INSTRUCTION FOR EFI FUEL PRESSURE GAUGE TOOL
|
|
- Diane Gaines
- 5 years ago
- Views:
Transcription
1 INSTRUCTION FOR EFI FUEL PRESSURE GAUGE TOOL This gauge is now a must have new tool, as 90% of all Big Twins motorcycles have Electronic Fuel injection. (EFI). If you have a customer that is experiencing any of the following conditions: Hesitation under acceleration Loss of power Back firing through the intake Poor fuel economy Stalling out Engine turns over but will not start. Just to name a few symptoms that an improper fuel system pressure may contribute too. This Fuel pressure gauge is easily installed in-line with the motorcycles fuel supply system. All fuel testing needs to be performed with the engine running. With this tool we supply you with all the necessary hose connections to make this test in about the same amount of time it takes to change a set of spark plugs. INSTRUCTIONS FOR FUEL PRESSURE GAUGE Read complete instructions throughly before assembling or using this tool. Tools needed 1/4 drive deep 11/32 socket T-25 Torx bit Jim s set No.1773, for 2008 FL models 1/4 torque wrench (in-lbs) 1/2 crows foot Fire extinguisher capable of putting out a gas fire. H/D services manual or equivalent for the motorcycle you will be testing. If the fuel pressure is not within specifications then the manual will help guide you to other diagnosis. IF YOU DO NOT KNOW WHAT YOU ARE DOING, DO NOT DO IT! WORKING WITH GASOLINE IS VERY DANGEROUS AND HIGHLY EXPLOSIVE. WHEN YOUR WORKING ON THE FUEL SYSTEM DON T SMOKE OR HAVE ANY SPARKS OR OPEN FLAMES ANYWHERE NEAR YOUR SERVICE AREA. YOUR LIFE DEPENDS ON THE SAFETY PRECAUTIONS YOU TAKE. NON-SUFFICIENT SAFETY PRECAUTIONS COULD RESULT IN DEATH OR SERIOUS INJURY. No information in this instruction sheet pertaining to motorcycle repair is represented as fool proof or even all together safe. Even something safe, done incorrectly or in completely can and will backfire in this case explode and cause serious injury. You and only you are responsible for the safety of your repair work and for your understanding the application and use of repair equipment, components, methods and concepts. Each and every step that this tool is designed to do must be carefully and systematically performed safely by you. All information listed in this instruction sheet has been tested, re-tested and used daily in JIMS Research and Development Department. 1
2 ALWAYS WEAR SAFETY GLASSES OR OTHER FACE AND EYE PROTECTION SUCH AS FULL FACE SHIELD, OVER YOUR EYES AND FACE. JIMS is not responsible for damage, injury, or your work! JIMS IS NOT RESPONSIBLE FOR THE QUALITY AND SAFETY OF YOUR WORK WARNING: Gasoline is extremely explosive and highly flammable, both could result in death or serious injury. Do not smoke or have any flames anywhere around the use of this tool including gas fired water heaters. All spilled fuel needs to be remove immediately and delt with in a suitable manner. Wear safety glass over your eyes. If any fuel gets on any part of your body wash it off. To avoid any fuel that may be under pressure when removing fuel lines you must first purge (relieve fuel pressure). Locate and remove the 15-amp fuel pump fuse. Start the engine letting it idle until engine stalls, try to restart the engine for 3 to 4 more seconds. This will help remove fuel from the fuel lines. Caution: After each use of this tool, you must drain all the tool test lines of all fuel! SEE PURGING LINES paragraph on page 4. This will be explained later on in this instruction sheet. Note: Do not apply any Loctite to the threads of one way fuel valve assembly No when assembling fuel lines. This is the fitting with black plastic cap. See Fig FIG PARTS AVAILABLE SEPARATELY No. Qty. Description Part No. 1 1 GAUGE ASSEMBLY HOSE, 8 INCH LONG HOSE, 2 FOOT LONG HOSE, FUEL TANK CONNECTION HOSE, THROTTLE BODY CONNECTION 6 1 HOSE,CLEAR, W/NUT, OVERFLOW TEE-FITTING VALVE ASSEMBLY / ONE WAY BALL VALVE / IN LINE NEEDLE VALVE / BLEEDER ADAPTER, 08 TO PRESENT TUBE SLEEVE, 1/ LOCTITE # TOOL CASE INSTRUCTION SHEET 955-IS BLACK RELEASE CLIP SHOWN IN OFF POSITION 2 8 FIG
3 ASSEMBLING TOOL Start by removing all parts of tool from its storage box. The pressure gauge head has been assembled with one of the supplied tee fittings. Do not remove this brass tee fitting. In the following text you will be instructed to apply Loctite. When doing this apply two small drops of supplied Loctite to both the I.D. and O.D. of all brass threads. Note: Do not apply any Loctite to the threads of fuel valve assembly No on the fuel line. This is the fitting with black plastic cap. See Fig. 7. A. Hand thread the brass T-handled bleeder valve, No (using the tapered pipe threads on valve) into the side hole of the tee fitting that is already installed on the end of gauge. Mount your 1/2 crows foot, on the square surface of the bleeder valve body and torque the to 45 in-lbs. Stop when the compression threads are pointing away from gauge. See Fig.2. Use supplied Loctite on all threads. B. Thread rubber hose No that is 2 ft. long, to the bottom of tee fitting that now has the tee-valve