UNION PACIFIC RAILROAD 1 Safety Book Transition Guide July 2, 2013

Transcription

1 UNION PACIFIC RAILROAD 1 The following is designed to give a side by side transition between the Union Pacific Safety Rules effective July 30, 2007 and the new rules effective July 2, Many rules have been combined and/or reworded for clarity. Significant changes in application or instruction will be noted below the affected rule(s). If you have any questions, contact your local Operating or Rules Manager GENERAL SAFETY INSTRUCTIONS 70.0 GENERAL SAFETY INSTRUCTIONS 70.1 Safety Responsibilities 70.1 Safety Responsibilities 70.2 System Safety Policies 70.2 Comply With Instructions 70.3 Job Briefing 70.3 Job Briefing 70.4 Lifting and Moving Material 70.6 Lifting and Moving Material Steps to Safe Lifting Lifting with Two or More Employees Lifting with Two or More Employees 70.5 Protection of Body Parts 70.7 Protection of Body Parts Safety Around Machines and 70.8 Safety Around Machines and 70.6 Door or Hatch 70.9 Door or Hatch 70.7 Building Safety Cabinets Office and Furniture Filing Cabinets Cabinets Drawers Paper Cutters Office and Furniture Defects Cords Chairs and Benches Addressed sitting and standing on tables or desks 70.8 When Warning Traffic at Grade Crossings Warning Traffic at Grade Crossings 70.9 Removal of Unauthorized Persons 70.4 Removal of Unauthorized Persons Criminal Activity 70.5 Criminal Activity Housekeeping 72.2 Fire Prevention Protruding Nails Protruding Objects Turning on Power Energizing Machinery Warning Signs Damaged or Defective Machinery Compressed Air/gas Compressed Air / Gas Drop or Throw Objects Drop or Throw Objects Rail Under Tension Rail Under Tension Fusees Storage Fusees Fusee Use Confined Space Entry 79.9 Confined Spaces and Areas Air Contaminants Air Contaminants Internal Combustion Engines Internal Combustion Engines Spills Spills Skin Protection Skin Protection Hazard Communication Standard Hazard Communication Standard

2 UNION PACIFIC RAILROAD Drums and Containers Drums and Containers Working with Refrigeration Systems Working with Refrigeration Systems 71.0 PERSONAL PROTECTIVE EQUIPMENT 71.0 PERSONAL PROTECTIVE EQUIPMENT 71.1 General Guidelines 71.1 General Guidelines Altering Personal Protective 71.2 Hearing Protection 71.2 Hearing Protection Service, Repair and Mechanical Facilities Service, Repair and Mechanical Facilities Locomotives Locomotives Changed radius requiring hearing protection from 100 feet to 150 feet Near Retarders Near Retarders Roadway or Work Roadway or Work Changed radius requiring hearing protection from 100 feet to 150 feet Jet Blowers or Pile Drivers Jet Blowers or Pile Drivers Other and Tools Other and Tools New Rule Intermodal Ramps Added hearing protection requirements for all employees Gloves 71.3 Gloves 71.4 Hard Hats 71.4 Hard Hats 71.5 Eye Protection 71.5 Eye Protection Added additional exceptions Areas that Require Eye Protection Areas that Require Eye Protection Additional Eye Protection Requirement Contact Lenses Contact Lenses Dark Lenses Dark Lenses 71.6 Proper Attire 71.6 Proper Attire Highly Visible Outer Wear Added instructions for Special Agents 71.7 Footwear 71.7 Footwear Defined Heel Covers the Ankle OSHA Required Footwear FRA Required Footwear Visitors and Contractors 71.8 Visitors and Contractors 71.8 Respirators 71.9 Respirators 72.0 FIRE PREVENTION 72.0 FIRE PREVENTION 72.1 Sounding Alarm 72.1 In Case of Fire 72.2 Operating Fire 72.3 Fire Protection 72.2 Fire Prevention 72.4 Fire Doors and Stops 72.5 Fire Exits and Passageways 72.6 Questionable Fire Hazards

