JOST Axle Systems. Standard. Durable Drum Brake Axle. Prime. DCA Family Durable Disc Brake Axle.
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1 JOST Axle Systems Standard Durable Drum Brake Axle Prime DCA Family Durable Disc Brake Axle
2 JOST Trailer Axles Innovation meets experience JOST is a corporate group that has been a global leader in the production of systems, modules and components since its foundation in 192. On the african market it has been present for more than 0 years. In 201 JOST expanded its portfolio with Axle Systems, formerly Mercedes-BenzTrailerAxleSystems. With this Prime-Series, JOST offers weight-saving trailer axles for a wide range of uses. Innovative products from the axle series DCA and the use of disc brakes revolutionised the trailer market in a long-lasting way. JOST and the experts from MercedesBenz have now developed an addition to the existing axle programme, especially for Africas toughest environment: The Standard-Series, a robust and high performance running gear. The new drum brake axle is a very durable and delivers optimum performance under cost-effective aspects. Furthermore it is especially easy to maintenance and hte spare parts are widely available through JOST s worldwide network. Standard Prime
3 Trailer Axles Standard Series Durability and Performance The beam One piece beam design with high grade seamless tube material to minimize weight at matching rated capacity. Non-welded, uniformity & consistency beam wall thickness to optimize durability & performance. Water-jet peening process inducing compressive residual stresses on surface and improving the beam s fatigue life. Beam straightening process to eliminate unexpected tire wear. Surface cleaning and dual layers coating for better rust resistance. The brake Bolt-on flange mounted brake spider for ease of service and replacement. High precision 3-points broaching process on spider brackets to correct distortion and ensure consistency of brake performance caused by welding. E-coated fabricated brake shoes to maximize corrosion protection. Swift-change shoe, thicker & high performance friction material for optimum wear rate, thus reduce vehicle down time. Induction hardened on brake shoe pivot and roller pins to have better wear resistance. The spindle Thicker wall section of straight spindle & induction hardened on spindle journal to optimize durability & product lifespan. High precision machined bearing journal ensured best fitment of taper bearings and improved wear resistance. 100% magnetic flow inspection on all spindles ensuring zero defect. Removable end cap caters for tire inflation systems fitment. The wheel-end Single or twin wheel with 0mm wheel offset and suitable for 22. wheel. High grade cast material with higher tensile strength for stringent environment & off-road conditions. Advance CNC machining to reduce tolerances for best fit, form & function. Outboard mounted drum configuration eliminates risk of contamination during brake servicing. The seal & bearing Stemco double lips grease seal with auto gyration has better leak protection, dirt and moist exclusion & proven to be longer lifespan. Separate tapered roller bearing configuration HM1844/10 optimized for strength, durability and long life whilst retaining industry standard sizes.
4 General Specifications Rated loading capacity of 11 t per axle Availability in different track lengths with ø127 mm round beam profile Outboard mounted drum design with 420x180 mm S-Cam brakes High quality HM1844/10 taper roller bearings Automatic slack adjuster and optional ABS kit prep Suitable for both air & mechanical suspension fitment 2229 ± 1920 ± 138 ± Air Suspension 1060 Mechanical Suspension 233 Nameplate ø 33 ø TR 1946 ± ø Hub Cap ABS ø ø Axle capacity Beam diameter C-01 AX 103 / 107 C-01 AX 109 / t Round ø127 mm Axle track 1,920 mm 2,140 mm Total length 2,229 mm 2,449 mm Distance of brake chamber 233 mm 43 mm Spring centre 1,060 mm (Mech. Suspension) 1,000 mm (Air Suspension) 1,280 mm (Mech. Suspension) 1,220 mm (Air Suspension) Weight (inclusive ASA) ~340 kg ~31 kg Brake configuration Pitch circle diameter Pilot hole diameter Drum configuration S-Cam, Fabricated brake shoe 33 mm 281 mm Outboard mounted Brake size S420 x 180 Wheel fixing Bearing type Lubrication Slack adjuster ABS 10 - M22 x 1. ISO 2 x HM1844/10 Grease Automatic, 37 splines Optional
