418 656 418 657 Screwon 436 488 436 488 436 488 436 488 436 488 436 488 436 488 436 488 nalysis Fusion spigot 418 652 418 652 418 652 418 652 418 652 418 652 VC Saddle BUN seal (long finger required for 6" & 8" saddle) Saddle 413 469 413 470 US50B20 US50B17 US50B42 Carbon steel Saddle (requires long finger sensor) Saddle US50B49 US50B32 US50B33 US50B34 US50B35 US50B36 US50B37 US50B38 US09612 Carbon steel Weldolet (requires long finger sensor) Weldolet US50B61 US50C34 US50C35 US50B27 US50B28 US50B29 US50B30 US50B31 US50C55 Ordering chart for accessories / spare parts (other versions on request) escription escription Stopper with ring, union nut and Oring Oring set (N 06 to 65) FKM for metal fitting (5 units) 428 971 EM for metal fitting (5 units) 428 972 FKM for plastic fitting (1 unit) 427 423 EM for plastic fitting (1 unit) 427 424 Stopper with ring, union nut and Oring Stainless steel 438 755 VC 438 754 627 614 Measuring chamber Stainless steel 1) 316 (1.4404) 553 611 1) other material on request daptation part (N 06 to 65) Stainless steel 555 484 VC 419 098 419 808 VF 419 809 pprovals / Certificates 3.1 certificate 440 790 2.2 certificate 440 789 Rugosity certificate 444 898 F approval 449 788 daptation part Oring set p. 12/13

Interconnection possibilities with the S020 Remote electronics Type 8025 Flow transmitter / batch controller Wall or panel mounted 4 20 m ulse Type 8205 ph transmitter / controller Wall or panelmounted Type 8206 OR transmitter Wall or panelmounted Type 8225 Conductivity transmitter Wall or panelmounted Compact electronics Type 8024 Flow indicator Type 8025 Flow transmitter/ batch controller 420 m ulse Type 8045 Magflowmeter 420 m ulse Type 8205 ph transmitter/controller 420 m Type 8206 OR transmitter 420 m Type 8225 Resistive conductivity transmitter 420 m Type 8226 Inductive conductivity transmitter 420 m Sensor Type 8020 Flow sensor ulse or Frequency Type 8041 Magmeter Frequency or 420 m Type 8200 ph / OR sensor Type 8223 Inductive conductivity sensor 420 m Type 8220 Resistive conductivity sensor Fitting Type S020 Metal or plastic Measuring chamber In case of special application conditions, please consult for advice. We reserve the right to make technical changes without notice. 0706/2_USen_0082504 p. 13/13