and gauge connected to it. Use supplied Loctite on all threads. Torque to 45 in-lbs. See Fig. 3. C. Next install black handle ball valve No with to other end of hose that you just installed to tee fitting and valve. Use supplied Loctite on all threads, torque to 45 in lbs. See Fig. 4. D. Install the hex male pipe threaded end of 8 short hose No onto the other end of ball valve No Use supplied Loctite on all threads, and torque to 45 in-lbs. See Fig. 5. E. Holding the other tee fitting No.955-4, install hose No and to tee fitting No as shown in Fig. 6. Use supplied Loctite on all threads and torque to 45 in-lbs. F. Next install the valve assembly with black cap No into the middle threaded hole of tee fitting and use supplied Loctite only threads as shown and torque to 45 in-lbs. See Fig.7. Note: Do not apply Loctite to the threads under black cap. G. Locate clear overflow hose No in bag with a brass nut and black sleeve. Note that the taper on sleeve faces toward taper inside the brass nut. Lube O.D. of hose and sleeve and then insert end of hose into needle valve No Slide nut over sleeve and thread onto valve as shown. See Fig.8. Gauge FIG.2 FIG.3 No FIG.4 No FIG FIG.7 No Shown in off position LOCTITE THIS THREAD SURFACE ONLY No No No SCREW DOWN TO CLOSE VALVE Taper side FIG.6 FIG.8 LUBE
4 WARNING: Testing for fuel leaks: The first time you connect this tester up to fuel pressure make sure to check for any fuel leaks from any of the fittings before starting the engine. Testing for fuel leaks: After installing the pressure gauge to engine you must check your assembly work. Follow the instruction listed below (for installing pressure gauge) Do not smoke or have any open flames. Work area should be well ventilated. Turn the ignition switch on and off a few times. Note: Do not allow the switch to be on for more then 2 seconds. Look over all fittings for any signs of wet fuel. If leaks are found repair that fitting and retest until there is NO FUEL LEAKS at any of the installed fittings or any fuel line connections. Gasoline is extremely explosive and highly flammable. Both could result in death or serious injury. Do not smoke or have any open flames anywhere around the use of this tool, including gas fired water heaters. All spilled fuel needs to be remove immediately and contained in a suitable manner. Wear safety glasses over your eyes, if any fuel gets on any part of your body wash it off. PURGING FUEL LINES To avoid any fuel that may be under pressure when removing fuel lines you must first purge (relieve fuel pressure). Locate and remove the 15-amp fuel pump fuse, See Fig 9. Start the engine and let it idle until engine stalls. Try to restart the engine 3 to 4 times. This will help remove most all fuel from the fuel lines. FIG.9 INSTALLING THE PRESSURE GAUGE ON 2002 TO 2008 DYNA S, SOFTAIL S, AND 2002 TO 2007 FL MODELS. 1. You may need to remove the top motor mount depending on your ability and tools to gain access to the fuel rail mount. From the left side of tank you will be removing the fuel supply line from the tank. Do this by pushing up (sliding) on the chrome outer sliding sleeve of the quick-connect fitting and at the same time gently pulling down on fuel line. See Fig 10. Next reach up under tank at the other end of fuel line and with your finger or a blunt screw driver press in on the blue release slid located on the connector. Gently pull off hose from fuel rail supply tube. Outer sleeve FIG.10 Black Release Button Caution: A small amount of fuel may drip from either end of fuel line. 4
5 Note: Use a clean rag over both ends of the line being removed, as some small amount of fuel may still be inside the line. 2. With both ends of stock fuel line removed, apply a small amount of lube to I.D. of connectors of tool hose test lines No and No.. 3. Install the connector end with the black button on test line No. over fuel rail supply tube. This is the same location you just removed the stock fuel line from. It will click in place. Gently pull on line making sure it is locked in place. Fuel Rail 4. Next install the other end of tool test hose No into the fuel sup ply fitting on the left side of tank. See Fig 11. This is the same way you removed the stock fuel line. It will click in place. Gently pull down on test LUBE line making sure it is locked in place Caution: Make sure both ends of test line cannot and will not come lose. FIG Remove black plastic cap and apply a small amount of lube to the male threads of No valve assembly connected to the tee fitting of the test hose you just installed to the fuel tank. See Fig.11 Shown in off position No Hose Note: Turn T-handle clockwise on bleeder valve to close and No Close Ball valve No to the off position. See Fig. 19 on page 7. FIG Note: Close the No bleeder valve by screwing clockwise on the Tee-handle. See Fig.8. Also on the in-line fuel valve, No.955-8, put the blue lever in the off position. See on/off markings on blue lever. See Fig Thread on tool test hose No onto the lubed No valve assembly, a snug finger tight only. See Fig Reinstall the 15-Amp fuel pump fuse. Turn ignition switch on and off, leaving it in the on position for only 2 seconds.see Fig.9 9. Inspect all fittings for being fuel leak free. 10. Place the open end of clear overflow hose No into a gas can. See Fig 13. Note: Do not allow hose to come out of gas can, as the system is being bled of all air and fuel If no fuel leaks have been detected, start engine letting idle; then slowly open the fuel in line test valve No FIG.13 5
