Industrial Gas Springs Pull Type

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1 4 Motion Control Industrial Gas Springs Pull Type Takes over when things get too tight for gas pressure springs If ACE gas push type springs cannot be used due to a lack of space, ACE s industrial gas pull type springs come into their own. The compact assistants with body diameters of to 40 are effective in the direction of traction and work in the opposite way to the principle of gas push type springs. This means that the gas pressure in the cylinder draws the piston rod in and, when closing a fl ap for example, supports the manual force with the pressure springs. ACE s gas pull type springs are also self-contained, maintenance-free machine elements and equipped with a standard valve to individually regulate the gas pressure, whereby they cover forces between and 5,000. Any installation position, extensive DI standardised accessories and various models enable universal use. Compact design Individual filling valve technology Calculation program for specific design Universally applicable Delivery time within 24 hours ACE Stoßdämpfer GmbH. PO Box. D Langenfeld. T +49 (0) info@ace-int.eu.

2 Product Families Overview 5 Function of a Gas Spring Pull Type Gas pull type springs work based on the reverse principle of a gas push type spring. They are also individually fi lled according to customer request to a certain pressure (extension force F 1 ). However, the piston rod here is pulled inwards by the gas pressure in the cylinder. The higher the pressure, the greater the extension force. The piston ring surface between the piston rod and the inner tube is decisive for the function. When the piston rod pulls out, the nitrogen from the piston is compressed in the inner tube. The force increase (progression) of the gas spring is due to the rising pressure. The force increase is almost linear. Calculation Principles Force- Characteristics of Traction Gas Spring (Pull Type) Free calculation service see page! 5 F 4 F 2 Outward Inward Total F 1 F 3 5 F R F 1 = nominal force at C (this is the pressure figure normally used when specifying the gas spring) F 2 = force in the complete extended position When extending the piston rod, there is an additional friction force caused by the contact pressure of the seals (this only occurs during the extension stroke): F 3 = force at the beginning of the extension stroke F 4 = force at the end of the extension stroke Gas Springs (Pull Type) Type Progression approx. % 1 Friction F R approx. in GZ GZ GZ GZ Depending on the fi lling force 2 Depending on the stroke Progression: (the slope of the force line in the diagram above) is due to the reduction of the internal gas volume as the piston rod moves from its initial position to its fully stroked position. The approx. progression values given above for standard springs can be altered on request. Effect of termperature: The nominal F 1 fi gure is given at C. An increase of C will increase force by 3.4 %. Filling tolerances: to +40 or 5 % to 7 %. Depending on size and extension force the tolerances can differ. Industrial Gas Springs Pull Type GZ- to GZ-40 Valve Technology Very low progression rate Hoods, Shutters, Machine housing, Conveyor systems Page Issue 0. Specifi cations subject to change GZ--V4A to GZ-40-VA Valve Technology, Stainless Steel Very low progression rate with FDA approval Hoods, Shutters, Machine housing, Conveyor systems Page 2

3 Industrial Gas Springs Pull Type Valve Technology GZ- to GZ-40 Industrial Gas Springs Pull Type Very low progression rate The solution to a lack of space: If standard push type gas springs cannot be used due to a lack of space, ACES industrial pull type gas springs come into their own. They work in the opposite way to standard push type gas springs. The piston rod is retracted when the cylinder is unloaded. The gas pressure in the cylinder draws the piston rod in. ACE pull type gas springs offer the maximum service life thanks to the solid chrome-plated piston rod and an integrated sliding bearing. The maintenance-free and ready-to-install products are available in body diameters of to 40 as well as forces from 40 to 5,000 and are available from stock with valve and large selection of accessories. The traction force can be subsequently adjusted using the valve. Gas traction springs from ACE are used in industrial applications, especially in mechanical engineering and in medical technology as well as in the electronics and furniture industries. Seals Main Bearing Outer Body Filled with High Pressure itrogen Gas Piston with Seals Piston Rod Valve Thread for s Traction force range: 40 to 5,000 Piston rod diameter: Ø 4 bis Ø 2 Progression: Approx. % bis 40 % Operating temperature range: - C to +0 C Material: Outer body, End fi ttings: Zinc plated steel; Piston rod: Steel or stainless steel with wear-resistant coating Operating fluid: itrogen gas End position damping length: Without damping. For end position damping use damping material (e.g. TUBUS or SLAB). Positive stop: External positive stop at the end of stroke provided by the customer. Application field: Hoods, Shutters, Machine housing, Conveyor systems End fittings: They are interchangeable and must be positively secured by the customer to prevent unscrewing. On request: Special oils and other special options. Alternative accessories. Traction gas springs with end position damping also available on request. Issue 0. Specifi cations subject to change

