CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual. P/N Rev. C 6/16 E27599

Transcription

1 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual P/N Rev. C 6/16 E27599 Copyright 2016

2 Chapter 1

3 Table of Contents Chapter 1 Important Safety Information... 1 Instructions for Wire Routing... 2 Instructions for Hose Routing... 3 Chapter 2 Introduction... 5 System Overview... 5 Injection System Components... 5 Required Components... 6 Tools and Materials Needed... 6 Point of Reference... 7 Updates... 7 Chapter 3 Installation... 9 Installation Preparation... 9 System Cleanout... 9 Tank and Plumbing Preparation... 9 Installation Pump and Fill Station Installation Tank Support Bracket Installation Mixer Installation Plumbing Mixer Assembly Dual Pump Station Plumbing Installation Single Pump Station Plumbing Installation Rinse Plumbing Installation Fill Station Plumbing Installation Hose Routing Tank Overflow Hoses Electrical Components Chassis Harness Decal Placement Chapter 4 Valve Operation Valve Operation Tank Valve Operation Fill Station Pump Valves Recirculation Valves Chapter 5 Viper 4 (ROS) Initial Set-Up Raven OS Setup Section Setup P/N Rev. C i

4 Table of Contents Injection Settings, Setup, and Definitions Product Settings Tab Injection Tab Injection Calibration Tab Pressure Settings Tab Section Settings Tab Alarm Settings Tab...64 Sidekick Pro Injection Pump Priming and Calibration Calibration Tab Pump Priming and Calibration Procedures Prime the Injection Pump Calibrate the Injection Pump Chapter 6 CNH Pro 700 Set-Up Re-Addressing Rate Controllers To Re-Address Rate Controllers Product Controller Set-Up Alarms Set-Up Pressure Transducer Calibration Injection Pump Calibration Prime the Injection Pump Calibrate the Injection Pump Chapter 7 Troubleshooting Motor Control Node LED Status Indicators Alarms Chapter 8 Replacement Parts Replacement Parts Chapter 9 System Diagrams Electrical Injection Pump Plumbing ii CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

5 CHAPTER 1 1Important Safety Chapt er Information NOTICE Read this manual and all operation and safety instructions included with the implement and/or controller carefully before installing the system. Follow all safety information presented within this manual. If you require assistance with any portion of the installation or service of Raven equipment, contact a local Raven dealer for support. Follow all safety labels affixed to system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact a local Raven dealer. When operating the machine, observe the following safety measures: Be alert and aware of surroundings. Do not operate agricultural equipment while under the influence of alcohol or an illegal substance. Remain in the operator s position in the machine at all times when equipment is engaged. Disable system functions or features when exiting from the operator s seat and machine. Do not drive the machine with equipment enabled on any public road. Determine and remain a safe working distance from other individuals. The operator is responsible for disabling the system when the safe working distance has been diminished. Ensure the system is disabled prior to starting any maintenance work on the system or the implement. DANGER Agricultural Chemical Safety Thoroughly bleed pressure from chemical lines and rinse the system with clean water prior to installing or servicing fittings, hoses, valves, or nozzles in the application system. Always follow safety labels and instructions provided by the chemical manufacturer or supplier. Always wear appropriate personal protective equipment as recommended by the chemical and/or equipment manufacturer. Fill, flush, calibrate, and decontaminate chemical application systems in an area where runoff will not reach ponds, lakes, streams, livestock areas, gardens, or populated areas. P/N Rev. C 1

6 Chapter 1 Avoid inhaling chemical dust or spray particulate and avoid direct contact with any agricultural chemicals. Seek immediate medical attention if symptoms of illness occur during, or soon after, use of agricultural chemicals, products, or equipment. After handling or applying agricultural chemicals: Thoroughly wash hands and face after using agricultural chemicals and before eating, drinking, or using the rest room. Thoroughly flush or rinse equipment used to mix, transfer, or apply chemicals with water after use or before servicing any component of the application system. Follow all federal, state, and local regulations regarding the handling, use, and disposal of agricultural chemicals, products, and containers. Triple-rinse and puncture or crush empty containers before disposing of them properly. Contact a local environmental agency or recycling center for additional information. CAUTION Electrical Safety Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads could cause severe damage to the equipment. Disconnect the system ECUs and control console before jump starting the vehicle or welding on any part of the implement or machine. Instructions for Wire Routing The word harness is used to mean all electrical leads and cables, bundled and unbundled. When installing harness, secure it at least every 30 cm (12in) to the frame. Follow existing harness as much as possible and use these guidelines: Harness should not contact or be attached to: Lines and hoses with high vibration forces or pressure spikes Lines and hoses carrying hot fluids beyond harness component specifications Avoid contact with any sharp edge or abrading surfaces such as, but not limited to: Sheared or flame cut edges Edges of machined surfaces Fastener threads or cap screw heads Ends of adjustable hose clamps Wire exiting conduit without protection, either ends or side of conduit Hose and tube fittings 2 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

7 Important Safety Information Routing should not allow harnesses to: Hang below the unit Have the potential to become damaged due to exposure to the exterior environment. (i.e. tree limbs, debris, attachments) Be placed in areas of or in contact with machine components which develop temperatures higher than the temperature rating of harness components Wiring should be protected or shielded if it needs to route near hot temperatures beyond harness component specifications Harnessing should not have sharp bends. Allow sufficient clearance from machine component operational zones such as: Drive shafts, universal joints and hitches (i.e. 3-point hitch) Pulleys, gears, sprockets Deflection and backlash of belts and chains Adjustment zones of adjustable brackets Changes of position in steering and suspension systems Moving linkages, cylinders, articulation joints, attachments Ground engaging components For harness sections that move during machine operation: Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or rubbing, especially in articulation and pivot points Clamp harnesses securely to force controlled movement to occur in the desired harness section Avoid sharp twisting or flexing of harnesses in short distances Connectors and splices should not be located in harness sections that move Protect harnesses from: Foreign objects such as rocks that may fall or be thrown by the unit Buildup of dirt, mud, snow, ice, submersion in water and oil Tree limbs, brush and debris Damage where service personnel or operators might step or use as a grab bar Damage when passing through metal structures High pressure wash Instructions for Hose Routing The word hoses is used to mean all flexible fluid carrying components. Follow existing hoses as much as possible and use these guidelines: Hoses should not contact or be attached to: Components with high vibration forces Components carrying hot fluids beyond hoses component specifications P/N Rev. C 3

