VersaBlue Adhesive Melters Serie N Model VB, VC, VD, VE, VW, VX, VY, VZ with Siemens Controller Parts List P/N 4634B English Issued 0/09 NORDSON ENGINEERING GMBH LÜNEBURG GERMANY
Hinweis Diese Betriebsanleitung ist für die gesamte Baureihe gültig. Order number P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 008. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. 009 All rights reserved. AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray, Color-on-Demand, ColorMax, Control Coat, Coolwave, Cross-Cut, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, e.stylized, EFD, ETI, Excel 000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, icontrol, idry, iflow, Isocoil, Isocore, Iso-Flo, itrax, JR, KB30, Kinetix, Lean Cell, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, Porous Coat, PowderGrid, Powderware, Primarc, Prism, Printplus, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Signature, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Sure Wrap, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, Ultra, Ultrasaver, UniScan, UpTime, u-tah, Vantage, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more. are registered trademarks of Nordson Corporation. Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, AquaCure, ATS, Auto-Flo, AutoScan, Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, Celero, Chameleon, Champion, Check Mate, ClassicBlue, Classic IX, ContourCoat, Controlled Fiberization, Control Weave, CPX, cscan+, Cyclo-Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+, E-Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Emerald, Encore, Equi=Bead, ESP, Exchange Plus, FillEasy, Fill Sentry, FlowCoat, FluxPlus, G-Net, G-Site, Get Green With Blue, Gluie, GreenUV, Ink-Dot, ion, Iso-Flex, itrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, MonoCure, Multifil, Myritex, Nano, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, PicoDot, Pinnacle, PluraMix, Powder Pilot, Powder Port, Powercure, Precisecoat, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, RediCoat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, Tempus, ThruWave, TinyCure, Trade Plus, Trilogy, TrueCoat, Ultra FoamMix, UltraMax, Ultrasmart, Universal, ValueMate, Viper, Vista, VersaDrum, VersaPail, WebCure, Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners rights. P/N 4634B
Table of Contents I Table of Contents Product Configuration.................................... How to Use Illustrated Parts List........................... 5 Fasteners............................................ 5 Component Designation................................ 5 Assembly Overview ()................................... 6 Assembly Overview ()................................... Spare Parts and Service Kits.............................. 6 Tags................................................. 6 Safety Valve.......................................... Accessories........................................ Bypass Plate with Tank Isolation Valve, SN0030 SN03... 8 Bypass Plate with Tank Isolation Valve, SN0........... 0 Safety Valve Plate with Tank Isolation Valve, DN0030 DN09. Safety Valve Plate with Tank Isolation Valve, SF006 SF0450.. 4 Safety Valve Plate VB SF 6 0, single.................. 6 Safety Valve Plate VB SF6 0, dual.................... 8 Safety Valve Plate with Tank Isolation Valve, DF006 DF040. 30 Adapter Plate DF...................................... 3 Adapter Plate DN SN................................. 3 Adapter Plate DF SF................................. 33 Sealing Kit VB0 00, DN/DF.......................... 34 Sealing Kit VB0 00, SN/SF.......................... 35 Gear Pump, SN0030 SN0......................... 36 Gear Pump, DN0030 DN09......................... 3 Assembly Tools for Pumps with Variseal.................. 3 Gear Pump, SF006 SF000.......................... 38 Gear Pump, DF006 DF040......................... 39 Filter Cartridge........................................ 40 Manifold.............................................. 4 Manifold Accessories................................ 4 Pressure Control Valve................................. 4 Pneumatic Pressure Control Valve....................... 44 Pneumatic Control, -fold............................... 46 Pneumatic Control, -fold............................... 4 Pneumatic Safety Valve................................ 48 Coupling Monitoring.................................... 48 Insulation Jacket...................................... 49 Feed Valve........................................... 50 Inert Gas Equipment................................... 5 Accessory Kit....................................... 53 Air Relief Valve........................................ 54 P/N 4634B
II Table of Contents Electrical Components, Part............................. 55 Electrical Components, Part............................. 60 Electrical Components, Part 3............................. 6 Terminals............................................. 65 Signs and Tags.......................................... 66 Additional Service Kits.................................... 6 RTD Sensor.......................................... 6 Heater Connection Insulation............................ 6 Panel Latch........................................... 6 Additional Accessory Kits................................. 68 Casters.............................................. 68 Light Tower........................................... 68 Interface Kits (Connector Plugs)......................... 69 Cable Duct Kit for Fieldbus............................. 69 IPC Console.......................................... 69 Retrofitting Kits.......................................... 0 Heating Jackets for Warmtank........................... 0 Retrofitting Kits Coupling............................... Ship-With-Kit............................................ Accessories for Pneumatic Connection by the Customer...... Schedule of Fasteners.................................... 3 P/N 4634B