4 Industrial Gas Springs Pull Type GZ- Valve Technology, Traction force range 50 to 0 (extended up to 5 ) 7 A3,5 Ø thick 4 thick Ø4.1 Eye A3,5 R4 Ø 4 Ø. L+/- 2 retracted B3,5 C3,5 D3,5.5 M3.5x0. Ø13 3 Ø 4 5 M4x0.7 GZ GZ GZ GZ GZ GZ GZ GZ Stud Thread B3,5 Angle Ball Joint C3,5 Clevis Fork D3,5 E3,5 G3, Ø Ø13 Ø Body Ø ( ) (0 ) Piston Rod A3,5 Body C3,5 Traction Force F 1 0 GZ--0-AC-0 page 194. Swivel Eye E3,5 Ball Socket G3,5 5 DE-GAS-3,5 GZ- Issue 0. Specifi cations subject to change OA3,5 A3,5 A3,5 C3,5 D3,5 E3,5 A3,5 G3,5 OG3,5 G3,5 Traction force range: 50 to 0 (extended up to 5 ) Progression: Approx. 23 % Operating temperature range: - C to +0 C Material: Outer body, End fi ttings: Zinc plated steel; Piston rod: Stainless steel (1.41/1.45, AISI 4/3) Positive stop: External positive stop at the end of stroke provided by the customer.

5 Industrial Gas Springs Pull Type GZ-19 Valve Technology, Traction force range 40 to 350 (extended up to 44 ) A.1 Ø 14 thick thick.1 Eye A max. force R7 14 Ø Ø 19 L+/- 2 retracted 14 B C D E 24 Mx Ø Ø Ø Mx1.25 Ø GZ GZ GZ GZ GZ GZ Body Ø (19 ) (0 ) Piston Rod A Body C Traction Force F GZ-19-0-AC Stud Thread B Angle Ball Joint C max. force 1,0 Clevis Fork D max. force 3,000 Swivel Eye E max. force 3,000 G 13 3 Ø 13 Ø Ø13 page Ball Socket G max. force 1,0 Rod Shroud W-19 Ø 23 L = + DE-GAS- GZ-19 PA OA A PE MA PG OE A C E E OG D ME G E G Traction force range: 40 to 350 (extended up to 44 ) Progression: Approx. 21 % to 2 % Operating temperature range: - C to +0 C Material: Outer body, End fittings: Zinc plated steel; Piston rod: Steel with wear-resistant coating Positive stop: External positive stop at the end of stroke provided by the customer. Issue 0. Specifications subject to change

6 Industrial Gas Springs Pull Type GZ-2 Valve Technology, Traction force range 0 to 1,0 (extended up to 1,440 ) 9 A.1 Ø thick thick.1 Eye A max. force,000 R9 17 Ø Ø L+/- 2 retracted 25 B C D Mx1.5 Ø Ø 24 Ø 3 35 Mx1.5 GZ-2-1 1,0 GZ ,0 GZ ,0 GZ ,0 GZ ,0 GZ ,0 GZ ,0 GZ ,0 GZ ,0 GZ ,0 GZ ,0 GZ ,0 GZ ,0 GZ ,0 35 Stud Thread B Angle Ball Joint C max. force 1,00 Clevis Fork D max. force,000 E 9 24 Ø Ø 19 Ø 7 43 Body Ø (2 ) (0 ) Piston Rod E Body E Traction Force F 1 00 GZ-2-0-EE Swivel Eye E max. force,000 Rod Shroud W-2 Ø 32 page 194. L = + 40 DE-GAS- GZ-2 Issue 0. Specifications subject to change PE MA A E OE C ME D E Traction force range: 0 to 1,0 (extended up to 1,440 ) Progression: Approx. % Operating temperature range: - C to +0 C Material: Outer body, End fittings: Zinc plated steel; Piston rod: Steel with wear-resistant coating Positive stop: External positive stop at the end of stroke provided by the customer.

