'-ccz CR, ", '..." 5 ' '.", ;,...,...'.,!e./i,.,.',.' ',', MOUNTING INSTRUCTIONS With Replacement Parts Listing For TORO 355-D/455-D A-47 ROPS CAB I- OPTIONS 4-3069 Heater Kit Option 4-307 Flashing Light Kit (l, 4-3070 4-307 Headlight Kit Defroster Fan Kit 4-067 Door Screen Kit ~ Manufactured ~TOAf by' PRODUCTS OF LITCHFIELD, INC, BOX 78. LITCHFIELD,MINNESOTA55355 (30) 693-3 Fax: (30) 693-75 -800--5463 05-036 October 97
'NOTE: If the optional heater kit is to be installed, it is recommended connects to the engine be made before mounting the cab. that the hose
MOUNTING INSTRUCTIONS With Replacement Parts Listing For TORO 355-D/455-D ROPS CAB " " PLEASE COMPLETELY REVIEW INSTRUCTIONS BEFORE MOUNTING. If you have any questions or comments please call -800--5438 and ask for technical assistance with the Toro 355/455 RapS cab mounting. PREPARATION OF MACHINE A. Bolt lower filler panel (Item #9 Mounting Kit) to the front of tractor frame.. Position panel over the two existing holes used for headlight mounts.. Secure with two 5/6" x " self tapping bolts. (Figure No.). Figure ~- Figure B. Attach front right and front left side seal assemblies to tractor frame sides. Figure 3 c. Position left side seal assembly (Item #7 Mounting Kit) over the left side platform flange and butt up against Item #9. (Figure No.).. Match drill with a #7 (.0 dia.) drill bit, the two hole in Item #7 into the platform flange. 3. Secure seal assembly with two /4" x 3/4" self tapping bolts and washers. 4. Repeat this process with the right side seal assembly (Item #8 Mounting Kit) on the opposite platform flange. (Figure No.3). Figure 4
Figure 5 Item # Description 6 /" Barrier 3 x 7.3 7 /" Barrier.0 x 7.0 8 /" Barrier.0 x 5.0 9 /" Barrier 5.88 x.88 30 /" Barrier 7.5 x 9.5 3 /" Barrier 3.38 x 0.3 3 /" Barrier 6.3 x 9.0 33 /" Barrier 9.0 x.5 Polyfoam, Grey, Sewn Location Fits under seat Inside front of fuel tank Upper front of fuel tank Right console along seat Front of right side console Outer right console, undercover Hinged cover, right side console Front of seat pedestal Wraps insulated r-side console FigUre6 C. Installation of floor mat. Position floormat acoustical barrier (Item #4 Mounting Kit) onto the platform with cutouts around steering console and traction pedal. (Figure No.4).. Fill area above brake pedals with the floormat corner section (Item #5 Mounting Kit). (Figure No.5). 3. Cover barrier material with floormat. (Item #0 Mounting Kit). (Figure No.6). Figure 7 D. Finish installingsound insulation kit.. Familiarize yourself with the proper locations of each self adhering part of the sound kit. - ) Figure 8 -
Figure 9. Apply each piece in the order listed above. a. Position Item #6 under seat so the notch lines up with the mount on the left side of the seat pedestal. Remove backing and secure. (Figure No.7). b. Position Item #7 on the inside front of the fuel tank. Remove backing and Secure. (Figure No.8). c. Position Item #8 on the upper front left side of the fuel tank. Remove backing and secure. (Figure No.9). d. Match the slope of Item #9 with the slope of the right side console above the seat pedestal. Remove the backing and secure. (Figure No. 0). Figure 0 Figure I Figure Figure 3 3
e. Position Item #30 on the front of the right side console making sure the holes in the barrier material line up with the four bolts in the panel. Remove the backing and secure. (Figure No. ). f. Position Item #3 below the hinged cover on the outside of the right side console. Remove the backing and secure. (Figure No. ). Figure 6 Figure 4 g. Position Item #3 over the hinged cover on the outside of the right side console. Remove the backing and secure. (Figure No. 3). h. Position Item #33 on the removable front of the seat pedestal making sure the holes line up with the knobs. Remove backing and secure. (Figure No. 4). ) E. Attach rear mount weldment to tractor frame.. Position the rear mount weldment (Item # Mounting Kit) across the tube located at the rear of the operator area of the tractor. (Figure No. 5). Figure 7 :) Figure 5 4 Figure 8