3 UNION PACIFIC RAILROAD Fire Protection Devices 72.3 Fire Protection Device Inspection Fixed Facilities Mobile 72.8 Fire Classifications AH Safety Resource Manual 72.9 Right-of-Way Fire 72.1 In Case of Fire: See also GCOR rule Starting Fires 72.4 Starting Fires Open Burning Prohibited 72.5 Open Burning Ignition Sources 72.6 Ignition Sources Use and Handling of Liquefied Petroleum Gas (LPG) 72.7 Liquified Petroleum Gas (LPG) Flammable and Combustible Liquids Storage 72.8 Flammable and Combustible Liquids LPG Tanks 72.7 Liquified Petroleum Gas (LPG) Handling Flammable Liquids 72.9 Handling Flammable Liquids Cleaning and Polishing Cleaning and Polishing Fueling Track Cars, Roadway Machines, and Automotive Units Fueling Track Cars, Roadway Machines, and Automotive Units Fueling Portable Power Fueling Portable Power Fueling LPG tanks 72.7 Liquified Petroleum Gas (LPG) Building or Outfit Cars Unapproved Heating or Lighting Devices Open Flame Starting Open Flame Starting Exhaust System 72.2 Fire Prevention Water Flash Back Protection 72.3 Fire Protection Device Inspection 73.0 EXPLOSIVES 73.0 EXPLOSIVES 73.1 Authorized Personnel 73.1 Authorized Personnel 73.2 Transporting 73.2 Handling Explosives 73.3 Caution Open Flames 73.4 No Smoking 73.5 No Dropping 73.6 Not Carried in Pocket 74.0 AUTOMOTIVE EQUIPMENT 74.0 VEHICLE OPERATIONS 74.1 Vehicle Maintenance 74.1 Vehicle Maintenance 74.2 Driver Requirements 74.2 Driver and Passenger Responsibilities DOT-Qualified Drivers Qualified Drivers 74.3 Driver Responsibility 74.2 Driver and Passenger Responsibilities Added maximum speeds for all Company vehicles Cell Phone and Electronic Device Use 74.3 Cell Phone and Electronic Device Use 74.4 Impaired Driver 74.2 Driver and Passenger Responsibilities 74.5 Tools and Material 74.6 Clearing Obstructions 74.4 Clearing Obstructions 74.7 Passengers 74.2 Driver and Passenger Responsibilities

4 UNION PACIFIC RAILROAD Seat Belts 74.5 Seat Belts 74.9 Seating, Transporting 74.2 Driver and Passenger Responsibilities Headlights On Back-Up Moves 74.6 Back-Up Moves Back-Up Moves by Engr. Employees and Contractors Back-Up Moves by Engineering Employees and Contractors Back-up Moves on Rail Back-Up Moves on Rail Railroad Grade Crossing 74.7 Railroad Grade Crossing Yard Crossings Yard Crossings Hazardous Materials 74.8 Hazardous Materials Flagging Kits Parked Vehicle 74.9 Parked Vehicle Trailers Trailers Working under Vehicles/Trailers Working Under Vehicles / Trailers Train Yard or Utility Type Vehicles Off Road Vehicles Battery Inspection Batteries Charging Batteries Charging Batteries Jump Starting Jump Starting 75.0 MATERIAL HANDLING 75.0 MATERIAL HANDLING 75.1 Material Storage 75.1 Material Storage 75.2 Pallets 75.2 Material Handling 75.3 Moving Materials 75.4 Other Protruding Objects Protruding Objects 75.5 Transfer Plates and Loading Ramps 75.2 Material Handling 75.6 Loading and Unloading Materials 75.7 Loading and Unloading Truck Trailers 75.3 Loading and Unloading Tractor Trailers 75.8 Load Binders 75.4 Load Binders 75.9 Drums and Barrels 75.5 Drums and Barrels Wheel Sets 75.6 Wheel Sets Forklifts 75.7 Forklifts Training Inspection Operation Unattended Wagon Tongue 76.0 TOOLS AND MACHINERY 76.0 TOOLS AND MACHINERY 76.1 Use of Tools and 76.1 Use of Tools and Machinery 76.2 Inspection of Tools and 76.2 General Inspection of Tools and 76.3 Safety Guards Safety Guards / Chip Protectors 76.4 Assigned Places Tool Storage and Placement 76.5 Tool Placement