6 12. Slowly turn Tee-handle counter clockwise to open the bleeder/ overflow test valve No until all air has been purged from the test hoses. Note: Do not open the bleeder test valve any further to show 20 P.S.I. on gauge. Any lower may stall the engine. 13. Idle, then open throttle to 2500-RPM if fuel P.S.I. is less, see H-D service manual for repair fuel P.S.I.. Needs to be holding between P.S.I. 14. Turn off engine after test is completed with fuel gauge, open air bleeder valve No until all fuel his drained from the system. Caution: Let engine cool before removing and test hoses and before reinstalling the stock fuel lines. 15. After installing any fuel line or lines, be sure to check for any fuel leaks. 16. After draining all fuel from fuel P.S.I. gauge, place it back in it s case for safe keeping. INSTALLING PRESSURE GAUGE ON 2008 FL MODELS Stock Fuel Line 1. If installing on a 2008 FL models, you may need to remove top motor mount depending on your ability and tools to gain access to the fuel rail mount. 2. Remove retaining 5 Torx screw holding the lock bar. Note how it is installed for reinstalling with your #25 Torx bit. See Fig 14. Note: The location of o-rings and washers from fuel line end. 3. Follow your 2008 FLH service manual for the removal of fuel line. Also from the left side of tank you will be removing the fuel supply line from the tank. By pushing up (sliding) on the chrome outer sliding sleeve of the quick-connect fitting and at the same time gently pulling down on fuel line. See Fig 10. FIG.14 OUTER SLEEVE #25 Torx socket 4. Gently push either end of fuel adapter No into test line No. until it clicks in directional as shown in Fig 16. Pull on the other end to make sure it is locked in. Install the o-rings and washers in the same order as they were removed from the stock line onto the end of the adapter. See Fig 16. FIG Gently install the hose No. with fuel adapter No , into fuel rail FIG with locking bar and tighten retaining Torx screw. See service manual for the amount of torque applied to screw. See Fig 14. 6
7 Install the other end of line No into the fuel supply fitting on left tank, the same way you removed the stock fuel line. It will click in place. Gently pull down chrome lock sleeve also pull down on test line making sure it is locked in place, Fuel Rail Caution: Make sure both ends of test line cannot and will not come lose. See Fig Remove black plastic cap and apply a small amount of lube to the male threads of No valve assembly connected to the tee fitting of the test hose you just installed to the fuel tank. See Fig 17. Note: Turn T-handle clockwise on bleeder valve to close and No Close Ball valve No to the off position. See Fig Reinstall the 15-amp fuel pump fuse, turn ignition switch on and off (leaving it in the on position for 2 seconds only.) See Fig Check all fittings for being fuel leak free. 9. Place the open end of clear fuel bleed hose No in a gas can. See Fig 18. Note: Do not allow hose to come out of gas can, as the system is being bled of all air. See Fig If no fuel leaks have been detected, start engine letting it idle; slowly open the fuel in line ball valve No , See Fig 19. Note: Do not open the bleeder test valve any further to show 20 P.S.I. on gauge. Any lower of a setting and the engine may stall. 11. Slowly open the (needle valve) bleeder test valve No until all air has been purged from the test hoses. See Fig 20. FIG.18 Shown in off position FIG FIG LUBE No Hose Turn counter clockwise to open 12. Open throttle to 2500-RPM,if fuel P.S.I. is less, see H-D service manual for repair fuel P.S.I. guage. Needs to be holding between P.S.I. FIG Turn off engine after the test is completed with fuel test gauge, open air bleeder valve No until all fuel his drained from the system. See Fig 20. Caution: Let engine cool before removing any test hoses and before reinstalling the stock fuel lines. 14. After installing any fuel line or lines be sure to check for any fuel leaks. After draining all fuel from fuel P.S.I. gauge, place it back in its case for safekeeping. 7
INTAKE AIR TEMPERATURE SENSOR (IAT)
INTAKE AIR TEMPERATURE SENSOR (IAT) 4.8 Refer to the ELECTRICAL DIAGNOSTIC MANUAL for information on the function and testing of the intake air temperature sensor (IAT sensor). sm054 To prevent accidental
More informationEDELBROCK THUNDER SERIES AVS CARBURETORS Part #1801, 1802, 1803, 1804, 1805, 1806, 1812, 1813, 1825, 1826 INSTALLATION INSTRUCTIONS
EDELBROCK THUNDER SERIES AVS CARBURETORS Part #1801, 1802, 1803, 1804, 1805, 1806, 1812, 1813, 1825, 1826 INSTALLATION INSTRUCTIONS IMPORTANT NOTE: Proper installation is the responsibility of the installer.