Parts Product Configuration The configuration code and the table indicate the components and parts of this product that are configurable. The codes are also used to identify the spare parts. VersaBlue ADHESIVE MELTER VB050 4CCCC6/NAPWXKCXDXEXXXXXXXAXXX Serial No: Year Nordson Engineering GmbH Lilienthalstr. 6 D 33 Lüneburg Germany www.nordson.com 3 V B 0 4 5 5 0 6 4 8 C 9 0 CC C 6 34 / N 5 6 A P W 8 9 0 X K C X 3 D 4 5 6 X E X 8 9 X X X 30 X 3 3 33 X X # 34 35 36 X X X Box Code CAUTION: The maximum operating temperature of the installed gun and the other heated components should be considered when setting temperatures on the melter control panel. Box Code Components / parts Base Melter Melter Type VB VersaBlue Melter, Ni0, 4 Single Stream Pumps, IPC VC VersaBlue Melter, Ni0, Single Stream Pumps, Dual Stream Pumps, IPC VD VersaBlue Melter, Ni0, 4 Single Stream Pumps, IPC/PLC VE VersaBlue Melter, Ni0, 3/4 Single Stream Pumps, 3/4 Dual Stream Pumps, IPC/PLC VW VersaBlue Melter, Pt00, 4 Single Stream Pumps, IPC VX VersaBlue Melter, Pt00, Single Stream Pumps, Dual Stream Pumps, IPC VY VersaBlue Melter, Pt00, 4 Single Stream Pumps, IPC/PLC VZ VersaBlue Melter, Pt00, 3/4 Single Stream Pumps, 3/4 Dual Stream Pumps, IPC/PLC Melter Capacity 0 liter (6 lb) 05 5 liter (55 lb) 5H 5 liter (55 lb) plus Hopper 050 50 liter (0 lb) 50H 50 liter (0 lb) plus Hopper 00 00 liter (0 lb) 0H 00 liter (0 lb) plus Hopper Melter Design 6 Standard configurable unit E Engineered melter (For clarification purposes only) Continued... P/N 4634B
Parts Box Code Components / parts Base Melter Voltage 00 V 3 Phase Delta 3 30 V 3 Phase Delta 4 400 V 3 Phase WYE 5 400 V 3 Phase Delta 6 480 V 3 Phase Delta Pumps 8 A Gear Pump SN0030 (PRm) B Gear Pump SN0046 (PR3m) C Gear Pump SN006 (PR4m) D Gear Pump SN0093 (PR6m) E Gear Pump SN086 (PRm) F Gear Pump SN03 (PRm) G Gear Pump SN03 (PR5m) H Gear Pump SN0 (PR00m) (only in 00-l-melters) Gear Pump DN0030 (PU-m) 3 Gear Pump DN0046 (PU3-m) 4 Gear Pump DN006 (PU4-m) 5 Gear Pump DN0093 (PU6-m) 6 Gear Pump DN086 (PU-m) Gear Pump DN09 (PU8-m) J Gear Pump SF006 ( x 0.6) K Gear Pump SF0030 ( x 0.30) L Gear Pump SF0060 ( x 0.60) M Gear Pump SF0090 ( x 0.90) N Gear Pump SF00 ( x.0) O Gear Pump SF05 ( x.5) P Gear Pump SF040 ( x.40) Q Gear Pump SF0300 ( x 3.00) R Gear Pump SF0450 ( x 4.50) Gear Pump SF000 ( x 0.0) (only in 00-l-melters) S Gear Pump DF006 ( x 0.6) T Gear Pump DF0030 ( x 0.30) U Gear Pump DF0060 ( x 0.60) V Gear Pump DF00 ( x.0) W Gear Pump DF05 ( x.5) Y Gear Pump DF040 ( x.40) Hose/Gun Pairs Hose/Gun Pairs 4 4 Hose/Gun Pairs 6 6 Hose/Gun Pairs 8 8 Hose/Gun Pairs 3 / Hyphen (separates the base melter from the options) Continued... P/N 4634B
Parts 3 Box Code Components / parts Options Flow Control 4 P Automatic Pneumatic Pressure Control M Manual Pneumatic Pressure Control F Flow Control Bypass C Internal Pressure Indication (IPI) with Output Pressure Control Per Drive T Automatic Flow Control with Minimum Speed B Automatic Flow Control N Pressure Build-Up (Airless Pressure Control) O Safety valve with indication only (PCV plugged) X Standard: Manual Pressure Control Internal Pressure Indication 5 A Internal Pressure Indication (IPI) X None Level Control 6 L Level Monitoring B Level Control with Bulk Feed Lid (Ni 0) P Level Control with Bulk Feed Lid (Ni 0) and Overfill Protection C Level Control with Bulk Feed Lid (Pt 00) D Level Control with Bulk Feed Lid (Pt 00) and Overfill Protection F Level Monitoring, fixed measuring points X None Light Tower W Light Tower X None Main Switch 8 Main Switch Red 4 Pole Main Switch Black 3 Pole 3 Main Switch Black 4 Pole X Standard: Main Switch Red 3 Pole Host Communication 9 D Profibus-DP N ControlNet E Ethernet/IP X None Key-to-Line 0 K Key-To-Line Per Drive (Separate Connectors) X None Casters C Casters X None (Not available on /5-l-melters and in single pump melters) Continued... P/N 4634B
4 Parts Box Code Components / parts Options Inert Gas G Inert Gas X None Filter Selection 3 C 0.8 mm filter with 85 bar safety valve D 0. mm filter with 00 bar safety valve G 0.8 mm filter with 00 bar safety valve X Standard: 0. mm filter with 85 bar safety valve Reserved 4 6 X Reserved Drain Valve D Drain Valve X None External Pressure Indicator 8 # External Pressure Indicator Inputs (8 minus number of pumpstreams, if box 4 or box 5 X) X None Heat Exchanger 9 E Heat Exchanger X None Motion Switch 30 M Motion Switch X None Gun Solenoid Control 3 G Gun Solenoid Control X None ACM 3 ACM connectivity X None Control System (PLC) 33 B A-B ControlLogix with ControlNet and Panel View 600+ C A-B ControlLogix with Ethernet and Panel View 600+ D A-B ControlLogix with DataHighway+ and Panel View 600+ X None # Special: Siemens S with Touch Panel Reserved 34 36 X Reserved P/N 4634B
Parts 5 How to Use Illustrated Parts List The parts lists in this section are divided into the following columns: Item Identifies parts that can be obtained from Nordson. Part Nordson part number for each spare part shown in the illustration. A row of hyphens in the column Part (- - - - -) indicates that this part can not be ordered separately. Description This column contains the name of the part and, when appropriate, its dimensions and other properties. The points in the column Description show the relationship between assemblies, subassemblies and single parts. Quantity The quantity needed per unit, assembly or subassembly. The abbreviation AR (as required) is used when this item is a bulk item or when the quantity per assembly depends on the product version or model. NOTE: The texts are only available in English. Fasteners Fasteners are shown as Fx in every illustration, whereby x indicates the number of the fastener in the list Schedule of Fasteners at the end of this chapter. Component Designation The electrical components are labeled in accordance with DIN 409, part. P/N 4634B
6 Parts Assembly Overview () 9 6 4 5 0 8 5a 3 P/N 4634B