8 Chapter 1 Avoid contact with any sharp edge or abrading surfaces such as, but not limited to: Sheared or flame cut edges Edges of machined surfaces Fastener threads or cap screw heads Ends of adjustable hose clamps Routing should not allow hoses to: Hang below the unit Have the potential to become damaged due to exposure to the exterior environment. (i.e. tree limbs, debris, attachments) Be placed in areas of or in contact with machine components which develop temperatures higher than the temperature rating of hose components Hoses should be protected or shielded if it needs to route near hot temperatures beyond hose component specifications Hoses should not have sharp bends Allow sufficient clearance from machine component operational zones such as: Drive shafts, universal joints and hitches (i.e. 3-point hitch) Pulleys, gears, sprockets Deflection and backlash of belts and chains Adjustment zones of adjustable brackets Changes of position in steering and suspension systems Moving linkages, cylinders, articulation joints, attachments Ground engaging components For hose sections that move during machine operation: Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or rubbing, especially in articulation and pivot points Clamp hoses securely to force controlled movement to occur in the desired hose section Avoid sharp twisting or flexing of hoses in short distances Protect hoses from: Foreign objects such as rocks that may fall or be thrown by the unit Buildup of dirt, mud, snow, ice, submersion in water and oil Tree limbs, brush and debris Damage where service personnel or operators might step or use as a grab bar Damage when passing through metal structures High pressure wash 4 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

9 CHAPTER Chapt er 2Introduction 2 System Overview The Raven Sidekick Pro injection system is designed to provide efficient and accurate application of liquid chemicals applied from an injection module. Using a separate injection module, or tank, eliminates mixing chemicals and reduces chemical waste, and simplifies equipment care and maintenance. Sidekick Pro provides connectivity to a Raven CANbus system to allow an existing Raven CAN control console to control the rate of the chemical injection system. After proper installation and calibration of the injection system and Raven controller, including a set target rate for the carrier and injected chemicals, the operator enables the product control system and the control console will automatically maintain the flow regardless of vehicle speed or active boom sections. Performance of the Raven injection system relies upon proper installation and maintenance of the complete sprayer system. Please review this manual before installing or operating this system to help ensure proper setup and follow instructions provided for proper care and maintenance of the Raven injection system. Injection System Components The Raven injection system consists of: Raven control console or Case Pro 700 controller Sidekick Pro injection pump(s) In-line mixer Chemical tanks Check valves Plumbing components including hoses, fittings, and valves Brackets and hardware to fasten above components to the machine P/N Rev. C 5

10 Chapter 2 TABLE 1. Case IH Make and Model Information, Make Case IH 3/4XXX Model FIGURE 1. Case IH 4440 Required Components The following components must be installed with the Sidekick Pro: Raven OS Version for the Viper 4 Console or Pro 700 Console Software Version 30. Tools and Materials Needed The following tools are recommended for completing the installation: SAE wrenches and tools Drill bit set and drill Dielectric grease (supplied) Cable ties (supplied) Tape measure Center punch 3/4 drill bit Welder Reciprocating saw with metal blade or hacksaw Torque wrench Welding clamps Thread sealant tape 6 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

11 Introduction Point of Reference The instructions provided in this manual assume the installer is standing behind the machine, looking toward the machine cabin. Updates Raven software and documentation updates may be made available periodically on the Raven Applied Technology web site: At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual. Your feedback will help shape the future of our product documentation and the overall service we provide. We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better. To serve you best, please send an with the following information to -CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual -P/N Rev. C -Any comments or feedback (include chapter or page numbers if applicable). -Let us know how long have you been using this or other Raven products. We will not share your or any information you provide with anyone else. Your feedback is valued and extremely important to us. Thank you for your time. P/N Rev. C 7

12 Chapter 2 8 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

13 CHAPTER Chapt er 3Installation 3 Installation Preparation Verify Software version or higher is present on the Raven Viper 4, or that Version 30 or higher is present on the Case IH Pro 700 controller if equipped. System Cleanout Remove all pressure from plumbing components. Drain out the main carrier tank, rinse tank, and boom plumbing. Tank and Plumbing Preparation Note: If the machine has preexisting component mounting provisions show below, proceed to the bracket installation section. FIGURE 1. Component Mounting Provisions Located on Main Frame Towers Rear Axle Frame Support Preexisting Hole Pattern 1. Move the machine to a safe area with enough space to unfold the main boom. 2. Unfold the boom and lower center section to allow access to the main frame towers cross tubes. Support the center section of the machine (if necessary). P/N Rev. C 9

14 Chapter 3 3. Disconnect the machine battery and the cables from the field computer or controller in the cab. Note: Failure to disconnect electrical before welding on the machine can damage electrical components. FIGURE 2. Disconnecting the Battery Battery Fuse Panel FIGURE 3. Field Computer Disconnect Field Computer Disconnect from Back 4. Use the supplied template ( ) to mark, center punch, and drill four 3/4 holes in the rear surface of the left and right main frame towers cross tubes. FIGURE 4. Main Frame Tower Cross Tube Hole Locations CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

15 Installation 5. For 33XX and 44XX machines, locate the lower support tab. Use the supplied template in the lower support tab to mark and drill a 3/4 hole in the location shown on both sides of the machine. For 32XX machines that do not have support tabs present, weld-on tabs have been provided. FIGURE 5. Lower Support Tab Hole Location Axle Inner Plate Clamp the template to the existing lower support bracket as shown below. Note the distance from the axle and tower support to the hole location. FIGURE 6. Weld-On Support Tab Position Axle Template Hole Inner Plate 1.25 from Axle from Inner Plate Template ( ) 7. Align the hole in the template with the hole in the support tab. P/N Rev. C 11

16 Chapter 3 FIGURE 7. Weld-On Support Tab Placement Support Tab ( ) 8. Weld the provided support tabs onto the axle in the position shown below. Weld on the top and bottom of the tab. FIGURE 8. Welded Support Tab Weld on Top and Bottom of Tab Preparing Hose Guide Hoops Note: If the hose is supported by clamps instead of guide hoops, rotate the clamps away from outside of the parallel link arms. There must be at least 1 of clearance alongside the parallel link arms to accommodate the tank and tank cage mounting. 1. Locate the hose guide hoops (if present) on the side of the right hand parallel link arm. 12 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

17 Installation FIGURE 9. Stock Carrier Hose Guide Hoops Cut Hoops Off Next to Parallel Link Arm 2. Cut the hoops off as near to the parallel link arms as possible. Note: The hoops will be reused. 3. Weld the hoops to the top side of the parallel link arm in the position shown below. Note: Protect the hood and hose from cutting debris or weld spatter. FIGURE 10. Hoop Installation Protect the Hood from Cutting Debris or Weld Spatter Measure From Here 4. Reconnect the battery and field computer cables. 5. Fold the booms back to the transport position. 6. Locate the axle extension toggle switch in the cab. Note: Follow machine/manufacturer instructions to extend the axles. P/N Rev. C 13

