Centra Carwash Controller

Transcription

1 Centra Carwash Controller OPERATOR STATION PROGRAMMING MANUAL 1MANUL096 REV 01 Belanger, Inc. P.O. Box 5470 Northville, MI Customer Service Phone (248) Fax (248)

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3 Belanger, Inc., Centra Carwash Controller / E-1063

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5 Table of Contents Chapter 1 Introduction Operational Warning Important Safety Information Safety Symbols and Signal Words IMPORTANT Safety Information MUST READ Safety Warnings Warranty Information Chapter 2 System Overview CENTRA Controller Point of Sales (POS) Connections E-1063 Overview E-1063 Overview USER FAULT Example of Usable Printer or Equivalent Printer Specifications Printer Setup RS Chapter 3 General Methods of Using Operator Interfaces E Chapter 4 Operator Interface/Standard Wash Operation Screens E-1063 Main Screen Queue Queue / Receipt Queue / More Queue Data Data / Daily Data / Daily / Weekly User User/Clear Wash User/Wet Down User / Force User / Input Bypass User / Input Bypass / Enter Photo - Edit User / Input Bypass User / Input Bypass / Roller Up - Edit User / Input Bypass / Treadle - Edit User / Input Bypass / Conveyor Pulse - Edit User / Power Up Choice User / Monitor Inputs User / Monitor Outputs User / Monitor Outputs / More User / Print User / Print / Packages User / Print User / Print / Options User / About Faults Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

6 Table of Contents Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Packages Setup / Packages / Package 1 (or any of the Package buttons) Setup / Packages Setup / Packages / Goof Up Setup / Packages / Package Value Setup / Packages / Package Block Setup / Options / Option Value Setup / Options / Option Block Setup / Functions Setup / Function / More Setup / Function / Exit W/Go (or any of the functions) Setup / Functions Setup / Functions Setup / Loading Setup / Loading / Factory Wash In Use / Wash Setup / Pager Setup / Misc Chapter 6 Techniques in Wash Setup Additional Information Recommended Initial Settings Chapter 7 Faults and Alarms Faults Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

7 Chapter 1 Introduction Chapter 1 Introduction

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9 Chapter 1 Introduction Operational Warning Formulations containing the chemicals listed below are particularly dangerous and should not be used even at low concentrations: Hydrofluoric Acid Ammonium Bi-fluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Chlorinated Solvents Belanger, Inc. does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities. We strongly recommend that the end user does not select products containing any of the chemicals listed above as an ingredient in the wash solutions. The chemicals listed above are potentially dangerous to human health, and have a detrimental, deteriorating effect on the equipment and the facility. Be advised that a portion of, or all of your warranty will be voided if you determine to use any of the chemicals listed above as an ingredient in the wash solutions in conjunction with your Belanger automatic car wash equipment: Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection: (4) This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Belanger equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-fluoride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and liability for the selection and use of any chemicals listed above; however, should the end user decide to use formulations containing any of the above ingredients, the end user should institute a comprehensive training program and implement detailed operational parameters within their organization for the proper handling and treatment of such products to minimize the potential dangers involved. Consult your chemical supplier for assistance in establishing operational guidelines in the use of their products. MSDS (Material Safety Data Sheet) should be obtained from the chemical supplier before using any chemical formulation. 1-1 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

10 Chapter 1 Introduction Important Safety Information This section introduces the hazard and safety precautions associated with installing, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task may be found. Electrical shock could occur and cause death or serious injury if these safe service procedures are not followed. Safety Symbols and Signal Words Alert Symbol This safety alert symbol is used in this manual and on warning labels to alert you to precautions, which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death. Signal Words The signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipment. DANGER This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION This signal word designates a hazard or unsafe practice, which MAY RESULT IN MINOR INJURY CAUTION When used by it self, CAUTION designates a hazard or unsafe practice which MAY RESULT IN PROPERTY OR EQUIPMENT DAMAGE Before You Begin Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment. Read the Manual Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand the procedure, call a Belanger, Inc. representative at It is imperative to your safety and the safety of others to understand the procedures before beginning work. 1-2 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

11 Chapter 1 Introduction IMPORTANT Safety Information MUST READ Safety Warnings DANGER DISCONNECT MAIN POWER SUPPLY PRIOR TO SERVICING OR MAINTAINING EQUIPMENT Belanger recommends that all workers observe the OSHA (U.S. Department of Labor Occupational Safety and Health Administration) Lockout / Tag out procedure prior to performing service or maintenance on machinery and equipment. Doing so will prevent unexpected energization, startup, or release of hazardous energy while maintenance and servicing activities are being performed. BE SURE TO OBSERVE OPERATING ENVELOPE. EQUIPMENT MAY START UNEXPECTICALLY. OVERHEAD, ROTATING AND/OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH. BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT. OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH. CAUTION BE AWARE OF HAZARDS ASSOCIATED WITH EQUIPMENT INSTALLED ON THE FLOOR THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

12 Chapter 1 Introduction Warranty Information Belanger Incorporated Limited Warranty LIMITED WARRANTY: Seller warrants to the original purchaser that the goods sold hereunder, which are fabricated exclusively by Seller, shall be free from defects in workmanship and material under normal use and service for a period of one year from the date of shipment. Seller warrants to the original purchaser that the goods sold hereunder, which are not exclusively manufactured by Seller, shall be free from defects in workmanship and material under normal use and service for a period of 90 days from the date of shipment. This warranty is subject to the following limitations: (1) Labor to repair or replace parts is warranted to Purchaser during normal business hours through an authorized distributor or value added reseller (VAR) of Seller, or direct with Seller, for 90 calendar days from date of invoice. Labor warranty excludes all claims for warranty on labor that are determined to be nuisance service calls, misuse, lack of operational training, neglect, improper installation, repair, alteration, act of God, or accident from third party damage. Seller reserves the sole right to make determinations on the above stated limitation. All labor and service provided beyond the expiration of the labor warranty period shall be charged to the Purchaser at the rates established by the local authorized distributor or value added reseller (VAR) or direct with Seller; (2) Defective parts will be repaired or replaced through an authorized distributor or value added reseller (VAR) of Seller, or direct with Seller. This warranty does not apply to damage resulting from accident, misuse, abuse, negligence or normal wear and tear to the depreciable parts. Purchaser agrees to submit to and assist Seller or its authorized distributor or value added reseller (VAR) in conducting in-warranty inspections of the machinery and equipment including inspection of any part claimed to be defective by the Purchaser; (3) This warranty shall be void if the factory specifications for operation and maintenance are not followed, or if other than factory authorized erection, alterations or modifications are made to any parts or equipment; (4) This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Seller s equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-fluoride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and liability for the selection and use of any chemicals listed above; (5) This warranty shall be void for all equipment failures and premature component wear caused by the use of reclaim water in the wash process; specifically, failure of high pressure valves, high pressure pumps, nozzles, and un-loader valves; (6) Seller makes no warranty, express or implied, with respect to the design or operation of any entire system, in which Seller s goods sold hereunder are mere components. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER STATUTORY OR OTHERWISE, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE; (7) In no event shall Seller be liable for any incidental, special, consequential or exemplary damages resulting from the furnishing, performance or use of any goods or services sold pursuant hereto, whether due to a breach of contract, breach of warranty, the negligence of Seller or to otherwise; not for loss of business; inconvenience, or property damage of any kind; or for any service not expressly provided herein related to or arising from the equipment or goods sold. This limitation of liability extends to any damages resulting in any way from purchaser s use of any engineering recommendations, sales representations, technical assistance, advice or data supplied by Seller to purchaser in connection with the goods or services supplied, other than that information contained in Seller s manuals, pursuant to this acknowledgment. This limitation of liability additionally extends to any damages of whatever nature resulting in any way from the purchaser s selection and use of any chemicals not manufactured exclusively by seller but used with the purchased goods. All warranties either express, implied, or statutory, pertaining to Seller s machinery, parts, and equipment are fully set forth herein. This limited warranty applies to the original purchaser only and is not transferable. No addition to or modification of any of the provisions of the above stated Limited Warranty shall be binding upon the Seller, unless made in writing and signed by a duly authorized employee of Seller. Copyright 2001 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act. Revised as of Belanger reserves the right to change or modify the Belanger Inc. Limited Warranty without notice. 1-4 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