More information5. FUEL SYSTEM FUEL SYSTEM 5-0
5 FUEL SYSTEM 5-0 SERVICE INFORMATION GENERAL INSTRUCTIONS SERVICE INFORMATION...5-1 CARBURETOR INSTALLATION...5-9 TROUBLESHOOTING...5-1 PILOT SCREW ADJUSTMENT...5-10 CARBURETOR REMOVAL...5-2 AUTO BYSTARTER...5-3
More informationw w w. h d o n l i n e s h o p. d e MODULAR DIAMONDBACK BRAKE LINE KITS GENERAL -J04284 REV Kit Number Models Tools and Supplies Required
-J08 REV. 007-07-6 GENERAL MODULAR DIAMONDBACK BRAKE LINE KITS Table. Upper Brake Line s (Banjo Angle 0 - Straight) 7-07 77-07 79-07 8-07 87-07 9-07 8-07 8 inch 9 inch 0 inch inch inch inch inch 96-07
More informationFUEL SYSTEM PRECAUTION FU 1
2GR-FE EL EL SYSTEM EL SYSTEM PRECAUTION 1 1. EXPRESSIONS OF IGNITION SWITCH (a) The type of the ignition switch used on this model differs according to the specifications of the vehicle. The expressions
More information4. FUEL SYSTEM CK 1 4-0
4 4 4-0 SERVICE INFORMATION... 4-1 FLOAT LEVEL INSPECTION... 4-5 TROUBLESHOOTING... 4-2 CARBURETOR INSTALLATION... 4-6 THROTTLE VALVE DISASSEMBLY... 4-3 THROTTLE VALVE ASSEMBLY... 4-6 CARBURETOR REMOVAL...
More informationw w w. h d o n l i n e s h o p. d e STREET SLAMMER HANDLEBAR KIT GENERAL INSTALLATION -J03363 REV Kit Number Models Kit Contents
-J06 REV. 006-06- GENERAL Kit Number 69-0 Models STREET SLAMMER HANDLEBAR KIT Ask a Harley-Davidson dealer or refer to the latest Harley- Davidson Genuine Motor Accessories and Genuine Motor Parts catalog
More information7649A FUEL INJECTOR CLEANING SPECIALTY TOOLS USER MANUAL & REPLACEMENT PARTS LIST
7649A FUEL INJECTOR CLEANING SPECIALTY TOOLS USER MANUAL & REPLACEMENT PARTS LIST Safety Precautions WARNING: The following safety precautions must be carefully observed to reduce the risk of fire and
More informationINSTALLATION GUIDE. Doc ID: A Doc Rev:
REKLUSE MOTOR SPORTS EXP Kit for Harley-Davidson Big Twin Hydraulic-Actuated OVERVIEW INSTALLATION GUIDE Doc ID: 191-6200A Doc Rev: 061215 This kit replaces the OEM clutch pack (friction disks and drive
More informationIntroduction & Owner Information 1 Safety Precautions 2 Parts 2 Installation Instructions 2 Tools 2 Warranty Information 6
INSTALLATION INSTRUCTIONS Gas Tank Skid Plate Kit For: Jeep YJ Kit 66550 Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided installation
More informationOPERATION MANUAL MCX-2HD Multiple Coolant Exchanger
OPERATION MANUAL MCX-2HD Multiple Coolant Exchanger MAHLE Aftermarket Inc., Service Solutions 10 Innovation Drive York, PA 17402 800-468-2321 www.servicesolutions.mahle.com Manual Number 035-82239-00 TABLE
More information4. FUEL SYSTEM 4-0 FUEL SYSTEM NEXXON 50
4 FUEL SYSTEM SERVICE INFORMATION ------------------------------------------------ 4-2 TROUBLESHOOTING----------------------------------------------------- 4-3 AIR CLEANER REMOVAL -----------------------------------------------
More information5. FUEL SYSTEM 5-0 FUEL SYSTEM MXU 250R/300R
5 FUEL SYSTEM 5 SERVICE INFORMATION------------------------------------------------ 5-2 TROUBLESHOOTING----------------------------------------------------- 5-3 FUEL TANK -----------------------------------------------------------------
More informationWEBER CARBURETOR TROUBLESHOOTING GUIDE
This guide is to help pinpoint problems by diagnosing engine symptoms associated with specific vehicle operating conditions. The chart will guide you step by step to help correct these problems. For successful
More informationAirless Spray Gun INSTRUCTIONS DP psi (345 bar) Maximum Working Pressure
INSTRUCTIONS DP-6376 Airless Spray Gun 5000 psi (345 bar) Maximum Working Pressure INSTRUCTIONS This manual contains important warnings and information. READ AND KEEP FOR REFERENCE. Table of Contents Warnings......................................