18 Chapter 3 FIGURE 11. Axle Extension Toggle Switch Axle Extension Switch 7. Extend the axles to the outer most position (typically ). FIGURE 12. Fully Extended Axles Fully Extended 8. At the rear mud shields, loosen hydraulic hose fastener clamps for rear wheel drive motor hoses. FIGURE 13. Drive Motor Hose Clamps Hose Clamps 14 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

19 Installation 9. Pull excess slack in hose through clamps (there may be 4 or more), towards the front of the machine. Ensure the hose does not obstruct tire operation. FIGURE 14. Drive Motor Hoses with Slack Removed Slack Pulled Through Clamps Towards Front Axle 10. Tighten the hose clamps on the hose in the new position. 11. Retract the axles to the narrowest operation position (typically 120 ). 12. Ensure that the hose is not pinched or stretched when extending or retracting the axles. If the hose appears to be pinched or stretching, loosen clamps and provide more slack to that area. 13. Move the axles out to the widest position before beginning installation. 14. Install one of the provided 3 nylon hose guard sleeves onto both the left and right wheel drive motor hoses. Secure the hose guard sleeves to the hoses with the provided cable ties. FIGURE 15. Drive Motor Hose Protection Hose Guard Sleeve ( ) Cable Ties P/N Rev. C 15

20 Chapter 3 Installation Pump and Fill Station Installation Pump Station 1. Install the pump station to the right side of the machine, in front of the battery box, using the supplied fastener plates, 3/8-16 x 6 or 8 bolts, 3/8 washers, 3/8 spacers, and 3/8 nyloc nuts. Note: To accommodate the pump bracket and shield, it may be necessary to loosen the bolts that secure the battery box to the frame and slide the battery box as far as possible towards the rear of the machine. FIGURE 16. Pump Station Installation Frame Fastener Plates ( ) 3/8 Bolts 6 for 32xx Machines 8 for 33xx, and 4XXX Machines Battery Box Pump Station ( ) 16 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

21 Installation FIGURE 17. Installed Pump Station Hardware 3/8 Bolt, Nyloc Nut, Spacer, and Washers Frame Fastener Plates ( ) Pump Station ( ) 2. While facing the pump inlet, rotate the pump mounting bracket 90 counter clockwise for pump 1, clockwise for pump 2 (optional). FIGURE 18. Sidekick Pump Mounting and Bracket Orientation Pump Outlet Pump Mounting Bracket on this Side for Pump 2 Pump Mounting Bracket on this Side for Pump 1 Pump Mounting Bracket Pump Inlet P/N Rev. C 17

22 Chapter 3 3. Mount pump 1 to the pump station bracket on the side nearest to the battery box, using the closest hole pattern next to the frame with the 5/16-18 x 1 bolts, 5/16 washers (two per bolt), and 5/16 nyloc nuts. Ensure the pump does not contact the machine s carrier product strainer. FIGURE 19. Installed Pump Pump 1 Nearest Battery Box (as close to frame as possible) Optional Pump 2 In Front of Pump 1 (away from frame to clear tank supports) 4. Mount pump 2 (optional) on the front side of the pump station bracket using 5/16-18 x 1 bolts, 5/16 washers (two per bolt), and 5/16 nyloc nuts. Verify pump 2 does not contact tank support components. FIGURE 20. Pump Station Installed Pump 1 Installed Next to Battery Box. (Ensure pump 1 does not contact the strainer. Pump should be as close to the frame as possible. The strainer may need to be rotated slightly.) Pump 2 Installed on the Opposite Side of the Bracket. (Ensure pump 2 does not contact tank support components.) 5. Install the pump shield on the pump station using 3/8-16 x 1-1/4 bolts and 3/8 washers. 18 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

23 Installation FIGURE 21. Pump Shield Installed Inductor Standoff Bracket Installation (4XXX Machines) 1. Loosen and remove the lock nuts securing the inductor. 2. Remove the inductor. 3. Use the existing U-bolt and lock nuts to install and secure the inductor standoff bracket. Torque the lock nuts to 130 lb-ft. FIGURE 22. Inductor Removal P/N Rev. C 19

24 Chapter 3 FIGURE 23. Installed Standoff Bracket Existing U-Bolt Hardware 5/8 x 1-1/2 Bolts 4. Install two 5/8-11 x 1-1/2 bolts in the extension bracket. 5. Reinstall the inductor on the standoff bracket. FIGURE 24. Reinstalled Inductor 6. Secure the inductor with two 5/8-11 flanged lock-nuts. Torque the nuts to 130 lb-ft. Fill Station 1. Install the fill station on the left side of the machine, in front of the platform support brackets, using the supplied fastener plate, 3/8-16 x 6 or 8 bolts, 3/8 washers, 3/8 spacers, and 3/8 nyloc washers. Note: Install the bolts so that the spacers and nuts are toward inside of the machine frame to clear plumbing component installation. 20 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

25 Installation FIGURE 25. Fill Station Installed Frame Fastener Plate ( ) Fill Station ( ) Platform 3/8 Bolts Tank Support Bracket Installation Upper Support Arm Installation 1. Install the left and right upper support arm into the upper cross tubes. Align the holes in the cross tubes with threaded holes in the upper support arm. P/N Rev. C 21

26 Chapter 3 FIGURE 26. Upper Support Arm Installation 5/8 x 2 Bolts (with thread locking compound), Spacers, and Washers Upper Support Arm ( ) Upper Support Arm P/N Beveled Side Towards Inside Rear of Machine 3/4XXX Mounting Holes Note: 3/4XXX machines should use the narrowest set of mounting holes. If there is interference issues with the catwalk, make adjustments to the catwalk. 2. Apply three drops of the supplied thread locking compound to the first few threads of each of the 5/8-11 x 2 bolts. FIGURE 27. Bolt Assembly Thread Locking Compound (Three Drops) 3. Secure the upper support arm to the upper cross tubes using the provided 5/8 washers, 5/8 spacers, and 5/8 bolts with the thread locking compound. Tighten the bolts to 130 ft-lbs. 22 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

27 Installation FIGURE 28. Installed Support Arm and Hardware Upper Tank Support Installation 1. Secure the left and right upper tank support to the upper support arm using the provided 5/8 washers, 5/8-11 x 2 bolts with thread locking compound. Tighten the bolts to 130 ft-lbs. FIGURE 29. Upper Tank Support Installed Upper Tank Support ( ) 5/8 x 2 Bolts w/ Thread Locking Compound and Washers Lower Tank Support Installation 1. Secure the small end of the lower tank support bracket to the tab with a 5/8-11 x 2 bolt, 5/8 washers (two per bolt), and 5/8 nyloc nuts. Leave the brackets loose until tank bracket installation is complete. 2. Secure the left and right lower tank support to the upper tank support bracket using the provided 5/8 washers (two per bolt), 5/8-11 x 2 bolts, and 5/8 nyloc nuts. Leave the fasteners loose until the installation of all tank brackets is complete. P/N Rev. C 23

