Repair kits. Original-Spare parts. Better safe than sorry Original-Spare parts in handy kits.

Transcription

1 Repair kits Original-Spare parts Better safe than sorry Original-Spare parts in handy kits

2 Original spare parts better safe than sorry! In the worst case scenario, all it takes is a non-functioning fifth wheel coupling locking mechanism, a bolt that is unable to stand up to sufficient pressure, or even just a defective screw to cause an accident. That is why the German Federal Motor Transport Authority and legislative authorities demand the mandatory use of original spare parts for components subject to type approval, such as fifth wheel couplings and towing hitches. Components from JOST and ROCKINGER connect tractors and trailers with one another and must be able to withstand the toughest of loads. That is why they are considered to be safety-related products that must hold type approval in accordance with 22a German Road Traffic Approval Directive (StVZO) or ECE Directive R55-. The approval is issued by the German Federal Motor Transport Authority (Kraftfahrt-Bundesamt), which imposes strict requirements on the manufacturers from development to quality control during production. Stress tests are performed on all components and documented under the constant supervision of the KBA. Any modifications to parts result in renewed testing and documentation, including supplements to the homologation. Original spare parts kits from JOST are now delivered in unmistakeable packaging with a counterfeit-proof hologram. This ensures that you are really receiving JOST quality! Producers and suppliers of replica parts do not have the necessary expertise on how the parts interact, nor are they subject to checks by the authorities responsible. That is why there is no alternative to original spare parts from the manufacturer! CAUTION The installation of any spare parts that do not hold type approval in accordance with 22 of the German Road Traffic Approval Directive (StVZO) on articulated vehicles and towing hitches is forbidden in Germany! Frankfurt Regional Court found (file reference 2- O 654/12) that wearing and spare parts for components subject to type approval in accordance with 22a Para. 1 Clause 6 (StVZO) may only be sold by the holder of the type approval. This means that dealers and workshops which sell or install such items as well as the vehicle operator are fully liable for the consequences. Even offering non-original spare parts for connecting systems subject to type approval for sale is punishable. More and more European countries demanding homologation in line with the new ECE Directive R55- are adopting this legal concept in their own national road traffic approval directives, in the same way as Germany's (StVZO).

3 Wear limits easily checked Fifth wheel couplings and king pins are both subject to a certain amount of wear, depending on their operating conditions. This can be discovered when backlash towards the direction of motion is noticeable. Too much backlash can lead to surging and can cause a threat to safety on the roads and damage to the fifth wheel coupling, the mounting plates, and the chassis. 2" fifth wheel and king pin 3.5" fifth wheel and king pin 2" 3,5" New Ø 73 mm min. Ø 71 mm New Ø 50,8 min. Ø 49 mm max. 84 mm min. 82,5 mm New Ø 114 mm min. Ø 112 mm New Ø 89 mm min. Ø 86 mm max. 74 mm min. 72 mm 17,5-20,5 mm 37,0-35,5 mm 38,0-36,0 mm 17,5-19,0 mm Item: 3,5" J 17 for 2 Item: J 14 for 3.5 ROCKINGER Towing hitches Wear limit Order-No check gauge coupling pin 40 mm 36,5 mm ROE 576 lower bush 50 mm 46,0 mm ROE mm 50 mm RO 225, RO 227 RO 256, RO 260, RO 263, RO 42, RO 400, RO 430, RO 433, RO ,0 mm 31,2 mm ROE RO 700, RO ,2 mm ROE RO 500, RO 530, RO ,9mm ROE 57334

4 JOST Repair kit for lock SK Z Fifth wheel couplings from ranges JSK 37 A / AZ / C / CZ / E / EA / ER / ME 140 [EA / ER up to Serie 31] Lock jaw SK 1489 Z 1 Tension spring SK Bolt SK Wearing ring SK Socket head bolt SK Lubrication pipe with SK Cable tie SK Bar bolt SK Hexagon bolt, compl. SK Locking bar SK 32-1 SK Z Fifth wheel couplings from ranges JSK 37 A / AZ / C / CZ / E / EA / ER [E / EA / ER up to Serie 31] Lock jaw SK 1489 Z 1 Tension spring SK Bolt SK Wearing ring SK Socket head bolt SK Lubrication pipe with SK Cable tie SK SK Z Fifth wheel couplings from ranges JSK 37 CW / EW / EA / EAW / ER / ERW / ME 140 / ME 140W [E / EA / ER / ME 140 from serie 34] Lock jaw SK 1489 Z 1 Tension spring SK Bolt SK Wearing part SK Mounting ring SK Socket head bolt SK Lubrication pipe with 08 SK Cable tie SK Hexagon bolt, compl. SK