More informationEDELBROCK THUNDER SERIES AVS CARBURETORS Part #1801, 1802, 1803, 1804, 1805, 1806, 1812, 1813, 1825, 1826 INSTALLATION INSTRUCTIONS
EDELBROCK THUNDER SERIES AVS CARBURETORS Part #1801, 1802, 1803, 1804, 1805, 1806, 1812, 1813, 1825, 1826 INSTALLATION INSTRUCTIONS PLEASE study these instructions carefully before beginning this installation.
More informationTSI Date Group No. Supp. Page
Volvo Trucks North America, Inc. Greensboro, NC USA This TSI Service Bulletin and others in Groups 21 and 33 replace TSI Service Manual 210 600, Basic Engine, D12, D12A, D12B, D12C (8.2000), publication
More information12. CARBURETOR 12-0 CARBURETOR VITALITY 50
12 12 CARBURETOR SERVICE INFORMATION (2-STROKE)... 12-2 SERVICE INFORMATION (4-STROKE)... 12-3 THROTTLE VALVE (2-STROKE)... 12-5 CARBURETOR (2-STROKE)... 12-7 AIR SCREW ADJUSTMENT (2-STROKE)... 12-13 REED
More informationOPERATION MANUAL MCX-2F Multiple Coolant Exchanger
OPERATION MANUAL MCX-2F Multiple Coolant Exchanger (With Flush and Flow Indicator) MAHLE Aftermarket Inc., Service Solutions 10 Innovation Drive York, PA 17402 800-468-2321 www.servicesolutions.mahle.com
More informationFUEL KITS P/N & 526-4
FUEL KITS P/N 526-3 & 526-4 NOTE: These instructions must be read and fully understood before beginning installation. If this manual is not fully understood, installation should not be attempted. Failure
More informationM-9407-GT05 Mustang GT Dual Fuel Pump Kit INSTRUCTION SHEET
Please contact the Techline for the most current instruction information (800) FORD788!!! PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION!!! OVERVIEW: The following information describes
More informationBEFORE BEGINNING INSTALLATION
COMPLETE CHASSIS FUEL LINE KITS For 1996-2000 Honda Civic Equipped with B-Series Engine INSTALLATION INSTRUCTIONS PLEASE study these instructions carefully before beginning this installation. Most installations
More information255 Liter/Hr, In Tank Fuel Pump For Chrysler Front Wheel Drive Vehicles Catalog # INSTALLATION INSTRUCTIONS
255 Liter/Hr, In Tank Fuel Pump For 1984-1990 Chrysler Front Wheel Drive Vehicles Catalog # 17934 INSTALLATION INSTRUCTIONS PLEASE study these instructions carefully before installing your new In-Tank
More informationFUEL KITS P/N & 526-2
FUEL KITS P/N 526-1 & 526-2 NOTE: These instructions must be read and fully understood before beginning installation. If this manual is not fully understood, installation should not be attempted. Failure
More information#9040 FUEL TANK SWEEPER
#9040 FUEL TANK SWEEPER INSTRUCTION MANUAL FILTERS AND REMOVES FINE BIO-CONTAMINANTS, ALGAE, ETC. SWEEPING PROCESS REMOVES LARGE CONTAMINANTS FROM OIL TANKS SUCH AS RUST, WATER, CRUDE AND DIRT CIRCULATES
More information2010 BMW S1000RR TracStar HeliBars TS mm taller (1.7 ) ~ 20mm Rear Offset (.8 ) ~ Stock Width (25 ¼ )
WARNING: IMPROPER INSTALLATION COULD RESULT IN SERIOUS INJURY OR DEATH. HAVE A QUALIFIED MECHANIC INSTALL YOUR HELIBARS. Right Side To protect your motorcycle during installation place clean shop rags
More informationFREE $15 Gift Card for every $100 spent on Ship To Home orders. Find Out How
1 of 29 10/12/2011 5:05 PM FREE $15 Gift Card for every $100 spent on Ship To Home orders. Find Out How Ford Ranger/Explorer/Mountaineer 1991-1999 Intake Manifold REMOVAL & INSTALLATION Print The engines
More informationCAUTIONS AND WARNINGS
FIREWALL FORWARD FUEL LINE KITS For 1996-2000 Honda Civic Equipped with B-Series Engine INSTALLATION INSTRUCTIONS PLEASE study these instructions carefully before beginning this installation. Most installations
More informationB-026INT October 6, 1999 FUEL FILTER BRACKET RETROFIT (JAPAN ONLY) GENERAL RETURN THIS TO: INITIAL HERE TECHNICIAN NO.