28 Chapter 3 FIGURE 30. Lower Tank Support Installed Do Not Install Nuts Until Safety Decal Bracket is Installed 5/8 Bolt 5/8 x 2 Bolt 5/8 Washer (Two Per Bolt) 5/8 Nyloc Nut 5/8 Washer (Two Per Bolt) 5/8 Nut Lower Tank Support Bracket P/N (Right); (Left) Lower Support Tab Hose Guard Installation 1. Secure the hose guard along the lower tank support and secure with cable ties. FIGURE 31. Hose Guard Installation Cable Ties Hose Guard Stiffener Rod Installation 1. Secure the stiffener rods to the upper and lower tank support using the provided 5/8 washers (two per bolt), 5/8-11 x 2 bolts, and 5/8 nyloc nuts. 24 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

29 Installation FIGURE 32. Stiffener Rod Installed Install Both Stiffener Rods so Support Arm is Closer to Inside of Machine Stiffener Rod P/N Safety Decal Plate and Reflector Installation 1. Secure the safety decal plate to the lower support using 5/8-11 x 2 bolts, 5/8 washers (two per bolt), and 5/8 Nyloc nuts. FIGURE 33. Safety Decal Plate Installed Safety Decal Plate 2. Install the reflector decals on the safety decal plates. Place the orange decal above the red decal on each side of the machine. 3. Tighten all previously installed 5/8 nyloc nuts to 150 ft-lbs. P/N Rev. C 25

30 Chapter 3 FIGURE 34. Installed Reflector Decals Orange Red Tank and Tank Cage Installation 1. Secure the left and right tank cage to the upper tank support using the provided 1/2 washers, 1/2-13 x 1-3/4 bolts, and 1/2 nyloc nuts. Tighten all nuts to 75 ft-lbs. FIGURE 35. Tank and Tank Cage Lid P/N Tank P/N Tank Cage P/N /2 Hardware 2. Install the tank so that the tank lid faces towards the front of the machine. 26 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

31 Installation Mixer Installation Mixer Installation 1. Install the mixer to the upper center boom section of the machine with the supplied 3/8-16 x 2-1/2 (for 120 ) or 1-5/16 u-bolts (for ), 3/8 washers, 3/8 spacers (for 120 ), and 3/8 nyloc nuts. Note: Place the mixer so that the inlet check valve is on the right side of the machine with the center of the mixer approximately 4 right of the center boom. FIGURE 36. Mixer Installed 3/8 U-Bolts (length varies by boom length) 3 Mixer and Check Valve Assembly P/N Center of Mixer (approximately 4 right of center of boom section) P/N Rev. C 27

32 Chapter 3 Plumbing Mixer Assembly Plumbing Mixer Assembly 1. Measure and cut the current supply hose approximately 36 from the end. FIGURE 37. 3XXX Supply Hose Cutting Measure and Cut Supply Hose Approximately 36 From This End 2. Install the hose barb flanged fittings into the open ends of the cut hoses. Both 1-1/2 and 2 have been provided to accommodate different plumbing sizes. Note: It may be necessary to lubricate the hose barb fitting to install the hose. 3. Assemble the mixer inlet and outlet plumbing as shown below using the fittings, clamps, and gaskets provided. FIGURE 38. Mixer Inlet Plumbing Installed 1-1/2 Hose Barb to M220 (1) or 2 Hose Barb to M220 (1) Hose From Front of Machine 1-1/2 to 3 Hose Clamp M220 Clamp (1) and M220 Gasket (1) M300 Clamp (3) and M300 Gasket (3) M300 to M220 Reducer Coupling M Fitting 1/4 Port Plug M300 Sweep Elbow with 1/4 Gauge Port (Should Face Away from Boom) Installed Mixer and Check Valve Assembly 28 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

33 Installation FIGURE 39. Mixer Outlet Plumbing Installed M300 to M220 Reducing Coupling M300 Sweep Elbow (2) M300 Clamp (3) and M300 Gasket (3) M220 Clamp (1) and M220 Gasket (1) 1-1/2 Hose Barb to M220 (1) or 2 Hose Barb to M220 (1) 1-1/2 to 3 Hose Clamp Hose to Boom Plumbing Installed Mixer and Check Valve Assembly Moving AIM Pressure Transducer (If Necessary) Note: If the system is equipped with AIM Command, move the AIM pressure transducer to in front of the carrier check valve on the mixer assembly. 1. Remove the 1/4 port plug from the M300 sweep elbow on the inlet of the injection mixer assembly. 2. Locate the AIM pressure transducer on the left hand side of the carrier distribution tee fitting. Disconnect the electrical connection from the top of the transducer. 3. Remove the transducer from the M100 cap fitting. FIGURE 40. AIM Command Pro Pressure Transducer AIM Command Pro Pressure Transducer 4. Install the 1/4 port plug into the open port on the cap fitting where the transducer was located. Seal threads with the provided thread pipe thread sealant. 5. Install the transducer in the open gauge port fitting on the M300 sweep elbow. 6. Connect one end of the provided extension cable to the transducer. Note: If the existing transducer and cable use 3-pin Metri-Pack connections, remove and replace the Metri-Pack cable end with 3-pin Deutsch (not provided) to match the extension provided. Pin A (+5V Pressure Power), Pin B (Pressure Ground), Pin C (Pressure Signal). P/N Rev. C 29

34 Chapter 3 7. Connect the remaining open end of the extension cable to the open electrical connection where the transducer was originally connected. 8. Secure the extension cable to the machine using the provided cable ties. Plumbing Mixer Assembly (Cont) 1. Connect the outlet of the mixer to the installed hose barb fitting on the hose going to the plumbing on the machine. 2. Assemble the mixer injection point plumbing as shown below. FIGURE 41. Mixer Injection Point Plumbing Assembly 1/2 NPT Street Elbow Injection Point Check Valve 1/2 NPT to 1/2 Hose Barb Fitting 3. Seal the plumbing assembly threaded joints with the provided thread sealant. 4. Remove one of the existing 1/2 plugs at the inlet of the mixer assembly. FIGURE 42. Injection Point Plumbing Assembly Installed (Dual Pump Injection Point Shown) Injection Point Plumbing Assembly Mixer Assembly 5. Thread the injection point plumbing into the mixer. 6. Secure the hose to the fitting with the provided hose clamps. Tank Overflow Plumbing 1. Install the M100 gasket between the 1 hose barb and the 1 NPT to M100 and secure assembly with a M100 clamp. 30 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