7 0 Industrial Gas Springs Pull Type GZ-40 Valve Technology, Traction force range 500 to 5,000 (extended up to 7,000 ) A14 Ø 14.1 Ø thick 14 thick Ø14.1 Eye A14 max. force,000 R.5 21 Ø 2 Ø L+/- 2 retracted 40 B14 C14 D14 E14 27 M14x1.5 Ø Ø Ø 22 2 Ø14 3 Ø M14x1.5 Ø 2 GZ ,000 GZ ,000 GZ ,000 GZ ,000 GZ ,000 GZ ,000 GZ ,000 GZ ,000 5,000 Body Ø (40 ) (0 ) Piston Rod E14 Body E14 Traction Force F 1 00 GZ-40-0-EE Stud Thread B14 Angle Ball Joint C14 max. force 3,0 Clevis Fork D14 max. force,000 Swivel Eye E14 max. force, page Rod Shroud W14-40 Ø 45 L = + 40 DE-GAS-14 GZ-40 ME14 A14 C14 D14 D14 ME14 E14 Traction force range: 500 to 5,000 (extended up to 7,000 ) Progression: Approx. 40 % Operating temperature range: - C to +0 C Material: Outer body, End fittings: Zinc plated steel; Piston rod: Steel with wear-resistant coating Positive stop: External positive stop at the end of stroke provided by the customer. Issue 0. Specifications subject to change

8 ACE Digital Tools For more information about the calculation service see page! Print catalogue? Everyone can. ACE offers more: Downloads: Product information in many languages PC calculation software & online calculation service Extensive CAD component libraries ACE-YouTube-Channel with video tips VibroChecker awarded free iphone App All information on our website:

9 2 Industrial Gas Springs Pull Type Valve Technology, Stainless Steel GZ--V4A to GZ-40-VA Industrial Gas Springs Pull Type Very low progression rate with FDA approval Brilliant performance when things become tight: For specifi c use e.g. in tough surroundings or small spaces, the broad spectrum of ACE industrial pull type gas springs made of stainless steel with body diameters from to 40 supplements the comprehensive prograe of the ACE industrial pull type gas springs with valves. This high quality design is rust free and is more robust against environmental impact compared with standard gas pull type springs. These stainless steel gas springs are also optically appealing, very durable and available, upon request, in many stroke lengths and are also possible in many extension forces in combination with the suitable stainless steel accessories. ACE industrial push type springs made of stainless steel are used in industries such as the chemical and food industry, in automobiles, plant engineering and shipbuilding and also in medical, military, environmental and water supply technology. Seals Main Bearing Filled with High Pressure itrogen Gas Piston with Seals Stainless Steel Outer Body Stainless Steel Piston Rod Valve Thread for s Traction force range: 40 to 5,000 Piston rod diameter: Ø 4 to Ø 2 Progression: Approx. 11 % to 40 % Operating temperature range: - C to +0 C Material: Outer body, Piston rod, End fi ttings: Stainless steel (1.41/1.45, AISI 4/3 and /1.4571, AISI 3L/3Ti) Operating fluid: itrogen gas End position damping length: Without damping. For end position damping use damping material (e.g. TUBUS or SLAB). Positive stop: External positive stop in the pulling direction provided by the customer. Application field: Hoods, Shutters, Machine housing, Conveyor systems End fittings: They are interchangeable and must be positively secured by the customer to prevent unscrewing. On request: Special oils and other special options. Alternative accessories. Traction gas springs with end position damping also available on request. Other traction gas springs material /1.4571, AISI 3L/3Ti (V4A) available on request. Issue 0. Specifi cations subject to change