13 Chapter 2 General Machine Operations Chapter 2 System Overview

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15 Chapter 2 System Overview CENTRA Controller This system is made up of the CENTRA (Controller), E-1063 (User Interface) and the Operator Station (for Attended Sites). The system can be purchased in either a 32 or 64 outputs model. Be aware that the 32 Output systems will show setup functions for the remaining 32 outputs though they are not installed. The system allows the user to set up 15 packages and 15 options. The options can select/deselect functions of the user-selected packages. Options cannot run as stand-alone washes with out first selecting a package. Package and options can be selected from a variety of different operator/customer interfaces. The possible interfaces includes the Belanger Operator Station, any push-button or contact closures, and a variety of aftermarket point of sale terminals with contact closures for wash selection. The point of Sales can operate direct selection of packages, binary selection of packages or pulsed count selection of packages. Point of Sales (POS) Connections The Belanger CENTRA System is designed to work with most POS systems on the market today. The following information will explain the basic connections required to work with most systems. These instructions should make it clear which typical inputs and outputs are available to the field for the POS installation. Following that, the responsibility is on the installers to be able to integrate our product with a third party POS. Review the SETUP screen for alternative methods. 3 rd Party POS Belanger Centra 728: Wash-In-Use Signal A1 (See Note 1) A2 338 (0VDC) (See Note 1) 338: (0VDC) Wash 1 Wash 2 Wash 3 Wash 4 x15: Package Select 1 x16: Package Select 2 x17: Package Select 3 X20: Package Select 4 These inputs may also be utilized in BINARY to get 15 packages Note 1: See your supplied 3 rd Party POS manual for Wash-In-Use coil voltage. Connection to PIN 11 of the WASH IN USE Relay may need to be changed. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

16 Chapter 2 System Overview E-1063 Overview The following section will explain the interface and functions of the Controller keypad. The image below shows the keys on the keypad with a brief description of their function(s). Each function will be covered in greater detail later in this document. Back Plate E Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

17 Chapter 2 System Overview E-1063 Overview The following will give a brief explanation of the functionality of the 5 Function Keys for the MAIN screen ONLY. They will be covered in more detail later in this document. Pressing the corresponding function keys will shift screen to desired locations. Screen Key: For standard Attended operation, use the separate Operator Station to enter Packages and options into the Queue. This screen can provide visual feedback The ESTOP is only displayed when the system is in the ESTOP condition The display box shows the currently selected stand-by Package. If any Options are associated with a selected Package, the corresponding oval will be filled The long rectangular box displays the 10 washes in the Queue The function keys change for all other screens. QUEUE: This section allows manual entry of Packages / Options, Hot Dollie, Wash Receipt and Clear Queue. DATA: This section allows viewing and printing of Shift, Daily and Weekly reports. USER This section contains all of the operations necessary for the user to operate the wash. See below. Clear Wash Provides the ability to clear the entire wash Bay Wet Down initiates a Bay Wet Down Monitor I/O displays current status of all inputs and outputs. Power Up (E-Stop) Choice Lets the Operator change or accept wash status after E-Stop / Power Up Force Manually turns on a individual function Print Printer various Setup Reports / Modem Setup About displays software version currently running Input Bypass allows user to temporarily bypass Inputs 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

18 Chapter 2 System Overview E-1063 Overview SETUP: The Setup screen is used to program the system to your desired operation. The setup area has many functions that will be explained in detail later in this manual. These functions include: Options Function select or de-select for option upgrades POS (Point of Sales) Package/Option and Accept input configuration Packages Functions for package offering Misc Loading Configuration of vehicle loading and Dollie tasking Bay Wet Down Set up for functions to be enabled during wet-down Wash Value Dollar value of the package and options. Disable Disables the un-used packages Functions Configuration of wash equipment Pager Configuration of pager setup FAULT Here you can view and reset current fault status. You can also view the fault history by pressing the Alarm key. 2-4 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

19 Chapter 2 System Overview Example of Usable Printer or Equivalent Printer Specifications Brand: Epson TM-U200D 511 Model: M119D Dipswitch settings are as follows: Dipswitch #1: turn ON #1-3 all others must be OFF Dipswitch #2: make sure all are OFF Cable to printer must be a (modem cable) 9-pin to 25-pin, this is where pin #2 is inverted with pin #3 and pin #3 is inverted with pin #2 as shown below: 9-Pin Connector End Pin Connector End 2 2 If your cable does not work try a null modem 9-pin adapter. #1 Dipswitch ON X OFF X X X X X X X #2 Dipswitch ON Printer Setup RS-232 Page length 60 Hand shake New line character OFF X X X X X X X X XON / XOFF CR / CF Baud rate 9600 Parity Data bits 8 Stop bits 1 None 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

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21 Chapter 3 General Methods of Using Operator Interfaces Chapter 3 General Methods of Using Operator Interfaces