5 Air Suspension Maximum rated capacity of per suspension Ride height range mm with 40 mm air spring offset High tensile steel with one-piece stamp design front hanger bracket Adjustable pivot eye tracking device to allow fine adjustment after system has been fitted on the chassis Cantilevered monoleaf trailing arm Standard cast spring seat Total travel of 190 mm with safety steel rope to limit axle travel High performance air spring & damper Dual side or single side axle lift available A ø M12 torque: 200 Nm M12 torque: 200 Nm M30 torque: 900 Nm M24 torque: 420 Nm M24 torque: 600 Nm M16 torque: 200 Nm A M30 torque: 900 Nm M24 torque: 420 Nm M24 torque: 600 Nm ø M16 torque: 200 Nm 11.00R R ø300 ø ø ø C-02 AR 101 C-02 AR 100 Capacity Ride height 20 mm 430 mm Spring centre (max) 1,000 mm Air spring offset 4 mm Air spring diameter 300 mm Axle travel (up/down) 70 / 120 mm 100 / 100 mm Weight ~180 kg ~190 kg Axle lift Optional
6 Mechanical Suspension Maximum rated load of 22 t for tandem & 36 t for tri-axle configurations Synchronized swinging of durable fabricated equalizer improves load sharing in off-road environment High tensile steel fabricated brackets & equalizer beam with proven design for tough road environment Replaceable wear pad to increase product life span and durability Offer both under and overslung configurations Ease of serviceability & axle alignment Nameplate M24: 420 Nm M12: 110 Nm 410/294 M24x2: 0 Nm FH / FH / ø 127 FH3 22 M12: 110 Nm 11.00R V-20 ø M24: 420 Nm Nameplate 79 36/ FH 26 44/ FH 122 M12: 110 Nm M24x2: 0 Nm ø 127 M12: 110 Nm Nameplate M24x2: 0 Nm 138 FH M24: 420 Nm M12: 110 Nm 410/ /36 2 ø 127 M12: 110 Nm
7 The special equipment for Standard and Prime Series Preparation for tyre inflating system Preparation of the DCA Family axles for deployment of a tyre inflating system on the trailer enhances the vehicle s operational safety and availability. Threaded through-bores in the axle journals serve as compressed air connections for a tyre inflating system, which prevents excessively low tyre pressure. Longer service lives for the tyres, less rolling resistance for the trailer and an attendant reduction in fuel consumption for the truck/trailer combination lower the required scope of maintenance work and improve the vehicle s economic efficiency. The Twin Lifts The Twin Lifts are suitable for all applications with medium and high ride heights. They are characterised by their robust construction and low weight. The Twin Lifts reduce effort to a minimum even when retrofitted and are geared towards special usage cases. The Wipper Lift Wipper Lifts are designed for use in mega-trailers and other vehicles of a low ride height. They offer maximum ground clearance thanks to their shallow and stable construction, even for vehicles of a low ride height. Thanks to their lifting power, the WPs are suitable for use with both the DCA family and the DCA Steermaster. Hubodometer Hubodometers are used to calculate distance driven, independent of the truck, for all types of wheeled vehicles. They are characterised by a hermetically-sealed measuring unit. This prevents the formation of condensation and makes them maintenance-free and tamper-proof. The mileage is shown as a six-digit display in km and can be set to miles on request.
8 DCA Family Durable Compact Axle Prime Series The fully-modular axle construction opens up unlimited possibilities with a minimal number of different parts. For you, the customer, this means fewer replacement parts, lower storage costs and, last but not least, lower life cycle costs thanks to unmatched quality. The beam The compact axle beam gives the axle family the name DCA Durable Compact Axle. Integrating all the axle functions creates a compact axle housing that is extremely durable and lightweight thanks to its innovative construction. The axle housing integrates the trailing arm, axle tube, brake flange and axle journal, forming a perfect unit. The wheel head A robust construction for 19." or 22." wheels that has proven itself millions of times. The optimal heat dissipation ensures a very long lifespan for the brake discs, brake pads and storage. The brake discs made out of a wear-resistant alloy and the wearing parts are structurally identical to those of Mercedes-Benz lorries. The compact bearing Maintenance-free thanks to the use of state-ofthe-art compact-bearing technology that has been proven a millionfold. The hanger bracket With three retaining brackets each in some cases also optionally available in stainless steel the DCA Family in combination with the appropriate air bellows supports makes possible all driving heights from 21 mm to 3 mm, from megatrailer to tipper. The tailend The DCA family can be implemented with standardised, weight-optimised or application-specific tailends, covering all areas of usage. The L7 disc brake The new DCA L7 disc brake for 22." use was designed to be weightsaving for maximal loading capacity. Optimised for the DCA family, the disc brakes save more than 8 kg per axle compared to the current systems.