10 Industrial Gas Springs Pull Type GZ--V4A Valve Technology, Stainless Steel, Traction force range 50 to 0 (extended up to 5 ) 3 B3,5 M3.5x0. Stud Thread B3,5 Ø 4 Ø. A3,5-V4A R4 C3,5-V4A Ø L +/- 2 retracted 5 GZ---V4A 7 0 GZ--40-V4A GZ--50-V4A GZ--0-V4A GZ--0-V4A GZ--0-V4A GZ--0-V4A GZ--0-V4A thick 11 Eye A3,5-V4A Angle Ball Joint C3,5-V4A D3,5-V4A 3 Ø M4x0.7 Body Ø ( ) (0 ) Piston Rod A3,5-V4A Body C3,5-V4A Traction Force F 1 0 Material (1.4404/1.4571, AISI 3L/3Ti, V4A) GZ--0-AC-0-V4A Clevis Fork D3,5-V4A G3,5-V4A Ø13 page 2. Ball Socket G3,5-V4A 4 7 DE-GAS-3,5 GZ--V4A Issue 0. Specifi cations subject to change A3,5-V4A C3,5-V4A A3,5-V4A OA3,5-V4A A3,5-V4A OG3,5-V4A D3,5-V4A G3,5-V4A G3,5-V4A Traction force range: 50 to 0 (extended up to 5 ) Progression: Approx. 23 % Operating temperature range: - C to +0 C Material: Outer body, Piston rod, End fi ttings: Stainless steel (1.4404/1.4571, AISI 3L/3Ti) Positive stop: External positive stop in the pulling direction provided by the customer.

11 4 Industrial Gas Springs Pull Type GZ-19-VA Valve Technology, Stainless Steel, Traction force range 40 to 350 (extended up to 44 ) B Mx1.25 Stud Thread B Ø Ø 19 A-VA C-VA R7 Ø Ø 13.1 L +/- 2 retracted Ø GZ-19--VA 1 0 GZ VA GZ-19-0-VA GZ-19-0-VA GZ-19-0-VA GZ VA thick 19 Eye A-VA max. force 1,50 Angle Ball Joint C-VA max. force 1,140 D-VA E-VA 22 G-VA Ø 3 Ø Mx1.25 Ø Ø13 Body Ø (19 ) (0 ) Piston Rod A-VA Body C-VA Traction Force F 1 0 Material (1.41/1.45, AISI 4/3, VA) GZ-19-0-AC-0-VA page Clevis Fork D-VA max. force 1,50 Swivel Eye E-VA max. force 1,50 Ball Socket G-VA max. force 1,140 Ø 13 Rod Shroud W-19-VA Ø 23 L = + DE-GAS- PA-V4A OA-V4A GZ-19-VA A-VA C-VA D-VA E-VA G-VA MA-V4A MA-V4A A-V4A G-V4A OG-V4A PG-V4A Traction force range: 40 to 350 (extended up to 44 ) Progression: Approx. 21 % to 2 % Operating temperature range: - C to +0 C Material: Outer body, Piston rod, End fittings: Stainless steel (1.41/1.45, AISI 4/3) Positive stop: External positive stop in the pulling direction provided by the customer. Issue 0. Specifications subject to change