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23 Chapter 3 General Methods of Using Operator Interfaces E-1063 The E-1063 is an Operator interface that utilized Touch-Screen technology. User makes selections and enters data by touching the appropriate positions on the screen. Due to the ease in which a stylus can be misplaced, we recommend that you use the back end of an ink pen or a stylus. Note: It is not recommended that the screen be operated with metal objects such as keys or screw-drivers. Fields encountered on this unit are as follows: Screen Navigation The Screen Navigation fields are typically located at the bottom of the screen. These fields typically have frames (boxes) around words. Pressing these fields will change current screen to the corresponding screen. Some screen require pressing to return to the previous screen. Toggles These fields toggle between two values when pressed. Typical data in these fields is YES/NO, ENABLED/DISABLED and choosing between two different numbers. These fields may be just the changeable value or the entire line. It may require pressing a few different locations on the line to find the toggle field. Numeric When a field is selected that is Numeric the following Data Entry Screen will appear. When done entering the data, press.to return to the original screen. To leave the Data Entry screens without changing data, press. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

24 Chapter 3 General Methods of Using Operator Interfaces E-1063 Selections When a field is selected that is of Type Selection, screens that resemble the following will appear: Screen with all selections visible If the available selections are more that what will fit in a single screen, scroll controls will appear to the right of the selection. Up one selection Up to limit Slider Down to limit Down one selection Alpha/Numeric When a field is selected that is Alpha/Numeric one of the following Data Entry Screens will appear: To navigate between screens press on of the following:,, or. When done entering the data, press.to return to the original screen. To leave the Data Entry screens without changing data, press. Selections: 3-2 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

25 Chapter 4 Operator interface/standard User Screens Chapter 4 Operator Interface/Standard Wash Operation Screens

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27 Chapter 4 Operator Interface/Standard Wash Operation Screens E-1063 Main Screen The E-1063 is an Operator interface that utilizes Touch-Screen technology. User makes selections and enters data by touching the appropriate positions on the screen. Due to the ease in which a stylus can be misplaced, we recommend that you use the back end of an ink pen or a stylus. Note: It is not recommended that the screen be operated with metal objects such as keys or screw-drivers. Screen Key: The ESTOP is only displayed when the system is in the ESTOP condition The display box shows the currently selected stand-by Package. If any Options are associated with a selected Package, the corresponding oval will be filled The long rectangular box displays the 10 washes in the Queue 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

28 Chapter 4 Operator Interface/Standard Wash Operation Screens Queue CLEAR NEXT: Pressing this key will clear out the Loader. This is the next vehicle that will be washed CLEAR QUEUE: This area is for clearing QUEUE. See FAULT screen for clearing faults and see the USER screen for clearing Washes. CLEAR EXCEPT LOADER: Pressing this key will clear all items in the QUEUE except the one that is already being processed. This key is to be used in the case where a vehicle has crossed the treadle, picked up a dollie and is being pulled to the entrance photo-eye. This allows that particular vehicle to continue being washed. HOT DOLLIE: This will send up a Dollie immediately regardless if there is a vehicle in the QUEUE or not. The Conveyor must be on for this function to work. Queue / Receipt Press the arrow under the desired Wash Position to print the receipt for that vehicle. Pressing either key on the above screen will complete its task and return to the MAIN screen. 4-2 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

29 Chapter 4 Operator Interface/Standard Wash Operation Screens Queue Queue / More Queue To enter a wash, enter a Package number in the Package box. It will show in the Stand-By Box. Then enter any Option numbers for desired options, enter the Options one-at-a-time until all corresponding ovals are filled. This method of entering washes is considered for temporary use only. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

30 Chapter 4 Operator Interface/Standard Wash Operation Screens Data Shift Package and Option Data This section displays the following data. The number of times that each Package and/or Option has been used. The Truck/Van count as recorded by the optional Photo Eye. The total dollar value of all Package/Options combined. The total number of GOOF UP packages (Unattended feature) Shift Reports: Resets at approximately midnight or whenever the RESET key is pressed. Daily Report: Resets and prints automatically every 24 hours at approximately midnight. CANNOT be reset manually. From the Shift Report screen, press Daily to get to this screen. Weekly Report: Resets and prints automatically every seven days at approximately midnight. CANNOT be reset manually. From the Daily Report screen, press WEEKLY to get to this screen. The RESET day can be changed from the MISC screen. Report Printing Shift, Daily and Weekly reports can be printed from the Report screens or from Operators Station. The RS-232 must be set to printer before printing can occur. From the Operator Station Shift Report: This report can be printed by pressing and holding for 2 seconds the Option 8 key on the Operators Station. This will only work if there is NO vehicle in standby. Daily Report: This report will print automatically at midnight. Be aware that if the printer is not operating properly or is out of paper, all daily data will be lost at midnight. Daily reports can also be printed from the Operators Station by pressing the Option 9 key for 2 seconds. Weekly Report: This data can be printed from the Operators Station by pressing the OPTION 10 key for 2 seconds as long as the Standby does not have a value. From the E-1063 General: Navigating to the appropriate screen and pressing the PRINT key can print each type of report. 4-4 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

31 Chapter 4 Operator Interface/Standard Wash Operation Screens Data Data / Daily Screen Key: Information about this screen is presented with the Shift screen Data / Daily / Weekly Screen Key: Information about this screen is presented with the Shift screen 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

32 Chapter 4 Operator Interface/Standard Wash Operation Screens User From the MAIN screen pressing the USER key, you will be taken to the following screen: Screen Key: This screen has the Function keys to navigate to the typical screens required by Personnel Operating Wash User/Clear Wash Screen Key: Pressing YES will clear all DATA/VEHICLE IN WASH. If any vehicles are in the wash it will remove all functions these vehicles receive. User/Wet Down This will turn on and run all of the User Defined functions of the BAY WET DOWN for the set amount of time. CAUTION: Pressing this button will cause motion and dispensing from equipment. User / Force From the USER screen pressing the FORCE key will navigate to the following screen: 4-6 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

33 Chapter 4 Operator Interface/Standard Wash Operation Screens User User / Input Bypass Screen Key: This screen is for temporarily bypassing the corresponding Input that may be causing issues. Pressing the ENABLE button will change behavior to bypass the corresponding Input. This means it will run in the BYPASS manor as setup by pressing the EDIT key. User / Input Bypass / Enter Photo - Edit Screen Key: NORMAL: This is the data entered into the Loading Setup screen and will be utilized for normal operation. BYPASS: This is the data entered into this screen and will be utilized when ENTER PHOTO BYPASS is active. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

34 Chapter 4 Operator Interface/Standard Wash Operation Screens User User / Input Bypass User / Input Bypass / Roller Up - Edit Screen Key: NORMAL: This is the data entered into the Loading Setup screen and will be utilized for normal operation. BYPASS: This is the data entered into this screen and will be utilized when EDIT ROLLER BYPASS is active. User / Input Bypass / Treadle - Edit Screen Key: NORMAL: This is the data entered into the Loading Setup screen and will be utilized for normal operation. BYPASS: This is the data entered into this screen and will be utilized when EDIT TREADLE BYPASS is active. User / Input Bypass / Conveyor Pulse - Edit Screen Key: Speed is typed at the lower right of the screen. This is the simulated speed in BYPASS Mode The SAMPLES give a good indication of what your current speed may be The speed is. Example: 150 vehicles per hour: =.1 Vehicles per Hour 150 Common Values 175 = = = = =.2 50 = Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

