AG 250 AG 500 INSTRUCTIONS FOR USE AND MAINTENANCE

Transcription

1 SPREADER AG 250 AG 500 INSTRUCTIONS FOR USE AND MAINTENANCE The company AGROMEHANIKA reserves the rights to change the design or change the product without any obligation on informing the client before or after the changes have been made.

2 CONTENTS: 1 STATEMENT OF CONFORMITY 3 2 GENERAL SAFETY MEASURES AND WARNINGS 4 3 SYMBOLS ON THE APPLIANCE AND IN THE INSTRUCTIONS 5 4 THE PURPOSE OF THE SPREADER 6 5 IDENTIFICATION NUMBER 6 6 SPREADER SETTING ON TRACTOR FITTED ON TRACTOR WITH THREE POINT HITCH MOUNTING OF THE DRIVE SHAFT CARDAN SHAFT 6 7 DESCRIPTION WITH INSTRUCTION FOR USE 9 8 MAINTENANCE 11 9 MAINTENANCE OF GEAR BOX ADDITIONAL EQUIPMENT TEHNICAL DATA SPREADER TEHNICAL DATA 12 TECHNICAL DATA OF GEAR WHEEL TRANSFER SPREADING TABLE SPARE PARTS CATALOGUE 14 2

3 1 STATEMENT OF CONFORMITY Manufacturer: AGROMEHANIKA, proizvodnja in trgovina Kranj d.d. Hrastje 52 a, KRANJ, SLOVENIJA Declares that the product: SPREADER AG 250, AG 400, AG The Ordinance on Security of Installations (Odredba o varnosti strojev; Ur. list RS, no. 52/00) 2. The Technical Requirements for Products and Conformity Assessment Act (Zakon o tehničnih zahtevah za proizvode in o ugotavljanju skladnosti; Ur. List RS, no. 59/99) 3. The General Safety of Products Act (Zakon o splošni varnosti proizvodov; Ur. List RS, no. 23/99) The following harmonized European safety standards have been taken into consideration: - SIST EN 292-1:1996 Security of installations the first rudiments, general principles of planning Part 1: basic terminology, methodology; - SIST EN 292-2:1996/A1:2000 Security of installations the first rudiments, general principles of planning Part 2: technical principles and specifications supplement A1; - SIST EN 294:1997 Security of installations Safety distances which prevent upper limbs to get near the dangerous area; - SIST EN 202-2:1996 Security of installations the first rudiments, general principles of planning Part 2: technical principles and specifications. Kranj, Direktor: Jan Šinkovec 3

4 2 GENERAL SAFETY MEASURES AND WARNINGS This instruction and maintenance manual comprises all required work, which need to be performed on the machine as a result of practical testing of the manufacturer. This sign is a safety warning sign. Be careful and follow the instructions and recommendations, since it is a matter of your own safety. Before you start using the appliance (machine) read carefully the Instructions for use. It is also important for other people who use this machine to read and understand Instructions for use! Always make sure that all of the safety devices are on their place and that all of the rotating surfaces are well covered, including the junctions of the cardan shaft on both ends! Do not use cardan shafts without having secured them! Use only original cardan shafts. When mounting the cardan shaft make sure that the safety pin is in right position and well stuck in its hole. Pull and push the cardan shaft forwards and backwards as long as the safety pin is not in its hole! Do not allow unauthorized people to move around the machine while working. This especially applies to children. (minimum 30 m ). By filling the spreader container, drive shaft should not operate. Check the turning direction of the cardan shaft. During the use of the spreader put on the protection clothes, gloves and protection masks, in case that this is necessary. Use appropriate clothing while working. Your clothes must not be wide, since they can get caught in rotating parts of the appliance. You must not perform any repairs or maintenance work on the machine while this is still running! After maintenance, mount all safety equipment immediately on the machine! Do not eat, drink or smoke while spreading or working with chemical agents and contaminated equipment. After spreading, wash your face and hands thoroughly and change your clothes immediately! Tools, which have been used for spreading should be washed and cleaned also! In the case of poisoning, immediately seek for medical help. Let the physician see the label of the chemical agent, so he or she will easier be able to determine the kind of poisoning! It is strictly forbidden to release chemicals into the environment! It is forbidden to drive other peoples on the device! In case of problems or if needed any additional explanations, please contact your authorized dealer or technician. 4