Parts Item P/N Description Page Quantity Box Code Electrical components 55 Schedule of Fasteners, 3 Safety Valve... 4 Bypass plate / Safety Valve plate 8 3... 4 3 Gear Pump 36 39... 4 4 03059 Pressure control valve 4, 43 4 X 0300 Pressure control valve, pneumatically ctrl. 44, 45 4 P, M, F T, B 39494 Plug, pressure control valve 34, 35 4 C, N 5 Filter cartridge 40 9 Plug M56x,5 L35 34, 35 5a 394403 Drip pan, filter VX (for filter exchange) 6 085 Feed valve 50, 5 6 B, P 0853 Machine foot, complete X 0438 Machine foot, complete 00, 0H X 03446 Casters, complete C 4955 Guide castor 4 C 044 Casters, complete 00, 0H C 8 96 Manifold 4 9 03905 Cover,, complete 6 0399 Cover, 5, complete 6 06 Cover, 5, complete 6 03803 Cover, 50, complete 6 08 Cover, 50, complete 6 090 Cover, 00, complete 6 0 X, L VB, VC, VW, VX 05, 5H X, L VD, VE, VY, VZ 05, 5H X, L VB, VC, VW, VX 050, 50H X, L VD, VE, VY, VZ 050, 50H X, L 00, 0H X, L Continued... P/N 4634B
8 Parts Item P/N Description Page Quantity Box Code 9 9905 Cover,, feed valve, complete 6 39496 Cover, 5, feed valve, complete 6 0439 Cover, 5, feed valve, complete 6 394968 Cover, 50, feed valve, complete 6 0439 Cover, 50, feed valve, complete 6 04393 Cover, 00, feed valve, complete 6 0 B, P, C, D VB, VC, VW, VX 05, 5H B, P, C, D VD, VE, VY, VZ 05, 5H B, P, C, D VB, VC, VW, VX 050, 50H B, P, C, D VD, VE, VY, VZ 050, 50H B, P, C, D 00, 0H B, P, C, D 40494 Cover, 50, complete, special, handles 050, 50H 40495 Cover, 00, complete, special, handles 00, 0H 0 04636 Insulation plate,, collar 0 960 Insulation plate, 5, collar 05, 5H 09 Insulation plate, 50, collar 050, 50H 98 Insulation plate, 00, collar 00, 0H 9845 Niveau Sonde, analog, L= 36, incl. holder 6 0 00 L, B, P, C, D 9846 Niveau Sonde, analog, L= 584, incl. holder 6 5H, 50H,0H L, B, P, C, D 066 Niveau Sonde, measuring point, L= 30 6 P, D 03906 Grid, VB0, I-VX 0 039 Grid, VB05, I-VX 05, 5H 059 Grid, 50, I-VX 050, 50H 060 Grid, 00, I-VX 00, 0H 3 0403 Insulation grid/reservoir,, SIL C4409 0 0349 Insulation grid/reservoir, 5, SIL C4409 05, 5H 0345 Insulation grid/reservoir, 50, SIL C4409 050, 50H 0346 Insulation grid/reservoir, 00, SIL C4409 00, 0H Continued... P/N 4634B
Parts 9 Assembly Overview () (Contd.) 6 3 5 8 6 4 3 3 0 8/0 30 0 9 5 3 8 4 9 0 P/N 4634B
0 Parts Item Part Description Page Quantity Box Code 4 034 Reservoir HS VB0 NW3 double stream VC, VX 0 034 Reservoir HS VB0 NW3 single stream VC, VX 0 0339 Reservoir HS VB05 NW3 double stream VC, VX 05, 5H 03380 Reservoir HS VB05 3 NW3 double stream VE, VZ 05, 5H 054 Reservoir HS VB05 4 NW3 single stream VB, VD, VW, VY 05, 5H 0338 Reservoir HS VB050 NW3 double stream VC, VX 050, 50H 0338 Reservoir HS VB050 3 NW3 double stream VE, VZ 050, 50H 055 Reservoir HS VN050 4 NW3 single stream VB, VD, VW, VY 050, 50H 03383 Reservoir HS VB00 4 NW3 double stream VE, VZ 00, 0H 056 Reservoir HS VN00 4 NW3 single stream VD, VY 00, 0H 5 Insulation jacket 49 6 0304 Filter mat, front top 030 Filter mat, front bottom 8 0308 Filter mat, rear top 9 9988 Fitting plate VB recirc. NW8 complete 40865 Silicon foam Da5 Di35 Replaced by P/N 5505 5505 Insulation D50 d30 silicon hose (from /003) 0 mm 0 03908 400 39435 4000 900 400 Coupling, SEMIFLEX, NFB, 4./, DF/6H Replaced by P/N 400 Coupling, SEMIFLEX, NFB, 4./, DF/6H-M Coupling, SEMIFLEX, NFB, 4./, DF/,H Replaced by P/N 4000 Coupling,SEMIFLEX,NFB,4./,DF/,H-M Coupling SEMIFLEX NFB 4./ DF/3H Replaced by P/N 400 Coupling,SEMIFLEX,NFB,4./,DF/3H-M... 4 8 H,... 4 8 A G... 4 8 J R S W, Y Continued... P/N 4634B
Parts Item Part Description Page Quantity Box Code 9903 Electric cover, VB0-NW, complete 0 996 Electric cover, VB05-NW, complete 05, 5H 99 Electric cover, VB/DB050, complete 050, 50H 998 Electric cover, VB/DB00, complete 00, 0H 0364 Air-relief valve M6x compl. 54... 4 3 990 Electrical cabinet, rear, complete 9 X 66 Electrical cabinet, rear, complete, heat exchanger 9 E 4 394009 Electrical cabinet, right, complete 5 39400 Electrical cabinet, left, complete 6 900 Heat exchanger for control cabinet Replaced by P/N 634 634 Heat exchanger for control cabinet 9 E 3940 Hopper Extension, VB05, NW KT I-VX 5H 3940 Hopper Extension, VB050, NW KT I-VX 50H 39403 Hopper Extension, VB00, NW KT I-VX 0H 8 03430 Insulation grid-hopper, VB05 NW, SIL C4409 5H 03830 Insulation grid/hopper, VB050, SIL C4409 50H 9808 Insulation grid/hopper, VB00, SIL C4409 0H 9 9 Heating jacket VB5H 5H 93 Heating jacket VB50H 50H 94 Heating jacket VB0H 0H 30 93 Shut-off unit, VB drain port complete D 4366 Insulation sleeve, straight complete 405 Cover, complete X 3 0086 Console IPC 39489 Sealing cord D,5 AR 3 03436 Electrical cabinet, rear, plug P/N 4634B
Parts Assembly Overview () 6 5 4 3 9 0 6 8 4 3 5 max.6,0bar 3 P/N 4634B
Parts 3 Item P/N Description Page Quantity Box Code 09950 Panel VB..NW front compl. 0995 Panel VB..NW front compl. 0995 Panel VB..NW front compl. WT 09953 Panel VB..NW front compl. WT 09950 Panel VB0NW front compl.drain valve 9994 Panel VB05NW front compl.drain valve 0995 Panel VB05NW front compl.drain valve 9996 Panel VB050NW front compl.drain valve 0995 Panel VB050NW front compl.drain valve 0434 Panel VB00NW front compl.drain valve 9995 Panel VB05NW front compl.wt drain valve 09953 Panel VB05NW front compl.wt drain valve VB, VC, VW, VX 0, 05, 050 X VD, VE, VY, VZ 05, 050, 00 X VB, VC, VW, VX 5H, 50H X VD, VE, VY, VZ 5H, 50H, 0H X 0 D VB, VC, VW, VX 05 D VD, VE, VY, VZ 05 D VB, VC, VW, VX 050 D VD, VE, VY, VZ 050 D 00 D VB, VC, VW, VX 5H D VD, VE, VY, VZ 5H D Continued... P/N 4634B
4 Parts Item P/N Description Page Quantity Box Code 999 Panel VB050NW front compl.wt drain valve VB, VC, VW, VX 50H D 09953 Panel VB050NW front compl.wt drain valve VD, VE, VY, VZ 50H D 04350 Panel VB00NW front compl.wt drain valve 0H D 95 Panel VB0 050 NW right VB, VC, VW, VX 0 050 0435 Panel VB05 00 NW right VD, VE, VY, VZ 05 00 3940 Panel VB05 050 NW right WT VB, VC, VW, VX 5H, 50H 04353 Panel VB5 00 NW right WT VD, VE, VY, VZ 5H 0H 3 9999 Panel VB0 05 NW rear VB, VC, VW, VX 0, 05 04365 Panel VB05 NW rear VD, VE, VY, VZ 05 96 Panel VB050 NW rear VB, VC, VW, VX 050 04366 Panel VB050 NW rear VD, VE, VY, VZ 050 04355 Panel VB00 NW rear 00 04004 Panel VB05 NW rear WT VB, VC, VW, VX 5H 0436 Panel VB05 NW rear WT VD, VE, VY, VZ 5H 39403 Panel VB050 NW rear WT VB, VC, VW, VX 50H 04368 Panel VB050 NW rear WT VD, VE, VY, VZ 50H 04356 Panel VB00 NW rear WT 0H Continued... P/N 4634B