35 Chapter 4 Operator Interface/Standard Wash Operation Screens User User / Power Up Choice Screen Key: This screen is to monitor wash status after a Power Up or E-Stop. The user can accept the current status or make changes from this screen. Note: If MAIN screen displays Make Power Up Choice, the user MUST come to this screen to ACCEPT before wash will continue. See SETUP/MISC to disable this option. Option can NOT be disabled for E-Stop. User / Monitor Inputs Screen Key: This screen allows monitoring of Input status. The ovals are filled when the Input is ON. Check prints for description of Input behavior.. User / Monitor Outputs Screen Key: This screen allows monitoring of Output status. The ovals are filled when the Output is ON. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

36 Chapter 4 Operator Interface/Standard Wash Operation Screens User User / Monitor Outputs User / Monitor Outputs / More Screen Key: This screen allows monitoring of Output status. The ovals are filled when the Output is ON. User / Print Screen Key: Pressing LOADING, MISC, FUNCTIONS or POS will print the corresponding setup. Pressing SETUP MODEM will send setup instructions to the modem if one is installed. User will not see changes on the screen when the button is pressed. Pressing the MAIN, BACK, PACKAGES or OPTINS will navigate you to the corresponding screen. User / Print / Packages Screen Key: Pressing these buttons will print the corresponding setup Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

37 Chapter 4 Operator Interface/Standard Wash Operation Screens User User / Print User / Print / Options Screen Key: Pressing these buttons will print the corresponding setup. User / About Screen Key: This screen displays the software version for both the HMI screen and the Logic in the controller. This screen also displays the accumulated total of vehicles washed by the controller. Faults Screen Key: The ovals to the left will fill in solid when the Fault is active. The Fault Code is the number that will be sent to a pager to represent the current Fault status. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

38 Chapter 4 Operator Interface/Standard Wash Operation Screens Faults Fault Codes RS-232 must be set to Modem before paging can occur. No. Description of Problem 135 Roller up fault and Conveyor Jam 159 Photo Eye fault 183 Conveyor jam 207 Roller up fault 217 Hydraulic Tank 2 low 223 Input fault 238 Overload tripped 239 GFCI fault 244 Hydraulic Tank 1 low 245 Low air 251 E-Stop Fault 255 Normal operation Note: Fault numbers not listed are for multiple Faults. Alarm List (E-1063) All Faults and Alarms will show up on the Alarm List Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

39 Chapter 5 Operator Interface/Programming Chapter 5 Operator Interface/ Wash Setup Screens

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41 Chapter 5 Operator Interface/Wash Setup Screens Setup Screen Key: This screen has the Function keys to navigate to all of the Wash Setup screens.. Setup / Packages The system has the ability for 15 user defined Packages. Screen Key: These buttons navigate to the corresponding Package Setup screens. Pressing GOOFUP will navigate to the GOOFUP Setup screen Pressing PACKAGE VALUE will navigate to the screen for assigning Package Values Pressing the PACKAGE BLOCK will navigate to the screen that allows enabling and disabling of Packages. Setup / Packages / Package 1 (or any of the Package buttons) Screen Key: When an Oval is filled, that item becomes part of the Package. Touch the desired oval to toggle between filled and unfilled. See SETUP / FUNCTIONS for configurations of Functions. CHANGES WILL NOT TAKE EFFECT AND WILL BE LOST IF SAVE IS NOT SELECTED ONCE SELECTIONS ARE MADE. Note: The names of the Functions may be changed from the names shown in the above screen. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

42 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Packages Setup / Packages / Goof Up Screen Key: When an Oval is filled, that item becomes part of the Goof Up Package. Touch the desired oval to toggle between filled and unfilled. Setup / Packages / Package Value Screen Key: On this screen you will enter the value/costs of each Package. To make a change, touch the desired Value and enter new Value in the Pop-Up Number Pad. Setup / Packages / Package Block Screen Key: Package is DISABLED when the oval on the right is filled. Touching the oval next to the associated Package will toggle it between filled and unfilled. 5-2 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

43 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Options Screen Key: The Options buttons navigate to the corresponding Option Setup screen. Setup / Options (typical): first screen for adding Functions Screen Key: When an oval is filled it becomes ADDED to the Option/Wash. Touching the desired oval will toggle it between filled and unfilled See SETUP / FUNCTIONS for configuration of Functions Once desired changes have been made to this screen, press the MORE key to move to the next screen if some Functions are to be removed. Setup / Options (typical): second screen for removing Functions Screen Key: When an oval is filled it becomes REMOVED from the Option/Wash. Touching the desired oval will toggle it between filled and unfilled CHANGES WILL NOT TAKE EFFECT AND WILL BE LOST IF SAVE IS NOT SELECTED ONCE SELECTIONS ARE MADE. Pressing the BACK key on the above screen will return you to the first option screen. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

44 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Options / Option Value Screen Key: On this screen you will enter the Value/Costs of each Option. To make a change, touch the desired Value and enter new Value in the Pop-Up Number Pad. The value of the Options may be negative Setup / Options / Option Block Screen Key: The Options are DISABLED when the oval to the right is filled. Touch the oval next to the associated Option to toggle between filled and unfilled. 5-4 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

45 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Functions Screen Key: Pressing the corresponding button will navigate to the Setup Screen for that Function. Pressing the MORE button will navigate to additional Functions. Setup / Function / More Screen Key: Pressing the corresponding button will navigate to the Setup Screen for that Function. Setup / Function / Exit W/Go (or any of the functions) Note: Some Functions will have different features available than others. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

46 Setup Setup / Functions Functions Functions are OUTPUTS that turn ON/OFF at positions determined by that Function s parameters. Some functions have one output others have more. Functions are all programmed very similarly with a few different components. (Functions should be setup and named before packages or Options are setup). Below is a summary of the User Defined settings that can be programmed in Functions. Name: Touch the NAME for the alpha/numeric pop-up to display for changing the name. Not all Functions are user namable. On Position: This dictates the tunnel location that a function will turn ON (from the Entrance Photo-Eye to the desired ON point). Minimum setting is 8 inches. Set to zero for off-line Functions that come on before the vehicle enters the Photo-Eye. On For > Pressing the selection toggles between the following two options Set Distance: When in this mode, the function will be ON for a specified distance for each vehicle. Car Length: When in this mode, the Function will be ON for the car length plus the length Adjust setting. The Adjust setting can have a value of + or -. Typically length adjust is slightly longer than the equipment length. Set Distance: When using the Set Distance feature, this displays the number of inches that a given function will be ON. All have a maximum distance of 240 inches except Named 30 which has a maximum distance of 999 inches. Car Length Adjust: This is to adjust the distance that the function will be ON. This can be +/- of the measured car length. Lookback Distance: This will keep the Function active if next vehicle is within Lookback distance. This setting does NOT work when the Function is in Set Distance. Set Lookback distance below 8 to disable. 5-6 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