9 DCA Weightmaster The DCA Weightmaster is the core member of the axle family. Its low weight from just 390 kg, depending on which version coupled with its durability, the advantage of fewer components (due to its monocoque design) coupled to the maintenance-free compact bearings, makes it ideal for use in the European transport industry. With its modular design, it is compatible with nearly all trailers, from platform semitrailers, curtainsiders, tippers, tankers and bulk distribution. The DCA Weightmaster is compatible with 19. or 22. wheels. TE4-8N / TZ4-8N TE-8L / TZ-8L TE-8K / TZ-8K TE-8N / TZ-8N Permissible axle load Wheel offset ET 120; ET 0 Wheel track, spring centre Suitable for all standard vehicle versions Air bellows diameter (Ø) 300 mm; 360 K; 360 L Ride heights 22 3 mm Lift range Depending on version Min. wheel size Brake SN 6 DCA L7 SK7 SN 7 Brake disc diameter (Ø) 377 mm 430 mm 430 mm 430 mm Weight* 381 kg 394 kg 402 kg 420 kg Type of bearing Maintenance-free cartridge bearing Paint system Cathodic dip priming Tyres Single DCA Megamaster The DCA Megamaster was designed specifically for largevolume semitrailers with an interior height of three metres. This special-purpose axle and suspension is for high-volume road haulage applications, and vehicles that require a long axle travel, this range is based on the innovative and proven components of the DCA Family. Despite the low ride height, loading docks can be reached for the purpose of loading and unloading. TE4-8N / TZ4-8N TE-8L / TZ-8L TE-8K / TZ-8K TE-8N / TZ-8N Permissible axle load Wheel offset ET 120; ET 0 Wheel track, spring centre Suitable for all standard vehicle versions Air bellows diameter (Ø) 360 M Ride heights mm Lift range 280 mm Min. wheel size Brake SN 6 DCA L7 SK7 SN 7 Brake disc diameter (Ø) 377 mm 430 mm 430 mm 430 mm Weight* 414 kg 423 kg 431 kg 449 kg Type of bearing Maintenance-free cartridge bearing Paint system Cathodic dip priming Tyres Single
10 DCA Airmaster As the world s only axle that stores compressed air for the brakes and air suspension in the axle housing, the DCA Airmaster is able to dispense with the conventional compressed-air tanks that appear on trailers or semitrailers, thereby freeing up space beneath the trailer as well as reducing weight by up to 0 kg. The DCA Airmaster paves the way for the introduction of trailblazing vehicle concepts. TE4-8N TE-8L TE-8K TE-8N Permissible axle load Wheel offset ET 120 Wheel track, spring centre Suitable for all standard vehicle versions Air bellows diameter (Ø) 300 mm; 360 K; 360 L Ride heights 22 3 mm Lift range Depending on version Min. wheel size Brake SN 6 DCA L7 SK7 SN 7 Brake disc diameter (Ø) 377 mm 430 mm 430 mm 430 mm Weight* 381 kg** 389 kg 397 kg 416 kg Type of bearing Maintenance-free cartridge bearing Paint system Cathodic dip priming Tyres Single Storage volume Up to 40 l per axle ** Additional weight saving of up to 0 kg per vehicle due to absence of compressed-air tanks. DCA Steermaster An ideal addition to the DCA Family. With a steering angle of max. 16 degrees, it negotiates bends with consummate ease, while the lightweight design allows high payloads. In addition, the steering axle reduces the truck s tyre wear and fuel consumption. Like the other axles in the family, the DCA Steermaster is based on the tried-and-trusted components of the DCA modular system and, therefore, offers the versatility you expect when it comes to meeting your transport needs. TE4-8N TE-8L TE-8K TE-8N Permissible axle load Wheel offset ET 120 Wheel track, spring centre 2040 mm; 980 mm 2090 mm; 1030 mm 2090 mm; 1030 mm 2140 mm; 1080 mm Air bellows diameter (Ø) 300 mm; 360 K; 360 L; 360 M Ride heights 22 3 mm Lift range Depending on version Min. wheel size Brake SN 6 DCA L7 SK7 SN 7 Brake disc diameter (Ø) 377 mm 430 mm 430 mm 430 mm Weight* 88 kg 96 kg 604 kg 622 kg Type of bearing Maintenance-free cartridge bearing Max. steering angle 16 Paint system Two-component paint Tyres Single * Standard air bellows support instead of aluminium air bellows support corresponds to a 9-kg weight increase per axle.
