Kerk onventiona s: FW Series Free Wheeing Kerk FW Series conventiona stye, without anti-backash function. The Kerk FW Series genera purpose free-wheeing nut is for appications not requiring anti-backash and wear compensation. It provides effective power transmission at minimum cost, and features ong ife, sef-ubricating poyaceta nuts. The secure mounting and convenience of a circuar fange is standard on the FW nuts with trianguar fange and thread mounting as an option. Many custom configurations are avaiabe. FW Series The FW is aso avaiabe in a Micro Series that enabes a whoe new range of micro-sized designs. It aows the miniaturization without sacrificing performance or reiabiity. Screws are 303 stainess stee with extended ife, custom Kerkote TFE coating optiona. ssembies can be suppied cut-to-ength or with ends machined to customer requirements. Micro Series FW Identifying the Kerk FW nut part number codes when ordering www.haydonkerkexpress.com Standard products avaiabe 24-hrs. FW K R 018 0020 XXXX Prefix FW Mounting Stye = Fanged (Trianguar) F = Fanged (Round) T = ed X = ustom For Mini and Micro Series Ony: = arre m µ R = Rectanguar m µ Lubrication S = Uncoated K = Kerkote TFE oating G = Grease N = ony = ack Ice TFE oating FW : Technica Data Materia Tensie Strength oefficient of Expansion oefficent of Friction Poyaceta to Screw Standard Operating Temperature Range Direction R = Right hand L = Left hand (Not vaiabe for Micro Series) (Refer to eadscrew charts for avaiabiity) FW : ackash N/, Typica ackash.003 to.010 (.076 to.25) Poyaceta, ubricant additive 9,700 psi 6.0 x 10 5 in/in/ F Static =.08.08 ** =.15.09 ** 32-200 F* (0-93 )* * Very high or ow temperatures may cause significant changes in the nut fit or drag torque. Pease ca the Kerk Engineering Team at 603 213 6290 for optiona temperature range materias. ** with Kerkote TFE oating 008 µ =.0-in (2) 012 m =.125-in (3.2) 013 m =.133-in (3.3) 014 m =.141-in (3.6) 016 m =.156-in (4) 018 m =.188-in (5) 021 m =.219-in (5.6) 025 =.250-in (6) 031 =.313-in (8) 037 =.3-in (10) 043 =.438-in 050 =.500-in 062 =.625-in (16) 0 =.0-in (19) 087 =.8-in (22) 093 =.938-in (24) Nomina Lead (Refer to LED ODE Specifications charts, pages 5 to 9) Unique Identifier Proprietary suffix assigned to a specific customer appication. The identifier can appy to either a standard or custom part. NOTE: Dashes must be incuded in Part Number ( ) as shown above. For assistance or order entry, ca our engineering team at 603 213 6290. FW: Grease ompatibiity OTINGS Grease Kerkote TFE oating ack Ice TFE oating OMPTILE YES YES YES m FW Mini Series (see page 3) µ FW Micro Series (see page 4) 1