Parts 5 Item P/N Description Page Quantity 4 0088 Cover, tower, top all Box Code 39458 Cover, tower, top VB, VC, VW, VX 39459 Cover, tower, top VD, VE, VY, VZ 5 0553 Cover, tower, front top 6 0083 Cover, tower front, main switch 30 M 008 Cover, tower, front bottom 4 3 30 M 8 0085 Cover, electrical cabinet, front 9 Tower back 034 Holding plate, tower back 0 Pneumatic control, -fold 46 Pneumatic control, -fold 4 03603 Shelf for pressure sensor 3 90 Sign max.6,0bar 4 P, M, F, T, B 4 965 Pneumatic safety valve, 6 bar, G/4 SW0 48 4 P, M, F, T, B 5 39454 Proportional valve (AutoPneumatic Pressure, 4 P Control), 0-6 bar G/8 6 Coupling, male air Coupling, male air See Accessories for Pneumatic Connection by the Customer for female air coupling and hoses 4 P, M, F G P/N 4634B
6 Parts Spare Parts and Service Kits Tags 3 4 3 6a 5 Item P/N Description Note 0595 TAG, WARNING, HAZARDOUS VOLTAGE Page 66 040 TAG, WARNING, HOT ADHESIVE (Relieve pressure) 3 0536 TAG, CAUTION, HOT SURFACE 4 049 TAG, WARNING Only class II circuit. 5 90 Sign Max. 6 bar 6a 409 Sign Max. bar P/N 4634B
Parts Safety Valve 0483 093 Safety valve, 85 bar 3 C, X 06950 Safety valve w/limit switch, 85 bar 4 3 N C, X 0483 Plug, safety valve VB/DB compl. - - - - - O-ring x - - - - - O-ring 9x 39459 SERVICE KIT Manual: Repair - - - - - O-ring x - - - - - O-ring 9x - - - - - High-temp. grease, GLS 595/N, 0g Accessories 0349 Safety valve 00 bar 3 D, G P/N 4634B
8 Parts Bypass Plate with Tank Isolation Valve, SN0030 SN03 9 F4 3 8 6 5 F5 0 4 P/N 4634B
Parts 9 394 Bypass plate, SN0030 SN03, with tank isolation valve Rev. C 8 VB, VD, VW, VY A G - - - - - Body, bypass plate, tank isolation valve 4 - - - - - Screw plug M0x DIN908 5 - - - - - Screw plug Mx,5 like DIN908 0 - - - - - Sealing ring 0x4 DIN603 form A - - - - - Sealing ring x6 DIN603 form A - - - - - Tank isolation valve 3 - - - - - Stop plate, tank isolation valve 6 - - - - - O-ring, 8x.5 - - - - - O-ring, 35x 8 - - - - - O-ring, 3x 9 - - - - - Parallel pin, D3m6x6, DIN635-D - - - - - O-ring 35x Viton 3960 Instruction sheet - - - - - Sealing paste, Stucarit 03, 00ml - - - - - High-temp. grease, GLS 595/N, 0g Item Part Description Quantity Note Box Code 394594 SERVICE KIT Bypass plate Manual: Maintenance 6 - - - - - O-ring 8x,5 Viton 394598 SERVICE KIT Tank isolation valve Manual: Maintenance 8 - - - - - O-ring 3x Viton 396 Instruction sheet - - - - - High-temp. grease, GLS 595/N, 0g P/N 4634B
0 Parts Bypass Plate with Tank Isolation Valve, SN0 9 F4 3 8 6 5 F5 0 4 P/N 4634B
Parts 3945 Bypass plate, SN0, with tank isolation valve Rev. C 8 VD, VY 00, 0H H - - - - - Body, bypass plate, tank isolation valve 4 - - - - - Screw plug M0x DIN908 5 - - - - - Screw plug Mx,5 like DIN908 0 - - - - - Sealing ring 0x4 DIN603 form A - - - - - Sealing ring x6 DIN603 form A - - - - - Tank isolation valve 3 - - - - - Stop plate, tank isolation valve 6 - - - - - O-ring, 8x.5 - - - - - O-ring, 35x 8 - - - - - O-ring, 3x 9 - - - - - Parallel pin, D3m6x6, DIN635-D - - - - - O-ring 35x Viton 3960 Instruction sheet - - - - - Sealing paste, Stucarit 03, 00ml - - - - - High-temp. grease, GLS 595/N, 0g Item Part Description Quantity Note Box Code 394594 SERVICE KIT Bypass plate Manual: Maintenance 6 - - - - - O-ring 8x,5 Viton 394598 SERVICE KIT Tank isolation valve Manual: Maintenance 8 - - - - - O-ring 3x Viton 396 Instruction sheet - - - - - High-temp. grease, GLS 595/N, 0g P/N 4634B
Parts Safety Valve Plate with Tank Isolation Valve, DN0030 DN09 F4 4 3 8 5 9 6 8 F54 9 9 9 9 9 8 P/N 4634B
Parts 3 394935 Safety Valve plate, VB DN complete, with tank VC, VE isolation valve A 8 8 VX, VZ A G - - - - - Body, safety valve plate DN 8 - - - - - Screw plug Mx,5 DIN906 9 - - - - - Sealing ring x6 DIN603 form A - - - - - Tank isolation valve 3 - - - - - Stop plate, tank isolation valve 4 - - - - - Parallel pin D3m6x DIN635 D 5 - - - - - O-ring, 3x 6 - - - - - O-ring, 35x - - - - - O-ring, 6x 6 - - - - - O-ring 35x 0534 Instruction sheet - - - - - Sealing paste, Stucarit 03, 00ml - - - - - High-temp. grease, GLS 595/N, 0g 04646 SERVICE KIT Bypass plate Manual: Maintenance - - - - - O-ring 6x 394598 SERVICE KIT Tank isolation valve Manual: Maintenance 5 - - - - - O-ring 3x 396 Instruction sheet - - - - - High-temp. grease, GLS 595/N, 0g Note A: For pumps A G see adapter plate P/N 394939 P/N 4634B
4 Parts Safety Valve Plate with Tank Isolation Valve, SF006 SF0450 F4 4 0 9 3 8 F5 F55 6 0 5 P/N 4634B
Parts 5 394938 Safety Valve plate, VB SF complete, with tank isolation valve - - - - - Body, bypass plate SF w/rotary valve 5 - - - - - Screw plug, M0x.0, DIN908 6 - - - - - Screw plug, Mx.5, DIN908 - - - - - Sealing ring 0x4 DIN603 form A - - - - - Sealing ring x6 DIN603 form A - - - - - Adapter plate VB Feinpr.x0,6,4 hdn 3 - - - - - Tank isolation valve 4 - - - - - Stop plate, tank isolation valve - - - - - O-ring, 8x.5, viton 8 - - - - - O-ring, 35x 9 - - - - - O-ring, 3x 0 - - - - - Parallel pin D3m6x6 DIN635 D 8 - - - - - O-ring 35x 3960 Instruction sheet - - - - - Sealing paste, Stucarit 03, 00ml - - - - - High-temp. grease, GLS 595/N, 0g 394594 SERVICE KIT Bypass plate Manual: Maintenance - - - - - O-ring 8x,5 Viton 394598 SERVICE KIT Tank isolation valve Manual: Maintenance 9 - - - - - O-ring 3x 396 Instruction sheet - - - - - High-temp. grease, GLS 595/N, 0g VB, VD, VW, VY 8 J R P/N 4634B
6 Parts Safety Valve Plate VB SF 6 0, single 0 F4 4 9 3 8 F5 6 0 5 F55 P/N 4634B
Parts 0944 Safety Valve plate, VB SF 6 0, compl., single VD, VY max. 4 00,0H 8 - - - - - Body, bypass plate SF w/rotary valve 5 - - - - - Screw plug, M0x.0, DIN908 6 - - - - - Screw plug, Mx.5, DIN908 - - - - - Sealing ring 0x4 DIN603 form A - - - - - Sealing ring x6 DIN603 form A - - - - - Adapter plate VB Feinpr.x6 0 hdn 3 - - - - - Tank isolation valve 4 - - - - - Stop plate, tank isolation valve - - - - - O-ring, 8x.5, viton 8 - - - - - O-ring, 35x 9 - - - - - O-ring, 3x 0 - - - - - Parallel pin D3m6x6 DIN635 D P/N 4634B
8 Parts Safety Valve Plate VB SF6 0, dual 0 F4 4 9 3 8 F5 6 0 5 F55 P/N 4634B