5 SERVICE BULLETIN B-026INT October 6, 1999 FUEL FILTER BRACKET RETROFIT (JAPAN ONLY) GENERAL It has come to the attention of Buell Distribution Corporation that a certain number of 2000 Model X1 and S3/T
More informationPage 1 of 19. Part# /10/2006
Part# 1002733-01 10/10/2006 This manual contains important information concerning the installation and operation of the gun washers listed above. Read manual thoroughly and keep for future reference INSTRUCTIONS
More informationTrike Conversion Installation Guide for Harley-Davidson Sportster Motorcycles 2004 & Up Revision 7
Trike Conversion Installation Guide for Harley-Davidson Sportster Motorcycles 2004 & Up Revision 7 CAUTION : Failure to follow these instructions can lead to serious personal injury and/or property damage
More informationDESCRIPTION MECHANICAL FUEL PUMP FUEL FILTER HIGH PRESSURE (35-90 PSI) HIGH PRESSURE (35-90 PSI) (STEEL/INCLUDED)
Edelbrock EFI Universal Fuel Sump System - Adjustable Part #36031, 36032, 36033, 36034 INSTALLATION INSTRUCTIONS PLEASE study these instructions carefully before beginning this installation. This installation
More informationAEROMOTIVE Part # L 4V Fuel Rails INSTALLATION INSTRUCTIONS
AEROMOTIVE Part # 14130 5.0L 4V Fuel Rails INSTALLATION INSTRUCTIONS CAUTION: Installation of this product requires detailed knowledge of automotive systems and repair procedures. We recommend that this
More informationTable of Contents. Safety Assembly Pre-operation / Starting. 7. Operation.. 8. Maintenance. 9. Storage 10
Table of Contents Safety... 3 Assembly... 6 Pre-operation / Starting. 7 Operation.. 8 Maintenance. 9 Storage 10 Parts drawings..11 Parts list by number..12 Notes.13 2 Safety Information Attention; this
More informationAEROMOTIVE Part # /2 4.6L SOHC Ford Fuel Rail Kit INSTALLATION INSTRUCTIONS
AEROMOTIVE Part # 14125 96-98 1/2 4.6L SOHC Ford Fuel Rail Kit INSTALLATION INSTRUCTIONS CAUTION: Installation of this product requires detailed knowledge of automotive systems and repair procedures. We
More informationFUEL SYSTEM SECTION FL CONTENTS ENGINE FL-1 PRECAUTION... 2 ON-VEHICLE REPAIR... 6 PREPARATION... 3 SERVICE DATA AND SPECIFICATIONS (SDS)...