35 Installation 2. Seal threaded joints with the provided thread sealing compound. Thread each Tank Overflow plumbing assembly on to the 1 overflow port on the top of each tank. Point the hose barb elbow towards the rear corner of the tank cage installed on the machine missing the agitator hole. FIGURE 43. Tank Recirculation and Overflow Fitting Assembly 1/2 Hose Barb Elbow M100 to 1 Hose Barb M100 to 1/2 FPT M100 Clamp M100 Gasket M100 Clamp 1 NPT to M100 M100 Gasket 3/4 NPT to M100 3/4 Recirculation Port 1 Overflow Port Top of Tank Plumbing Tank Recirculation Port 1. Install the M100 gasket between the 3/4 NPT and the M100 to 1/2 NPT and secure the assembly with the M100 clamp. 2. Install the 1/2 hose barb into the end of the M100 to 1/2 NPT. Point the elbow forward towards the inner corner of the tank cage. Plumbing Tank Drain Port 1. Assemble the tank drain fittings as shown in the illustration below. Seal all threaded joints with pipe thread sealant. P/N Rev. C 31

36 Chapter 3 FIGURE 44. Tank Drain Fitting Assembly 1 NPT to 3/4 NPT Reducer Bushing M100 Clamp 3/4 NPT Nipple M100 to 1 Hose Barb Elbow 3/4 NPT Plug M100 Gasket 3/4 NPT to M100 3/4 Drain Valve Install These Fittings into Tank Before Assembling Elbow 2. Connect the tank drain valve to the tank using the provided gaskets and clamps. Orient the drain valve so the large end of the valve is in the position shown below. FIGURE 45. Tank Drain Fitting Installed Apply Thread Sealant (may require thread tape) Tank Drain Port Elbow Pointed Downward, Towards the Machine Front Dual Pump Station Plumbing Installation 1. Assemble the dual pump fittings as shown in the image below. Seal all threaded joints with the provided pipe thread sealant. Note: Attach valves to the strainer so the strainer cap can be removed. 32 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

37 Installation FIGURE 46. Dual Pump Fitting Assembly M100 Clamp Connect to Pump Inlet 1/2 FNPT to M100 1 Hose Barb to M100 M100 Gasket M100 to 3/4 NPT 3/4 Check Valve 3/4 NPT to 1/2 NPT 1/2 NPT Street Elbow 1/2 NPT Pipe Nipple 3/4 Hose Barb to M100 1/2 Rinse Selector Valve 1/2 Drain Valve Flow Direction 1/2 NPT Strainer 1/2 NPT Plug 2. Assemble the check valve fittings to the rinse valve. Ensure the flow direction arrow on the check valves points towards the rinse valves. P/N Rev. C 33

38 Chapter 3 FIGURE 47. Dual Pump Fitting Assembly Installed 3/4 Rinse Hose Connection 1 Chemical Hose Connections from Fill Station 3. Assemble the rinse tee for dual pump station as shown below. Use pipe thread sealant on the threaded joints. FIGURE 48. Assembling Dual Pump Station Rinse Tee Fittings (Dual Pump Station System Only) 3/4 Hose Barb to 1/2 NPT 1/2 NPT Tee 1/2 NPT to 3/4 Hose Barb Elbow Single Pump Station Plumbing Installation 1. Assemble the single pump fittings as shown in the image below. Seal all the threaded joints with pipe thread sealant. 34 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

39 Installation FIGURE 49. Single Pump Fitting Assembly 1 Hose Barb to M100 Same Assembly as Figure 41 (above) 1/2 NPT to 3/4 Hose Barb Elbow 3/4 Hose Clamps 3/4 Braided Hose (cut approximately 12 long) M100 Clamp 1/2 NPT to 3/4 Hose Barb Connect to the Single Pump Inlet 3/4 Hose Barb to M100 M100 Gasket M100 to 3/4 3/4 Check Valve 3/4 NPT to 1/2 NPT 90 Street Elbow 1/2 Rinse Selector Valve 2. Install the check valve mounting bracket(s) beneath each pump using 5/16-18 x 1 bolts, 5/16 washers (two per bolt), and 5/16 nyloc nuts in a position so they can be secured by clamping u-bolts. FIGURE 50. Installed Check Valves 5/16 x 1 Bolts Check Valve Mounting Brackets (P/N ) Clamping U-Bolts over Check Valves (do not over tighten or deform the check valves) 3. Secure the check valves to the pump station using the bracket and provided clamping u-bolts with the provided 5/16 washers and 5/16 nyloc nuts. P/N Rev. C 35

40 Chapter 3 FIGURE 51. Installed Calibration and Recirculation Valve Assembly Attach Calibration Assembly to Pump Outlet using Provided M100 Gasket and M100 Clamp 4. Use the provided gasket and clamp to attach the provided calibrator and recirculation valve assembly to the pump outlet as shown. Note: For single pump systems this valve assembly replaces the existing outlet fitting on the calibrator. Attach the valve and fitting assembly directly to the check valve for the single pump system. FIGURE 52. Single Pump Recirculation Valve Assembly Remove 1/2 Hose Barb to 1/2 FNPT Fitting and Replace with 1/2 Valve Assembly Install Valve Assembly Calibration and Recirculation Valve Assembly Thread Check Valve Into Here 1/2 NPT to Hose Barb Elbow Rinse Plumbing Installation Rinse Plumbing Installation 1. Apply the provided thread sealant to all threaded joints. 36 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

41 Installation 2. Locate the 1-1/4 rinse tank supply hose under the cab behind the front axle for 3XXX machines, or behind the main solution tank for 4XXX machines. 3. Cut the rinse tank supply hose in the locations shown for each machine type. FIGURE 53. Cut Location (3XXX Machines) Cut Location (approximately 4 to right of existing tee) FIGURE 54. Cut Location (4XXX Machines) Cut Location 4. Assemble the rinse tank hose tee fitting as shown below. P/N Rev. C 37

42 Chapter 3 FIGURE 55. Rinse Tee 3/4 NPT to 3/4 Hose Barb 1-1/4 Hose Barb to 3/4 FNPT Tee 5. Install the tee at the cut location and secure the tee to the hose using four 1-1/4 hose clamps. FIGURE 56. Rinse Tank Tee Installed (3XXX Machines) Rinse Tank Tee 6. Assemble the rinse tank drain valve as shown below. 38 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

43 Installation FIGURE 57. Assembled Rinse Tank Drain Valve Fittings (3XXX Machines) 3/4 NPT Plug 3/4 NPT Elbow 3/4 Selector Valve 3/4 NPT to 3/4 Hose Barb FIGURE 58. Assembled Rinse Tank Drain Valve Fittings (4XXX Machines) 3/4 NPT Elbow 3/4 NPT Plug 3/4 NPT to 3/4 Hose Barb 3/4 Selector Valve 7. Install the assembled 4XXX rinse valve onto the rinse valve bracket. Note: Rinse valve bracket assembly will be installed on the fill station later. P/N Rev. C 39

