Beissbarth ICperform

Transcription

1 Vehicle Testing Beissbarth ICperform New automated Test Lane Concept for Test Organisations and Inspection Center Testing Technology for 2, 3 and 4 Wheelers, Trucks and Busses Fast, by most modern automated test mode Profitable, very high vehicle capacity Network solution and monitoring systems

2 Wheel Alignment Brake Testers Vehicle Testing New technologies and optimized and automa testing procedures guarantee you a high volu The requirements for a test lane Technology are influenced by three factors: Country specific legislations Customer specific Practical demands for the vehilce inspection That is, efficiency and profitability in the foreground. Under these assumptions, Beissbarth ICperform automated test lane has been developed. A concept that definitely sets new standards and allows your requirements and wishes. Now look at the new technology on the following pages. 2

3 Tyre Changers Wheel Balancers AC Service Units Lifts Networking Vehicle Testing ted me of tests Contents Page Customer Reception 4 Terminal 1: Vehicle Data entry detection and Speedometer 5 Terminal 2: Light and Emission test 6-7 Terminal 3: Track, Suspenison and Brake Test 8-9 Terminal 4: Sound Level Test and visual vehicle check Main Terminal and Server 12 ICperform Control (Camera controlling system) 13 Benefits for the Inspection Center 14 Vehicle Testing Capacity 15 Beissbarth Service 16 3

4 Wheel Alignment Brake Testers Vehicle Testing Customer reception: Data entry simplified by ICperform office and Data Transfer At the customer reception begins the preparation for the periodical technical inspection of the vehicle. The specifications of the vehicle owner and the vehicle, according to vehicle documents, will be entered in the input screen of the software ICperform office. The customer pays the inspection fee. Depending on the country legislation the car tax, insurance and possibly open penalty notices must be paid. Finally a document for the inspector will be created with the important details. Additionally a barcode will be printed on the inspection order. The car keys and inspection order will be handed over to the inspector. ICperform ident Test Lane Terminals There are different versions of the Test Lane Terminals ICperform ident. All equipment is housed in a space-saving vertical column which provides the inspector a lean workplace, while monitoring the data is collected. The monitor is designed for high temperatures, so continuous operation and with its special dust protection for long lasting value. For each testing station, the terminal to the needs of the inspector and the each test step has been adjusted. There are 5 different versions of the ICperform ident terminals. In all terminals industrial PC s are built that meet the specific requirements in countries with high ambient temperatures. A keyboard and mouse are standard everywhere. With direct data entry by the inspector terminals 22 -touch-screen monitors are recommended. For the test steps with automatic data transfer, the 42 -LCD monitors are optimal. For pits, there are specially developed short terminals. Every terminal can be equipped with cameras which are located above the monitor. These cameras are making pictures or sending live videos to the main terminal or control area. ICperform ident terminal with 22 -LCD-Screen. 4

5 Tyre Changers Wheel Balancers AC Service Units Lifts Networking Vehicle Testing Terminal 1: Vehicle Data scan and Speedometer The inspector leaves from customer parking in front of the assigned inspection line. At Terminal 1 per bar code reader, the data from the inspection order will be read. Another optional feature is that the vehicle plate can be read by the Bosch Security System IP-Camera above the monitor and recognizes the active order. Missing data, such as mileage can be added. Incorrect entry still can be changed. Now begins the actual vehicle test with the visual check. Only the visible damages of the vehicle are evaluated. Using drop-down menu allows the operator to select the respective damages from the user controlled check box. There are different types of faults which can be entered according the local regulations. Vehicle data entry via ICperform ident terminal. ICperform main mask IP-Camera for plate recognition ICperform speed - Speedometer test After recognizing the vehicle s data via bar code reader then the vehicle moves to the Speedometer. The test takes place automatically. The inspector follows the instructions, which can be seen in the LCD monitor. Speedometer Tester for cars Dimensions(LxWxH) 2,650 x 770 x 365 Max axle load 3,000 kg Speed km/h Speedometer Tester for trucks Speedometer Dimensions(LxWxH) 3,150 x 950 x 465 Max axle load 18,000 kg Speed km/h 5