47 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Functions Function Setup Screens (typical) Power Up Delay: This feature is not available on all Functions This is how long the Function will wait to turn back on after recovering from a Power Down or an E-Stop condition. Time will be 2.5 seconds longer due to the time required to sound the horn. Typically used for turning ON high current loads. Stagger Delay (Dryers ONLY): This Function appears only when programming Dryer Functions. It is the time between powering up the different outputs of the Dryer Function. Top Wheel Retract Function: Leg mounted Photo Eye tree can be purchased for the Top Wheel to automatically detect pick-up truck beds. The NAMED 6 Output (020) will need to be wired to the Top Wheel Retract pneumatic valve. This function can be Feather-Touch or Retract depending on air regulator setting. The Photo Eye Tree should be mounted with the Photo Eyes on the entrance side of the Top Wheel legs with upper Photo Eye sensor 60 off of the floor and the lower Photo Eye sensor 40 off of the floor. Enable Distance: Typically set to 20. Once upper Photo Eye beam is broken it will need to be broken again after this distance in order for the system to look for pick-up truck beds. Active Distance: Typically set to 36. If the system is looking for a pick-up truck bed and the upper Photo Eye beam is made for the set distance while the lower Photo Eye beam is broken, the Retract Output (NAMED 6) will turn ON/OFF for Anti-Collision. Toggle between ON/OFF during Anti-Collision condition. Top (ON/OFF) for Retract: This determines the state of the output when the Top Wheel retract function is retracting the Top Wheel. Note: If there are two Top Wheels installed that require automatic retracting, the NAMED 7 must be utilized for the second Top Wheel. The second Top Wheel on NAMED 7 must be positioned further down the bay than the Top Wheel on NAMED 6. The Top Wheel in NAMED 7 will retract at a position determined by sensors on the NAMED 6 Top Wheel. ON/OFF for Anti-Collision: Toggles between ON or OFF during Anti-Collision condition. Package Light Value: This should be set to zero in order to disable. This feature is available on NAMED When a Package Value is entered here, the function will turn ON when the next vehicle is receiving that Package and no vehicle is in the Photo-Eyes. Operate Normal Function / Operate vehicle Tires: When set to Operate vehicle Tires, the function will output twice per vehicle. Once for the front tires and once for the back tires. See the MISC screen for Tire Sensor Setup. This feature works for NAMED 19, 20, 45 and 46. Front Start: This is where the Output will turn ON for the front tires. This position is relative to where the sensor detected the front tires. Its typical value is negative. Front End: This is where the Output will turn OFF for the front tires. This position is relative to where the sensor detected the front tires. Its typical value is positive. Back Start: This is where the Output will turn ON for the back tires. This position is relative to where the sensor detected the back tires. Its typical value is negative. Back End: This is where the Output will turn OFF for the back tires. This position is relative to where the sensor detected the back tires. Its typical value is positive. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

48 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Loading Loading is the process of placing a vehicle on the Conveyor and getting it moving through the Photo-Eyes with proper Dollies. There are 2 Loading screens. They are covered below and on the following 2 pages. Loading Setup 1 (first screen) Pressing the LOADING key will take you to the following screen. Dollie Up Count: This function toggles back and forth between Count and Inches. This determines whether the Dollie UP fork stays up according to Dollie Travel Distance or by Dollie Counts. Count is recommended, count requires a dollie cont switch. If switched to inches, the AUTO FRONT/BACK inches must be set to achieve desired Dollies. If you are experiencing trouble with the Dollie count input or your system does not have Dollie count, change it to INCHES and set distance accordingly. Front Auto Dollie: This function toggles back and forth between ON and OFF. When set to ON, Dollie will automatically be called up when a front tire passes over the Treadle. It must be OFF for Rear Push. FRONT AUTO DOLLIE must be ON before any Front Auto Dollie functions will activate. Rear Auto Dollie: This function toggles back and forth between ON and OFF. When ON, Dollie will automatically be called up when the rear tire is over the Treadle. This function is on in most systems. REAR AUTO DOLLIE must be ON before any Rear Auto Dollie functions will activate. Auto Front Dollies / Inches: This function determines the two following items. If Dollie Up is set to COUNT, this displays the number of Dollies that will pop up behind the front tire when the output is activated. FRONT AUTO DOLLIE must be ON. If Dollie Up is set to INCHES (Not Recommended), this displays the number of inches the Dollie Up fork will remain up. (Generally set at Dollie spacing times the number of Dollies desired). Auto Back Dollies / Inches: This function determines the two following items. If Dollie Up is set to COUNT, this displays the number of Dollies that will pop up behind the rear tire. REAR AUTO DOLLIE must be ON. If Dollie Up is set to INCHES (Not Recommended), this displays the number of inches the Dollie Up fork will remain up. (Generally set at Dollie spacing times the number of Dollies desired). Dollie Call Dollies / Inches: This function determines the two following items. If Dollie Up is set to COUNT, this displays the number of Dollies that will pop up when the Dollie Call button is pressed. If Dollie Up is set to INCHES (Not Recommended), once a Dollie-Up Fork pops up, this displays the number of inches the Dollie Up fork will remain up after Dollie Call button is pressed. 5-8 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

49 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Loading This page covers the second of 3 Loading screens. Loading Setup 2 (second screen) Pressing the MORE key will take you to the following screen. Run Way Distance: The system will not evaluate the Entrance Photo-Eye until the Runway Distance has expired after the Dollie Up function. This setting helps properly size a vehicle when it pulls into the Entrance Photo-Eye before the dollie reaches the tire. If the wash is configured Front Tire Pull, we suggest it be set to a distance of 50 inches less than the distance from the Dollie Up location to the entrance Photo-Eye. If the wash is configured Rear Tire Push, we suggest that it be set to a distance of 237 inches less than the distance from the Dollie-Up location to the Entrance Photo Eye. FAILURE TO SET AS RECOMMENDED OR SMALLER WILL SEVERELY INHIBIT LOADING PERFORMANCE. Enter Photo Eye Distance: The dollie will be canceled when the dollie is raised and travels the Photo Eye distance without breaking the Entrance Photo-eye. This should be set to the distance between the Entrance Photo-Eye and the Dollie Up location. If set to Front Tire Pull with two front tire dollies, add dollie spacing distance to the recommended settings stated. FAILURE TO SET AS RECOMMENDED OR LARGER WILL SEVERELY INHIBIT LOADING PERFORMANCE. Neutral Distance: This is the distance in inches that the NEUTRAL Light of the In-Bay sign will remain ON once activated. Light will not turn OFF until entrance Photo Eye is broken. The GO light will NOT turn back ON until the NEUTRAL light turns OFF. Repeat Size Dollie: This function toggles back and forth between Enabled and Disabled. When ENABLED, the system will recall that Dollie for its designated tire if the Dollie travels past the enter Photo Eye distance without the Photo Eye being broken by a vehicle. Dollie Approach: This function toggles back and forth between Enabled and Disabled, when ENABLED the system will act accordingly depending on Safe/Unsafe Zone. If set to Safe Zone, Dollies will only come up when in the Safe Zone. Safe Zone will be the user-selected inches past Dollie Approach signal. If this is set to Unsafe, Dollie will not come up for the pre-determined user unsafe zone, the user-selected distance is called Approach Zone Distance. NOTE: This function is generally not used with Belanger Conveyors. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