44 Chapter 3 FIGURE 59. Rinse Valve Assembly Attached to Rinse Valve Bracket (4XXX Machines) Rinse Valve Assembly U-Bolt 8. Assemble the dual pump station rinse tee. Note: The dual pump station rinse tee will be installed later. FIGURE 60. Dual Pump Station Rinse Tee Assembly 1/2 NPT Tee 3/4 Hose Barb to 1/2 NPT 1/2 NPT to 3/4 Hose Barb Elbow 40 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

45 Fill Station Plumbing Installation 1. Assemble the valve assembly as shows in the images below. Apply the provided thread sealant to all threaded joints. FIGURE 61. Tank 2 (Front) Fill Station Valve Assembly Installation Fill Valve 3/4 NPT to 1 Hose Barb To Pump Station M100 to 1 Hose Barb To Tank 2 M100 to 3/4 NPT M100 to 3/4 NPT M100 Clamp and M100 Gasket FIGURE 62. Tank 1 (Rear) Fill Station Valve Assembly 3/4 NPT to 1 Hose Barb Elbow To Pump Station M100 Clamp and Gasket (may require provided M100 Straight Coupler, M100 Clamp, and M100 Gasket to connect to Tank 1 hose on some machines) Fill Valve M100 to 1 Hose Barb Elbow To Tank 1 M100 to 3/4 NPT M100 to 3/4 NPT 2. Assemble the couplers as shown in the image below. Seal all threaded joints with the provided pipe thread sealant. P/N Rev. C 41

46 Chapter 3 FIGURE 63. Coupler Assembly M100 to 1 NPT 1 Male Fill Coupler with Cap 3. Secure the valve assemblies to the fill station using 5/16 clamping u-bolts, 5/16 washers, and 5/16 nyloc nuts. Note: Secure the valve assembly to the upper portion of the fill station before installing the coupler assembly into the lower portion. Do not over tighten as it will damage the valve. FIGURE 64. Installed Coupler Assembly NPT Hose Barb Elbow Valve Assembly Clamping U-Bolt M100 Clamp and M100 Gasket Fill Station ( ) Coupler Assembly 42 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

47 Installation Hose Routing Tank Hoses 1. Connect one end of the supplied 1 braided hose to the hose barb fitting on the tank drain valve plumbing at the bottom of the tank. FIGURE 65. Tank Hose Routing Route Tank Drain Hose Through Tank Support Brackets, Under Catwalk, and Along machine Frame to Fill Station 2. Secure the hose to the hose barb elbow fitting using two of the provided hose clamps. 3. Route the hose beneath the tanks through the open inner portion of the upper tank support bracket and towards the fill station. 4. Route the hose beneath the catwalk, along the machine frame, and to the fill station. FIGURE 66. Tank 1 Hose Routing to Fill Station Tank 1 Tank 1 Fill Station 1 (Rear) Route Hose Along Frame (protect using rubber hose guards) P/N Rev. C 43

48 Chapter 3 5. Route the tank hose to the middle 1 hose barb elbow fitting on the rear fill valve station for Tank 1 (left side of machine). Note: It may be necessary to install provided M100 coupler to adjust the position of the rear fill station tank connection port. 6. Cut the hose to length that prevents kinking or other damage. 7. Secure the hose to the fill station barb with two of the provided hose clamps. 8. Attach the provided rubber hose guards and cable ties to protect the hose from sharp edges. 9. Repeat step 1 to step 8 for Tank 2 to fill station hose routing. FIGURE 67. Tank 2 Hose Routing to Fill Station Valve Tank 2 Route Hose Around Front of Engine Compartment to the Middle Port on the Front Fill Station Valve Route Hose Along Existing Machine Plumbing Tank Overflow Hoses 1. Connect one end of the supplied 1 braided hose to the hose barb fitting on the tank overflow plumbing at the top of the tank. 44 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

49 Installation FIGURE 68. Tank Overflow Hose Routing 1. Route the hose down the side of the tank cage support brackets. 2. Secure the hose to the tank cage and brackets with the provided cable ties. 3. Cut the hose so it exhausts slightly below the machine axle and fluid will not contact the frame. Fill Station 1. Apply the provided thread sealant to all threaded joints. 2. Connect one end of the supplied 1 braided hose to the open 1 hose barb fittings on the top of the rearmost fill station valve. FIGURE 69. Fill Station Hoses To Pump Station (Pump 2 or frontmost hose barb fitting) Nylon Hose Guard Sleeve From Tank 2 (right side of machine) To Pump Station (Pump 1 or rearmost 1 hose barb fitting) From Tank 1 (left side of machine) P/N Rev. C 45

50 Chapter 3 3. Secure the hose to the fill valve with two provided hose clamps. 4. Route the hose from the left side of the machine to the rearmost open 1 hose barb fitting on the bottom of the pump station on the right side of the machine. FIGURE 70. Dual Pump Fitting Assembly Installed 3/4 Rinse Hose Connection 1 Chemical Hose Connections from Fill Station 5. Cut the hose to a length that prevents kinking and damage. 6. Secure the hose to the hose barbs using two of the provided hose clamps. 7. Repeat step 1 to step 6 for the frontmost 1 fill station valve and the frontmost 1 pump station hose barb fittings. 8. Attach strips of the provided nylon warp to protect the hoses from sharp edges and hot surfaces. Rinse Valve Plumbing 1. Apply the provided thread sealant to all threaded joints. 2. On 3XXX machines, cut a 6 (or less) length of the provided 3/4 hose. On 4XXX machines, cut approximately 18 (or less) of the provided 3/4 hose. Note: Use the shortest length needed to run from the middle port of the rinse valve to the rinse hose tee. 3. Connect one end of the hose to the 3/4 hose barb on the middle port of the rinse tank shut off valve. 4. Secure the hose to the hose barb using two of the provided hose clamps. Connect the other remaining open end of the hose to the open 3/4 port on the rinse hose tee fitting. 46 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

51 Installation FIGURE 71. Installed and Secured Hose (3XXX Machines) Rinse Hose Tee Dual Pump Station Rinse Tee (not used for single pump station) Rinse Tank Shutoff Valve FIGURE 72. Installed Rinse Valve Assembly (4XXX Machines) Note: 4XXX rinse valve assembly is secured to the fill station using the existing fill station u-bolt clamp. 5. Connect one of the supplied 3/4 braided hose to the remaining open hose barb elbow port on the rinse tank shut off valve. 6. Cut and connect the hose to the middle hose barb port of the rise tee fitting for dual pump stations, or directly to the open 3/4 rinse port for single pump stations, using two provided hose clamps. P/N Rev. C 47