6 Wheel Alignment Brake Testers Vehicle Testing Terminal 2: Light and emissions inspection Light and emission inspection in less than 2 minutes. ICperform beam Automatic Headlight Tester One highlight of the ICperform Test Lane is the automatic Headlight Tester ICperform beam. With new technology of CMOS machine vision camera and high-speed DSP (digital signal processor), all parameters of high-beam and low-beam are tested accurately and automatically. With strong software functions and LCD display, inspection, calibration and adjustment can be completed quickly. Using technology of light image alignment, external interference can be eliminated, accurate and fast follow-light aiming is ensured, high-beam / low-beam inspection takes about 35 seconds. ICperform beam Automatic Headlight-Tester Measuring Range: Light Intensity 0 ~ 120,000cd Optic Axis Deviation: up 1º30 ~ Down 3º, up 25cm/10m ~ Down 50cm/10m, Left 3º ~ Right 3º, Left 50cm/10m ~ Right 50cm/10m Optic Axis Deviation of High-beam ±12 Optic Axis Deviation of Low-beam ±15 Central Height of Headlight ±1cm Difference of Measurement Values 15 Inspection Distance 1m It is especially suitable for inspection center for testing two headlights synchronously. Efficiency can be improved: two headlight synchronous inspection takes about 25 seconds. Special security functions are programmed in the intelligent software ICperform soft. The instructions for the inspector and the measuring values are shown directly on the big 42 -LCD-Monitor. 6

7 Tyre Changers Wheel Balancers AC Service Units Lifts Networking Vehicle Testing Bosch Emission Tester BEA 460 Combi The Emission tester Bosch BEA 460 is the new series of exhaust-gas analyzers from Bosch and the successor to the established BEA equipment concept. The BEA 460 has been developed in conjunction with Testing Organisations and is thus tailored to the requirements of mobile testers. Bosch Emission Tester BEA 460 (diesel measurement). The BEA 460 exhaust-gas and diagnostic station is a modular, portable exhaust-gas analyzing system for the statutory exhaust-emission test conducted on gasoline, diesel and gas vehicles. It is suitable for analyzing the exhaust emissions from motorcycles, passenger cars, and commercial vehicles. Vehicles that run on conventional and alternative fuels can be tested. Thanks to the separation of operation (PC) and measuring technology, the sensors can remain connected such that the BEA 460 is quickly ready for use and incurs no wear at the plug-in connections. It can be connected by RS232 cable or by Bluetooth to the ICperform ident Terminal. The Bosch ESA-Software is connected to the Test Lane Software ICperform soft. The start of the test procedure is controlled by the ICperform soft. The emission test is done by the Bosch ESA-Software. After the test the measuring values are automatically transferred to the data base of the ICperform ident Terminal. Depending on the specific country versions the emission and headlight test can be done at the same time. Bosch Emission Tester BEA 460 Combi Bosch Emission Tester BEA 460 (gasoline measurement). Measurement range, accuracy CO 0-10% vol % vol. CO % vol % vol HC 0-9,999 ppm 1.0 ppm O % vol % vol NO 0-5,000 ppm 1.0 ppm Lambda COvrai 0-10 % vol % vol Oil temperature sensor Temperature C 0.16 C Speed, gasoline engine sensor BDM (B+/B-) 450-6,000 rpm 20 rpm Terminal 1/TD/TN/EST ,000 rpm 10 rpm Trigger clamp ,000 rpm 10 rpm 7

8 Wheel Alignment Brake Testers Vehicle Testing Terminal 3: Brake testing, suspension and toe Brake tester for truck Three wheeler testing possibility Beissbarth Test Lane with ICperform ident 42 -Terminal. 8