50 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Loading Loading Setup 2 (second screen) Minimum After Cars: The system will NOT allow the Dollie up for the next vehicle until the user-defined Minimum Distance is reached after the vehicle passes through the Photo Eye. Set to zero to disable this function. Vehicles can be closer together than this distance since the measurement is taken from the rear bumper of the lead vehicle to the back of the tire position when Dollie-Up allowed. Drive Up Goof Up: This function toggles back and forth between Enabled and Disabled. When ENABLED, system will evaluate if a vehicle has approached without selecting wash. If this is the case, the vehicle will receive a Goof Up wash. It is recommended you set this to disable unless time demonstrates a need. Timed Goof Up: When selected, if the entrance Photo Eye is broken for the user-selected amount of time without a vehicle loaded into the QUEUE, a Goof-Up wash will be issued. It is recommended you set this to disable unless time demonstrates a need. Treadle Eval Front: This setting should be enabled at all times except when attended front-pull systems with Treadle that wish to operate front-pull from Dollie Call only. Disable/Enable Front Pull, No Treadle: When selected, the front tire dollie comes up when the Dollie Call is pressed. The rear tire Dollie will come up after the user-selected amount of inches after the front Dollie. The rear tire distance is FP NO TREADLE BACK TIRE DISTANCE. (This function can be used if you are experiencing trouble with the treadle on an attended, Front Tire Pull location). Front Pull No Treadle Back Tire Distance: The distance that will raise rear tire dollie when set in front pull, No Treadle. Set large enough to get dollie behind largest customers rear tire. Rear Push No Treadle: This function toggles back and forth between Enabled and Disabled. When ENABLED, the system will NOT evaluate the treadle and each dollie is assumed Rear Tire. (This function can be used if you are experiencing trouble with the Treadle or on a 1-Step, Unattended, Rear Tire Push system). Auto Size Dollie: This function toggles back and forth between Enabled and Disabled. When set to Enabled (Auto), the system will send Auto Size Dollie when wash is entered into queue. This option is for 1 Step Loading. See Recommended Initial Settings in Chapter 6 for more information Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

51 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Loading / Factory Loading Setup 2 (second screen) Pressing the FACTORY key will take you to the following screen. Setup / Bay Wet Down Bay Wet Down (first screen) Bay Wet Down is the process of saturating the cloth with water and/or chemicals prior to making contact with vehicles. Screen Key: The fields shown in this screen toggle the ovals between Filled and unfilled Filled ovals are selected (active), function ON during Bay Wet Down Selecting the oval next to the associated component will activate that component during the Bay Wet Down. If an oval is filled, it is selected. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

52 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / POS (Point of Sales) This section is for setting up communication with the P.O.S. and setting up your Accept method. This section also allows you to monitor the status of the select inputs. The inputs can be pulsed or maintained. Note: The Wash in Use output will not function if accept method set to Screen Accept Only Direct / Binary: To change, touch the screen key to toggle between DIRECT SELECT INPUTS and BINARY SELECT INPUTS. Binary may be either Normally Closed or Normally Open. Maintained: Inputs can be held (maintained) to load value into Standby. Example: The POS can turn ON any of the inputs x15 x20 and keep them on until the Wash In Use signal acknowledges the entry to the POS, and then the POS can turn them OFF. Binary: The input pattern represents the binary equivalent value of the Package/Option selected. When selected, up to 15 packages and options can be selected. Inputs can be either Pulsed or Maintained (typically used with Operator Station). Wash In Use / Wash Wash In Use (Typical setting for Unitec products): The Wash in Use output is ON when a vehicle breaks the E-Z Load Photo Eye, or when the timed method loads stand by into the QUEUE. This Output will shut OFF 1 second after the E-Z Load Photo Eye sees across the drive, or after 5 seconds when the timed method is being used. Wash Done (Typical setting for Hamilton products): This will turn OFF the Wash In Use output for 2 seconds after either of the following conditions: 1.) if Alt. Accept is set to input, and the vehicle has gone through the EZ Load photo-eye. 2.) if Alt. Accept is set to timed, the output will turn OFF for 2 seconds, 5 seconds after the vehicle is loaded into queue. Note: Inputs may be either Pulsed or Maintained Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

53 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / POS (Point of Sales) Loading Max Queue Amount Limits the number of washes the Queue will stack. This value is usually set to 1 when the E-1063 is not visible. 1. Screen Accept: This function toggles between Screen Accept Only and Screen/Alt Accept Alternative Accept Disabled: When selected, only the screen and/or the Operators Station will load the selected stand-by package into the QUEUE. Alternative Accept Only (Alternative Accept): When selected, Screen, Operators Station and alternative method will load Stand-by into the QUEUE. The alternative load method will be either by Input or Timed. These two methods are covered below. 2. Alt Accept: This function toggles between Input and Timed. Input: Typically an E-Z Load Photo Eye. The stand-by package will be accepted into the QUEUE when the E-Z Load Photo Eye is broken. Timed: The stand-by package will be accepted into the QUEUE according to the user defined time selected (measured in seconds). This function is typically used in Unattended, 1 Step systems. 3. E-Z Load / Tire Eval: Here you determine if the E-Z Load Photo Eye will be used for tire evaluation or not. The E-Z Load Photo can be selected to be involved in the Tire Evaluation of the Treadle. If the E-Z Load Photo is indeed used, the Treadle will only evaluate tires when the Photo Eye has been broken. Note: See recommended initial setting for additional indication of setting per loading style in Chapter 6. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