Parts 9 646 Safety Valve plate, VB SF 6 0, compl., dual VC, VX max. 05,5H, 050, 50H VE, VZ max. 3 05,5H, 050, 50H max. 4 00,0H 8 - - - - - Body, bypass plate SF w/rotary valve 5 - - - - - Screw plug, M0x.0, DIN908 6 - - - - - Screw plug, Mx.5, DIN908 - - - - - Sealing ring 0x4 DIN603 form A - - - - - Sealing ring x6 DIN603 form A - - - - - Adapter plate VB Feinpr.x6 0, hdn 3 - - - - - Rotary valve 4 - - - - - Stop plate VB/DB, rotary valve - - - - - O-ring, 8x.5, viton 8 - - - - - O-ring, 35x 9 - - - - - O-ring, 3x 0 - - - - - Parallel pin D3m6x6 DIN635 D P/N 4634B
30 Parts Safety Valve Plate with Tank Isolation Valve, DF006 DF040 F4 4 3 8 9 5 6 8 F56 9 9 9 9 9 8 P/N 4634B
Parts 3 394936 Safety Valve plate, VB DF complete, with tank VC, VE, isolation valve A B 8 8 VX, VZ J R S Y - - - - - Body, bypass plate, tank isolation valve 8 - - - - - Screw plug, Mx.5, DIN906 9 - - - - - Sealing ring x6 DIN603 form A - - - - - Tank isolation valve 3 - - - - - Stop plate, tank isolation valve 4 - - - - - Parallel pin D3m6x DIN635 D 5 - - - - - O-ring, 3x 6 - - - - - O-ring, 35x - - - - - O-ring, 6x 6 - - - - - O-ring 35x 0534 Instruction sheet - - - - - Sealing paste, Stucarit 03, 00ml - - - - - High-temp. grease, GLS 595/N, 0g 04646 SERVICE KIT Bypass plate Manual: Maintenance - - - - - O-ring 6x 394598 SERVICE KIT Tank isolation valve Manual: Maintenance 5 - - - - - O-ring 3x 396 Instruction sheet - - - - - High-temp. grease, GLS 595/N, 0g Note A: For pumps J R see adapter plate P/N 394940 B: For pumps S Y see adapter plate P/N 39493 P/N 4634B
3 Parts Adapter Plate DF F6 3 39493 Adapter plate, DF VB complete 8 VC, VX VE, VZ S Y - - - - - Adapter plate VB Feinpr.x0,6,4 hdn 0609 O ring 5x viton 3 54559 O ring 0x Adapter Plate DN SN F6 394939 Adapter plate, DN SN, VB complete 8 VC, VX VE, VZ A G - - - - - Adapter plate DN SN 54 O ring 8x,5 Viton P/N 4634B
Parts 33 Adapter Plate DF SF F6 3 394940 Adapter plate, DF SF, VB complete 8 VC, VX VE, VZ J R - - - - - Adapter plate DF SF 0609 O ring 5x viton 3 54559 O ring 0x P/N 4634B
34 Parts Sealing Kit VB0 00, DN/DF F6 8 F58 6 3 5 4 963 Sealing Kit, VB0 00, DN/DF complete - - - - - Seal plate VB0 00 DN/DF - - - - - O ring 35x 3 - - - - - Plug M56x,5 L35 A 4 - - - - - Plug, pressure control valve B - - - - - Plug, valve element, bypass 5 - - - - - O ring x 6 - - - - - O ring 9x - - - - - Plug M6x L4 SW C 8 - - - - - Seal plate VB0 00 hose fitting Note A: Plugs the filter bore C: Plugs the pneumatic pressure control valve bore D: Plugs the air relief valve bore 8 VC, VX, VE, VZ #Pumps < 4 P/N 4634B
Parts 35 Sealing Kit VB0 00, SN/SF 8 F58 F6 6 5 3 4 964 Sealing Kit, VB0 00, SN/SF complete 8 VB, VW #Pumps < 4 - - - - - Seal plate VB0 00 SN/SF - - - - - O ring 35x 3 - - - - - Plug M56x,5 L35 A 4 - - - - - Plug, pressure control valve B - - - - - Plug, valve element, bypass 5 - - - - - O ring x 6 - - - - - O ring 9x - - - - - Plug M6x L4 SW C 8 - - - - - Seal plate VB0 00 hose fitting Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore P/N 4634B
36 Parts Gear Pump, SN0030 SN0 Obsolete: with packing gland New: with Variseal 59598 Gear pump SN0030 Replaced by P/N 095 8 A Note 095 Gear pump SN0030 (PRm) D 54406 Gear pump SN0046 Replaced by P/N 905 B 905 Gear pump SN0046 (PR3m) D 534 Gear pump SN006 Replaced by P/N 60 C 60 Gear pump SN006 (PR4m) D 5605 Gear pump SN0093 Replaced by P/N 0454 D 0454 Gear pump SN0093 (PR6m) D 5436 Gear pump SN086 Replaced by P/N 0308 E 0308 Gear pump SN086 (PRm) D 544 Gear pump SN03 Replaced by P/N 906 F 906 Gear pump SN03 (PRm) D 549 Gear pump SN03 Replaced by P/N 90 G 90 Gear pump SN03 (PR5m) D 543 Gear pump SN0 Replaced by P/N 689 A, B, C H 689 Gear pump SN0 (PR00m3) A, B, C, D A: Do not use in conjunction with a 00 bar safety valve. B: Use only in conjunction with safety valve plate 3945 (page 0, ). C: Use only in 00-l-melters. D: NEW: Pumps are equipped with Variseal. 394589 SERVICE KIT for pump sizes SN0030 to SN03 8 A G - - - - - O-ring 0x,5, PTFE - - - - - Sealing paste, Stucarit 03, 00ml - - - - - High-temp. grease, GLS 595/N, 0g 394596 SERVICE KIT for pump size SN0 8 H - - - - - O-ring 5x,5 - - - - - Sealing paste, Stucarit 03, 00ml - - - - - High-temp. grease, GLS 595/N, 0g Pump shaft / packing gland service kits upon request. P/N 4634B
Parts 3 Gear Pump, DN0030 DN09 Obsolete: with packing gland New: with Variseal 9995 Gear pump DN0030 Replaced by P/N 6580 8 6580 Gear pump DN0030 (PU m) A 9996 Gear pump DN0046 Replaced by P/N 049 3 049 Gear pump DN0046 (PU3 m) A 03640 Gear pump DN006 Replaced by P/N 0480 4 0480 Gear pump DN006 (PU4 m) A 4039 Gear pump DN0093 Replaced by P/N 669 5 669 Gear pump DN0093 (PU6 m) A 999 Gear pump DN086 Replaced by P/N 048 6 048 Gear pump DN086 (PU m) A 406435 Gear pump DN09 Replaced by P/N 668 668 Gear pump DN09 (PU8 m) A Note A: NEW: Pumps are equipped with Variseal. 04645 SERVICE KIT for pump sizes DN0030 to DN09 8 - - - - - Seal, PU6/, 94 x 80 x 0.8 - - - - - Sealing paste, Stucarit 03, 00ml - - - - - High-temp. grease, GLS 595/N, 0g Sealing Kits and Assembly Tools for Pumps with Variseal 3690 Sealing kit, pump, for shaft D, 8 A G 3695 Assembly tool for shaft sealing (Variseal), D, 369 Sealing kit, pump, for shaft D 6 8 H 3698 Assembly tool for shaft sealing (Variseal), D6 P/N 4634B
38 Parts Gear Pump, SF006 SF000 403 Gear pump SF006 8 J 40056 Gear pump SF0030 8 K 3664 Gear pump SF0060 8 L 4005 Gear pump SF0090 8 M 3665 Gear pump SF00 8 N 400680 Gear pump SF05 8 O 40648 Gear pump SF040 8 P 40058 Gear pump SF0300 8 Q 408403 Gear pump SF0450 8 R 3988 Gear pump SF000 A, B 8 Note A: Use only in conjunction with safety valve plate 0944 or 646 (page 6 to 9) B: Use only in 00-l-melters. P/N 4634B
Parts 39 Gear Pump, DF006 DF040 365 Gear pump DF006 8 S 405 Gear pump DF0030 8 T 34006 Gear pump DF0060 8 U 398 Gear pump DF00 8 V 40369 Gear pump DF05 8 W 80356 Gear pump DF040 8 Y P/N 4634B
40 Parts Filter Cartridge 39400 Filter cartridge, Mesh Size 0. mm, complete Replaced by P/N 0465 3 D, X 0335 Filter cartridge Mesh Size 0.8 mm, complete 3 C, G - - - - - Filter sleeve Mesh Size 0, complete - - - - - Filter sheath D40 - - - - - Filter sleeve MS 0, L04 - - - - - O-ring 3x - - - - - O-ring 44x3 - - - - - O-ring 48x - - - - - High-temp. grease, GLS 595/N, 0g 394590 SERVICE KIT Filter 0. mm Manual: Maintenance 0969 SERVICE KIT Filter 0.8 mm 0465 Filter cartridge, Mesh Size 0. mm, reinf., complete 4 3 N D,X 04658 SERVICE KIT Filter, reinf. Manual: Maintenance - - - - - Filter sleeve MS 0, complete, reinf. - - - - - Filter sheath D40 - - - - - Filter sleeve MS 0, L04 - - - - - O-ring 3x - - - - - O-ring 44x3 - - - - - O-ring 48x - - - - - High-temp. grease, GLS 595/N, 0g P/N 4634B