ENGINE SECTION FL A FUEL SYSTEM FL C D CONTENTS E PRECAUTION... 2 PRECAUTIONS... 2 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SIONER"...2 Precautions Necessary
More information7. FUEL SYSTEM ('04 - '05)
7. FUEL SYSTEM ('04 - '05) SYSTEM COMPONENTS 7-2 CARBURETOR DISASSEMBLY 7-81 SERVICE INFORMATION 7-3 CARBURETOR ASSEMBLY 7-14 TROUBLESHOOTING 7-4 CARBURETOR INSTALLATION 7-21 AIR CLEANER HOUSING 7-5 PILOT
More informationM V Intake Manifold INSTRUCTION SHEET
Please visit www.fordracingparts.com for the most current instruction information.!!! PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO NOT UNDERSTAND THE
More informationChampion Reverse Gear Harley-Davidson Six Speed Transmissions for FLH 2007 to 2008 and Softail 2007 up
Champion Reverse Gear s for FLH 2007 to 2008 and Softail 2007 up (Cable or Hydraulic Clutch) Installation Instructions Revision 11 Champion Motorcycle Accessories International, Inc. dba Champion Sidecars
More informationDISPLACEMENT PUMP INSTRUCTIONS-PARTS LIST Rev. K. Model , Series A Model , Series B Model , Series A
INSTRUCTIONS-PARTS LIST INSTRUCTIONS This manual contains important warnings and information. READ AND KEEP FOR REFERENCE. DISPLACEMENT PUMP 308190 Rev. K 3000 psi (210 bar) MAXIMUM WORKING PRESSURE Model
More information2014 Ford Edge SE ENGINE Fuel Tank & Lines - Edge, MKX
17. Remove the 2 nuts, 7 bundle retainer clips and remove the fuel supply and EVAP vapor tube assembly. To install, tighten to 9 Nm (80 lb-in). 18. To install, reverse the removal procedure. FUEL LINES
More informationMAINTENANCE MANUAL DI 16
MAINTENANCE MANUAL DI 16 0.2-1.6% Press Ctrl + L for full screen 1 STANDARD INSTALLATION Inlet Outlet Optional accessories: Pressure regulator Solenoid valves Water meter Flow restrictor 200 Mesh/ 80 micron
More informationSniper EFI Fuel Kits P/N 526-5/526-8 (20 ft. hose) & (40 ft. hose)
Sniper EFI Fuel Kits P/N 526-5/526-8 (20 ft. hose) & 526-7 (40 ft. hose) 1.0 FUEL SYSTEM INSTALLATION DANGER! Take precautions to ensure that all fuel components are away from heat sources, such as the
More informationThompson Performance, LLC - POWERBLAST PLATE
Thompson Performance, LLC - POWERBLAST PLATE INSTALLATION INSTRUCTIONS FOR PBP EC-56 AND PBP EC-78 IMPORTANT NOTE: Proper installation and safe use of the POWERBLAST PLATE is the responsibility of the
More informationHonda Civic Oil Change
1988-1991 Honda Civic Oil Change Change the oil in your '88-'91 Honda Civic to improve engine performance and longevity. Written By: Phillip Takahashi ifixit CC BY-NC-SA www.ifixit.com Page 1 of 13 INTRODUCTION
More informationInstructions Parts List
Instructions Parts List ACETAL Husky 515 Air Operated Dual Inlet Diaphragm Pump Used to evacuate and transfer fluids. 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum
More informationTOYOTA TUNDRA BIG BRAKE KIT Section I - Installation Preparation
TOYOTA TUNDRA 2007- BIG BRAKE KIT Section I - Installation Preparation Part Number: PTR09-34070 Kit Contents Item # Quantity Reqd. Description 1 1 Brake Rotor, LH Front 2 1 Brake Rotor, RH Front 3 1 Brake
More informationKIT CONTENTS. Multimeter or test light Wire crimpers or soldering equipment. Wire terminals & connectors 10A inline fuse
RUSSELL FORD 5.0L COMPLETE EFI PLUMBING KIT INSTALLATION INSTRUCTIONS Please study these instructions carefully before installing your new complete fuel system kit. If you have any questions, please call
More informationINSTALLATION HYPERCHARGER AIR FILTER KIT 9754
9754 PARTS INCLUDED 1 Chrome Hypercharger Assembly 1 Support Bracket 1 Breather Hardware Kit, including: 2 1-1/4 Breather Bolts 2 Breather Hoses 4 Shim Washers 1 Twin Cam Breather Kit, Including: 1 Breather
More informationUNIVERSAL PUMP HANGER INSTALLATION INSTRUCTIONS
UNIVERSAL PUMP HANGER INSTALLATION INSTRUCTIONS WARNING! THESE INSTRUCTIONS MUST BE READ AND FULLY UNDERSTOOD BEFORE BEGINNING INSTALLATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN POOR PERFORMANCE,
More informationMazda Reference MA014
Subject: Fuel system pressure testing for fuel injected engines Symptom: Hard starting cold, power loss climbing hills, overall poor performance, engine surges and then stops running Source: Mazda service
More informationEngine Removal/Installation
Engine Removal/Installation Make sure jacks and safety stands are placed properly and hoist brackets are attached to correct positions on the engine. (See Section 1). Apply parking brake and block rear
More informationIMPORTANT INFORMATION
Table of Contents IMPORTANT INFORMATION Section 1B - Maintenance MAINTENANCE 1 B Specifications........................... 1B-1 Special Tools........................... 1B-2 Mercury/Quicksilver Lubricants
More informationOPERATION MANUAL ESX-2
OPERATION MANUAL ESX-2 Fuel System Cleaner RTI Technologies, Inc 4075 East Market St. York, PA 17402 800-468-2321 www.rtitech.com Manual P/N 035-80873-00 (Rev A) Table of Contents Component Description...2
More informationEdelbrock EFI Universal Fuel Sump System - Adjustable Part #36031, INSTALLATION INSTRUCTIONS
Edelbrock EFI Universal Fuel Sump System - Adjustable Part #36031, 36032 INSTALLATION INSTRUCTIONS PLEASE study these instructions carefully before beginning this installation. This installation can be
More informationINSTALLATION HYPERCHARGER AIR FILTER KIT 9992
9992 PARTS INCLUDED 1 Chrome Hypercharger Assembly with Chrome Blood Groove Trap Door and Chrome Butterflies 1 Support Bracket 1 Breather Hardware Kit, including: 2 1-1/4 Breather Bolts 2 Breather Hoses
More informationTools, Equipment and Supplies Needed:
153-162 DISC BRAKE/DUAL MASTER CYLINDER CONVERSION Please take the time to read the enclosed instructions carefully. If you have any questions, call our Product Assistance personnel for clarifi cation.
