Service Manual S160 Skid-Steer Loader

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Service Manual S160 Skid-Steer Loader S/N 529960001 &

1 Service Manual S160 Skid-Steer Loader S/N & Above S/N & Above S/N AC & Above S/N AHWA11001 & Above EQUIPPED WITH BOBCAT INTERLOCK CONTROL SYSTEM (BICS ) (9-09) Printed in U.S.A. Bobcat Company 2009

WARNING CORRECT MAINTENANCE SAFETY Instructions are necessary before operating or servicing machine.

Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.

W-2003-0807 Safety Alert Symbol: This symbol with a warning statement, means: Warning, be alert! Your safety is involved! Carefully read the message that follows.

B-15591 Cleaning and maintenance are required daily. B-15592 Have good ventilation when welding or grinding painted parts. Wear dust mask when grinding painted parts.

B-15593 Disconnecting or loosening any hydraulic tubeline, hose, fitting, component or a part failure can cause lift arms to drop.

B-15599 Never work on loader with lift arms up unless lift arms are held by an approved lift arm support device. Replace if damaged.

Never service or adjust loader with the engine running unless instructed to do so in the manual. Avoid contact with leaking hydraulic fluid or diesel fuel under pressure.

B-15601 Keep body, jewelry and clothing away from moving parts, electrical contact, hot parts and exhaust.

Use eye protection approved for type of welding. Keep rear door closed except for service. Close and latch door before operating the loader.

3 WARNING CORRECT MAINTENANCE SAFETY Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death. W Safety Alert Symbol: This symbol with a warning statement, means: Warning, be alert! Your safety is involved! Carefully read the message that follows. CORRECT CORRECT P Never service the Bobcat Skid- Steer Loader without instructions. B Use the correct procedure to lift or lower operator cab. B Cleaning and maintenance are required daily. B Have good ventilation when welding or grinding painted parts. Wear dust mask when grinding painted parts. Toxic dust and gas can be produced. Avoid exhaust fume leaks which can kill without warning. Exhaust system must be tightly sealed. B Disconnecting or loosening any hydraulic tubeline, hose, fitting, component or a part failure can cause lift arms to drop. Do not go under lift arms when raised unless supported by an approved lift arm support device. Replace it if damaged. B Never work on loader with lift arms up unless lift arms are held by an approved lift arm support device. Replace if damaged. Never modify equipment or add attachments not approved by Bobcat Company. B Stop, cool and clean engine of flammable materials before checking fluids. Never service or adjust loader with the engine running unless instructed to do so in the manual. Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate the skin or eyes. Never fill fuel tank with engine running, while smoking or when near open flame. B Keep body, jewelry and clothing away from moving parts, electrical contact, hot parts and exhaust. Wear eye protection to guard from battery acid, compressed springs, fluids under pressure and flying debris when engines are running or tools are used. Use eye protection approved for type of welding. Keep rear door closed except for service. Close and latch door before operating the loader. B-6589 Lead-acid batteries produce flammable and explosive gases. Keep arcs, sparks, flames and lighted tobacco away from batteries. Batteries contain acid which burns eyes or skin on contact. Wear protective clothing. If acid contacts body, flush well with water. For eye contact flush well and get immediate medical attention. Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/ operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts. The Service Safety Training Course is available from your Bobcat dealer. MSW

5 ALPHABETICAL INDEX ACCESS PANEL (INSIDE) ACCESS PANEL (INSIDE) (SJC) AIR CLEANER AIR CLEANER SERVICE AIR CONDITIONING SYSTEM FLOW ALTERNATOR BACK-UP ALARM SYSTEM BATTERY BLOWER FAN BOBCAT CONTROLLER (ACS) BOBCAT CONTROLLER (GATEWAY AND AUXILIARY) BOBCAT CONTROLLER (SJC) (DRIVE) BOBCAT INTERLOCK CONTROL SYSTEM (BICS) BOB-TACH (HAND LEVER) , BOB-TACH (POWER) , BOB-TACH (POWER) BLOCK BRAKE (SINGLE SPEED) BRAKE (TWO-SPEED) BUCKET POSITION VALVE CAB DOOR CALIBRATION CAMSHAFT AND TIMING GEARS CASE DRAIN FILTER CHAINCASE CHARGE PRESSURE COMPRESSOR CONDENSER CONTROL HANDLE/LEVER CONTROL HANDLE/LEVER (ACS) CONTROL HANDLE/LEVER (SJC) CONTROL PANEL CONTROL PANEL (SJC) CONTROL PANEL SETUP CONTROL PEDALS AND LINKAGE CONTROL PEDALS (ACS) CONTROL SYSTEM (ACS) CONVERSIONS...SPEC-01 CRANKSHAFT AND PISTONS CYLINDER (BOB-TACH) CYLINDER (LIFT) CYLINDER (TILT) CYLINDER HEAD ENGINE LUBRICATION SYSTEM ENGINE COOLING SYSTEM ENGINE INFORMATION ENGINE SPEED CONTROL ENGINE SPEED CONTROL (SJC) EVAPORATOR EVAPORATOR/HEATER UNIT EXPANSION VALVE FINAL DRIVE TRANSMISSION (CHAINCASE) FLYWHEEL AND HOUSING FLYWHEEL RPM SENSOR FRONT AUXILIARY HYDRAULIC COUPLER BLOCK FUEL SYSTEM , FUEL TANK HEATER COIL HEATER VALVE HIGH FLOW VALVE HYDRAULIC CONNECTION SPECS... SPEC-01 HYDRAULIC CONTROL VALVE (ACS) OR (SJC) HYDRAULIC CONTROL VALVE (STANDARD) HYDRAULIC/HYDROSTATIC FILTERS HYDRAULIC FLUID RESERVOIR HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS... SPEC-01 HYDRAULIC/HYDROSTATIC SYSTEM HYDRAULIC PUMP (STANDARD) HYDRAULIC PUMP (STANDARD) (HIGH FLOW) HYDRAULIC PUMP (SJC) HYDRAULIC PUMP (SJC) (HIGH FLOW) HYDRAULIC SYSTEM INFORMATION HYDROSTATIC MOTOR HYDROSTATIC MOTOR (TWO SPEED) HYDROSTATIC MOTOR CARRIER (SINGLE ANDTWO-SPEED WITH MANUAL CONTROLS) HYDROSTATIC MOTOR CARRIER (SINGLE AND TWO-SPEED WITH SJC CONTROLS) HYDROSTATIC PUMP HYDROSTATIC PUMP (SJC) HYDROSTATIC SYSTEM INFORMATION INSTRUMENT PANELS DIAGNOSTICS SERVICE CODES DRIVE BELT DRIVE COMPONENTS ELECTRICAL/HYD. CONTROLS ELECTRICAL/HYD. CONTROLS (SJC) ELECTRICAL SYSTEM INFORMATION EMERGENCY EXIT ENGINE COOLING SYSTEM S160 Service Manual

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Excavator Service Manual 331 (S/N & Above) 331E (S/N & Above) 334 (S/N & Above)

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