12 Industrial Gas Springs Pull Type GZ-2-VA Valve Technology, Stainless Steel, Traction force range 0 to 1,0 (ext. up to 1,40 ) 5 B Mx1.5 Stud Thread B A-VA C-VA D-VA R9 Ø24 Ø 3 Ø.1 L +/- 2 retracted Ø thick Mx1.5 Ø Ø 2 GZ-2-50-VA ,0 GZ-2-0-VA 0 2 1,0 GZ-2-0-VA ,0 GZ-2-0-VA 0 3 1,0 GZ VA ,0 GZ-2-0-VA 0 4 1,0 GZ VA ,0 GZ VA ,0 GZ VA ,0 GZ VA 500 1,0 GZ VA ,0 GZ-2-00-VA , Eye A-VA max. force 3,00 Angle Ball Joint C-VA max. force 1,750 Clevis Fork D-VA max. force 3,00 E-VA Ø Ø19 Ø 7 43 Body Ø (2 ) (0 ) Piston Rod E-VA Body E-VA Traction Force F 1 00 Material (1.41/1.45, AISI 4/3, VA) GZ-2-0-EE-00-VA page Swivel Eye E-VA max. force 3,00 Rod Shroud W-2-VA Ø 32 L = + 40 DE-GAS- GZ-2-VA Issue 0. Specifications subject to change MA-V4A A-VA C-VA D-VA E-VA Traction force range: 0 to 1,0 (extended up to 1,40 ) Progression: Approx. 22 % Operating temperature range: - C to +0 C Material: Outer body, Piston rod, End fittings: Stainless steel (1.41/1.45, AISI 4/3) Positive stop: External positive stop in the pulling direction provided by the customer.

13 Industrial Gas Springs Pull Type GZ-40-VA Valve Technology, Stainless Steel, Traction force range 500 to 5,000 (ext. up to 7,000 ) B14 M14x1.5 Stud Thread B14 Ø 2 Ø 40 A14-VA C14-VA D14-VA 35 E14-VA R.5 Ø Ø Ø14 3 Ø Ø M14x1.5 L +/- 2 retracted Ø25 25 Ø2 GZ-40-0-VA ,000 GZ-40-0-VA ,000 GZ-40-0-VA ,000 GZ VA ,000 GZ-40-0-VA ,000 GZ VA ,000 GZ VA ,000 GZ VA 00 1,000 5,000 Body Ø (40 ) (0 ) Piston Rod E14-VA Body E14-VA Traction Force F 1 00 Material (1.41/1.45, AISI 4/3, VA) GZ-40-0-EE-00-VA 14 thick Eye A14-VA max. force 7,000 Angle Ball Joint C14-VA max. force 3,0 Clevis Fork D14-VA max. force 7,000 Swivel Eye E14-VA max. force 7, page Rod Shroud W14-40-VA Ø 45 L = + 40 DE-GAS-14 GZ-40-VA ME14-VA A14-VA C14-VA D14-VA D14-VA ME14-VA E14-VA Traction force range: 500 to 5,000 (extended up to 7,000 ) Progression: Approx. 40 % Operating temperature range: - C to +0 C Material: Outer body, Piston rod, End fittings: Stainless steel (1.41/1.45, AISI 4/3) Positive stop: External positive stop in the pulling direction provided by the customer. Issue 0. Specifications subject to change

14 Stainless Steel Gas Springs Pull Type (V4A) 7 Further Stainless Steel Gas Springs (Pull Type), V4A Performance Dimensions see Page GZ-19--V4A 1 4 GZ V4A GZ-19-0-V4A GZ-19-0-V4A GZ V4A GZ-2-50-V4A GZ-2-0-V4A GZ-2-0-V4A GZ-2-0-V4A GZ V4A GZ-2-0-V4A GZ V4A GZ V4A GZ V4A GZ V4A GZ V4A GZ-2-00-V4A GZ-40-0-V4A GZ-40-0-V4A GZ-40-0-V4A GZ V4A GZ-40-0-V4A GZ V4A GZ V4A GZ V4A 00 1,000 Further Stainless Steel Accessories, V4A s Dimensions see Page A5-V4A 4 C5-V4A 4 D5-V4A 4 E5-V4A 4 G5-V4A 4 A-V4A 5 C-V4A 5 D-V4A 5 E-V4A 5 G-V4A s Dimensions see Page A-V4A C-V4A D-V4A E-V4A A14-V4A 7 C14-V4A 7 D14-V4A 7 E14-V4A 7 Issue 0. Specifications subject to change

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