Ditch Witch Mini Excavator MX45 Operator s Manual pdf DOWNLOAD

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1 Ditch Witch Mini Excavator MX45 Operator s Manual pdf DOWNLOAD MX45 Operator s Manual Issue number 1.0/OM-4/03 Part number This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance This Manual Covers: Foreword part number,revision level,and publication date of this manual,factory contact information,general safety informattion,and locatios of serial number plates Safety machine safety alerts and information,safe operation procedures,and safe maintenance procedures Operation machine controls,operating instructions,transportation instructions,cold weather operation instructions,long-term storage procedures,and troubleshooting Maintenance general maintenance procedures,recommended lubricants and coolants,and maintenance intervals and procedures Specifications machine specifications including weights,measurements,power ratings,and working ranges 1 / 6

2 Attachments and Options general attachment information,available options and attachments,and attachment installation preparation Support the warranty policy for this machine,and procedures for obtaining warranty consideration and training Warranty Chapter Contents Safety Labels Location of Safety Labels Safety Labels Safety Information Safety Rules If Abnormalities Are Found Working Wear and Personal Protective Items Fire Extinguisher and First Aid Kit Safety Equipment Keep Machine Clean Keep Operator s Compartment Clean Leaving Operator s Seat with Lock Handrails and Steps Mounting and Dismounting No Persons on Attachments Do Not Get Caught in Articulated Portion Burn Prevention Fire Prevention and Explosion Prevention Action if Fire Occurs Windshield Washer Fluid Falling Objects, Flying Objects, and Intruding Objects Prevention Attachment Installation Attachment Combinations Cab Window Glasses Unauthorized Modifications Safety at Jobsite Working on Loose Ground Distance to High Voltage Cables Ensure Good Visibility Ventilation for Enclosed Area / 6

3 Signalman s Signal and Signs Emergency Exit from Operator s Cab Asbestos Dust Hazard Prevention Safe Machine Operation Starting Engine Operation Transportation Battery Towing Lifting Objects with Bucket Safe Maintenance Information Warning Tag Keep Work Place Clean and Tidy Appoint Leader When Working with Others Stop Engine Before Carrying Out Maintenance Two Workers for Maintenance When Engine Is Running Proper Tools Personnel Attachments Work Under the Machine Noise When Using Hammer Welding Works Removing Battery Terminals Safety First When Using High-Pressure Grease to Adjust Track Tension Do Not Disassemble Recoil Springs Safety Rules for High-Pressure Oil Safety Handling High-Pressure Hoses Waste Materials Air Conditioner Maintenance Compressed Air Periodic Replacement of Safety Critical Parts Chapter Contents Machine View Illustrations Overall Machine View Controls and Gauges Detailed Controls and Gauges Monitoring System Switches Control Levers and Pedals Windshield Sliding Door Sliding Window Rear Window Emergency Escape Hammer / 6

4 Cap with Lock Engine Hood Mud Cover Fuse In-Line Fuse Auxiliary Electric Power Operator s Manual Storage Tool Box Grease Pump Holder Ashtray Machine Operations and Controls Before Starting Engine Starting Engine After Starting Engine Stopping the Engine Check After Shutting Off Engine Machine Operation Steering the Machine Swinging Backhoe Controls and Operations Prohibited Operations General Operation Information Traveling on Slopes Escape from Mud Recommended Applications Bucket Replacement Parking Machine Machine Inspection After Daily Work Locking Rubber Tracks and Turf-Friendly Tracks Transportation Transportation Procedure Loading and Unloading with Trailer Lifting Machine Cold Weather Operation Cold Weather Operation Information Cab Heater in Cold Weather After Daily Work Completion After Cold Weather Season Long-Term Storage Before Storage During Storage After Storage Troubles and Actions Running Out of Fuel Phenomena That Are Not Failures / 6

5 Towing the Machine Sever Job Conditions Discharged Battery Other Trouble Maintenance Schedule If the machine is equipped with a hydraulic breaker, the maintenance schedule for some parts will be different. For details, see Maintenance Interval for Hydraulic Breaker on page 168 to confirm the correct maintenance schedule when carrying out maintenance. Initial 250 Hour Maintenance (Only After the First 250 Hours) 169 When Required Check, Clean and Replace Air Cleaner Element Clean Inside of Cooling System Clean Water Separator Element Drain Water and Sediment from Fuel Tank Check and Tighten Track Shoe Bolts Check and Adjust Track Tension Check Rubber Tracks or Turf-Friendly Tracks Check and Adjust Rubber Track Tension Replace Bucket Teeth Check Window Washer Fluid Level, Add Fluid Check, Clean and Lubricate Cab Slide Door Rail and Roller Bleeding Air from Hydraulic System Checks Before Starting Every 100 Hours Maintenance Lubricating Every 250 Hours Maintenance Replace Engine Oil in Engine Oil Pan Replace Hydraulic Filter Element Check and Adjust Cooling Fan Belt Tension Check Level of Battery Electrolyte Maintenance Schedule Every 500 Hours Maintenance Replace Engine Oil Filter Cartridge Replace Fuel Filter Element Check Oil Level in Final Drive Case, Add Oil Lubricating Clean and Inspect Radiator Fins and Oil Cooler Fins Every 1000 Hours Maintenance Change Oil in Final Drive Case Check Engine Valve Clearances, Adjust Every 2000 Hours Maintenance Change Oil in Hydraulic Tank, Clean Strainer Check Alternator, Starting Motor / 6

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