11 DCA Railmaster The new DCA Railmaster is designed for use in combined roadrail-sea transport. If a semitrailer is lifted by crane, conventional air bellows can be damaged while the vehicle is being set down. That is why the air bellows of the DCA Railmaster consist of two interlocking components which can separate during lifting or driving without air and ensure the optimal position of the air bellows when the semitrailer is set down. TE4-8N / TZ4-8N TE-8L / TZ-8L TE-8K / TZ-8K TE-8N / TZ-8N Permissible axle load Wheel offset ET 120; ET 0 Wheel track, spring centre Suitable for all standard vehicle versions Air bellows diameter (Ø) 300 mm Ride heights 22 2 mm Lift range Depending on version Min. wheel size Brake SN 6 DCA L7 SK 7 SN 7 Brake disc diameter (Ø) 377 mm 430 mm 430 mm 430 mm Weight 397 kg 410 kg 418 kg 436 kg Type of bearing Maintenance-free cartridge bearing Paint system Cathodic dip priming Tyres Single DCA Pavemaster The DCA Pavemaster unites an optimised tail end design especially for tippers in road finisher application. The DCA Pavemaster has been built to the highest standards to meet the specific demands of road construction. With the new design we were also able to reduce the weight of the DCA Pavemaster by up to 12 kg per axle. TE4-8N / TZ4-8N TE-8L / TZ-8L TE-8K / TZ-8K TE-8N / TZ-8N Permissible axle load Wheel offset ET 120; ET 0 Wheel track, spring centre Suitable for all standard vehicle versions Air bellows diameter (Ø) 360 mm / 360 K Ride heights mm; mm Lift range Depending on version Min. wheel size Brake SN 6 DCA L7 SK 7 SN 7 Brake disc diameter (Ø) 377 mm 430 mm 430 mm 430 mm Weight* 388 kg 391 kg 399 kg 407 kg Type of bearing Maintenance-free cartridge bearing Paint system Cathodic dip priming Tyres Single
12 Systems Sensor-controlled systems monitor and automate manual processes, thus providing for more safety and efficiency in your fleet. 2 Fifth wheel couplings The extremly broad selection comprises of 2 and 3 ½ fifth wheel couplings in a wide variety of mounting heights, bearing types and models. The program is completed by mounting plates, sliders and dual height fifth wheel systems. 3 King pins King pins are available in 2 and 3 ½ for all systems in various models. 4 Modul landing gear Any customer specs can be fulfilled thanks to the landing gear s modular construction with variable mounting and bolting heights, its differing crank and connection shaft lengths and its four different foot types. Furthermore, JOST offers a multitude of special landing gears for special applications. 7 TRIDEC TRIDEC develops and produces independent from axle or trailer manufacturer mechanically, hydraulically and electronically controlled steering systems for trailers as well as axle suspension systems. 8 On-vehicle hydraulic systems Edbro is a market leader in on-vehicle hydraulic systems including front end, underbody and ejector cylinders, waste handling equipment and customised hydraulic kit solutions. 9 Container equipment Parts for alternating systems, supports, locks and bolsters, swap body lifting devices, guide rollers and bearings all components required in a flexible fleet. 10 Ball bearing turntables The ball bearing turn tables and slewing rings were the first products that JOST produced. The wide range of top-quality ball bearing turntables is based on this experience. 11 Drawbars and drawbar eyes ROCKINGER drawbars and towing eyes are available in various models and can be designed to suit the customer s specific needs FLY EN_ Subject to change without prior notice Hubodometer The range of products includes various hubo do meters for calculating the distance driven, independent of the vehicle, for all types of wheeled vehicles. 6 Axle Systems JOST Axles engineered by Mercedes-Benz TrailerAxleSystems offer weight-saving trailer axles for a wide range of uses. Innovative products from the axle series DCA revolutionised the trailer market in a long-lasting way. 12 Towing hitches ROCKINGER offers a multi-faceted range of products for road traffic towing hitches, hook coupling, towing eyes, accessories, the multi-functional alternating system VARIOBLOC and special models. 13 Agricultural hitches Suitable for the all needs: ROCKINGER offers an extensive range of products for agriculture and forestry: Towing hitches, trailer trestles, clutch carriers, towing eyes, drawbars and accessories. JOST, Germany Tel , jost-sales@jost-world.com, Achsen Systeme, Germany Tel , sales.achsen@jost-world.com,
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