Parts 4 Manifold F5 96 Manifold, x, NW 3, DD complete - - - - - Manifold, x, Nominal Width 3 mm 54 O-ring, 8x.5, viton Manifold Accessories Item P/N Description Quantity Note 4466 Hose fitting a9/6unf-a3/4unf (NW 8) O-rings included 4988 Hose fitting a3/4unf-a3/4unf (NW 3) O-rings included 0386 Hose fitting a /6--a3/4UNF (NW 6) O-rings included 93 Plug, o-ring, straight thread, 3/4-6, standard O-rings included length 56 Plug, / UNF, L33, DD For hole of pressure sensor P/N 4634B
4 Parts Pressure Control Valve 3 4 6 8 5 P/N 4634B
Parts 43 03059 Pressure control valve, 90 bar, adjustable 4 X - - - - - Valve body, pressure control valve - - - - - Piston, safety valve f. supporting ring 3 - - - - - Set screw, black, 00 bar 4 - - - - - Compression spring,.x.4x34.4 5 - - - - - O-ring, 6x 6 - - - - - O-ring, x - - - - - O-ring, 9x 8 - - - - - Supporting ring, Da0, Di6., spiral 394600 SERVICE KIT Pressure control valve Manual: Maintenance 6 - - - - - O ring x - - - - - O ring 9x - - - - - High-temp. grease, GLS 595/N, 0g P/N 4634B
44 Parts Pneumatic Pressure Control Valve 0 3 F9 6 5 4 8 9 P/N 4634B
Parts 45 0300 Pressure control valve, pneumatically controlled 4 P, M, F T, B - - - - - Piston, pressure control valve - - - - - Valve body, bypass 300 3 - - - - - Cylinder, bypass pneu., Di9.3 4 - - - - - Valve body, bypass pneumatic, 90 bar 5 - - - - - Piston, bypass pneu., Da9.3 6 - - - - - Piston, bypass pneu., Da9.3 - - - - - Seal, 9.x0.6 8 - - - - - O-ring, x 9 - - - - - O-ring, 9x 0 - - - - - - - - - - Fitting, quick thread-in, -W-d04-G/8-TURN Fitting, quick thread-in, -W-d08-R/8-TURN A 4 4 - - - - - Inside seal, Turcon-Variseal-MS 394600 SERVICE KIT Pressure control valve Manual: Maintenance 8 - - - - - O-ring x Note 9 - - - - - O-ring 9x 396 Instruction sheet - - - - - High-temp. grease, GLS 595/N, 0g A: See Accessories for Pneumatic Connections by the Customer for other fitting sizes M,F,T,B P 88350 Hose, D4.0, d.5, PTFE AR 4 M, F, T, B 88350 Hose, D4.0, d.5, PTFE AR 4 P - - - - - 5998 Fitting, plug type thread in W D08 R/8 TURN Hose, D8.0, d6.0, PTFE AR AR: As required P/N 4634B
46 Parts Pneumatic Control, -fold 39465 Pneumatic control (Manual Control), complete 4 M 39454 Pneumatic control (Flow Control) Bypass, 4 F complete 9985 Pneumatic control (Flow Control) Bypass, 4 F complete 040 Pneumatic control (Automatic Flow Control), 4 B, T complete 0409 Pneumatic control (Automatic Flow Control), 4 B, T complete 39484 Solenoid valve (see Electrical Components) 4 F, B, T 39483 Pressure gauge 4 M, F, B, T P/N 4634B
Parts 4 Pneumatic Control, -fold 39466 Pneumatic control (Manual Control), complete 4 M 394543 Pneumatic control (Flow Control Bypass), 4 F complete 9986 Pneumatic control (Flow Control Bypass), 4 F complete 0408 Pneumatic control (Automatic Flow Control), 4 B, T complete 04030 Pneumatic control (Automatic Flow Control), 4 B, T complete 0403 Pneumatic control (Automatic Flow Control), 4 B, T complete 0403 Pneumatic control (Automatic Flow Control), 4 B, T complete 39484 Solenoid valve (see Electrical Components) 4 F, B, T 39483 Pressure gauge 4 M, F, B, T P/N 4634B
48 Parts Pneumatic Safety Valve 965 Pneumatic Safety valve, 6 bar, G/4 SW0 4 P, M, F, T, B 5566 Sealing ring, R/4 type: PDR-4 Coupling Monitoring 3 Sensor bracket VB reed switch 0403 Reed switch, coupling monitoring 3 6003 Magnet NdFeB 0x0x6mm 040 Retrofit Kit Coupling Monitoring 3 - - - - - Magnet NdFeB 0x0x6mm 8 - - - - - Template, magnet coupling, retrofit kit - - - - - Quick adhesive 3g tube - - - - - Folding box w/foamed material insert 05936 Instructions P/N 4634B
Parts 49 Insulation Jacket 3 4 04466 0463 04638 3 04639 906 9896 989 3 39409 90 9894 9895 3 39409 Insulation sleeve VB0 NW complete 0 Insulation sleeve VB0 NW front/left Insulation sleeve VB0 NW back/right Insulation sleeve f.pump VB0 NW Insulation sleeve VB05 NW complete 05 Insulation sleeve VB05 NW front/left Insulation sleeve VB05 NW back/right Insulation sleeve f.pump VB05 050 NW Insulation sleeve VB/DB050 complete 050 Insulation sleeve VB/DB050 front/left Insulation sleeve VB/DB050 back/right Insulation sleeve f.pump VB05 050 NW 4 0405 Insulation sleeve VB050 NW return port 908 Insulation sleeve VB/DB00 complete 00 0459 Insulation sleeve VB/DB00 front/left 0450 Insulation sleeve VB/DB00 back/right 3 0453 Insulation sleeve f.pump VB05 00 NW 4 0458 Insulation sleeve VB00 NW return port 909 0408 0409 3 39409 90 0400 040 3 39409 Insulation sleeve VB05 NW WT 5H Insulation sleeve VB05 NW WT front/left Insulation sleeve VB05 NW WT back/right Insulation sleeve f.pump VB05 050 NW Insulation sleeve VB/DB050 WT 50H Insulation sleeve VB050 WT front/left Insulation sleeve VB050 WT back/right Insulation sleeve f.pump VB05 050 NW 4 0405 Insulation sleeve VB050 NW return port 9 Insulation sleeve VB/DB00 WT 0H 045 Insulation sleeve VB/DB00 front/left WT 045 Insulation sleeve VB/DB00 back/right WT 3 0453 Insulation sleeve f.pump VB05 00 NW 4 0458 Insulation sleeve VB00 NW return port P/N 4634B
50 Parts Feed Valve F33 F4 F53 3 4 F8 F3 4 5 3 4 6 9 F3 F3 4 8 0 3 9 4 5 8 8 F46 5 8 9 6 F46 F33 F8 9 0 3 6 F3 30 F3 F3 F6 P/N 4634B
Parts 5 085 Feed valve, Nomin. Width 0, 4V, complete A 6 B, P C, D - - - - - Needle, valve, D, L9, feed valve, NW0 - - - - - Piston, feed valve, NW0 3 - - - - - Cylinder, control module, feed valve 4 - - - - - Cylinder flange, feed valve, NW0 5 - - - - - Bushing, D38, L48 6 - - - - - Body, feed valve, NW0 - - - - - Air manifold, control module, feed valve 8 - - - - - Electric cover, x69x, CE compl. 9 - - - - - Adapter plate, i3/4unf-a60x60, VX 0 55 O-ring, 4x - - - - - Insulation, feed valve, SIL C4409 - - - - - Hollow screw, single, G/8 L3 3 - - - - - Fitting, G/8 xnw8 B 4 44098 Sealing ring, 0x5x 5 - - - - - Hollow screw, single, G/8 L43 6 5448 Solenoid valve, 4/ways, 4V/5,9W G/8 - - - - - Muffler, R/8 8 4088 Screw plug, G/8 with o-ring 9 - - - - - Sleeve, D06-aG/8 L3,5 0 - - - - - Thread fitting, -W-D06-D06-0000 6498 Inside seal, Turcon-Variseal-M D5 6450 Inside seal, Turcon-Variseal-M D0 3 3465 O-ring, 4x 4 543 O-ring, 30x3 5 - - - - - Compression spring,.4xx3 6 3463 O-ring, 3x3 56800 O-ring, 6x 8 5068 Heater cartridge, 3/8 x, 30V-00W 9 - - - - - Cover, feed valve, front 30 - - - - - Cover, feed valve, back 3 90 Sign Max. 6 bar Note A: Max. operating temperature 30 C / 450 F B: See Accessories for Pneumatic Connections by the Customer for other fitting sizes 463 Lock nut metal M0x,5 4988 0386 Hose fitting a3/4unf-a3/4unf (NW 3) with O-ring Hose fitting a /6--a3/4UNF (NW 6) with O-ring 6 6 C, D B, P P/N 4634B