54 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Pager CALL OUT: This is the number that the will be called in the event of a Fault. The numbers can be long distance (11 digits) or local (7 or 10 digits). NUMERIC MESSAGE ACTIVATOR: This is a number that will be sent out to shift called system into numeric message mode instead of voice mail. MAX PAGES: This function determines the number of times the system will send out a page. SITE #: The first three digits of the code in the Site Number. The remaining four digits is the error code. CODE DELAY: This is the amount of time in seconds that it takes to be able to send out a numeric message or send activator. In other words, the time it takes for a called system to pick up and broadcast its message. DELAY PAGE: Here you can set a delay period before the system will page. This allows time for someone at the site to correct a problem before you are notified. SEPARATOR: This function will allow you to choose between an Asterisk (*) or the number 9 to separate the first three digits of the Site Number and the Fault Code. Most pagers use the number 9 as a separator. Example 1: Example 2: 121 * 126 Site Location Separator Fault Code Site Location Separator Fault Code LONG DISTANCE: If the Long Distance function is chosen, the telephone number will automatically be 11 digits. LOCAL DIAL LENGTH: If Local is selected, there can be either 7 or 10 digits in the phone number. Pressing the Complete toggle (last line of text) will toggle back and forth between HANG UP TO COMPLETE / SEND # TO COMPLETE. HANG UP TO COMPLETE disconnects when done sending Fault Code. SEND # TO COMPLETE sends pound tone prior to disconnecting Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

55 Chapter 5 Operator Interface/Wash Setup Screens Setup Setup / Misc There are 2 MISC screens. Both are covered below and on the following page. Misc (first screen) Pressing the MISC key will take you to the following screen. When you are done with this screen, press the MORE key to move to the second screen associated with MISC. Conveyor / Equipment Hydraulic Power Up Delay: Displays the seconds required for the Main Hydraulic Unit to turn back ON after an E-Stop or Power Up condition. The actual time will be 2.5 seconds longer due to time required for the horn to sound. Equipment that has a Power-Up delay is: Conveyor, Named 1, Named 5, Named 19, Equipment Hydraulics, and Dryer Group 2. Equipment Hydraulic Power Up Delay: This function delays in seconds the activation of the second Hydraulic Unit after an E-Stop or Power Up condition. The actual time will be 2.5 seconds longer due to time required for horn to sound. Conveyor Length: Displays the Conveyor length in inches. This function should be set at a minimum of 1 inch past the last functions ON point. This is NOT the actual Conveyor length; it is a value greater than the distance from the Photo Eye to the final component in the system. Example: Set it to 1 inch past the ON position of the exit Dryers. Conveyor Off Delay: This shows the amount of seconds the Conveyor / Main Hydraulic Unit will remain ON after the last vehicle is no longer signaling the Conveyor to run. Increase Delay if Rear Tire Dollies are remaining on the Conveyor. Power Up Choice: This function toggles back and forth between Enabled and Disabled. When Enabled, the operator will have to ACCEPT the current status of the wash after a Power-up before wash will continue. ACCEPT on the Power-up screen is not the same as the Stand-By ACCEPT. Conveyor Pulse Distance: You MUST specify the Conveyor pulse distance. The system uses this measurement to calculate one inch of travel (this is the distance the chain travels from the edge of one Conveyor Proximity Input to the next). NOTE: Image above shows Pulse setting for the DuraTrans DXD Conveyor at The setting for DuraTrans CLASSIC should be MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

56 Chapter 5 Operator Interface/Wash Setup Screens Setup SETUP / MISC Misc (first screen) Enter Wind Door Output: From this screen you can choose the state of the Output when the wash requests the Wind Door to open. The options are ON for Open or OFF for Open ON for Open: will close the Wind Door when the power goes down, possibly striking a vehicle. NO EXCEPTIONS!! OFF for Open: will open the Wind Door when the power goes down, possibly freezing the bay. Note during an E-Stop condition the power is off Typically Wind Door will be open when vehicle is entered into Queue and will remain open until vehicle gets through Bay-Enter Photo Eye. Prep Jet Off Delay: This displays how many seconds the Prep Jet will remain ON after the Prep Jet input has turned OFF. Set the time low when using a sensor activation unit. Set the time high when using a Push Button activation unit. If this input is left ON for longer than 720 seconds, the system will automatically shut the Prep Jet down. Truck / Van Photo Delay: The time period that Input will be OFF (brake of a Photo Eye) before the vehicle is considered a truck or a van. Set to 0 (zero) to disable. Tire Sensor Location: This is the position of the Tire Sensor (Bell Hose) relative to the Bay Enter Photo- Eye. Positive inches are for location after Bay Enter Photo-Eye. Negative inches are for location before Bay Enter Photo-Eye. The sensor should be within +/- 12 inches of the Bay Enter Photo-Eye. This works with the functions NAMED 19, 20, 45 and 46. Locating the Bell Hose in line with the Photo-Eyes or after is recommended. Tire Sensor N.O. / N.C.: N.O. (Normally Open) is for a sensor that turns ON an input when the tire is sensed. N.C. (Normally Close) is for a sensor that turns OFF an input when the tire is sensed Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

57 Chapter 5 Operator Interface/Wash Setup Screens Setup SETUP / MISC This page covers the second of the 2 Misc. screens. Misc (second screen) Pressing the MORE key will take you to the following screen. Anti Collision (Dark Operate / Light Operate) LIGHT OPERATE is for sensors that leave controllers Input ON when the vehicle is not present. LIGHT OPERATE is sometimes referred to as Normally Closed. DARK OPERATE is the opposite of LIGHT OPERATE. Anti-Collision x37 Delay: This is the amount of time that the second Anti-Collision sensor detects the vehicle before its considered for triggering Anti-Collision, this helps when a long vehicle can trigger both sensors. The system is more precise when the sensors are far apart and the delay is set to zero. Setting the Time and Date: Place cursor over the field to be altered. Enter the desired number. Move to the next field and follow the same process until the Time and Date are set. RS-232 Printer: Here you select which device is hooked up to the 9-pin port. Selections are either a modem or a printer. Modem will disable Automatic Repot Printing, Printer will disable Paging. Name and Address: This entry allows you to place a title on the top of your receipts such as your Carwash name and address. There are three lines of text available here. Once completed the top line will appear on the E-1063 Main Screen. All three lines will be displayed on the top of all Carwash receipts. Each line of text has 16 positions. Weekly Reset: This button brings up the Pop-Up Box that allows for selection of the day that is the end of the accounting week. Password: Press this button to set Password for each level. QUEUE is level 1 with initial password SETUP is level 2 with initial password MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

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59 Chapter 6 Techniques in Programming Chapter 6 Techniques in Wash Setup

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61 Chapter 6 Techniques in Wash Setup Additional Information Auto clearing of QUEUE. This function will only be active if EZ-Load Photo-Eye is wired into the system. If a Wash is in STANDBY or in Queue for 5 minutes without either the EZ-Load Photo- Eye or the Bay Enter Photo-Eye being broken; or the E-Stop being pressed, the system will clear the queue and standby automatically. Offline Functions: These are functions that turn on before the vehicle enters the Photo-Eye. To program a function to operate offline, change value On Position to Zero. See SETUP/FUNCTIONS for more information. If wash is to be paused by personnel at the exit of the tunnel instead of using Anti-Collision Photo-Eyes: Connect a maintained, normally closed button to the Anti-Collision inputs. Using the E-Stop to pause the wash will require the wash condition to be accepted at the E-1063 to resume washing. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