5 UNION PACIFIC RAILROAD Set Screws Set Screws / Chuck Wrenches 76.7 Chuck Wrenches 76.8 Purpose 76.1 Use of Tools and Machinery 76.9 Swinging Tools 76.3 Hand Tools Hammers Swinging Tools Spike Maul Hand Adze Sharp Edged Tools Sharp Edged Tools Drift Pin Drift Pin Banding Tools Banding Tools Files Files Carrying Tools Carrying Tools Bars and Levers Bars, Levers and Tools Use of Claw Bars Use of Claw Bars to Remove Spikes Lining Bars Lining Bars Rail Turners Rail Turners Track Jack Track Jack Locomotive and Car Departments must not use a mechanical track jack Jacking Jacking Securing Jacked Securing Jacked Use of Wrench Use of Wrench Use of Tie or Timber Tongs Use of Tie or Timber Tongs Authorized Employees 76.1 Use of Tools and Machinery 76.4 Portable Power Tools Fueling Fueling Portable Power Securing Hose Connections Securing Hose Connections Insulation/Grounding 78.3 Electrical Cords / Insulation / Grounding Laying Tools Down Tool Storage and Placement Impact Wrenches 76.1 Use of Tools and Machinery Huck Guns Inspection of Tools and Nail/Staple Guns Powder-Actuated Tools Powder Actuated Tools Chain Saw Chain Saw Weed/Brush Cutting Inspection of Tools and Rail Saws Rail Saws Authorized Employees 76.1 Use of Tools and Machinery Servicing Machines 76.5 Fixed Machinery / Portable Servicing Machines Left Unattended Unattended Machines and Band Saws Rule deleted Woodworking Machines Rule deleted Clamping Material Clamping Material

6 UNION PACIFIC RAILROAD Removing Chips Removing Chips Pedestal or Bench Mounted Abrasive Grinders Pedestal or Bench Mounted Abrasive Grinders Mounting Crack Detection Test Using Grinders Anvils Dies Trip hammers Anvils / Dies / Trip Hammers 77.0 MECHANICAL LIFTING/PULLING OPERATIONS 77.0 MECHANICAL LIFTING / PULLING OPERATIONS 77.1 Authorized Employees 77.1 Qualified Employees 77.2 Inspection 77.2 Inspection 77.3 Safe Load 77.3 Safe Load and Load Control 77.4 Groundman 77.5 Groundman 77.5 Crane Operator 77.6 Crane Operator 77.6 Signals 77.7 Signals Crane Hand Signals Crane Audio Signals 77.8 Crane Audio Signals 77.7 Emergency Stop Signals 77.7 Signals 77.8 Positioning 77.4 Positioning 77.9 Raising Personnel 77.9 Raising Personnel Operation with Trains Passing Operation with Trains Passing Load Control 77.3 Safe Load and Load Control Avoiding Falls 77.4 Positioning Pulling Applications Pulling Applications Safe Load Placard Mobile Cranes Safe Load Placard Boom Inspection Boom Inspection Handling in Work Train Handling in Work Train Test Crane/Hoist Overhead Cranes / Hoists Test Crane / Hoist Load Movement Load Movement Wire Rope Wire Rope Wire Rope Working Loads Wire Rope Inspection / Repair / Replacement Wire Rope Inspection Wire Rope Replacement Wire Rope Handling Wire Rope Handling Wire Rope Maintenance Wire Rope Maintenance Drum Fastening Drum Fastening Sockets, Clamps, and Thimbles Sockets, Clamps, and Thimbles Rigging Rigging Rigging

7 UNION PACIFIC RAILROAD Fittings Fittings Fitting Inspection Fitting Inspection and Replacement Fitting Replacement Hooks and Attachments Hooks and Attachments Wire Rope Slings Slings Wire Rope Sling Inspection Sling Inspection / Replacement Wire Rope Sling Replacement Chain Slings and Chain Slings Chain Inspection/Replacement Sling Inspection / Replacement Chain Working Loads Chain Working Loads Chain Lifting Devices Chain Lifting Devices Chain Use Chain Sling Use Chain Lubrications Chain Lubrication Synthetic Slings Slings Synthetic Sling Inspection Sling Inspection / Replacement Synthetic Sling Replacement Webbing and Round Slings Eye Bolts and Hoist Rings Eye Bolts and Hoist Rings Ropes Ropes 78.0 ELECTRICAL 78.0 ELECTRICAL 78.1 Authorized Employees 78.1 Qualified Employees 78.6 Precautions Around Exposed Energized Circuits 78.2 Electrical Cords 78.3 Electrical Cords / Insulation / Grounding 78.3 Electrical Panels 78.4 Electrical Panels 78.4 Voltage Rated Rubber Gloves 78.5 Voltage Rated Rubber Gloves 78.5 Shorting Electrical Circuits AB Safety Resource Manual 78.6 Working Near Power Lines 78.7 Working Near Power Lines Measuring Overhead Clearance Table in 78.6 updated in new rule Booms Near Power Lines 78.8 Operating Booms Near Power Lines Proper Clearances Stationary Worksites 78.8 Power Supply Turned Off 78.9 Power Supply Turned Off 78.9 Handling Electrical Wires Handling Electrical Wires Lockout/Tagout 78.2 Lockout / Tagout 79.0 WELDING 79.0 Welding - Cutting, Welding or Heating 79.1 Authorized Employees 79.1 Authorized Employees 79.2 Protective 79.2 Protective Eye Precautions Eye Precautions / Shade Requirements Shielding Fire Protection / Shielding Proper Clothing Proper Clothing