'- --. Secure mount with two /" x 6/" bolts, locknuts, and four flatwashers. You will have to tighten the bolts from under the tractor frame. F. Install left and right bolt on seal assemblies.. Position left side seal assembly (Item #5 Mounting Kit) on top of left side entry step and floormat.. Line up the large hole in the rear of the assembly with the hole in the cab mount weldment just installed. Be sure the seal assembly is pressed in as far as possible. (Figure No. 6). 3. Match drill a hole in the entry step using a #7 (.0 Dia.) drill bit. Secure the assembly to the step with a /4" x 3/4" selftapping bolt. 4. Repeat steps -3 for the right side seal assembly (Item #6 Mounting Kit). (Figure No. 7). 5. Secure the rear of the assemblies by pressing the class A side of the rubber mount (Item #3 Mounting Kit) up through the rear mount weldment and seal assembly. Slip the class C side of the mount (Item #4 Mounting Kit) over the class A side to secure the assembly. G. Install isolation mounts on the front of the cab.. Press the class A sides of the mount (Item #3 Mounting Kit) into the front mount holes of the cab and slip class C side over it to secure. (Figure No. 8). H. Lift tractor hood and seat. Figure0 Figure '- Figure 9 MOUNTING OF CAB A. Hoist Cab.. Open cab doors.. Run a lifting strap through the cab between the cab frame and the gas springs. (Figure No. 9). 3. Carefully hoist cab and position over tractor frame. B. Secure to tractor frame.. Lower the cab slowly until rear mounting plates just touch the rear rubber mounts. Line up holes and loosely fasten with two 3/4" x 4/" bolts, lockwashers, nuts, and four flatwashers. (Figure No. 0).. Lower the front of the cab tucking floor mat under front of cab frame. Line up the front mounting holes with rubber mounts on cab. Firmly secure the front mounts with two 3/4" x 3 /" bolts, lockwashers and flatwashers. (Figure No. ). 3. Finish tightening the rear mounting hardware. 5
C. Install larger entry step pad to left side of tractor frame.. Position entry step pad (Item # Mounting Kit) with the two bare edges facing the tractor frame. (Figure No. ).. Secure with three /4" x /4" bolts, flatwashers and nuts. WIRING OF CAB A. Run the power lead along the right hand side of cab to the outside of the right side console and in through the back side of the hinged cover. (Figure No. 3). B. Connect the terminal to the connection on the rear of the power relay. (Figure No. 4). Figure 4 C. Wrap Item # around insulated right side console and secure it in place with the velcro strips provided. (Figure No. 5). Figure 5 Figure Figure 3 6
REPLACEMENT PARTS MOUNTING KIT TORO 355-D/455-D CAB 4-45 ITEM QTY PART NO. DESCRIPTION 4-3077 Right side console cover assembly -3563 Insulation, outer console cover -3564 Insulation, front console cover -3565 Insulation, inside console cover.4' 3-3854 Velcro, " wide hook.4' 3-0635 Velcro, " wide loop -4405 Rear mount weldment 3 4 3-73 Rubber mount class A 4 4 3-75 Rubber mount class C 5 4-3046 Left side seal assembly -3543 Bolt on seal panel Lt 3' 3-80 90 deg clip on bubble rubber Lg. 3' 3-5068 80 deg clip on bubble rubber 3/8" 6 4-3047 Right side seal assembly -3546 Bolt on seal panel Rt 3' 3-80 90 deg clip on bubble rubber Lg. 3' 3-5068 80 deg clip on bubble rubber 3/8" 3-039 Plastic hole plug 3/8" Dia. 7 4-3044 Right front seal assembly -3545 Right front seal panel ' 3-80 90 deg clip on bubble rubber Lg. 8 4-3043 Left front seal assembly -354 Left front seal panel ' 3-80 90 deg clip on bubble rubber Lg. 9 4-3045 