DIE DESIGN AND CONSTRUCTION SPECIFICATIONS STAMPING - EUROPE. COMPRESSION SPRINGS DIMS IN MM. FORCE IN N Fn. DIM. TOL.+ Sn if ig e 1 e

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1 Sn Lo Ln LBL COMPRESSION SPRINGS DIMS IN MM. FORCE IN N Fn if = FORCE (IN NEWTONS) FOR LENGTH Ln = NUMBER OF FREE COILS * * e Fn e Di Da FORD STANDARD PART NUMBER WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX WDX-70-0 WDX WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 d o + o 0 SIZE LNGTH NO. NO. Fn Da ig L BL e e Sn Di DIM. TOL.+ _ = TOTAL NUMBER OF COILS = SOLID LENGTH OF SPRING = PERMISSIBLE DEVIATION FROM THE VERTICAL. MEASURED ON THE UNLOADED SPRING. = PERMISSIBLE DEVIATION OF THE GROUND END COILS FROM PARALLELISM MEASURED FOR Da = MAX. ALLOWED DEFLECTION OF SPRING d Lo DIM. TOL.+ Sn if ig e e _ MAX. MAX STABLE WITHOUT GUIDE MATERIAL: PATENTED COLD DRAWN STEEL SPRING WIRE OF TYPE "C" TO DIN 7 PAGE OR BS 0-M RANGE. PERMISSIBLE TOLERANCE FOR THE WIRE DIA. "D" TO DIN 07, DIMS CLASS "C" OR BS 0-M. MANUFACTURE: COLD FORM, END COILS FORM AND GRIND FLAT, COILS FREE FROM BURRS ON INNER AND OUTER DIAMETERS, SPRINGS TO BE COMPRESSED TO LBL BEFORE CHECKING Lo, COILS TO BE SHOT PEENED. SURFACE FINISH: OILED. SPRING FORCES Fn ARE APPROXIMATE. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S BRAND. NOTE: THE USAGE OF THIS UNSTABLE SPRINGS (* ) SHOULD BE AVOIDED IF POSSIBLE. NO NO NO NO W-DX-70M PAD RETAINING & SPRING FEB-00 PAGE: LNGTH NO. 7 9 *

2 SPACER TUBE FOR SPRING RETAINER CATIA DATA AVAILABLE ±0. D R 0. MAX. D D S ±0. L FORD PART NUMBER WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 SIZE NO. LENGHT NO. 7 L D D D S TUBE SIZE mm INCH X 0. / X SWG X. / X SWG X. / X SWG X. 7/ X SWG MATERIAL: SEAMLESS STEEL TUBE TO BE 90 CDST 0. MAX. CARBON, OR TUBE DIN 9 ST - GZF FINISH: REMOVE ALL SHARP EDGES. RUST PROTECT. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. FEB-00 W-DX-70M PAGE:

3 SPRING RETAINERS CATIA DATA AVAILABLE R 0. MAX. D ± D R 0. MAX. D ±0, D S ±0. L FORD PART NUMBER WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 WDX-70-0 SIZE NO. LENGTH NO. L D D D D.. X S..0.0 TUBE SIZE mm INCH X. 0 X X / X SWG 7/ X SWG / X SWG / X SWG MATERIAL: SEAMLESS STEEL TUBE TO BE 90 CDST 0. MAX. CARBON, OR TUBE DIN 9 ST - GZF FINISH : REMOVE ALL SHARP EDGES. RUST PROTECT. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. FEB-00 W-DX-70M PAGE:

4 COMPRESSION SPRING STOCK DIMS IN mm, FORCE IN NEWTONS FEB-00 W-DX-70M PAGE:

5 TENSION SPRING STOCK DIMS IN mm, FORCE IN NEWTONS FEB-00 W-DX-70M PAGE:

6 SPRING PIN FORCES IN N d SECURE WITH LOCTITE l l l P d P FORD STANDARD PART NUMBER PART WAS SIZE d d l l l f P N P N WDX UDB M MATERIAL: STEEL TO MANUFACTURER'S CHOICE. FINISH : PIN TO BE HARDENED. RUST PROTECT. LABEL : PERMANENTLY MARK EACH PART WITH FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. FOR SEE W-DX-0M PAGE FORD STANDARD PART NUMBER PART WAS SIZE d d l l l f P N P N WDX-70-0 UDB00-00 M FOR REPLACEMENT ONLY FEB-00 PAD RETAINING AND SPRING W-DX-70M PAGE:

7 CATIA DATA AVAILABLE SUPPORT PLATE FOR SPECIAL PAD RETAINER PIN FEB-00 W-DX-70M PAGE:

8 TO BE WELDED AT SPOTS EQUALLY SPACED DIE DESIGN AND RETAINER BOLT TYPE M, M0, M, M0 FOR : SEE W-DX-0M PAGES 7 ( M SOC. HD. CAP SCREW ) CATIA DATA AVAILABLE E A PUNCH SHOE C ( SIZE OF THREADED ROD SEE TABLE ) ( TUBING SIZE SEE TABLE ) SIZE M M0 M M0 B F PAD STROKE + C D E F G Ø7 Ø Ø Ø Ø Ø9 Ø Ø G * D mm WITH PERMISSIBLE LOAD mm MAX. ADDITIONAL MOVEMENT DURING ACCELERATION OF PAD DRILL HOLE IN ROD FOR COTTER PIN AT ASSEMBLY. * FOR ADDITIONAL VALUE SEE W-DX-0M Page FOR PLASTIC SPRINGS ADD % OF ORIGINAL SPRING LENGTH FOR SETTLEMENT + VALUE OF W-DX-0M Page AREA CHANGED ITEM AMT. NAME ROD: DIN 97 OR EQUIVAL, MIN GRADE. TUBE: ST- DIN 9 OR EQUIVALENT RETAINER BLOCK M M0 M M0 M x A M0 x A M x A M0 x A Ø x x B Ø x x B Ø0 x, x B Ø x, x B WDX--00 WDX--007 WDX--00 WDX--009 BUFFER RETAINER WDX--00 WDX--00 WDX--00 WDX--00 POLYURETHANE BUFFER WDX--090 WDX--090 WDX--090 WDX--090 HEXAGON CASTLE NUT DIN 9 OR BS 9 7 SOC. HD. CAP SCREW DIN 9 OR BS COTTER PIN DIN 9 OR BS 7 Mx0 Mx0 Mx0 Mx Øx0 Øx0 Øx0 Øx ORDERING EXAMPLES: M M0 M M0 WDX-70- A90 B70 WDX-70-0 A90 B70 WDX-70- A90 B70 WDX-70-0 A90 B70 FEB-00 WDX-70-0 A90 B70 TUBE LENGTH BOLT LENGTH M0 THREAD RETAINER BOLT ASSEMBLY TYPE PAD RETAINING AND SPRING W-DX-70M PAGE:

9 CATIA DATA AVAILABLE SAFETY BOLT ASSEMBLY FOR PADS OF BLANK DIES AND OTHER CASES WHEN SAFETY THROUGH SIDE RETAINING- AND SIDE LOCK PINS IS NOT POSSIBLE. M D = Ø7 D = Ø M0 D = Ø D = Ø9 PERMISSABLE LOAD PER SAFETY BOLT M = 000kg M0 = 00kg TO BE WELDED AT SPOTS EQUALLY SPACED SOC. HD. CAP SCREW M x 0 LG. D D A B H+0 COTTER PIN Ø X 0 BS 7 OR DIN 9 DRILL HOLE FOR COTTER PIN AT ASSEMBLY H = STROKE OF PAD FORD PART NUMBER OR SIZE ITEM AMT. NAME WDX-70- A...B... WDX-70-0 A...B... THREADED ROD DIN 97 OR EQUIVALENT. MIN STRENGTH GRADE. M x A M0 x A TUBE DIN 9 OR EQUIVALENT ( MATERIAL:.00 ) Ø x x B Ø x x B RETAINER BLOCK BUFFER RETAINER HEXAGON CASTLE NUT DIN 9 OR BS 9 WDX--00 WDX--0 M WDX--007 WDX--0 M0 ORDERING EXAMPLE: WDX-70-0 A90 B70 TUBE LENGTH (70mm for Example) BOLT LENGTH (90mm for Example) SAFETY BOLT ASSEMBLY WITH M0 THREADS FEB-00 PAD RETAINING AND SPRING W-DX-70M PAGE:

10 PAD RETAINERS AND SAFETY RETAINERS FOR SMALL DIES AND CAMS A S S E M B L Y M 0 PERMISSIBLE LOAD 00 KG MIN.. X d STEEL MIN..0 X d CAST IRON d (M0) A B. FORD PART NUMBER WDX-70-0 ITEM AMT SOC.HD.CAP SCREW M 0 DIN 9. MIN. OR BS TUBE DIA. X, DIN 9 ST-7 0R EQUIVALENT WASHER WDX S.COIL SPRING LOCK WASHER DIN 790 OR TYP A ORDERING EXAMPLE: WX NAME TUBE LENGTH "B" SCREW LENGTH "A" RETAINER SCREW ASSEMBLY WITH M0 THREADS STANDARD No. NOTE: FOR OF RETAINERS SEE W-DX-0M PAGE. EACH PART MUST BE PERMANENLTY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. FEB-00 W-DX-70M PAGE:

11 PAD RETAINERS AND SAFETY RETAINERS FOR SMALL DIES AND CAMS A S S E M B L Y M PERMISSIBLE LOAD 0 KG MIN.. X d STEEL MIN..0 X d CAST IRON d (M) A. FORD PART NUMBER WDX-70- ITEM AMT SOC.HD.CAP SCREW M DIN 9. MIN. OR BS TUBE DIA. 0 X. DIN 9 ST-7 0R EQUIVALENT WASHER WDX S.COIL SPRING LOCK WASHER DIN 790 OR TYP A ORDERING EXAMPLE: WX NAME TUBE LENGTH "B" SCREW LENGTH "A" RETAINER SCREW ASSEMBLY WITH M THREADS STANDARD No. NOTE: FOR OF RETAINERS SEE W-DX-0M PAGE. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER'S BRAND. FEB-00 W-DX-70M PAGE:

12 PAD RETAINERS AND SAFETY RETAINERS FOR SMALL DIES AND CAMS ASSEMBLY M PERMISSIBLE LOAD 0 KG FEB-00 W-DX-70M PAGE: 7

13 PLASTIC SPRINGS FOR SEE WDX-0M PAGE d d d MATERIAL: URELAST 90 SHORE d L h h fs f SPRING TYPE STRAIGHT PIN, SLOTTET, HEAVY TYPE SPANNSTIFT DIN d d d h h f fs FORD PART NUMBER d L ,,,,,,,,, 0,,, 0 WDX WDX WDX WDX WDX WDX WDX WDX WDX WDX WDX WDX-70-9 WDX-70-9 WDX-70-9 WDX-70-9 WDX-70-9 WDX WDX-70-9 WDX WDX WDX WDX WDX WDX WDX FEB-00 PAD RETAINING AND SPRING W-DX-70M PAGE: 9

14 CATIA DATA AVAILABLE PLASTIC STRIPPER FOR BLANK DIES ATTENTION: USE ONLY AFTER APPROVAL OF FORD DIE DESIGN OFFICE. USE ALL PINS FOR FASTENING IN UPPER DIE. THE STRIPE CONSISTING OF SEGMENTS MAY BE SHORTENED; BUT USE A MINIMUM OF SEGMENTS. CHECK MATERIAL AND THICKNESS OF MATERIAL BECAUSE OF LIMMITED FORCE OF THE PLASTIC STRIPPER. SEE SHEET W-DX-0M PAGE FOR SEE SHEET W-DX-0M PAGE /. Ø0-0,..x mm = ( STRIPE WITH SECTIONS ) = ORIGINAL LENGTH BEFORE SETTLEMENT 0.00 MATERIAL: URELAST 90 SHORE A FORD PART NUMBER: W-DX-70-0 FOR SPECIAL SHAPED TRIM CONDITIONS WHICH ARE NOT TO MAKE WITH THE STANDARD PLASTIC STRIPPER USE THE SAME MATERIAL AND MANUFACTURE A SPECIAL PART ACCORDING DETAIL DRAWING. GET APPROVAL OF FORD DIE DESIGN OFFICE: PAD RETAINING AND FEB-00 SPRING W-DX-70M PAGE:

PAD RETAINING AND SPRING APPLICATION PAGE

PAD RETAINING AND SPRING APPLICATION PAGE WORLDWIDE DIE DESIGN AND CONSTRUCTION SPECIFICATIONS VEHICLE OPERATIONS SPECIAL PAD SIDE LOCK PIN USED WITH AERIAL CAM DESIGNS W DX MARK TYPE OF MATERIAL, MATERIAL LOT NUMBER, MANUFACTURER'S NAME AND FORD