8 UNION PACIFIC RAILROAD Cleaning Work Area 79.3 Cleaning Work Area 79.3 Fire Protection Fire Protection / Shielding Protecting Area Welding, Heating or Cutting on Freight Cars 79.4 Welding, Heating or Cutting on Freight Welding, Cutting or Heating on Tank Cars 79.5 Welding, Cutting or Heating on Tank Cars 79.4 Repairs or Alterations 79.6 Welding Repairs or Alterations 79.5 Condition 79.7 Torch Test Inspection of Tools and 79.6 Ventilation 79.8 Ventilation and Respiratory Protection 79.7 Confined Spaces 79.9 Confined Spaces and Areas Safety Precautions Confined Space Entry Safety Precautions 79.8 Hot Work Hot Work on Containers 79.9 Use of Oxygen Compressed Air / Gas Oil and Grease Oil and Grease Hot Metal Precautions Metal Cutting Precautions Exposure to Excessive Heat Cylinders Cutting Under Tension Cutting Under Tension Cylinders Cylinders Storing Cylinders Working with Cylinders Transporting Cylinders Empty Cylinders Leaking Cylinder Changing Cylinders Regulators Regulators Proper Regulator Connections and Adapters Connecting Regulators Protecting Regulators Regulators Flashback Arrestors Valves Valves Opening Cylinder Valves Closing Valves Clogged Valves Torch Valves Torches Hoses Hoses Hoses and Color Codes Flashback Arrestors Hose Connections

9 UNION PACIFIC RAILROAD Torches Torches Torch Precautions Lighters Use of Natural Gas Use of Natural Gas Maintenance and Repair Electrical Welding Maintenance and Repair Cable Insulation Cable Precautions Cable Connection Cables Portable Welding Machines Portable Welding Machines Grounding Electrical Arc Welding Grounding Electrical Arc Welding Protect from Electrical Shock and Moisture Protect from Electrical Shock and Moisture Electrodes Electrodes / Electrode Holder Polarity Switch Polarity Switch Thermit Welding Thermite Welding 80.0 WALKING/WORKING SURFACES 80.0 WALKING / WORKING SURFACES 80.1 Avoiding Slips, Trips and Falls 80.1 Avoiding Slips, Trips and Falls 80.2 Precautions Against Slips, Trips, and Falls 80.2 Precautions Against Slips, Trips and Falls Cell phones and other electronic devices must not be used while walking Stairs 80.3 Stairs 80.4 Look Both Directions 80.4 Look Both Directions 80.5 Jumping 80.5 Jumping 80.6 Working at Night or Low Light Level 80.6 Working at Night or Low Light Level 80.7 Conveyors 80.7 Conveyors 80.8 Safe Distance from Edge 80.8 Safe Distance from Edge 80.9 Turntables 80.9 Turntables Overhead Hazards Overhead Hazards Approved Ladders Ladders Inspection Inspection Storage Ladders Placement Placement Extension Ladders Ladders Metal Ladders Ascending or Descending Ascending or Descending Near Doors and Aisles Near Doors and Aisles Climbing with Tools/Material Climbing with Tools / Material Step Ladders Ladders Platforms Platforms Sectional Scaffolding Sectional Scaffolding Fall Protection Fall Protection