Kerk onventiona s: FW Series Dimensiona Drawings 2 FWF Series: Fange Mount (Round) FW Series: Fange Mount (Trianguar) 1/4 (6) 5/16 (8) 3/8 (10) 7/16 1/2 5/8 (16) 3/4 (19) 7/8 (22) 15/16 (24) (38) (38) (38) 1.13 (28.7) 1.13 (28.7) 38.1) 1. (44.4) 2.25 (57.1) 2.25 (57.1).25 (6.4).25 (6.4).25 (6.4).140 ().140 ().140 ().50 (12.7).63 (15.9).63 (15.9)...88 (22.2) 1.12 (28.4).0 ().8 (22.23).8 (22.23) 1.188 (30.18) 1.438 (36.53) 1.8 (47.63) 1.8 (47.63) 50 (20) 90 (40) 150 (68) 225 (100) 350 (160) 500 (227) 500 (227) D E F G bs (Kg) Screw Length Fange Fange Thickness Mounting Hoe ot irce FWF Round Fange 1/4 (6) 5/16 (8) 3/8 (10) 7/16 1/2 1.9 (48.3) 1.9 (48.3) 1.9 (48.3) 1.9 (48.3).17 (4.3).17 (4.3).17 (4.3).17 (4.3).17 (4.3).143 (3.63) 7 (5.00) 7 (5.00) 7 (5.00) 7 (5.00).50 (12.7).50 (12.7).66 (16.6)...0 () 50 (20) 90 (40) 150 (68) D E F G bs (Kg) Screw Length Fange Fange Thickness Mounting Hoe ot irce FW Trianguar Fange Metric numbers are for reference ony Metric numbers are for reference ony
Kerk onventiona s: FW and FW Mini Series Dimensiona Drawings FWT Series: Mount FWR Mini Series: Fange Mount Screw Length Metric numbers are for reference ony Fange Height D1 FWT Mount Fange Width D Screw 1/4 (6) 5/16 (8) 3/8 (10) 7/16 1/2 5/8 (16) 3/4 (19) 7/8 (22) 15/16 (24) Fange Thickness E.63 (15.9).. Sot Width F Length ot irce G M* 9/16-18 5/8-18 5/8-18 15/16-16 15/16-16 15/16-16 1 3/8-16 1 3/8-16 1 3/8-16 Length N.187 (4.).250 ().250 ().3 ().3 ().3 ().500 ().500 ().500 () bs (Kg) 50 (20) 90 (40) 150 (68) 225 (100) 350 (160) 500 (227) 500 (227) * metric avaiabe as required bs (Kg) Drag Torque oz-in (N-m) FWR Fange Mount 1/8 through 7/32 (3 mm through 5.6 mm) 0.40 (10.2) 0.50 0.40 (10.2) 0. 0.13 (3.2) 0.120 (3.05) 0.600 (15.24) 25 Free Wheeing Metric numbers are for reference ony FWT Mini Series: Mount Screw Length M* Length N bs (Kg) Drag Torque oz-in (N-m) FWT Mount 1/8 through 7/32 (3 mm through 5.6 mm) 0.40 (10.2) 0.50 3/8-24 0.187 (4.) 25 Free Wheeing Metric numbers are for reference ony FW: Dimensiona Toerances.X.XX.XXX INHES ±.02 ±.010 ±.005 METRI < L 4 4 < L 16 16 < L 63 63 < L 250 ± 0.1 ± 0.15 ± 0.2 ± 0.3 3
Kerk onventiona s: FW Micro Series Dimensiona Drawings FW Micro Series: arre Mount Stye Screw Length Fats D bs (Kg) Drag Torque oz-in. (N-m) FW arre Mount 5/64 (2) 0.22 (5.5) 0.32 (8) 0.20 () 10 (4.5) Free Wheeing Metric numbers are for reference ony FW Micro Series: Rectanguar Mount Stye Screw Fange Length Height D1 Fange Width D Fange Thickness E Sot Width F ot irce G bs (Kg) Drag Torque oz-in. (N-m) FWR Rectanguar Fange 5/64 (2) 0.22 (5.5) 0.32 (8) 0.22 (5.5) 0.47 (11.9) 0.08 () 0.07 (1.8) 0.35 (9.0) 10 (4.5) Free Wheeing Metric numbers are for reference ony Dimensiona Toerances.X.XX.XXX INHES ±.02 ±.010 ±.005 METRI < L 4 4 < L 16 16 < L 63 63 < L 250 ± 0.1 ± 0.15 ± 0.2 ± 0.3 4
Kerk onventiona s: FW Micro and Mini Series Lead-Screw Seection hart Kerk Lead-Screw ompatibiity: FW Series (es) Lead (es) LED ODE Left Hand vaiabe Outside (es) Root (es) Efficiency %* 5/64 2 008 0.012 0.016 0.020 0.0 0.30 0.40 0.50 0012 0016 0020 00 0.0 0.0 0.077 0.0 0.077 1 1.91 1.96 1 1.96 0.068 0.058 0.057 0.059 0.057 1.73 1.47 1.45 1.45 24** 30** 36** ** 66** 1/8 3.2 012 0.024 0.048 0.0 0.096 0.61 1.22 1.91 2.44 0024 0048 00 0096 LH Ony 0.129 0.129 0.129 0.129 0.129 3.28 3.28 3.28 3.28 3.28 0.093 0.094 0.093 0.093 0.093 0.0 2.36 2.39 2.36 2.36 2.36 1.98 44 57 61 70.132 3.3 013 0.020 0.0 0.157 0.315 0.50 4.00 8.00 0020 00 0157 0315 0.132 0.132 0.132 0.132 0.132 3.35 3.35 3.35 3.35 3.35 0.104 0.0 0.0 0.0 0.0 2.64 3 3 3 3 42 61 87 9/64 3.6 014 0.012 0.024 0.048 0.096 0.30 0.61 1.22 2.44 0012 0024 0048 0096 0.123 0.105 0.081 0.081 0.102 3.12 2.67 6 6 2.59 26 43 62 5/32 4 016 0.033 0.094 0. 