9 Tyre Changers Wheel Balancers AC Service Units Lifts Networking Vehicle Testing Beissbarth Test Lane After completion of the headlight test the order is automatically sent to the terminal of the test lane. By crossing the side slip tester the order is activated. The inspector now drives the vehicle to the suspension tester (for cars). This determines the weight of the front axle and starts one after the test on the two sides of the wheel. The suspension tester operates on the principle EUSAMA. Here, the maximum road grip is measured at the wheels. Valuation is the difference between the left and right. Afterwards the vehicle is moved to the brake tester. Again, the test takes place automatically with the press of the two slip rollers that are located between the drive wheels. The all-wheel detection occurs automatically too. The inspector follows the instructions here, which can be seen at the ICperform ident 42 -LCD-monitor of the terminal. He brakes to slip off and goes out of the roller set. The whole process is repeated for the rear axle. The brake tester was developed to meet the needs of Testing Organisations and Inspection Center with a lot of throughput. He offers from increased welded construction with reinforced drive rollers, to meet the required through put. The motors are in contrast to the standard roller sets reinforced and with electro magnetic engine brakes for easy drive-off. The engines are equipped with the electronics of the soft start modules, which are integrated in conjunction with the main switch in the main switch box stand. By activating the inspection order a photo of the tested vehicle can be created with the camera. On the one hand, this image is shown in the terminal and to another is stored in the database with the measured values. Brake Tester for Cars BD 641-Speed-Power Dimensions (LxWxH) 660 x 2,360 x 250 mm Coefficient of friction (dry/ wet) 0.8 / 0.7 Roller length/ diameter 700 mm / 205 mm Min./Max. test width 800 / 2,200 mm Max. axle load 4,000 kg Max. braking force per wheel 7.5 kn Power of drive motors 2 x 5 kw Test speed 5.2 km/h Suspension Tester SA 640 Dimensions (LxWxH) 440 x 2,360 x 280 mm Min./Max. test width 800 / 2,200 mm Max. axle load 4,000 kg Rated power to drive motors 2 x 2,5 kw Side Slip Tester ST 600 Dimensions (LxWxH) 1,100 x 440 x 47 mm Max. axle load 4,000 kg Measurement system Resistance strain gauge Measuring range +/- 20 mm/m Brake Tester for Trucks MB 8100 Dimensions (LxWxH) 1,150 x 1,400 x 660 mm Coefficient of friction (dry/ wet) 0.8 / 0.7 Roller length/ diameter 1,100 mm / 280 mm Min./ Max. test width 800 / 3,000 mm Max. axle load 16 t Power of drive motors 2 x 12.5 kw Test speed 2.5 km/h / 5.0 km/h Side Slip Tester MSS 8400 Dimensions (LxWxH) Max. wheel load Measuring range toe in/out 995 x 880 x 36 mm 8 t 12 mm/m 9

10 Wheel Alignment Brake Testers Vehicle Testing Terminal 4: Sound Level Test and visual Inspection ICperform sound Sound Level Meter The digital sound level meter ICperform sound provides automatic ranging from 30 to 130 db. The unit meets IEC Class 2 standards, and features 0.1 db resolution. A background noise absorber permits you to measure sound levels accurately even in the presence of high background noise. The meter allows you to select between fast and slow response times and A and C weighting. A maximum hold function is provided. Jacks on the meter provide both AC and DC analogue output, while an USB interface transfers the data to the ICperform ident Terminal. The test of the sound level starts automatically. In a defined period 4 measurements (depending on country specific requirements) will be done. The average value is calculated automatically. All the data are saved at the Terminal. ICperform sound Sound Level Meter ICperform sound Sound Level Meter. ICperform ident Terminal besides the pit. ICperform ident Pit Terminal. Applicable standards IEC CLASS 2 Measurement frequency range Accuracy Measurement level A weighting Measurement level C weighting Automatic measuring range Time weighting Digital display Quasi-analog bar indicator ICperform ident-terminals Depending on the customer for the visual inspection of the underside of the vehicle 2 different ICperform ident terminals can be selected. For a version with a pit in there integrated a terminal is available. Another possibility is a ICperform terminal ident next to the inspection line. This terminal can be used in a combination with lifts. 31,5 Hz... 8 KHz ± 1,4 db 30 db db 30 db db 30 db db fast (125 ms) or slow (1s) 4-digit LCD 0,1 db resolution updated every 0,5 seconds 1 db display steps 50 db display range updated every 50 ms 10