5 3 SYMBOLS ON THE APPLIANCE AND IN THE INSTRUCTIONS Take good care of the labels symbols and change them or replace them, if needed (in case of damaging). Learn how to operate the machine well and never allow people to operate the machine who are not familiar with the instructions manual. CE statement of conformity Warning: sign that indicates the possibility of personal injuries or damages of the machine! Warning: keep away from rotating drive shafts! Warning: read the instruction manual before connecting the appliance to the tractor for the first time! Banned! It is not allowed to remove any of the safety devices from the machine! Recommendations. Use protective gloves while working. Warning: presence of poisonous chemical agents! Use ear protectors while working (only applies to sprayers). Warning: maximal rpm and the direction of the driven shaft! It is not allowed to clean, grease or maintain the appliance as long as it is running! It is not allowed to smoke while operating the appliance! It is not allowed to enter the reservoir! If the cabin of the tractor is not constructed in an appropriate way, use your gas mask while working. Use protection overalls while working. 5

6 4 THE PURPOSE OF THE SPREADER Spreaders AG 250, AG 400 oz. AG 500 are designed for spreading granular and dusting artificial minor or mixture of them. The constructional design of the spreader allows easy handling and constant spreading. The strong construction, high-quality component parts and loads of additional equipment ensures the user an efficient operation and an optimal consumption of minor. The funnel is produced from quality polyethylene of high density. All parts of spreader that come into contact with artificial minor are made from stainless steel. 5 IDENTIFICATION NUMBER The identification number is attached to the frame. It includes model, capacity, mass, serial number, year of production and state of manufacturing. Idntification card Position identification card When ordering spare parts, all of the information written on the identification plate must be given to the seller. 6 SPREADER SETTING ON TRACTOR 6.1 FITTED ON TRACTOR WITH THREE POINT HITCH Spreader should be fitted on tractor with three point hitch, and then should be connected to the tractor PTO with cardan shaft. Be careful that cardan shaft is not to long. It is designed for connecting to the tractor s three-point connection system class I (pintle diameter 22 mm) and for connecting to the tractor s three-point connection system class II (pintle diameter 28 mm). Mount the sprinkler in the tractor s three-point connection system and secure it with the pins. After that, lift the spreader to a height where both the connection of the tractor and the spreader are on the same height and connect them with the cardan shaft. 6.2 MOUNTING OF THE DRIVE SHAFT CARDAN SHAFT To avoid possible accidents and personal injuries please follow the instructions and recommendations written below: - Before mounting (connecting of the cardan shaft to the tractor and the spreader) the drive shaft cardan shaft, always turn off the engine and remove the start key from its lock. When mounting the cardan shaft, the cardan shaft of the tractor can be easily turned if the engine and the cardan shaft are turned off. 6

7 - When mounting the cardan shaft make sure that the safety pin is in right position and well stuck in its hole. Pull and push the cardan shaft forwards and backwards as long as the safety pin is not in its hole! WARNING: Rotating shafts can be very dangerous! - Always make sure that all of the safety devices are on their place and that all of the rotating surfaces are well covered, including the junctions of the cardan shaft on both ends! Do not use cardan shafts without having secured them! - Do not touch rotating cardan shafts! The safety distance to a rotating cardan should not be less than 1.5 m. - Protect the protection devices against turning by means of the chain! - Make sure that the protection of the cardan on the tractor is well connected (attached)! - Always turn off the engine and remove the start key from its lock before starting maintaining the machine or connecting the cardan shaft! The first mounting of the cardan shaft should be performed as follows: 1. Mount the sprinkler to the tractor and lift the tractor s lift arms to such a height, where the distance between the tractor s connection shaft and the sprinkler s connection shaft is the shortest (both connection shafts are on the same height). Be careful not to hit the sprinkler against the tractor or the ground. 2. Stop the tractor s engine and remove the start key from its lock. 3. In the case the cardan shaft is to long and needs to be shortened, pull out the cardan shaft and mount each end of it separately to the shaft of the tractor and to the shaft of the sprinkler, measure it out and mark the place where it needs to be cut. WARNING: the covering of both cardan shafts must be at least 150 mm (picture 8.1)! 4. Use an appropriate tool to shorten both parts in the same way and do not forget to remove the swarf. 5. Attach the profiles and join the parts. 6. Mount the cardan shaft to the tractor and the sprinkler. 7