2.39 0033 0094 03 LH Ony 0.164 0.168 4.17 4.27 0.116 0.096 0.128 0.130 0.130 0.130 0.130 2.95 2.44 3.25 3.30 3.30 3.30 3.30 45 59 67 74 3/16 5 018 0.020 0.025 0.18 0.400 0.427 0.50 0.64 4.76 10.16 10. 0020 0025 0188 03 0400 0427 0.163 0.150 0.144 0.124 0.136 0.167 0.124 0.161 0.124 0.162 0.142 4.14 3.81 3.66 3.15 3.45 4.24 3.15 4.09 3.15 4.11 3.61 30 39 47 58 69 82 7/32 5.6 021 0.024 0.03125 0.048 0.0625 0.096 02 0.3 0.61 0. 1.22 9 2.44 4.88 9. 0024 0031 0048 0063 0096 0192 03 0.204 0.216 0.204 5.18 5.49 5.18 0.181 0.160 0.135 0.142 0.159 4.60 4.06 3.43 3.61 4.04 31 39 50 60 66 81 Shaded areas have been transated from their designed or mm dimension to an equivaent mm or dimension. *Listed efficiencies are theoretica vaues based on Kerkote TFE coated ead-screws ** Listed efficiencies for Micro screws are theoretica vaues based on non-coated ead-screws 5
Kerk onventiona s: FW Series Lead-Screw Seection hart Kerk Lead-Screw ompatibiity: FW Series (es) Lead (es) LED ODE Left Hand vaiabe Outside (es) Root (es) Efficiency %* 1/4 6 025 0.024 0.025 0.03125 0.048 0.059 0.0625 0.0 0.096 0.118 07 0.3125 0.333 0.400 0 0.61 0.64 0. 1.22 9 2.44 3.00 5.00 7.94 8.46 10.16 0024 0025 0031 0048 0059 0063 00 0096 0118 0197 0313 0333 0400 00 0.214 0.208 00 00 01 0.172 00 00 0.1 00 0.172 0.168 0.1 0.169 5.44 5.28 4. 4. 4. 4.37 4. 4. 4.45 4. 4.37 4.27 4.67 4.29 28 30 34 40 45 46 59 61 62 68 67 72 65 81 82 5/16 8 031 0.057 0.0741 0.111 0.167 0.0 1.44 1.88 2.82 4.24 20.32 0057 0074 0111 0167 00 0.315 0.315 0.312 0.312 0.312 0.312 0.312 0.306 8.00 8.00 7.92 7.92 7.92 7.92 7.92 7.77 0.261 0.243 0.211 0.232 0.211 0.234 0.232 0.243 6.63 6.17 5.36 5.89 5.36 5.94 5.89 6.17 34 43 51 60 69 76 Shaded areas have been transated from their designed or mm dimension to an equivaent mm or dimension. *Listed efficiencies are theoretica vaues based on Kerkote TFE coated ead-screws 6
Kerk onventiona s: FW Series Lead-Screw Seection hart Kerk Lead-Screw ompatibiity: FW Series (es) Lead (es) LED ODE Left Hand vaiabe Outside (es) Root (es) Efficiency %* 3/8 10 037 0.025 0.04167 0.055 0.059 0.0625 0.068 0.0 0.03 0.157 0.1667 07 0.300 0.333 0.363 0.400 0.472 0.667 0.9 0 1.200 1.250 0 0.64 6 1.40 9 1.73 2.12 4.00 4.23 5.00 7.62 8.46 9.22 10.16 1 16.94 25.00 30.48 31. 38.10 0025 0042 0055 0059 0063 0068 00 00 0157 0167 0197 0300 0333 0363 03 0400 0472 0667 00 09 1200 1250 1500 0.389 0.371 0.3 0.3 10.01 9.88 9. 9. 9.42 9. 9. 9. 9.73 9.73 0.337 0.350 0.320 0.301 0.303 0.313 0.295 0.295 0.264 0.293 0.266 0.295 0.274 0.261 0.266 0.266 0.268 0.255 0.245 0.260 0.265 0.260 0.293 0.287 0.265 0.273 0.273 0.262 0.254 0.254 0.2 0.264 8.56 8.89 8.13 7.65 7.70 7.95 7.49 7.49 6.71 7.44 6.76 7.49 6.96 6.63 6.76 6.76 6.81 6.48 6.22 6.60 6.73 6.60 7.44 7.29 6.73 6.93 6.93 6.65 6.45 6.45 7.06 6.71 21 28 34 36 38 38 41 42 47 48 53 59 65 61 69 69 70 76 82 81 7/16 11 043 0.0625 0.0 0.111 0.118 07 0.236 0.307 0.325 0.472 0.615 9 2.82 3.00 5.00 6.00 7. 