www.apeccnc.cm Large scale high speed machining center Designed fr heavy cutting, high-speed cutting and high precisin parts machining f varius industries. Car fender finishing Aerspace rib parts 5-axis with R0.5 pencil cleaning 3 Series 5-Axis High Speed Gantry Machining Center 4
www.apeccnc.cm High rigidity structure design Syetrical gemetry design with Bx-in-Bx structure f crss beam and saddle, with excellent frce flw design decrease thermal defrmatin and als reduce the weight f mving parts. Bx-in-Bx structure distributes the frce equally t imprve defrmatin and t perfrm high accuracy at high speed machining. Ram (Z-axis) is made f innvative duble-layer walls (inner and uter) structure with reinfrced ribs t carry ut the rigidity. With high pwer linear mtrs, linear scale and high rigid linear rller guideways t ensure simultaneus precisin. Trapezid structure f fixed side walls (X-axis) with linear mtrs, linear scales and high rigid linear guideways t ensure simultaneus precisin. 5 Series 5-Axis High Speed Gantry Machining Center 6
www.apeccnc.cm Excellent driving at the center f gravity & frce flw structure XYZ axis with frce syetry design, with dual driving units and equivalent unifrm frce at the center f gravity, this is t ensure ptimal surface quality and extend tl life. Twin drive Virtual twin drive Bx-in-Bx The syetry design f fur supprting pints, gravity and driving frce center is caxial, this is t perfrm high rigidity and high reliability. Ram equipped with hneycmb structure t pssess shrt frce flw, this is t perfrm the best balancing design and better gemetry interia. 7 Series 5-Axis High Speed Gantry Machining Center 8
www.apeccnc.cm Excellent 5-axis capability Multiple spindle chices t achieve wide ranges f applicatins 24,000 rpm / HSK 63A Ø406 Spindle taper Spindle speed HSK 63A 24,000 rpm KW 46 37 Spindle pwer (S1/S6) Spindle trque (S1/S6) Max. swivel / rtatin speed 37 / 46 kw 60 / 73 B=30rpm C=30rpm 0 6000 24000 rpm 73 60 Ø180 Ø225 210 210 Swivel / Rtatin angle B=±105 C=±200 0 6000 24000 rpm 18,000 rpm / HSK 63A 280 329.5 140.5 210 Ø406 Spindle taper Spindle speed Spindle pwer (S1/S6) Spindle trque (S1/S6) Max. swivel / rtatin speed HSK 63A 18,000 rpm 56 / 70 kw 89 / 111 B=30rpm C=30rpm KW 70 56 0 6000 18000 rpm 111 89 The innvative direct drive tw-axis head achieve flexible applicatins. N matter simultaneus 3+2 axis machining r 5- axis machining r 5-face machining peratin, it minimizes the setup time and reaches dne-in-nce prcess. Ø180 Ø225 210 210 12,000 rpm / HSK 100A Swivel / Rtatin angle B=±105 C=±200 0 6000 18000 rpm Thanks t B and C axis with direct-driven mtrs and XYZ mtins dedicating t a high speed 5-axis synchrnizatins in precius free surface machining. 329.5 140.5 340.1 210 Ø406 Spindle taper Spindle speed Spindle pwer (S1/S6) Spindle trque (S1/S6) Max. swivel / rtatin speed HSK 100A 12,000 rpm 25 / 30 kw 119 / 143 B=30rpm C=30rpm KW 30 25 0 2000 12000 rpm 143 119 Ø180 Ø225 210 210 Swivel / Rtatin angle B=±105 C=±200 0 6000 12000 rpm 9 Series 5-Axis High Speed Gantry Machining Center 10
www.apeccnc.cm XYZ with high speed, high accuracy linear mtr drive XYZ-axis with linear mtr drive which pwer has directly transfer withut mechanical elements, and this is t increase high speed respnse. XYZ-axis with individual linear scale t feedback the psitin and cntrl the cnturing accuracy. Benefit Circularity diagram with frward cntrl Diameter 300 Velcity 4 m/min Mass ca. 1.2t Deviatin : 0.4 μm Deviatin : 5 μm Surce : Siemens Labratry Cmparisn Linear mtr drive Optical linear scale Ball screw drive Lineaer mtr Wedge Decder Mtr Ball screw Cuplings Base Bed Slider Cunter balance system Multi-split air cnditiner Rapid traverse 60 m/min Benefit Nn-cntact, n backlash, n wear ut 100% direct-transmitted pwer, n energy lss dne by mechanical frm Simple structure, easy maintenance lnger lifetime Best dynamic/ static rigidity Rapid respnse f nitrgen hydraulic cunter balance system balances the weight f spindle and ram t make up the gravity lading f high speed and acceleratin by accumulatr principle. Prevent il frm filling up r leaking instantly causing hydraulic pressure unstable effects f ram mvement, and unwanted lead patterns may appear while machining. Lng term realiability : Linear mtr cling by independent cler, equipped with temperature sensr t mnitr mtr temperature t maintain machine service life and reliability. Accuracy & pwer saving : Spindle equipped with temperature sensr t O mnitr spindle bearing temperature ±0.1 c fr prtectin, this is t ensure accuracy and service life at high speed. Lnger electrnics lifetime : Electrical cabinet prviding with air cnditiner t maintain cabinet at a cnstant temperature fr aviding inner electrical device damaging. 11 Series 5-Axis High Speed Gantry Machining Center 12
