Product Information Packet ECP40802S HP,3600,2300/4000,TEFC-SD,

Transcription

1 Product Information Packet ECP40802S HP,3600,2300/4000,TEFC-SD, Copyright All product information within this document is subject to ABB Motors and Mechanical Inc. copyright protection, unless otherwise noted.

2 Part Detail Model Number: ECP40802S-2340 Environment: Voltage: 2300/4000 Output: 800 HP RPM: 3582 Efficiency: Phase: 3 Frequency: 60 Inverter Duty: * Enclosure: TEFC-EP Frame Group: 5810 Frame Size: 32AG5810 Features: LAC Mounting: Foot Mounted Service Factor: 1.15 Enclosure Group: TEFC Weight: 0 Price Symbol: Speed Range: Insulation Class: F Nema Design: Encl. Enhancement: ECP40802S- Catalog Page: Dimension Sheet: Connection Diagram: F Electric Design: Single HP: 800 Get Notes: Revision: Application: Instruction Manual: Epact: Scaled Drawing: Obsolete: N Last Data Source: RSN,MADD Bearing Type: Ball Electrical Type: P Mounting Pos.: F1 Ambient: 40 Duty: CONT Amps: 178/102 Nominal Eff.: KVA Code: G Power Factor: Poles: 02 Literature: Page 2 of 21

3 Parts List Part Number Description Quantity BA Replaced by 7HA N PLATE EA ES Super Liberator N/P MAIN EA CL WARNING N/P EA FR NAME PLATE EA SC N/P DANGER EA UY N/P DIV II EA CC NAME PLATE EA A TERMINAL LUG EA DG 1/2-13 X 1/2 HHCS EA HB #8-32 X 1/2 SL RHMS EA EA #6 X 1/4 SSTL DR SCR EA AC 1/2 FLAT WASHER EA AC 1/2 STD LK WASHER EA AB SNAP RING EA FA KEY FE FAN EA HB 1-1/2 X 2.75 PPNIP EA CE 3/8 x 10.5 P NIPP HRZGRD EA BE PP NIP FE GRS FL EA AE 1/4-1/8 PIPE BUSHINGS EA AE 3/8 TO 1/8 PIPE BUSHING EA AE 1/4 PIPE COUPLING EA AJ 1/4 PIPE COUPLING EA AE 3/8 (SS) PIPE COUPLING EA AB 1/2 SQ. HEAD PIPE PLUG EA Page 3 of 21

4 Parts List (continued) Part Number Description Quantity AB 1/2 PIPE PLUG EA AB Model No. Motor EA AB 2 PIPE PLUG EA AB P/PLUG (USE AB) EA AF GREASE FTG,GRS.IN EA LB USE LE EA HB M6-1.0 X 16MM HXHDCSCR EA HB M MM HXHDCS EA JB M X 20 MMHXSOCHDCS EA KB M X 20MM HXHDCSCR EA LB Model No. Motor EA LE HXHDCSCR EA HB M X 30MM HXHCS EA JB M X 30MM HHCS EA KB M MM HXHDCSCR EA LB M X 35MM HXHDCSCR EA KB M10-1,5 X 110MM MHXHCS EA JB HXSCHCS, T/BOX CVR EA HB M6-1.0 X 20MM HXHDCS EA RB M24 HXSHCS(knurled hd) EA J EYEBOLT LIFTING EA FB M4-0,7 X 16MM RHMS EA AB M6-1.0 HEX NUT EA AF M6-1.0 HEX NUT EA Page 4 of 21

5 AB M HEX NUT EA AB M6 FLAT WASHER EA AB M10 FLAT WASHER EA AB Model No. Motor EA AB M6 METRIC LK WASHER EA AB M8 LOCK WASHER EA AB M10 METRIC LK WASHER EA AB Model No. Motor EA AB METRIC 7.0 X M42 LCKW EA FC TERMINAL LUG EA D TERMINAL LUG EA F TERMINAL LUG EA B GASKET EA A MTG.PLATE EA B MTG. PLATE, WDG C/BOX EA A GASKET EA A GASKET (C/BOX) EA AC C/BOX WDG RTD EA A COVER (C/BOX) EA A CONDUIT BOX METRIC EA A COVER (C/BOX) EA A DRAIN PLUG T/BOX EA E GASKET EA A GASKET T/BOX MTG EA A O-RING C/BOX EA V SLINGER B/E EA Page 5 of 21