5 Parts Inert Gas Equipment 3 6 5 4 8, 9, 0,, 5 3 4 6 F54 5 F36 F54 8 F3 F36 9 0 P/N 4634B
Parts 53 39483 Attachment kit IG4 complete G 086 Inert gas equipment - - - - - Plug, FK-MCP,5/-ST-3,8 3948 Pressure gauge 3 39484 Solenoid valve, (see Electrical Components) 4 - - - - - Aeration tube, IG4 5 - - - - - Thread-on fitting, -W-D06-G/8-0000 6 - - - - - Plug, type thread-in ftg.,-g-d04-r/8-0000 - - - - - Hose, D4,0 d,5, PTFE 000 mm 8 - - - - - Coupling, male air, ag/8 NW5 L6 A 9 556 Sealing ring, R/8 type:pdr-8 0 - - - - - Reducer, ar/4-irp/8 L 5566 Sealing ring, R/4 type:pdr-4 - - - - - Connection, bulkhead, ig/4 3 - - - - - Nipple, double, ar/4-ar/4 4 - - - - - T-piece, 3xiRp/4 5 696 Pneumatic safety valve, bar, /4 6 - - - - - Hose, D6,0 d4,0, PUR silver 500 mm - - - - - Plug type thread in ftg. W D06 R/4 TURN 8 409 Sign Max. bar, self adhesive 9 605 Sign symbol inert gas self adhesive 0 606 Sign symbol inert gas 4x 9 - - - - - Cable tie TYP 3 M,5x00mm Note A: See Accessories for Pneumatic Connection by the Customer for female air coupling and hoses Accessory Kit Item Part Description Quantity Note Box Code 3940 Inert Gas Kit 39483 Attachment kit IG4 complete 05050 Instruction sheet - - - - - Tower Back, mounting plate - - - - - Bag Minigrip 0mmx00mm - - - - - Cardboard, double double corrugated P/N 4634B
54 Parts Air Relief Valve 0364 Air relief valve M6x compl. 548 O ring 9x - - - - - Plug M6x L4 SW Page 34 Page 35 P/N 4634B
Parts 55 Electrical Components, Part V, V5, V50 3x30 V AC / 3x00 V AC V5, V50, V00 3x30 V AC / 3x00 V AC 3x400 V AC / 3x480 V AC 3x400 V AC / 3x480 V AC 4 6 3 5 old new X pole 3 5 4 6...:...: Fig. Connection designation (Replacement of an old circuit breaker with a new one). See NOTE on next page. P/N 4634B
56 Parts Electrical Components, Part (Contd.) -XL8 -XL/ -XLPE -XL0 -XL9 -T -F -6F -65F -6F -5F -69F -F -3F -4F -F -6F -0F -F -6N, 6N3, 6N4 -N, N3, N4-0N -0N5 -N -N5 -N -N5 -N -6N5-6N -5N5-5N -4N5-4N -3N5-3N -N5-0T -6K5 -XL0-6N -65Z -6N5-65N -6Z -63N -65N5 -F6 -XLV -63N5-6N -6N5 NOTE: Beginning 05/005 the connection designation of all circuit breakers will be changed. New circuit breakers will be marked with X pole. See Fig.. P/N 4634B
Parts 5 -F6 45859 Circuit-breaker, 40A 3-pole FAZ-B40/3 8 5, 6 X, 0 050, 5H, 50H 04069 Circuit-breaker, 40A 3-pole FAZ-B40/3N 8 4, 3 0 050, 5H, 50H 3848 Circuit-breaker, 63A 3-pole FAZ-B63/3 8, 4, 5, 6 X, 0 00, 5H, 0H 445 Circuit-breaker, 63A 3-pole FAZ-B63/3N 8 4, 3 05 00 5H, 0H 04855 Circuit-breaker, 90A 3-pole NZMB-AF90-NA 8 X, 05 00, 5H, 0H -6F 5364 Circuit-breaker, 6A -pole FAZ-B6/ 0, 05, 5H 4, 5, 6 5559 Circuit-breaker, 6A -pole FAZ-B6/ 0, 05, 5H,, 3 564 Circuit breaker 6A 3-pole FAZ-B6/3 050, 50H 4, 5, 6 564 Circuit breaker 0A 3-pole FAZ-B0/3 050 00, 50H, 0H 6 5644 Circuit breaker 3A 3-pole FAZ-B3/3 00, 0H, 3 -F 5364 Circuit-breaker, 6A -pole FAZ-B6/ 0 4, 5, 6 5559 Circuit-breaker, 6A -pole FAZ-B6/ 0,, 3 564 Circuit breaker 6A 3-pole FAZ-B6/3 050, 50H 4, 5, 6 564 Circuit breaker 0A 3-pole FAZ-B0/3 050 00, 50H, 0H 6 5644 Circuit breaker 3A 3-pole FAZ-B3/3 00, 0H, 3 Continued... P/N 4634B
58 Parts Item P/N Description Quantity -0F 4599 Circuit-breaker, 0A -pole FAZ-B0/ 4, 5, 6 544 Circuit-breaker, 0A -pole FAZNB0/,, 3 -F Refer to -0F -F -3F -4F -5F -6F -F -6N -N -6N -6N4 -N -N4-6N -6N3-6N4 -N -N3 -N4-6N -6N3-6N4 -N -N3 -N4-6N -6N4 -N -N4 039 Solid-state-relay, G3PB 00-60V max. 5A 039 Solid-state-relay, G3PB 00-60V max. 5A 039 Solid-state-relay, G3PB 00-60V max. 5A 039 Solid-state-relay, G3PB 00-60V max. 5A 0455 Solid-state-relay, G3PB 00 60V max.45a Note Box Code 0, 05, 5H 6 6 050, 50H 6 6 6 6 050, 50H 6 4 6 6 6 4 6 6 00, 0H 4 6 4 6 4 6 4 6 4 6 4 6 00, 0H, 3, 3, 3, 3-0N 0396 Solid-state-relay, G3PB 00-60V max. 5A, 4, 6, 8-0N5 -N -N5 -N 4, 6, 8 -N5-3N -3N5-4N 6, 8-4N5-5N -5N5 Continued... P/N 4634B
Parts 59 Item P/N Description Quantity -6N 0396 Solid-state-relay, G3PB 00-60V max. 5A 8-6N5 -N Note Box Code -N5-6F 408303 Circuit-breaker, 6A -pole FAZ-S6/,, 3 456986 Circuit-breaker, 6A -pole FAZ-S6/ 4, 5, 6-65F 408303 Circuit-breaker, 6A -pole FAZ-S6/ 0,,, 3 X 456986 Circuit-breaker, 6A -pole FAZ-S6/ 0, 4, 5, 6 X -6N 9665 Motor controller, prog. 550W E8EV55KC00 from week 8 X -63N 9/04 9 X -65N 0 X -6N X -6N5 0440 Function module, CAN-system bus 8 X -63N5 9 X -65N5 0 X -6N5 X -6N5 8695 Connection Profibus for servo converter 8 X -63N5 9 X -65N5 0 X -6N5 X -6Z 400 Interference filter, 30 VAC/ x 6A B 8, 9 X -65Z 400 Interference filter, 30 VAC/ x 6A B 0, X -69F 536 Circuit-breaker (heat exchanger) 9 E 4, 5, 6-69F 4589 Circuit-breaker (heat exchanger) 9 E, 3-0T 068 Power supply, 30V/N/4V, 90W -T 068 Power supply, 30V/N/4V, 90W 4 6 3 F L, B, P, C, D G -6K5 64 Contactor DILMC40 (RDC4) 4, 5, 6 08 Contactor DILMC65 0 (RDC4), 3 64 Slave contactor block DILM50 XHI -F8 544 Circuit-breaker, 0A -pole FAZ-B0/ for cabinet -H8 0900 Control cabinet lamp, SZ 455.500 UL lamp 5K... 53K... 8533 Relay MY4N D, 4 VDC, w/indication lamp enabling motor 8533 Relay MY4N D, 4 VDC, w/indication lamp switch manual/ auto Note Item = Component designation with reference to the Wiring Diagram, see explanation page 4 P/N 4634B
60 Parts Electrical Components, Part -96A -93A -8A -95A -9A -8A -A -95A -9A4-9A -8A4-84A4-84A -A -45K -XL/ -95F -45K3 -XLPE -45K5 -XLP -3V -45K -96A5-83A -T -0E LEFT FRONT P/N 4634B