11 Tyre Changers Wheel Balancers AC Service Units Lifts Networking Vehicle Testing Beissbarth Play Detector GST 651 / GST 8508 The Beissbarth play detector is part of the standard equipment for any Test Organisation and Inspection Center. It enables you to diagnose and localise damage and signs of wear and tear on steering swivel pins, bushings, joints, spring bolts, tie rod ends, steering components, etc. The movement of both test plates in a total of eight directions each is realised by means of a hydraulic power pack which can be controlled via a cabled remote control or which can be operated in automatic mode. Play Detector for Cars GST 651 Play Detector GST 651. Max. axle load Dimensions test plate (L x W) Max. slide test plate Slide force per cylinder Motor power Operating pressure 4,000 kg 730 x 730 mm 80 mm Approx. 12,000 N 1.1 kw 120 bar Play Detector for Trucks GST 8508 Max. axle load Dimensions test plate (L x W) Max. slide test plate Slide force per cylinder Motor power Operating pressure 16,000 kg 780 x 760 mm 100 mm Approx. 30,000 N 2.2 kw 120 bar Beissbarth Lifts Beissbarth offers Test Organisations and Inspection Center a big range of different types of lifts. Beissbarth Scissor Lift. The lifts are developed together with Test Organisations to fulfil the daily needs: Special load capacities Bigger lifting heights Longer Runways High Velocities Integrated Joint play detector Integrated Hydraulic unit 11

12 Wheel Alignment Brake Testers Vehicle Testing Main Terminal and Server: Data Management and Data Storage ICperform report Main Terminal The Main Terminal ICperform report is the brain of the test lane. This Terminal is responsible for following issues: Print-out of Test Report - Customer specific report can be printed - Customer specific draft can be used Test lane management / administration Surveillance mode for supervisior Test lane configuration Input of Inspector list Input of vehicle categories Input of visual inspection lists Input of error codes Definition of vehicle test evaluation Database replication for offline test / mode Logging files of each vehicle test Main Terminal ICperform report. ICperform collect Inspection Center Server The Inspection Center Server ICperform collect collects all measured values of each test lane in the test station. Additional functions are: Database Management Client Communication Communication with administration console A big advantage is the back-up-solution. In the case of a server break down all started vehicle tests can be finished and will stored locally to the Main terminal. With re-connecting the server a synchronisation will take place. The ICperform collect is also ready to be connected to a 3rd party Database (f. e. governmental server). Print out 12

13 Tyre Changers Wheel Balancers AC Service Units Lifts Networking Vehicle Testing ICperform Control Camera controlling system Everything under control by Bosch Security Systems Through modern technology and the open design possibilities, from hardware to the software, enable the ICperform concept the easy extension and adaptation to your specific needs and your operational growth. ICperform mask showing Vehicle position The government has the Possibility to have a monitoring room where ICperform Control is installed. From there the camera can be controlled remotely and the test can be stopped if a general inspection has been carried out incorrectly. The Bosch Security Systems provide security from the first moment the digital video recording system technology at its best. The super-slim LCD monitor includes the complete technology and the keypad. This eliminates the cable between the VCR and monitor, which guarantees the big display with excellent readability. 360 PTZ IP Cameras with 28-fold optical Zoom ICperform Control makes it possible to control test lines over defined test stations. It gives a complete overview of all test stations so that manipulation can be avoided. Further features: Remote access to VTP Online Video and data access Statistical reports Online booking management Governmental values Camera controlling system A further feature is the Bosch Security Surveillance System. This system enables monitoring of the entire testing line. The 28-fold optical zoom makes it possible to target each individual terminal. Further features: High optical zooming range + Day/Night Intelligent Tracking automatically detects and tracks an object in motion Remotely firmware update No ingress of dust; complete protection against contact; Water projected in powerful jets against the enclosure from any direction shall have no harmful effects. 13