6 B N/P GREASE EA A N/P RELIANCE EA B PLASTIC PLUG EA SL INSTRUCT MANUAL EA DD SPRING WASHER EA A SUPPORT(T.B.) EA A DRAIN STAINLESS STEEL EA A GASKETING (7/32-1/4 X 1) FT A GASKET(USE 7H) EA B GASKET (USE 7J) EA C T/BLK S/HTRS EA L T/BLK, S/HTRS EA A I.D. TAG (WDG RTD) EA A I.D. TAG (SPACE HTR) EA A THREADED STUD EA B N/P GRD TAG EA A TERM MKG STRIP EA B TERM MKG STRIP EA RC LEAD MARKERS EA L KEY DRV END EXT EA Y #3 SLEEVING (GREEN) FT Y #4 SLEEVING (GREEN) FT X BRACE,TERM. BOX EA E SUPPORT,NAMEPLATE EA B GASKET (TERM BOX) EA F GASKET (TERM BOX) EA Page 6 of 21

7 XA BACKPLATE,T/BOX EA S T/BOX FRM EA R FAN FE OUTER EA B AIR INLT BAFF FC EA WPA THRM BARER,BRKT EA A SPACER TERM.BOX EA A AIR DEFLECTOR EA A BRACKET FE EA A FAN COVER EA B GRILL EA Page 7 of 21

8 Page 8 of 21

9 RELIANCE FRAME HP TYPE PHASE HERTZ RPM MODEL NUMBER KMG58-802S P VOLTS AMPS DUTY AMB o C INSUL S.F. NEMA DESIGN Page 9 of / / 102 CONT 40 F Product Information Packet: ECP40802S HP,3600,2300/4000,TEFC-SD, CODE ENCL. ROTOR WK 2 STATOR RES.@25 o C LETTER (lb-ft 2 ) OHMS (BETWEEN LINES) G - LOW VOLTAGE / HIGH VOLTAGE LOAD HP AMPERES RPM % % POWER FACTOR EFFICIENCY NO LOAD 1/4 2/4 3/4 4/4 5/4 6/4 LOCKED ROTOR PULL UP BREAKDOWN FULL LOAD TEFC-EP / / / / / / / / SPEED TORQUE - LOW VOLTAGE / HIGH VOLTAGE RPM TORQUE TORQUE AMPERES % FULL LOAD LB-FT / / / / / / / / / / / / / / / / / / / / / / / / / 1173 TYPICAL DATA / / / / / / / / / / AMPERES SHOWN FOR 2300/4000 VOLT CONNECTION(S). IF OTHER VOLTAGE CONNECTIONS ARE AVAILABLE, THE AMPERES WILL VARY INVERSELY WITH THE VOLTAGE. DATA SH 1 OF 11 ISSUE DATE: 3/26/2009

10 REL M.N. KMG58-802S-2340 HERTZ 60 AMB o C 40 CODE LETTER G FRAME 5810 RPM 3581 INSUL F ENCLOSURE TEFC-EP HP 800 VOLTS 2300 / 4000 S.F STATOR RES.@25 o C / TYPE P AMPS 178 / 102 NEMA DESIGN --- OHMS (BETWEEN LINES) PHASE 3 DUTY CONT ROTOR WK 2 (lb-ft 2 ) 205 TYPICAL DATA Page 10 of 21 Product Information Packet: ECP40802S HP,3600,2300/4000,TEFC-SD, TORQUE IN LB-FT AT 2300 VOLTS (2) AMPS AT 2300 VOLTS (1) /18/ SPEED IN RPM AMPERES SHOWN FOR 2300 VOLT CONNECTION, IF OTHER VOLTAGE CONNECTIONS ARE AVAILABLE, THE AMPERES WILL VARY INVERSELY WITH THE VOLTAGE. SH 2 OF 11 CURVES ISSUE DATE: 3/26/2009