8.26 1 15.62 0063 00 0111 0118 0197 0236 0307 0325 0472 0615 0.437 0.436 0.472 0.437 0.438 0.438 0.438 0.433 0.442 0.445 0.444 0.446 0.438 0.4 0.4 11.10 17 11.99 11.10 11.13 11.13 11.13 1 11.23 11.30 11.28 11.33 11.13 11.48 17 0.362 0.358 0.374 0.327 0.363 0.357 0.315 0.313 0.325 0.343 0.342 0.331 0.318 0.327 0.376 9 9.09 9.50 8.31 9.22 9.07 8.00 7.95 8.26 8.71 8.69 8.41 8.08 8.31 9.55 30 38 42 54 65 70 70 73 74 82 Shaded areas have been transated from their designed or mm dimension to an equivaent mm or dimension. *Listed efficiencies are theoretica vaues based on Kerkote TFE coated ead-screws 7
Kerk onventiona s: FW Series Lead-Screw Seection hart Kerk Lead-Screw ompatibiity: FW Series (es) Lead (es) LED ODE Left Hand vaiabe Outside (es) Root (es) Efficiency %* 1/2 13 050 0.0 0.098 0.157 0.160 0.1667 07 0.333 0.400 0.630 0.0 0.9 0 0 0 2.50 4.00 4.06 4.23 5.00 8.46 10.16 16.00 20.32 25.00 38.10 50. 00 0098 0157 0160 0167 0197 0333 0400 0630 00 00 09 1500 2000 0.495 0.473 0.490 0.492 0.497 0.497 0.497 0.488 0.5 0.490 0.490 0.488 12.57 11 12.45 12.50 12.62 12.62 12.62 12.40 13.34 12.45 12.45 12.40 0.433 0.355 0.3 0.364 0.374 0.3 0.3 0.365 0.366 0.382 0.362 0.362 0.364 0.3 0.374 0.399 0.370 0.369 0.372 0.374 0.3 1 9.02 9.73 9.25 9.50 9. 9. 9. 9.27 9.30 9.70 9 9 9.25 8.94 9.50 10.13 9.40 9.37 9.45 9.50 9.60 29 41 46 46 51 58 67 58 62 63 67 73 76 76 87 5/8 16 062 0.315 0.410 0.630 0 0 0 8.00 10.41 16.00 38.10 40.00 50. 0315 0410 0630 1500 15 2000 0.615 0.627 15.62 15.93 0.498 0.470 0.495 0.469 0.493 0.481 0.4 0.491 0.481 0.499 0.499 0.499 12.65 11.94 12.57 11.91 12. 12.22 12.14 12.47 12.22 12.67 12.67 12.67 40 45 53 63 68 72 76 Shaded areas have been transated from their designed or mm dimension to an equivaent mm or dimension. *Listed efficiencies are theoretica vaues based on Kerkote TFE coated ead-screws 8
Kerk onventiona s: FW Series Lead-Screw Seection hart Kerk Lead-Screw ompatibiity: FW Series (es) Lead (es) LED ODE Left Hand vaiabe Outside (es) Root (es) Efficiency %* 3/4 19 0 0.0625 0.098 0.1667 07 0.276 0.333 0.551 0.591 0.709 0.748 0.7 0.0 0.945 0 0 1.969 0 2.400 3.622 9 2.50 4.23 5.00 7.00 8.46 14.00 15.00 18.00 19.00 20.00 20.32 24.00 38.10 50.00 50. 60.96 9 0063 0098 0167 0197 0276 0333 0551 0591 0709 0748 07 00 0945 1500 1969 2000 2400 3622 0.742 0.746 0.727 0.745 0.741 0.731 0.745 0.744 0.749 0.0 0.672 0.0 0.734 0.743 0.712 0.1 0.742 18. 18.95 18.47 18.92 18.82 18.57 18.92 18.90 19.02 19.81 17.07 19.81 18.64 18.87 18.08 19.08 18. 0.671 0.626 0.645 0.632 0.639 0.619 0.623 0.650 0.547 0.648 0.618 0.633 0.619 0.590 0.620 0.611 0.620 0.634 17.04 15.90 15. 16.38 15. 16.05 16.23 15. 15. 15.72 15. 15. 15.82 16.51 13.89 16.46 15.70 16.08 15.72 14.99 15. 15. 15. 16.10 25 35 35 47 51 57 59 64 67 73 73 74 77 81 87 7/8 22 087 0.236 0.630 0.667 0.7 0.945 0 6.00 16.00 16.94 20.00 24.00 0236 0630 0667 07 0945 0.870 0.8 0.8 0.8 0.2 0.8 0.871 0.8 0.8 0.871 22.10 24 22.23 22.23 21.89 22.23 22.12 22.23 22.23 22.12 0.742 0.773 0.749 0.741 0.744 0.741 0.745 0.741 0.741 0.742 18. 