52 Chapter 3 FIGURE 73. Installed Hoses on Pump Station 7. Connect one end of the 3/4 hose to one of the remaining open elbow ports on the rise tee fitting. 8. Secure the hose to the fitting using two of the provided hose clamps. 9. Connect the hose to one of the open 3/4 hose barb ports on the bottom of the rear pump at the pump station. 10. Secure the hose to the pump station with two hose clamps. 11. Repeat step 7 to step 10 for the remaining open 3/4 ports on the front pump of the pump station and rinse tee. FIGURE 74. Dual Pump Rinse Hose Installation 3XXX Machines 4XXX Machines: Route Dual Rinse Tee Across Frame to Rinse Valve on Fill Station Rinse Tank Drain Valve Dual Pump Station Rinse Tee Installed Approximately 4 from Pump Station Nylon Hose Guard Sleeve Dual Pump Station Note: On 4XXX machines, route the dual pump station rinse tee and hoses across the frame to the rinse valve attached to the fill station. 48 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

53 Installation 12. Use strips of nylon hose guard sleeve to protect the hose from sharp edges. Secure the hose guard sleeve to the hose using provided cable ties. Pump Outlet to Chemical Injection Point Plumbing 1. Apply the provided thread sealant to all threaded joints. 2. Connect one end of the supplied 1/2 braided hose to the open elbow port on the pump outlet (port without the check valve). FIGURE 75. Dual Pump Station Outlet Plumbing Recirculation Port with Check Valve Pump Outlet Ports Pump 1 Pump 2 3. Secure the hose to the pump outlet using two hose clamps. FIGURE 76. Hose Routing Route the Hose Along the Existing Plumbing and Parallel Link Arms to the Chemical Mixer 4. Route the hose along the existing product hose to one of the open hose barb ports on the installed chemical injection ports on the installed chemical mixer on the upper rear of the machine s center boom section. 5. Cut the hose at the 1/2 chemical mixer injection point hose barbs. P/N Rev. C 49

54 Chapter 3 FIGURE 77. Installed Chemical Mixer Tank 1 Tank 2 Chemical Mixer Injection Points 6. Secure hose to one of the open 1/2 hose barbs with two hose clamps. 7. Repeat step 1 through step 6 for the second pump and injection point (if applicable). 8. Apply the provided nylon hose guard sleeve to protect hoses from sharp edges. Recirculation Selector Valve to Tank Plumbing 1. Connect one end of the supplied 1/2 braided hose to the open port on the rearmost tank recirculation selector valve. 2. Secure the hose to the hose barb using a single hose clamp. 3. Route the hose around the front of the engine compartment, following the installed hoses, to Tank Connect the hose to 1/2 hose barb tank recirculation port on the top of the tank. Secure with a hose clamp. 50 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

55 Installation FIGURE 78. Injection Tank Ports Overflow Port Recirculation Port FIGURE 79. Recirculation Hose Routing Hoses from Pump 2 Recirculation Port to Tank 2 Recirculation Port Should be Secured to existing Product Hoses to Parallel Link Support Tower, then to Tank 2 Cage Before Connecting to Tank 2 Recirculation Port. Hoses from Pump 1 Recirculation Port to Tank 1 Recirculation Port Should be Secured to Tank and Fill Hoses Around the Front of the Engine compartment, Along the Frame, and up to the Parallel Link Support Tower, Then to Tank Cage Before Connecting to Tank 1 Recirculation Port. Pump 1 Pump 2 5. Route the hose along the machine s existing product hoses to the right side of tank Connect the supplied 1/2 braided hose to the 1/2 hose barb port on the top of the tank. 7. Secure the hose to each of the hose barbs using the provided hose clamp. 8. Protect the hoses from sharp edges using the provided nylon hose guard sleeve. If needed, cut sleeve to length with a utility knife. 9. Secure the hose guard sleeve to the hoses with cable ties. P/N Rev. C 51

56 Chapter 3 Electrical Components Chassis Harness 1. Locate the machine logic power and CAN connections. The logic power and CAN connections should be located near the mixer on the spray boom center section. FIGURE 80. Chassis Harness Logic Power and CAN Locations CAN and Logic Power Connections (typical location). Tee Into These Connections Using Provided Cabling 2. Locate the machine battery box and fuse panel/high current power strip. 3. Connect the ground wires (black) to the ground post located behind the fuse panel. FIGURE 81. Chassis Power Cable Connection Location Ground Post (Located Behind Fuse Panel) Route Cables Through the Opening In Battery Box Near the Frame Fuse Panel/High Current Power Strip 4. Route Pump 1 and Pump 2 connections from the chassis harness forward to the pump station. 5. Connect Pump 1 and Pump 2 connections to the supplied injection pump cables for each pump. Keep the connection capped if pump 2 is not used. 6. Connect the power wires (red) on the supplied chassis harness to the machine fuse panel power strip connections. 52 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

57 Installation 7. Install the supplied 30 Amp bolt down fuses to connect the previously connected chassis power cables to positive side of the high current power strip. 8. Connect the connectors on the CAN injection pump harness to the corresponding open connectors on the injection pump. 9. Route the remaining open connections for logic power and CAN along the existing machine cabling to the logic power and CAN connections on the machine s spray boom center section. 10. Secure the harness away from moving parts or crops with the provided cable ties. Secure the harness at least every 12. Decal Placement FIGURE 82. Pump Station Decals Pump Valve Operation Decal Rinse Valve Operation Decal (located on inside and outside of pump shield) FIGURE 83. Fill Station Valve Operation Decal Installed Fill Station Decal P/N Rev. C 53

58 Chapter 3 FIGURE 84. Tank Valve Operation Decals Tank Valve Operation Decal (bottom rear of both tank support cages) 54 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

59 CHAPTER 4 4Valve Operation Chapt er Valve Operation This section provides basic steps for operating the pump, fill station, and recirculation valves. Tank Valve Operation FIGURE 1. Tank Valve Operation Each tank valve can be set to drain/off (arrow left), off (arrow up), or pump fill (arrow right). P/N Rev. C 55

60 Chapter 4 Fill Station FIGURE 2. Fill Station Each fill station can be set to fill (arrow down), off (arrow left), or to the pump number (arrow up). Pump Valves Single pumps have three valves. There is a valve to set the tank flow (tank 1 or tank 2), to turn the flow to the boom on or off, and a pump or drain valve. FIGURE 3. Single Pump Valve Dual pumps have two valves on each pump. One valve switches between the tank or the boom, the second valve is for selecting pump or drain. 56 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

61 Valve Operation FIGURE 4. Dual Pump Valve 4 Recirculation Valves If the sprayer has a single pump, there will be two valves. One valve will select the which chemical tank is being used. The second valve opens or closes the rinse tank. FIGURE 5. Single Recirculation Valve If the sprayer has dual pumps there is one valve per pump. Each valve can be set to off, rinse, or chemical. P/N Rev. C 57