8 WARNING: Always mount the female end of the cardan shaft to the tractor! Connect the chains in order to avoid rotating of the safety covers! 7. To assure a long reliability of the cardan shaft avoid angles bigger than When using safety cardan shafts, the so called ALLAN S bolt must be screwed in with a torque of 40 Nm. Check the torque after 2 minutes of operation. Conecting shaft of the spreader 8

9 7 DESCRIPTION WITH INSTRUCTION FOR USE Through two hols at the bottom of the funnel the manure is pouring on rotate disc with shovel, which equable sprayed the manure in fan-shaped jet with defined eject width. With handle which has three positions (black arrow on the picture), you can levelling the openness those two hols, so that you could choose between spreading on both side or just left or right. Moving handle direction for define the spreading. (white arrow) The second handle is for consumption levelling. Shovels on the disc are also adjustable in five different positions so that you could adjust the spread width of the agent. The width of wasting is depending on driving speed, numbers of cardan shaft turns and manure granulation. Fitting-up handle for the consumption. Holes for the regulation of the consumption. By filling the spreader container, drive shaft should not operate. 9

10 With filled spreader drive on working area, adjust the handle of the consumption, lift the spreader cm above the floor (cardan shaft should be in horizontal position), only then you could switch on the drive shaft. Jet of argent must a bit cover the former one. 10

11 8 MAINTENANCE The maintenance of spreader is very simple. According to high quality of material used for spreader it needs very low level of maintenance. After every use we should clean it with fresh water. After use check the tightness of screws. After season check all the parts and repair the parts which are not from anticorrosion material. 9 MAINTENANCE OF GEAR BOX The grease in gear box should be changed after first hours of working, later after hours. Type of grease is according to NLGI 00.EP classification. 10 ADDITIONAL EQUIPMENT Remote control. Net and deflector for salt and sand (communal version). Lengthening piece for remodelling from AG 400 in to AG 500 Remote control direction handles Lever linking by remote control Picture of remote control 11

12 11 TEHNICAL DATA 11.1 SPREADER TEHNICAL DATA AG 250 AG 400 AG 500 Volume ( l ) Eject width 1,5m (communal) - 12m Spreader mass ( kg ) Size (mm): D Z D Z2 / / 1120 D N D N2 / / 955 X X Y Y Y d ø22 ø22 ali ø28 ø22 ali ø TECHNICAL DATA OF GEAR WHEEL TRANSFER Gear box RV-012 (FERRONI) or L-150.B (COMER) Gear ratio 1 : 1 Rpm (max.) revolutions/min. 540 Max gear power kw 8 Mass kg 3,60 Greasing Fat NLGI 00.EP Fat capacity kg 0,20 12

13 12 SPREADING TABLE at 540 rpm on cardan shaft Type of fertilizer Rough Middle Fine Crystal KAN Flour Driving speed (km/h) Quantity in kg/ha 1, , , , , , Quantities in table are only for information. They can be different according to type of material which is spreader. 13

14 13 SPARE PARTS CATALOGUE Pos. Code Name Spreader framework Funnel Thrower protector Thrower Dozer casing set Dozer plate Dozer plate Mixer Flap Gear box 1: Bolt 22x Dozer handle M8 x Dozer handle Regulation handle Spring Spring 7,5x4,5x Handle plastic Funnel addition Screw M8x Screw M10x Screw M10x Screw M8x Screw M8x Screw M10x Screw M12x Screw M10x Mutter M Mutter M Mutter M10 safety Mutter M8 safety Mutter M Washer 10, Washer 19x10,2x1, Washer 8, Washer A Splint Pin 8x Splint 3,2x Ball 9,525 RB Pin R 3 14

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