10 UNION PACIFIC RAILROAD WORKING AROUND TRACKS OR BEING 81.0 WORKING AROUND TRACKS OR BEING ON EQUIPMENT ON EQUIPMENT 81.1 Precautions Around Tracks and Moving 81.1 Precautions Around Tracks and Moving Walking On or Near Tracks Walking Near or Crossing Track Precautions near Passing Trains or Precautions near Passing Trains or Signals for Movement Signals for Movement 81.2 Crossing Tracks 81.2 Crossing Tracks Walking Near or Crossing Track Walking Near or Crossing Track Sufficient Distance Sufficient Distance 81.3 Safety Appliances 81.3 Safety Appliances 81.4 Getting On or Off 81.4 Getting On or Off Standing Standing Moving Moving Loading and Unloading Luggage and Material Loading and Unloading Luggage and Supplies 81.5 Crossing Through or Fouling 81.5 Crossing Through or Fouling Crossing Through Standing Crossing Through Standing Stepping from One Car to Another Stepping from One Car to Another Moving Cars Moving Cars Understanding Between Crew Members Before Crossing Through or Fouling Understanding Between Crew Members Before Crossing Through or Fouling Trainline Power Cables Trainline Power Cables 81.6 Placing Feet Placing Feet 81.7 Riding 81.7 Riding Designated Riding Places When riding equipment, employees must not sit on walkways, steps, or platforms of locomotives Unexpected Movement Unexpected Movement Employees must remain seated when entering and departing terminals Shifting Lading Shiftable Lading Riding Flat Cars or Intermodal Cars 81.7 Riding Riding Bulkhead Flat Cars and Centerbeam Flat Cars Riding Tank Cars Business Cars or Passenger Business Cars or Passenger Riding Locomotive Cranes and Work Riding Locomotive Cranes and Work 81.8 Close Clearances 81.8 Close Clearances Avoiding Fouling Hazards Avoid Fouling Hazards Maintain Lookout Maintain Lookout

11 UNION PACIFIC RAILROAD Impaired Clearances Impaired Clearances 81.9 Cars in Motion 81.9 Cars in Motion Moving in Locomotive, Car, or Maintenance of Way Repair Facilities Moving in Locomotive, Car, or Maintenance of Way Repair Facilities Before Moving Using Mobile Using Mobile Using Locomotive Using Locomotive One Person Operations One Person Operations Hand Brake Hand Brake Releasing Hand Brake Releasing Hand Brake Difficult or Defective Hand Brake Difficult or Defective Hand Brake Brake Sticks Brake Sticks Added new requirements for use of brake sticks Wheel Chocks Wheel Chock / Skate Coupling and Uncoupling Coupling and Uncoupling Going between Cars Working Between Coupler and End Sill 81.6 Coupler and End Sill Coupler Adjustment Coupler Adjustment Using a Knuckle-Mate Using a Knuckle-Mate Using a Coupler Alignment Strap Using a Coupler Alignment Strap Replacing Knuckles Replacing Knuckles Opening Angle Cock Opening Angle Cock Coupling and Uncoupling Hoses Coupling and Uncoupling Hoses Dump Cars Dump Cars Car Doors Car Doors TE&Y employees must not open or close car doors Load Dividers Load Dividers Cars Being Loaded or Unloaded Cars Being Loaded or Unloaded Loading Roadway Loading Roadway Air Brake Rigging Air Brake Rigging Moving In and Out of or On Moving In and Out of or On Locomotives, Working On or About Locomotives, Working On or About Locomotive Electrical Components General Requirements General Requirements Restrictions Restrictions Locomotive Cab Floor Locomotive Cab Floor Securing Supply Apparatus Securing Supply Apparatus Lockout Protection Required Lockout Protection Required 82.0 HANDLING SWITCHES AND DERAILS 82.0 HANDLING SWITCHES AND DERAILS 82.1 Switches and Derails - Authority 82.1 Switches and Derails 82.2 Operating Switch by Hand 82.2 Operating Switch by Hand

12 UNION PACIFIC RAILROAD Switch Operation 82.3 Switch Operation 82.4 Defective Switches 82.4 Defective Switches 82.5 Spiked Switches 82.6 Operating High/Low-Stand Switch 82.5 Operating High / Low-Stand Switch 82.7 Operating Lever-Action Switches 82.6 Operating Lever-Action Switches 82.8 Switch Point Locks 82.7 Switch Point Locks 82.9 Spring Switch 82.8 Spring Switch Power Switch 82.9 Power Switch Switch Heaters Switch Heaters 83.0 INTERMODAL RAMP RULES 83.0 Intermodal Ramp Rules Chapter revised in its entirety POLICIES AND PROGRAMS SSI Item Union Pacific Railroad Policies 10-I 90.1 Drug and Alcohol Policy 90.2 Bloodborne Pathogens Policy 90.3 Smoking Policy 90.4 Medical Rules Links to programs and policies are now located in System Special Instructions Item 10-I. Glossary Glossary Glossary Glossary Index Index Index Index