62 Chapter 4 FIGURE 6. Dual Recirculation Valve 58 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

63 CHAPTER 5 5Viper 4 (ROS) Initial Chapt er Set-Up Raven OS Setup Once installation of the injection system has been verified, and the motor control node is recognized by the Raven OS device, the Sidekick Pro and display device must be calibrated to provide accurate control of the injected product. If more than one SideKick Pro is installed, the product nodes will have to be addressed in the correct order. Note: Firmware version or higher is recommended for the Sidekick Pro injection node. Refer to the Raven OS Basic Operation manual for assistance with checking or upgrading node firmware for nodes on the Raven CANbus. The Sidekick Pro motor control node is only capable of operating in a liquid chemical application mode. ROS version or higher is required for operation. The following settings must be calibrated or programmed to ensure proper control and operation of the Sidekick Pro pump. Pump type Meter cal Valve cal (may also be referred to as Motor cal) Pressure transducer cal Section setup Flow to Encoder Ratio (FER) error cal Section Setup Note: These settings must be programmed for each injection product or pump that will be used to control product during field operations. Before attempting to configure the injection pump, verify that the Raven OS device has been detected the motor control node. Refer to the Raven OS Basic Operation Manual for additional assistance with detecting and troubleshooting the CANbus system. P/N Rev. C 59

64 Chapter 5 Injection Settings, Setup, and Definitions The following sections are intended to provide detailed descriptions of settings, features, and options available for operation of Sidekick or Sidekick Pro injection systems. Product Settings Tab To access the Product Settings tab: 1. Touch the Edit icon in the Machine Panel to view the Machine Devices. 2. Locate and select the Product Control button. 3. Touch the Product Settings tab. Edit Product Control Product Settings 4. Touch the product indicators along the left of the prompt to select the control channel to which the pump is assigned. Set Application Type to Liquid Injection. The application type should automatically be set to liquid injection when ROS detects a Sidekick Pro injection system. Refer to the injection system troubleshooting information or contact a local Raven dealer for additional assistance if the liquid injection option is not available for the application type. Set Tank Capacity (Optional). Set the tank capacity to the approximate total capacity of the chemical tank(s) attached to the pump. Enter the volume of chemical normally used to fill the chemical supply tank or enter the current tank volume. Approximately 50 Gallons (6400 ounces) for each pump. This value will be used during field operation to calculate when the tank is low or empty. This value must be reset when refilling the product. Refer to the Alarm Settings Tab section on page 64 for additional assistance with the low tank alarm feature for use during operation. Set Tank Level (Optional). Set the tank level to approximate amount of chemical that is currently in the tank(s) that the pump is connected to. Set Rate Bump. Set the rate bump to the desired target rate adjustment amount during operation. Enter the desired increments by which the target rate will increase or decrease when using the rate bump widget on the guidance screen. Each control channel must be programmed with the desired rate bump value. If no value, or a value of zero, is entered the rate bump buttons will have no affect on the selected product application rate on the guidance screen. Enable Agitator (Optional). An optional tank agitator may be used to continually mix chemical suspensions which can help to ensure uniform application. If an agitator is installed with the injection system, enable the agitator feature and actuate the power switch on the agitator motor. The agitator should work anytime the agitation feature is enabled and the power switch is on. Note: Disable this option if the injection pump is not used or if the chemical supply tank is empty. If the agitator option is enabled, pump 1 will turn on agitation in both chemical tanks. Disable individual tank agitation by turning off agitation switch at chemical agitator on tanks. Enable Display Smoothing. Enable the smoothing feature to allow ROS to smooth the actual rate display during field operations. With this feature enabled, ROS will display the target application rate as the actual rate as long as the actual rate is within 10% of the target rate. If the actual rate is outside of the target rate dead band (±10%) for 10 seconds, ROS will display the actual application rate. 60 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual

65 Viper 4 (ROS) Initial Set-Up Enable Ratio Rate (Optional). The ratio rate application mode allows the operator to configure application of an injected chemical at a rate proportional to the carrier product flow rate. The ratio rate mode must be enabled and a rate cal value must be entered in a ratio (oz./gal or dl/l) for each product controlled in ratio to the carrier. Injection Tab To access the Injection tab: Edit Product Control Injection 1. Touch the Edit icon in the Machine Panel to view the Machine Devices. 2. Locate and select the Product Control button. 3. Touch the Injection tab. 4. Touch the product indicators along the left of the prompt to select the control channel to which the pump is assigned. Depending upon the injection system connected, the following options may be available: Set Pump Type to High Volume. The type of pump used for chemical injection must be selected during the initial product calibration for each injection pump connected to the control system. Initial Meter Cal. Set the desired value of the meter cal to 110 and pulses/10 oz. for US units, or 372 and pulses /10 dl for SI units. The meter cal value for the Sidekick injection pump may be found on the label affixed to the pump motor or the flow sensor connector. Enter this value as the initial meter cal. FIGURE 1. Sidekick Pro Pump Label with Meter Cal Note: The meter cal may be adjusted to refine calibration of the chemical injection pump. Refer to the injection system for assistance with checking or refining the meter cal. Set Motor Cal. Set the motor cal (valve cal) value to 123. Set Motor Cal 2. Set the motor cal 2 (valve cal 2) to Injection Calibration Tab Refer to Sidekick Pro Injection Pump Priming and Calibration section on page 65 for injection pump calibration. P/N Rev. C 61

66 Chapter 5 Pressure Settings Tab Pressure Settings Note: The Pressure Settings tab features are only available when interfacing with a Sidekick Pro injection system. To access the Pressure Settings tab: 1. Touch the Edit icon in the Machine Panel to view the Machine Devices. 2. Locate and select the Product Control button. 3. Touch the Pressure Settings tab. Edit Product Control Pressure Settings 4. Touch the product indicators along the left of the prompt to select the control channel to which the pump is assigned. The following Sidekick Pro injection pump settings will be available: Pressure Cal 1. Set pressure cal 1 (pump outlet pressure) to zero. Ensure no pressure is on outlet of injection pump or in the injection lines. When connected to a Sidekick Pro motor control node, the pressure cal 1 value will display the pressure at the outlet port of the injection pump. Note: The user may need to prime and calibrate the pump before setting the initial pressure cal 1 value. Pump and Pressure Transducer Calibration 1. Using a 9/16 Allen wrench, or a 9/16 bolt head, loosen the outlet valve cartridge on the opposite side the pump head from the transducer to release pressure at the injection pump outlet port. WARNING Fluid in the injection pump may be under pressure, even if the system has not been in use recently. Always wear protective equipment and use caution when opening a system that has been previously pressurized. 62 CAN Sidekick Pro Injection for Case IH 3/4XXX Installation and Operation Manual