11 REL M.N. KMG58-802S-2340 HERTZ 60 AMB o C 40 CODE LETTER G FRAME 5810 RPM 3581 INSUL F ENCLOSURE TEFC-EP HP 800 VOLTS 2300 / 4000 S.F STATOR RES.@25 o C / TYPE P AMPS 178 / 102 NEMA DESIGN --- OHMS (BETWEEN LINES) PHASE 3 DUTY CONT ROTOR WK 2 (lb-ft 2 ) 205 TYPICAL DATA LOW VOLTAGE SPEED IN RPM (4) PF (2) AND EFF (3). IN PERCENT AMPS (1) /18/2009 RATED LOAD Page 11 of HORSEPOWER AMPERES SHOWN FOR 2300 INVERSELY WITH THE VOLTAGE. VOLT CONNECTION, IF OTHER VOLTAGE CONNECTIONS ARE AVAILABLE, THE AMPERES WILL VARY SH 3 OF 11 CURVES ISSUE DATE: 3/26/2009

12 REL M.N. KMG58-802S-2340 HERTZ 60 AMB o C 40 CODE LETTER G FRAME 5810 RPM 3581 INSUL F ENCLOSURE TEFC-EP HP 800 VOLTS 2300 / 4000 S.F STATOR RES.@25 o C / TYPE P AMPS 178 / 102 NEMA DESIGN --- OHMS (BETWEEN LINES) PHASE 3 DUTY CONT ROTOR WK 2 (lb-ft 2 ) 205 TYPICAL DATA Time (Seconds) Overload THERMAL LIMIT CURVES V Breakdown Acceleration 6/18/2009 Motor Initial Temperature: 40 C Cold 120 C Hot Locked Rotor Rated Voltage Cold Hot Page 12 of Percent Full Load Current SH 4 OF 11 CURVES ISSUE DATE: 3/26/2009

13 REL M.N. KMG58-802S-2340 HERTZ 60 AMB o C 40 CODE LETTER G FRAME 5810 RPM 3581 INSUL F ENCLOSURE TEFC-EP HP 800 VOLTS 2300 / 4000 S.F STATOR RES.@25 o C / TYPE P AMPS 178 / 102 NEMA DESIGN --- OHMS (BETWEEN LINES) PHASE 3 DUTY CONT ROTOR WK 2 (lb-ft 2 ) 205 TYPICAL DATA 2300V CONNECTION EQUIVALENT CIRCUIT DATA (Per Unit, Per Phase) FULL LOAD R X R X R M X M BASE OHMS SC Time Constant Sec OC Time Constant Sec FL R M ' pu FL X M ' pu R 1 X 1 X 2 LOCKED ROTOR R X R X R M X M BASE VOLTS 1328 X" = X S X/R Ratio R M X M 6/18/2009 Parallel Equivalent R 1 = Stator dc resistance R 2 = Rotor resistance R M = Core loss resistance SC = Short circuit OC = Open circuit LR R M ' pu LR X M ' pu X" = X S = Subtransient reactance X 1 = Stator leakage reactance X 2 = Rotor leakage reactance X M = Magnetizing reactance FL = Full load LR = Locked rotor CURVES R 2 /SLIP SH 5 OF 11 ISSUE DATE: 3/26/2009 Page 13 of 21

14 REL M.N. KMG58-802S-2340 HERTZ 60 AMB o C 40 CODE LETTER G FRAME 5810 RPM 3581 INSUL F ENCLOSURE TEFC-EP HP 800 VOLTS 2300 / 4000 S.F STATOR RES.@25 o C / TYPE P AMPS 178 / 102 NEMA DESIGN --- OHMS (BETWEEN LINES) PHASE 3 DUTY CONT ROTOR WK 2 (lb-ft 2 ) 205 TYPICAL DATA Page 14 of 21 Product Information Packet: ECP40802S HP,3600,2300/4000,TEFC-SD, TORQUE IN LB-FT AT 4000 VOLTS (2) AMPS AT 4000 VOLTS (1) /18/ SPEED IN RPM AMPERES SHOWN FOR 4000 VOLT CONNECTION, IF OTHER VOLTAGE CONNECTIONS ARE AVAILABLE, THE AMPERES WILL VARY INVERSELY WITH THE VOLTAGE. SH 6 OF 11 CURVES ISSUE DATE: 3/26/2009