www.apeccnc.cm Design advantages Mdular design cncept FEM-analysis and ptimal machine design with Bx-in-Bx structure f the crss beam and saddle prvide the high stiffness, fast respnse, rapid traverse fr best reliability and excellent accuracy. Mdular design structure f trapezid side walls and Bx-in-Bx crss beam with fixed wrking table fr best static and dynamic rigidity. Bx-in-Bx thermal syetry and gemetry syetry Gantry beam with Bx-in-Bx thermal and gemetrical syetrically structure t eliminate thermal and weight defrmatin. Bx-in-Bx crss beam distributes frce equally withut trsin t ensure ptimal perfrmance f high accuracy. Cllisin prtectin In case f cllisin prtectin during manufacturing prcess, especially in cmplex wrk pieces machining, the "DCM" (Dynamic Cllisin Mnitring) functin is preinstalled in Heidenhain cntrl system. DCM can identify cllisin lcatin. When there is a ptential cllisin risk within the machining space, the system will interrupt the machining prcess autmatically. Spindle is als munted by vibratin sensr t detect the ver level scillatin and iediately stps if any crash happens. When pwer failure happens, three axes f German made braking system will turn n and lck guideways autmatically t assure peratin security. Intelligence Operatinal Assistance Applicatins Machining Applicatins High dynamic characteristics The crss beam mving structure f GM is the ptimal slutin. All the mving parts are verhead and wrkpiece is munted n the fixed wrking table, this is t make easily access fr wrkpieces lading and unlading. S, the mvement characteristics des nt reduce due t the extra-lading, it als saves energy cnsumptin. Much mre lad Wrking table Fundatin Custmized slutin APEC delivers rich applicatin experiences, different kind f manufacturing needs different machining strategy, CAD/CAM prgraing and machining simulatin can be fully supprted by APEC t maximize ur prduct strength fr prductin. APEC is a machine maker, and als a channel t get high-end service, and we are glad t develp a persistant cperatin with every custmer. 13 Series 5-Axis High Speed Gantry Machining Center 14
www.apeccnc.cm Safe, simple, practical maintenance Gantry machine structure with mving crss beam and embedded wrking table makes easily access fr wrkpiece lading and unlading. The fence culd prtect the safety f maintenance persnnel, while they are wrking. Fixed wrking table enables accurate machining with heavy lading fr flexible applicatins. Max. table 2 lading is 7,000 kg/m Tl magazine with full enclsed splash guard, and this is t achieve safety regulatin. The cmplete peripheral units are placing at the side f the machine, and accrding t the site space cnstraints, the placed psitin culd be adjusted. Bth sides with ball screw chip cnveyer culd prvide excellent chip evacuatin capacity, culd als equipped with cling devices, water tank, pump and filtratin system. Side-hanging cntrl panel culd mve arund accrding t wrking request. Ensure peratrs are wrking under the safe and clearly wrking psitin Clsed machining area ensures the safety f peratrs, and frnt drs have safety lck and large reinfrced windws t bserve machining status. 15 Series 5-Axis High Speed Gantry Machining Center 16
www.apeccnc.cm Machine layut Machine specificatins Specificatins Unit GM2240 GM2732 GM2750 GM3060 Standard accessries Travel X-axis Y-axis Z-axis 4,000 2,200 3,200 5,000 2,700 2,700 1,000 6,000 3,000 Heidenhain itnc530 CNC cntrller 2-axis head with HSK 63A 24,000 rpm Autmatic tl magazine 30 tls X/Y/Z-axis with linear mtr drive Distance between spindle nse t table surface 100-1,100 (Opt. 300-1,300) X/Y/Z-axis with air cnditiner fr linear mtrs Distance between side walls Table Table length Table width T-slt size (width N. pitch) Max. table lad Spindle Spindle taper Spindle speed kg/m 2 rpm 4,030 4,300 2,500 28 x 16 x 250 4,530 3,300 3,000 28 x 12 x 250 7,000 HSK 63A 24,000 4,530 5,300 3,000 28 x 20 x 250 4,830 6,300 3,300 28 x 24 x 250 X/Y/Z-axis with Heidenhain linear scales X/Y/Z-axis with rller linear guideways X/Y/Z-axis with brake system Air cndininer fr spindle Spindle lubricatin system Cunter balance system Manual pulse generatr Air cnditiner fr electrical cabinet Auger type chip cnveyr Spindle pwer (S1/S6) Spindle trque (S1/S6) 2-Axis Head Max. swivel/rtatin speed Max. swivel/rtatin trque () kw rpm 37/46 60/73 B=30 C=30 B=760 C=800 Chip cnveyer Transfrmer Security dr interlcks Waterprf wrking lamp Full-enclsure splash guard (withut rf) Clamping trque B=2,100 C=3,000 Swivel / rtatin angle degree B=±105 C= ±200 Traverse Rapid traverse m/min XYZ=60 XYZ=50 Optinal accessries Mdel A B C D E Unit : F Acceleratin Autmatic Tl Changer Tl magazine capacity Max. tl length Max. tl diameter -with adjacent tls m/sec 2 pc XYZ=5 30 300 Ø100 2-axis head with HSK 63A 18,000 rpm 2-axis head with HSK 100A 12,000 rpm Autmatic tl changer 40 / 50 tls Clant thrugh spindle 20 / 70 bar Clant arund spindle nse Dryer fr spindle GM 2240 GM 2732 GM 2750 GM 3060 9,100 9,600 9,600 10,100 7,700 8,200 8,200 8,700 10,370 9,570 11,370 12,370 7,700 8,200 8,200 8,700 9,880 10,380 10,380 10,880 10,830 10,030 11,830 12,830 Max. tl diameter -withut adjacent tls Max. tl weight per piece Others Pwer supply Machine weight kg kva kg Ø200 7 200 66,000 67,000 84,030 99,230 Tl measuring system Wrkpiece measurement system Autmatic vltage regulatr Clant tank with pumps Chip cart X-axis travel extends per meter All specificatins and designs are subject t change withut ntice. 17 Series 5-Axis High Speed Gantry Machining Center 18