14 Wheel Alignment Brake Testers Vehicle Testing Network-capable test modules provide for a customized test lane Network-capable test modules provide for a customized test lane For a customized realisation of your Inspection Center Beissbarth offers you the Test Lane concept ICperform with the following test modules: ICperform ident - Terminals with 22 - and 42 -touch-screen monitors, barcode reader, industrial computers ICperform beam Automatic Headlight Tester ICperform sound Sound Level Meter ICperform soft Test Lane Software ICperform office Office Software ICperform collect Server ICperform watch Video Recording System ICperform speed Speedometer Test Beissbarth Side Slip Tester, Suspension Tester, Brake Tester Beissbarth Play Detector Beissbarth Lift Bosch Emission Tester Bosch Security System Camera The main advantages of the Test Lane Concept ICperform be summarised as followed: ICperform provides testing-line software for the inspection of three wheelers, cars, trucks and busses. The software also includes an administrative feature for saving data of vehicles, vehicle owners, employees, test devices and test procedures. The server software enables connection to a central government database. There is also statistical analysis of the tested vehicles, of any defects discovered and also of the inspectors themselves where efficiency is concerned. As an option, an online booking system is available. The general inspection can thus be completed within less than 9 minutes. Use of the testing devices is facilitated by instructions displayed at the terminals. Beissbarth places great importance on intensive training of personnel before startup. Customized adaptation of language, font, testing-device sequence, country-specific testing sequences and printouts are all agreed in advance with the testing organization. Remote access for changing official limit values, changing testing stages, service, maintenance and monitoring of the line is included in the standard scope of delivery. For the first time, testing line software has been combined with camera technology from Bosch Security Systems. This enables a very high level of manipulation protection, as a result of automatic data acquisition and camera surveillance. 14

15 Tyre Changers Wheel Balancers AC Service Units Lifts Networking Vehicle Testing What will be your test lane capacity? More than 1,000 cars a day? Take a look at this 3D graphics of a possible daily business in an Inspection Center. A mega concept that is implemented here: Up to ten Test Lanes, in which eight cars can be tested simultaneously per Lane. Vehicle inspection cycles tuned to a second. The test time per car is less than 3 minutes per step. That is a daily capacity of more than 1000 vehicles. This is only possible in Inspection Center with a high perform-ance = ICperform. Video is available under 15

16 Beissbarth Service in Germany and worldwide Service and supply of spare parts: reliable, nationwide, worldwide. In Germany, our own national service centres and certified partner workshops carry out initial product familiarisation, assembly and servicing. This guarantees our customers rapid on-site availability for servicing and maintenance. Software updates for PCaided equipment are available on disk or CD-ROM and also via the Internet. A mouse click takes you straight to the Beissbarth Software Centre at You can download the required software for a fee and print out vehicle target data, operating manuals and technical planning documents. A perfect service: rapid, uncomplicated and available 24 hours a day. In other countries, our customers can rely on Beissbarth s global presence, maintained by the manufacturer s own subsidiaries and more than 70 sales partners. We reserve the right to modify technical specifications and equipment. Images may contain optional extras. Local distributor: Beissbarth GmbH A Bosch Group Company Hanauer Strasse Muenchen (Munich, Bavaria) Germany Tel Fax sales@beissbarth.com B/Drucknorm 168/ EN