15 REL M.N. KMG58-802S-2340 HERTZ 60 AMB o C 40 CODE LETTER G FRAME 5810 RPM 3581 INSUL F ENCLOSURE TEFC-EP HP 800 VOLTS 2300 / 4000 S.F STATOR RES.@25 o C / TYPE P AMPS 178 / 102 NEMA DESIGN --- OHMS (BETWEEN LINES) PHASE 3 DUTY CONT ROTOR WK 2 (lb-ft 2 ) 205 TYPICAL DATA HIGH VOLTAGE SPEED IN RPM (4) PF (2) AND EFF (3). IN PERCENT AMPS (1) /18/2009 RATED LOAD Page 15 of HORSEPOWER AMPERES SHOWN FOR 4000 INVERSELY WITH THE VOLTAGE. VOLT CONNECTION, IF OTHER VOLTAGE CONNECTIONS ARE AVAILABLE, THE AMPERES WILL VARY SH 7 OF 11 CURVES ISSUE DATE: 3/26/2009

16 REL M.N. KMG58-802S-2340 HERTZ 60 AMB o C 40 CODE LETTER G FRAME 5810 RPM 3581 INSUL F ENCLOSURE TEFC-EP HP 800 VOLTS 2300 / 4000 S.F STATOR RES.@25 o C / TYPE P AMPS 178 / 102 NEMA DESIGN --- OHMS (BETWEEN LINES) PHASE 3 DUTY CONT ROTOR WK 2 (lb-ft 2 ) 205 TYPICAL DATA Time (Seconds) THERMAL LIMIT CURVES V Overload Breakdown Acceleration 6/18/2009 Motor Initial Temperature: 40 C Cold 120 C Hot Locked Rotor Rated Voltage Cold Hot Page 16 of Percent Full Load Current CURVES SH 8 OF 11 ISSUE DATE: 3/26/2009

17 REL M.N. KMG58-802S-2340 HERTZ 60 AMB o C 40 CODE LETTER G FRAME 5810 RPM 3581 INSUL F ENCLOSURE TEFC-EP HP 800 VOLTS 2300 / 4000 S.F STATOR RES.@25 o C / TYPE P AMPS 178 / 102 NEMA DESIGN --- OHMS (BETWEEN LINES) PHASE 3 DUTY CONT ROTOR WK 2 (lb-ft 2 ) 205 TYPICAL DATA 4000V CONNECTION EQUIVALENT CIRCUIT DATA (Per Unit, Per Phase) FULL LOAD R X R X R M X M BASE OHMS SC Time Constant Sec OC Time Constant Sec FL R M ' pu FL X M ' pu R 1 X 1 X 2 LOCKED ROTOR R X R X R M X M BASE VOLTS 2309 X" = X S X/R Ratio R M X M 6/18/2009 Parallel Equivalent R 1 = Stator dc resistance R 2 = Rotor resistance R M = Core loss resistance SC = Short circuit OC = Open circuit LR R M ' pu LR X M ' pu X" = X S = Subtransient reactance X 1 = Stator leakage reactance X 2 = Rotor leakage reactance X M = Magnetizing reactance FL = Full load LR = Locked rotor CURVES R 2 /SLIP SH 9 OF 11 ISSUE DATE: 3/26/2009 Page 17 of 21