19.63 19.02 18.82 18.90 18.82 18.92 18.82 18.82 18. 48 53 65 69 73 74 15/16 24 093 0 3.000 50. 76.20 2000 3000 LH Ony 0.938 0.927 0.939 23. 23.55 23. 0.874 0.815 0.3 22.20 20.70 20.40 17 Shaded areas have been transated from their designed or mm dimension to an equivaent mm or dimension. *Listed efficiencies are theoretica vaues based on Kerkote TFE coated ead-screws 9
Kerk onventiona s: Materia Options and TFE oatings Kerkite omposite Poymer s In addition to the Kerk sef-ubricating aceta nut materia, Haydon Kerk Motion Soutions offers a variety of custom compounded Kerkite composite poymers. Kerkite poymers are a famiy of high performance materias that offer exceptiona wear properties with the cost and design advantages afforded through injection moding. Kerkite poymers offer a variety of mechanica, therma and eectrica properties and are compatibe with many chemicas and environmenta conditions. Kerkite omposite Poymers are avaiabe options for most Kerk Lead-screw s and are standard materias for Linear Rai and Spine Shaft bushings, RGS arriages and Screwrai ushings and End Supports. Each member of the Kerkite famiy is compounded with ubricants, reinforcements and thermopastic poymers formuated to provide optimum performance in its target conditions and appications, resuting in superior performance and extended ife. cornerstone of the Haydon Kerk Motion Soutions advantage is design fexibiity. Kerkite omposite Poymers, aong with our injection moding and mod making capabiities, offer huge design advantages and cost savings compared with non-modabe materias. Kerkite high performance poymers outperform other pastics and outast meta bushings and bearings. When combined with Kerkote or ack Ice TFE coatings, Kerkite omposite Poymers have been shown to provide hundreds of miions of es of trave in customer appications whie continuing to maintain precise, accurate motion and positioning. Specia Materias In addition to the Kerk standard materia 303 stainess stee, sef ubricating aceta and Kerkite high performance composite poymers we aso work with a vast array of custom materias. Kerk has roed screws in many other materias, incuding 316 stainess, 400 series stainess, precipitate hardening materias, carbon stee, auminum, and titanium. Kerk nuts had been produced in many aternative pastics incuding PEEK, poyester, Toron, Vespe, PVDF, UHMW, Ertayte and customer-suppied speciaty materias. We have aso provided meta nuts made from bronze, brass, and stainess stee. With so much fexibiity in our manufacturing process, if the materia can be moded, machined, ground, or roed, Haydon Kerk Motion Soutions can ikey process it using state of the art machine toos, injection moding and mod making, grinding and thread roing equipment. Haydon Kerk Motion Soutions exces at suppying the best overa soution to meet our customers requirements. ontact Haydon Kerk Motion Soutions to find out how you can benefit from these choices. Kerkote