62 Chapter 6 Techniques in Wash Setup Recommended Initial Settings Note: Conveyor Pulse Distance should be set to 8.26 on Belanger DXD systems. All of these settings assume 48 Dollie spacing. Note: POS shown is for Unitec product. Hamilton products typically get set to Wash Done. Unattended, 1 Step, Rear Tire Push E-1063 Loading Screen E-1063 P.O.S. Screen Dollie Up Count Front Auto Dollie Off * Rear Auto Dollie On * 01 = Auto Front Dollie * Direct Select Inputs 03F = Wash In Use Screen / Alt. Accept Alt. Accept Is Timed 02 = Auto Back Dollie 3 Seconds Timed Load 02 = Dollie Call Dollies 100 = Neutral Distance Repeat Size Dollie Enabled * Disable Front Pull No Treadle * Enable Rear Push No Treadle * Auto Size Dollie Enabled * 288 = Max Car Length Unattended, Front Tire Pull with Treadle EZ Load Photo Input Is Not Used In Tire Eval = Selection that MUST be set to match for this type of vehicle loading E-1063 Loading Screen E-1063 P.O.S. Screen Dollie Up Count * * Rear Auto Dollie On * 01 = Auto Front Dollie * * * * Direct Select Inputs Front Auto Dollie On 03F = Wash In Use 02 = Auto Back Dollie 01 = Dollie Call Dollies 50 = Minimum Inches Between Tires Use Minimum Distance Between Tires 100 = Neutral Distance 288 = Max Car Length Repeat Size Dollie Enabled Disable Front Pull No Treadle Disable Rear Push No Treadle Auto Size Dollie Disabled * Screen / Alt. Accept Alt Accept Is Input EZ Load Photo Input Is Used In Tire Eval = Selection that MUST be set to match for this type of vehicle loading 6-2 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

63 Chapter 6 Techniques in Wash Setup Recommended Initial Settings Unattended, Rear Tire Push with Treadle * * * * * E-1063 Loading Screen E-1063 P.O.S. Screen Dollie Up Count Direct Select Inputs Front Auto Dollie Off 03F = Wash In Use Rear Auto Dollie On Screen / Alt. Accept 01 = Auto Front Dollie Alt Accept Is Input 02 = Auto Back Dollie 02 = Dollie Call Dollies.5 = Minimum Time Between Tires Use Minimum Time Between Tires 288 = Max Car Length Repeat Size Dollie Enabled Disable Front Pull No Treadle Disable Rear Push No Treadle Auto Size Dollie Disabled 100 = Neutral Distance * EZ Load Photo Input Is Used In Tire Eval = Selection that MUST be set to match for this type of vehicle loading 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

64 Chapter 6 Techniques in Wash Setup Recommended Initial Settings Attended, Front Tire Pull with Treadle E-1063 Loading Screen E-1063 P.O.S. Screen Dollie Up Count * Front Auto Dollie On * Rear Auto Dollie On * * * * 01 = Auto Front Dollie 02 = Auto Back Dollie 01 = Dollie Call Dollies 50 = Minimum Inches Between Tires Use Minimum Distance Between Tires 288 = Max Car Length Repeat Size Dollie Enabled Disable Front Pull No Treadle Disable Rear Push No Treadle Auto Size Dollie Disabled Attended, Rear Tire Push with Treadle * Binary Select Inputs Screen Accept ONLY EZ Load Photo Input Is Not Used In Tire Eval = Selection that MUST be set to match for this type of vehicle loading E-1063 Loading Screen E-1063 P.O.S. Screen Dollie Up Count * Front Auto Dollie Off * Rear Auto Dollie On * * * * 01 = Auto Front Dollie 02 = Auto Back Dollie 01 = Dollie Call Dollies.5 = Minimum Time Between Tires Use Minimum Time Between Tires Repeat Size Dollie Enabled Disable Front Pull No Treadle Disable Rear Push No Treadle Auto Size Dollie Disabled * Binary Select Inputs Screen Accept ONLY EZ Load Photo Input Is Not Used In Tire Eval = Selection that MUST be set to match for this type of vehicle loading 6-4 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

65 Chapter 7 Faults and Alarms Chapter 7 Faults and Alarms

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67 Chapter 7 Faults and Alarms Faults The following is a list of the Faults that may show up: Hydraulic Tank 1 Low: This will shut the system down until the Fault has been reset. If a modem is connected, the system will page out the Fault Codes. Input is to be on when the hydraulic oil level is normal. The Input MUST be jumpered if hydraulic unit not used. Hydraulic Tank 2 Low: This will shut the system down until the Fault has been reset. If a modem is connected, the system will page out the Fault Codes. Input is to be on when the hydraulic oil level is normal. The Input MUST be jumpered if there is only one hydraulic tank. GFCI Fault: This will shut the system down until the Fault has been reset. If a modem is connected, the system will page out the Fault Codes Low Air Pressure: This will shut the system down until the Fault has been reset. If a modem is connected, the system will page out the Fault Codes. Conveyor Jam: This will shut the system down until the Fault has been reset. If a modem is connected, the system will page out the Fault Codes. This fault is caused when the conveyor Pulse is lost during conveyor operation. See SETUP / MISC to disable Input Fault: This fault will alert you by pager but will NOT shut the system down. When input is OFF, this Fault will self RESET. Roller Up Fault: This fault will alert you by pager but will NOT shut the system down. Will RESET when Dollie Count input momentarily turns OFF. E-STOP Fault: Will alert you on the pager and on the screen. This occurs when E-Stop Fault is enabled and the E-Stop is pressed for more than 60 seconds. Overload Tripped: This Fault will occur if a motor overload is tripped in one of the VFD Panels. Check Enter Photo: This Fault indicates that you should check the ON and OFF state of the bay enter Photo-Eye. 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

68 Chapter 7 Faults and Alarms Faults Fault Codes RS-232 must be set to Modem before paging can occur. No. Description of Problem 135 Roller up fault and Conveyor Jam 159 Photo Eye fault 183 Conveyor jam 207 Roller up fault 217 Hydraulic Tank 2 low 223 Input fault 238 Overload tripped 239 GFCI fault 244 Hydraulic Tank 1 low 245 Low air 251 E-Stop 255 Normal operation Alarm List All Faults and Alarms will show up on the Alarm List but only Check Enter Photo Eye will signal an alarm on the screen and require an acknowledgement. ACCEPT may need to be pressed from the POWERUP CHOICE screen if system is not operating. 7-2 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248) MANUL096

69 1MANUL096 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (248) * Fax (248)

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71 Chapter 8 E-1063 Screen Map Chapter 8 Centra Programming Screen Map