5 JOST Repair kit for lock (continuance) SKE 400 Fifth wheel couplings from ranges JSK 42 K Wearing part + mounting bolt SKE Mounting ring, with SK Wearing ring + mounting bolt SKE Tension spring SK Lubrication pipe, compl. with Cable tie SK Lock jaw, with + SK Z 1 Eye bolt, compl. SK SK Fifth wheel couplings from ranges JSK 38 C1 / G1, 3 ½" Socket head bolt SK Wearing ring 3 ½, compl. with SK Tension spring SK 21-2 Spring hook, compl. up to xx60xxxxxx SK Double tension spring SK Lock jaw 3 ½" SK Bolt SK JOST Repair kit for top plate SK 31-0 Low-maintenance fifth wheel couplings from ranges JSK 37 W Top Plate left SK L 1 Top Plate right SK R 1 Countersunk bolt SKE SKE 000 Low-maintenance fifth wheel couplings from ranges JSK 42 K, MK 162 Top Plate compl. with SKE Countersunk bolt SKE JOST Repair kit LubeTronic 1Point SKE 000 Low-maintenance fifth wheel couplings 37 W / 42 W Repair kit with cartridge, SKE compl.

6 JOST Repair kit for bearing SK C-bearing Fifth wheel couplings from ranges JSK 37 C / CZ Rubber cushion, upper SK Rubber cushion, lower SK Countersunk bolt, compl. SK SK E-bearing Fifth wheel couplings from ranges JSK 37 E / EW / EA / ER / ERW / ME140 / ME140W Rubber bushing, compl. SK Bearing bolt with SK 31-2 Hexagon boltn, compl. SK Plug JS Collar SK SKE 720 K-bearing Fifth wheel couplings from ranges JSK 42 K0 K6, JSK 40 K9, MK 140, MK 162 Bolt SKE Collar, compl. with SKE SK C1-bearing Fifth wheel couplings from ranges JSK 38 C / CZ Rubber cushion, upper SK 20 2 Rubber cushion, lower SK 20 2 Hexagon bolt, compl. SK SK G1-bearing Fifth wheel couplings from ranges JSK 38 G / GZ Hexagon bolt SK 24 4 Hexagon bolt SK Locking plate SK Round seal SK Bearing bush SK Cylindrical notched pin SK Taper grease nipple SK Locking plate SK Taper grease nipple + extension SK

7 ROCKINGER Repair kits ROE Repair kit from ranges 400, 430 (up to technical level 0) Coupling pin ROE Upper bush ROE Lower bushing with a brass bearing ring ROE Base plate ROE Base plate set ROE Guide bush ROE Safety system ROE ROE Repair kit from ranges 400-1, 430 (up to technical level 2) Coupling pin ROE Upper bush ROE Safety system ROE Lower bushing with a brass bearing ring ROE Base plate set ROE ROE Repair kit from ranges 500, 530, 560 (up to technical level 3) Coupling pin ROE Lower bush with wearing ring (bronze) ROE Base plate set ROE Safety system ROE ROE 718 Repair kit from ranges 500A66 Safety system ROE Screw set ROE317 1 Coupling pin ROE Upper bush ROE Lower bushing with a brass bearing ring ROE Base plate set ROE ROE Repair kit from ranges 510A61 Safety system ROE Screw set ROE317 1 Coupling pin ROE Upper bush ROE Lower bushing with a brass bearing ring ROE Base plate set ROE

8 Fifth wheel couplings and systems 2 and 3 ½ fifth wheel couplings in a variety of construction heights, bearing types and versions, mounting plates, sliders and dual-height fifth wheel systems; sensorcontrolled systems for the coupling procedure between truck and trailer 2 King pins 2 and 3 ½ king pins with a conical or plate-shaped flange 3 Landing gears Landing gears with variable bolting heights, crank handles, connection shaft-lengths and foot types, special landing gears for special applications 8 Road traffic Open-end, hook and ball towing hitches, suspension elements, VARIOBLOCK alternating system and special models 9 Drawbars and towing eyes Drawbars and towing eyes as well as custom-made products for on and off-road usage 10 Agriculture Open-end, hook and ball towing hitches, height adjustable brackets and clutch carriers for agriculture and forestry 4 Axle systems Weight-saving trailer axles with various special equipment for a wide range of uses 5 Hubodometers Used to calculate distance driven, independent of the truck 11 Steering systems Axel-independent or manufacturer-independent mechanically, hydraulic and electronically controlled steering systems for trailers 12 Axle suspensions Air suspension or hydraulically suspended axle suspensions for on and off-road usage ZDE E 08/16 Subject to change without prior notice 6 Ball bearing turntables Ball bearing turntables and slewing rings in a wide range of sizes and versions 7 Container technology Components for intermodal transports, supports, twist locks and bolsters, swap body lifting devices, guide roller bearings and bearings 13 Vehicle-mounted hydraulic systems Front end, underbody and tipping ejector cylinders for trucks and trailers/trailer tippers 14 Customer-specific hydraulic component kits Hydraulic component kits for various applications, chassisspecific hydraulic container component kits JOST, Germany Tel , jost-sales@jost-world.com,