TFE oating Kerkote TFE coating covering the entire screw surface resuts in an extremey even ubrication distribution. Test resuts indicate system torque requirements are consistenty ow with itte or no change in required frictiona driving torque, even with changes in motor R.P.M. Haydon Kerk Motion Soutions has deveoped a custom composition Kerkote TFE specificay for our ead screw and nut materias. It is appied using an automated process and provides extended nut ife and smooth operation with itte additiona cost. Kerkote TFE is a soft coating, a ong-term dry ubricant that is optimized for softer pastics ike acetas and nyons, with or without mechanica reinforcement. Lubrication to the nut/screw interface occurs by the nut picking up Kerkote TFE partices from the coating as we as from the migration of the interna ubricant within the pastic nut. though care is taken to ensure that chips and voids do not occur in the coating, sma voids have been shown to have no effect on system performance. The transfer of TFE to the nut continues throughout the operating ife of the assemby as ong as the nut periodicay traves over areas with Kerkote TFE coating. The ubricant, athough soid, aso has some spreading abiity as in fuid ubricants. Kerkote TFE coated screws provide the maximum eve of sef-ubrication and shoud not be additionay ubricated or used in environments where ois or other ubricant contamination is possibe. ack Ice TFE oating ack Ice TFE coating shares many of the benefits of Kerkote TFE but, in contrast, is a hard coating that offers exceptiona durabiity in a types of environments, with virtuay any type of poymer nut. ack Ice TFE coating remains on the screw, offering a ow friction surface upon which the nut traves. Rather than acting as a dry ubricant, ack Ice TFE is an anti-friction coating whose surface properties dispace the meta to which it is appied. Though it is not intended for use with meta or gass fiber reinforced nuts, ack Ice TFE is bonded securey to the screw s surface and can withstand abrasion from contamination, rigid poymer systems, fuid impingement and wash down appications. ack Ice TFE can be used in the presence of more aggressive environment conditions, or anywhere reduced friction and a permanent coating is desired. oth Kerkote and ack Ice TFE coatings offer the advantages of dry ubrication. These are maintenance-free coatings that are designed to ast the ife of the product. They are intended to be used without additiona ubricants, thereby further increasing the vaue of Kerk ead-screw assembies through eimination of the most common faiure of screw driven drives, ubrication faiure. There are certain appications where externa ubrication may be desired. These incude the use of nut materias such as gass reinforced pastic or meta. Greases, when used propery can provide unique capabiities and Haydon Kerk Motion Soutions does offer a seection of greases deveoped specificay for these appications. Pease contact a saes engineer for assistance seecting the best ubricant for your requirements. 10