18 REL M.N. KMG58-802S-2340 HERTZ 60 AMB o C 40 CODE LETTER G FRAME 5810 RPM 3581 INSUL F ENCLOSURE TEFC-EP HP 800 VOLTS 2300 / 4000 S.F STATOR RES.@25 o C / TYPE P AMPS 178 / 102 NEMA DESIGN --- OHMS (BETWEEN LINES) PHASE 3 DUTY CONT ROTOR WK 2 (lb-ft 2 ) 205 TYPICAL DATA Page 18 of 21 Product Information Packet: ECP40802S HP,3600,2300/4000,TEFC-SD, Recommended Winding and Bearing Temperatures Stator Winding Class B Class F Maximum Running Total Temperature 130 C 155 C Alarm Total Temperature 135 C 160 C Trip Total Temperature 145 C 170 C Sleeve Bearings - Oil Lubricated ( 40 C Ambient ) Bearing Typical Running Total Temperature 80 C 60 C Alarm Total Temperature 90 C 70 C Trip Total Temperature 95 C 75 C Anti-Friction Bearings - Grease Lubricated ( 40 C Ambient ) Bearing Recommended Vibration Settings for Standard Motors 6/18/2009 Oil Grease Typical Running Total Temperature 90 C 80 C Alarm Total Temperature 110 C 100 C Trip Total Temperature 120 C 110 C Speed (rpm) Shaft Vibration (mils) Bracket Vibration (mils) Alarm Shutdown Alarm Shutdown & Lower CURVES SH 10 OF 11 ISSUE DATE: 3/26/2009

19 REL M.N. KMG58-802S-2340 HERTZ 60 AMB o C 40 CODE LETTER G FRAME 5810 RPM 3581 INSUL F ENCLOSURE TEFC-EP HP 800 VOLTS 2300 / 4000 S.F STATOR RES.@25 o C / TYPE P AMPS 178 / 102 NEMA DESIGN --- OHMS (BETWEEN LINES) PHASE 3 DUTY CONT ROTOR WK 2 (lb-ft 2 ) 205 TYPICAL DATA T3 T5 T6 DELTA T1 LOW VOLTS CONNECTION DIAGRAM STANDARD 6 LEAD ( DELTA / STAR { Y } CONNECTED ) DUAL VOLTAGE ( LOW VOLTS / HIGH VOLTS ) T2 T4 ( DELTA ) T6 T4 T5 T1 T2 T3 L1 L2 L3 LOW VOLTS LINE T3 6/18/2009 ( STAR ) T6 T4 T5 T1 T2 T3 L1 L2 L3 HIGH VOLTS T6 STAR { Y } T1 T4 T5 HIGH VOLTS T2 Page 19 of 21 ( N.P CC ) CURVES SH 11 OF 11 ISSUE DATE: 3/26/2009

20 RESISTANCE TEMPERATURE DETECTOR CONNECTION DIAGRAM Page 20 of 21 Product Information Packet: ECP40802S HP,3600,2300/4000,TEFC-SD, RED WINDING C RTD BEARING N/A TD1 TD2 TD3 BLACK OR WHITE CUSTOMER: BALDOR ELECTRIC CUSTOMER ORDER NO.: ECP40702S-2340 DR. BY Mike Bradley CK. BY Steve Browne APP. BY Bryan Oakes DATE 9/3/2008 AUXILARY CONNECTIONS G58_ECP SHEET 1 OF2

21 SPACE HEATER CONNECTION DIAGRAM Page 21 of 21 Product Information Packet: ECP40802S HP,3600,2300/4000,TEFC-SD, VOLTS 120/240 AMPS 4.08/2.04 WATTS 245/245 PHASE 1 HZ. 60 H1 H3 H4 H2 HEATER CONNECTIONS LOW VOLTAGE - PARALLEL L1 - H1 & H2 L2 - H3 & H4 HIGH VOLTAGE - SERIES L1 - H1 L2 - H2 CONNECT H3 TO H4 CUSTOMER: BALDOR ELECTRIC CUSTOMER ORDER NO.: ECP40702S-2340 DR. BY Mike Bradley CK. BY Steve Browne APP. BY Bryan Oakes DATE 9/3/2008 AUXILARY CONNECTIONS G58_ECP SHEET 2 OF 2