Front bolt on seal assembly -3547 Front bolt on panel ' 3-5068 80 deg clip on bubble rubber 3/8" 0-3569 Floormat 3-045 3/4"-0NC x 3/" Gr. 5 Bolt 6 3-04 3/4" Flatwasher 3 4 3-008 3/4" Lockwasher 4 3-0069 3/4"-0NC Hex nut 5 3-046 3/4"-0NC x 4" Gr. 5 Bolt 6 8 3-07 /4" x 3/4" Selftap 7 3-0084 /4" Flatwasher 8 3-5 /"-3NC x 6/" Gr. 5 Bolt 9 4 3-0087 /" Flatwasher 0 3-0379 /"-3NC Nylock hex nut 3 3-0009 5/6"-8NC x /8" Gr. 5 Bolt 4-3076 Foot step assembly -3565 Foot step extension 3 3 3-007 5/6"-8NC Nylock hex nut 4 3-6069 Barrier, floormat 5 3-6068 Barrier, corner section 6 3-6065 Barrier, seat mount 7 3-6066 Barrier, left seat side \. 8 3-6067 Barrier, upper left fuel tank 9 3-6070 Barrier, inside right side console 30 3-6063 Barrier, front console cover 3 3-606 Barrier, outer lower console 3 3-606 Barrier, hinged console cover, outside 7
l 33 34 35 6 3-6064 3-0380 3-0085 Barrier, front seat pedestal 5/6" x Selftap 5/6" Flatwasher ) [AB ASSEIflLY ) ) 8
REPLACEMENT PARTS CAB ASSEMBLY TORO 355-D/455-D CAB 4-403 ) ITEM QTY PART NO. DESCRIPTION -3530 Insulation, Roof 3-3560 Insulation, Lower Rear 4 3-600 Dome Light 5 3-043 Selftap #8 x.500 6 3-099 Wiper Motor 7 3.5' 3-0649 Window rubber 8 3-674 Rocker Switch 9 3-6033 Fuse Block 0 4 3-0099 MSCR. #0 x.5 3-8 Ball Stud 3-700 Slider Window, Rear 3 3-99 Gas Spring, 6" 4 3-5675 Grab Handle 5 6 3-005 MSCR. #0 x.75 9 4-443 Door Assembly, RH 0 4-369 Door Assembly, LH 4-404 Assembly, Front Window 3-688 Glass, Front 3-5957 Glass, Front, Sides 0.3 oz. 3-5095 Silicon Sealant, Black 4.5' 3-5569 Trim Seal L 3 3-4575 Decal, Serial No. 4.5' 3-0704 Wire Duct 30 0 3-67 Washer, Glass Mount 3 0 3-5768 Washer, Glass Mount, Delrin 3 0 3-5995 Cap, /4" Hex Head 33 3-853 Decal, "Cozy" 34 3-60 Decal, Switches, Toro 38 0 3-5366 Clamp, PSA Backed 39 3-6057 Fuse, 0 Amp. 40 0 3-0070 /4" Nylock Nut 4 0 3-0383 Hhcs. /4" x.75 4-35670 Insulation, Front Roof 43-3567 Insulation, Side Roof 44-3567 Insulation, Rear Roof 45 3-4944 Adhesive 46 3-5776 Wiper Arm, 6" 47 3-5763 Wiper Blade, 6" 48 3-5577 Wiper Motor Cover 50-3706 Mount, Grab Handle 5 3-00 Nut, Hex, #0-4 5 4 3-0088 3/6" Lock Washer 53 3-0083 3/6" Flat Washer 54-030 Spacer, Plastic C 55 3-0 3/6" Fiber Washer 56 3-0308 #0-4 Nylock Nut 57 3-7 Wiper Nut 58 3-0645 /4" Rubber Washer 9
59 60 6 6 63 64 65 66 67 3-945 3-076 3-59 3-0085 3-0064 3-6305 3-5993 3-5576 3-606 5/8" Fiber Washer 5/8" x " Bushing Hhcs. 5/6" x.75 5/6" Flat Washer 5/6" Nut Gasket, Wiper Arm Latch, Right Side Door Roll Pin /6" Rubber Washer @ ""~DI'" SEE""" VIEH-[ DETAIlF 'LJH liie ERn SEwmA-A 0 IDIDR,n ~IDfiJELiGiTSfTGi ~ ""_""'~ID""'"""."IfR'" '.- 'IIf"'ITGi Rim! INSllE SIKMI [HAlL 0 ~TARH "",,m <co,". "" "" '"'" F W","""T~I~~'"!fflSIglffA!i!!!L 0
REPLACEMENT PARTS DOOR ASSEMBLY TORO 335-D/455-D CAB 4-369 LEFT ITEM 3 4 5 6 7 8 9 0 3 4 5 6 7 8 9 0 OTY 3.5 ft. 7ft. 3 8 4 8 3 PART NO. -47 3-657 3-658 3-595 3-0649 -473 3-5574 3-8 3-0085 3-0077 3-0064 3-5969 3-69 3-0070 3-00 3-09 3-004 3-5995 3-0076 -3707 3-6395 DESCRIPTION Weldement, door (Left door) Glass, upper Glass, lower Trim Seal, 3/4" Rubber, window, offset Weldement, hinge (L.H. door) Handle, exterior, black Ball Stud, gas spring Washer, flat, 5/6" Washer, lock, 5/6" Hex Nut, 5/6" Rotary latch, left door Bolt, M6 X 5 X.0 Hex Nut, Nylock, /4" -0 Bolt, /4" -0 X.00 Bolt, /4" -0 X 3/4" Bolt, /4" -0 X.50 Cap, /4" Hex Head Washer, Lock, /4" Spacer, door handle Decal, caution lb SfUI{f{ B-B SE[TJ~[-[ \..
REPLACEMENT PARTS DOOR ASSEMBLY, RH 4-443 TORO 355-D/455-D ITEM 3 4 5 6 7 8 9 QTY 3.5' 7' 4 4 4 PART NO. -473 3-657 3-658 3-595 3-0649 -473 3-0070 3-004 3-5995 DESCRIPTION Weldement, Door, Right Glass, Upper Door Glass, Lower Door Trim Seal Window Rubber Weldment, Hinge /4" Nylock Nut /4" HHCS x.50 Cap, /4" Cap Screw f\ 6" I' I' " I' d: " II " 'I II I, Af :lllla I SECTION A-A