Parts 6 FRONT -0E 0400 Fan, 400N, V=60 3,5W 9 X -T 068 Power supply, 30V/N/4V, 90W 6 L, B, P -A 0459 Control unit, level probe (00 300) 6 L, B, P, C, D -A 0459 Control unit, level probe (>300 600) 5 6 H L, B, P C, D -A 6069 Control unit, level probe, 5-point 6 F -A 0886 Control unit, level probe overfill 6 P, D LEFT Control System -9A 404 0966 Input assy,digital 3DE/4VDC Front plug S 300 40 pole spring type -9A 4 0966 Relay output assy S 300 Front plug S 300 40 pole spring type -8A4 4495 0965 Digital output S 300 6x4VDC/ 0,5A Front plug S 300 0 pole spring type -84A4 4495 0965 Digital output S 300 6x4VDC/ 0,5A Front plug S 300 0 pole spring type -8A 449 0965 Analog input S 300 8x max.0v/max.40ma Front plug S 300 0 pole spring type -8A 449 0965 Analog input S 300 8x max.0v/max.40ma Front plug S 300 0 pole spring type -83A 449 0965 Analog input S 300 8x max.0v/max.40ma Front plug S 300 0 pole spring type -84A 449 0965 Analog input S 300 8x max.0v/max.40ma Front plug S 300 0 pole spring type -93A 449 0965 Analog input S 300 8x max.0v/max.40ma Front plug S 300 0 pole spring type 95A 449 455538 Load current supply S 300, 0/30 V, 4V Load current supply PS30, 0/30 V, 4V/A -95A 03 455638 Central assy CPU35 DP S 300 Bus connection plug MBIT/S 90-95A 0540 Micro memory card, 5 kb, S 300 CPU -95F 536 Circuit breaker 6A -pole FAZ-B6/ -96A 449 Connection IM365 for S 300-96A Extension S -96A5 Extension S -9A4 833 Connection Profibus P/N 4634B
6 Parts Electrical Components, Part 3 085-64H3 -Y8 -E5 -B -69E -XS4 -XS3 -XSD -XS -XSP -XS5-05Y -05Y3-05Y5-05Y -0Y -0Y3-0Y5-0Y -XS4 Ni0 -XS 4.n -XS 3.n -XS.n -XS.n* -95A4-6M -63M -65M -6M -XS5. -XS5. -XS5.3 -XS5.4 -XS5. -XS5.3 -B -B -XS5. -XS5.4 -XS -XS6 -XS5 -XS4 -XS3 -XS -XS -XS0 -Q -6Q -T4 *: -XS.n = -XS., -XS., -XS.3, -XS.4 *: -XS.n = -XS., -XS., etc. -6S -6S4-6B -B -B. -B. -B.3 -B.4 -B.5 -B.6 -B. -B.8 P/N 4634B
Parts 63 -T4 0394 Transformer, three-phase, 00V/40V 0 kva 0, 05, 5H 905 Transformer, three-phase, 00V/40V 6 kva 90 Transformer, three-phase, 00V/40V 39 kva 0395 Transformer, three-phase, 480V/400V kva 906 Transformer, three-phase, 480V/400V 8 kva 908 Transformer, three-phase, 480V/400V 38 kva 050, 50H 00, 0H 0, 05, 5H 5, 6 050, 50H 5, 6 00, 0H 5, 6 Main switches 0 050, 5H, 50H -Q 553 Main switch, 3x63A / 3P-63/V/SVB 8 594 Main switch, 3x63A RD/YE 8 5656 Main switch, 3x00A / red/yellow 8 3550 Main switch, 3x63A black 8 3550 Main switch, 3x63A black 8 0409 Main switch, 3P-63/V/SVB-SW 8 0409 Main switch, 3P-63/V/SVB-SW 8 4 4, 5, 6 X, 3 X 4, 5, 6 4 3 3 X Main switches 00, 0H -Q 553 Main switch, 3x63A / 3P-63/V/SVB 8 594 Main switch, 3x63A RD/YE 8 5656 Main switch, 3x00A / red/yellow 8 3550 Main switch, 3x63A black 8 0409 Main switch, 3x00A black/3p/00/ea/svb-sw 8 0486 Main switch, 3P-63/V/SVB-SW 8 4 4, 5, 6 X, 3 X 4, 5, 6, 3 4 3-6Q 0430 Motor circuit switch, 4 pole, 0A 30 M -6B -B 06 Temperature sensor, RTD /4X.5, nickel Page 6 VB, VC, VD, VE -6B -B 9305 Temperature sensor, PT00 Page 6 VW, VX, VY, VZ Continued... P/N 4634B
64 Parts Item P/N Description Quantity Note Box Code -6M 0398 Motor, 0,5kW, BG06-3/D06LA4-TOF/SP 8 X -63M 9 X -65M 0 X -6M X -69E 634 Heat exchanger for control cabinet 9 E -95A4 00 040 08 Operating panel TP0B Operating panel TP0, 6 Operating panel TP0, 0 09694 Plexi glass cover -6S -6S4 0468 Thermostat, OOR, 60 C/500 F -64H3 0445 Light tower, 4V red/yel/grn/clr Page 69 W 8860 LED-lamp, yellow, 4V / 40mA -0Y to -0Y -05Y to -05Y -B.... -B.8 88608 LED-lamp, clear, 4V / 40mA 88605 LED-lamp, red, 4V / 40mA 88606 LED-lamp, green, 4V / 40mA 39454 Proportional valve, 0-6 bar, G/8 4 P 39484 Solenoid valve (Flow Control) Page 46 Page 4 6900 Pressure sensor, /UNF 0-00 bar, CAN-BUS... 8 oil-filled 4 5 -B 9845 Level probe, analog, L36 incl. holder 6 9846 Level probe, analog, L584 incl. holder 6 -B 60 Level probe, 5 point, L36 incl. holder 6 60 Level probe, analog, L584 incl. holder 6 4 F C A 0 00 L, B, P, C, D 5H 0H L, B, P, C, D 0 00 F H 0H F -B 066 Level probe, overfill, L30 6 P, D 085 Feed Valve 6 B, P, C,D -Y8 5448 Solenoid valve, (Feed Valve) Page 50 6 B, P, C,D -E5 5068 Heater cartridge, 3/8 x 30V-00W 6 B, P, C,D -B 06 Temperature sensor, RTD /4X.5, nickel 6 VB, VC, VD, VE B, P -B 536 Temperature sensor, PT00 6 VW, VX, VY, VZ C, D 394908 39490 Assembly, line filter 3x480VAC 90A Assembly, line filter 3x400VAC/N 63A Accessory Accessory,3,5,6 4 P/N 4634B
Parts 65 Item P/N Description Interfaces Quantity Note -XS - - - - Interface Standard I/O Page 69 Box Code -XS3 - - - - Interface Level Control 6 B, P, C,D -XS4 - - - - Interface Pneumatic Pressure Control / Bypass 4 P, F Control -XS5 - - - - Interface Key-to-line Mode Page 69 0 X -XS5. -XS5. -XS5.3 -XS5.4 - - - - Interface Key-to-line Mode Option: Key-to-line per Drive Page 69 0 K -XS.n - - - - Interface Solenoid Valve Control (PT 00)... 8... -XS 4.n -XS.n... -XS 4.n - - - - Interface Solenoid Valve Control (NI 0)... 6 -XSD - - - - Cable duct 9 X -XSP - - - - Interface External pressure sensors 8 # -XS0 - - - - Hose receptacle,4,6,8 -XS -XS - - - - Hose receptacle 4, 6, 8 -XS3 -XS4 - - - - Hose receptacle 6, 8 -XS5 -XS6 -XS - - - - Hose receptacle 8 Terminals Item Description Quantity Note Box Code -XL0 Mains terminal for customer s power supply -XL8 Terminal for neutral line (N) 4, 5, 6 -XL9/0 Terminal for input line to power supply (-0T / -T) -XL/ Terminal for output line from power supply (-0T) -XLPE Terminal for protection earth line (PE) -XLV Terminal for output line from power supply (-T) P/N 4634B
66 Parts Signs and Tags 3 4 3 6a 5 6b 6c 0595 TAG, WARNING, HAZARDOUS VOLTAGE B 040 TAG, WARNING, HOT ADHESIVE (Relieve pressure) B 040 TAG, WARNING, HOT ADHESIVE (Relieve pressure) B 6 B,P,C,D 3 0536 TAG, CAUTION, HOT SURFACE B 0536 TAG, CAUTION, HOT SURFACE B 6 B,P,C,D 0536 TAG, CAUTION, HOT SURFACE B D 4 049 TAG, WARNING Only class II circuit. 5 90 Sign Max. 6 bar 4 P, M, F 6a 409 Sign Max. bar G 6b 605 Sign symbol inert gas self adhesive 6c 606 Sign symbol inert gas 4x 9 Note 059866 Sheet of tags (multilingual) A A: One of each item, and 3 in these languages: English, Danish, Dutch, Finnish, Greek, Norwegian, Portuguese, Swedish, Czech, Estonian, Hungarian, Slovenia, Traditional Chinese, Latvian, Lithuanian, Polish, Slovakian B: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean P/N 4634B