More informationAEROMOTIVE Part # L Ford F L Ford Expedition L Ford F-250 Super Duty INSTALLATION INSTRUCTIONS
AEROMOTIVE Part # 14118 97-03 5.4L Ford F-150 97-02 5.4L Ford Expedition 98-03 5.4L Ford F-250 Super Duty INSTALLATION INSTRUCTIONS CAUTION: Installation of this product requires detailed knowledge of
More informationFUEL PRESSURE LEAK DOWN
2010 Dodge or Ram Truck RAM 1500 Truck 2WD V8-5.7L Vehicle > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pump > Fuel Pressure > Testing and Inspection > Component Tests and General Diagnostics
More informationDethatcher Kit Greensmaster 3000 Series
Form No. 338 944 Dethatcher Kit Greensmaster 3000 Series Model No. 04493 Serial No. 3000000 and Up Operator s Manual English (EN) Contents Page Specifications............................... General Specifications.....................
More informationM-9603-SVT mm Cold Air Kit w/premium Calibration INSTALLATION INSTRUCTIONS
Please contact the Tech Line for the most current instruction information (800) 367-3788.!!! PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION!!! OVERVIEW: This kit is designed for
More information3 October 2016 PN# V Dodge Twin Turbo Kit (I-00274) ½ D o d g e 2 4 v I S B
3 October 2016 PN#1045320 24V Dodge Twin Turbo Kit (I-00274) 1 DOWNLOAD ENHANCED INSTALL MANUALS AT dieselperformance.com BD Twin Turbo Kit 1998½- 2 0 0 2 D o d g e 2 4 v I S B Part# 1045320 PLEASE READ
More informationAEROMOTIVE Part # L Ford F L Ford Expedition L Ford F-250 Super Duty INSTALLATION INSTRUCTIONS
AEROMOTIVE Part # 14118 97-03 5.4L Ford F-150 97-02 5.4L Ford Expedition 98-03 5.4L Ford F-250 Super Duty INSTALLATION INSTRUCTIONS CAUTION: Installation of this product requires detailed knowledge of
More informationCHAPTER 4 FUEL SYSTEM
CHAPTR 4 FUL SYSTM FUL SYSTM... 4-1 XPLODD DIAGRAM... 4-1 FUL LIN... 4-2 RMOVAL... 4-3 CLANING AND INSPCTION... 4-3 FUL TANK... 4-3 FUL MTR COMPLT... 4-4 PRIMING PUMP... 4-4 FUL FILTR... 4-4 FUL JOINTS...
More informationFast-Flo Pump INSTRUCTIONS-PARTS LIST. Table of Contents 1:1 RATIO
INSTRUCTIONS-PARTS LIST INSTRUCTIONS This manual contains important warnings and information. READ AND KEEP FOR REFERENCE. First choice when quality counts. 07 7 Rev. Z Supersedes W Includes Rev. Y changes
More informationTrynEx International, LLC, 531 Ajax Drive, Madison Heights, MI UTV Straight Blade
TrynEx International, LLC, 531 Ajax Drive, Madison Heights, MI 48071-2429 www.snowexproducts.com October 1, 2016 Lit. No. 84983, Rev. 00 UTV Straight Blade Blade Assembly 77760 Big Box Assembly 77860 Installation
More informationMOTORCYCLE DIVISION 4-STROKE BULLETIN NO. GS/GSX/GSX-R - 97 REVISED DATE: 9/2/98
MOTORCYCLE DIVISION 4-STROKE BULLETIN NO. GS/GSX/GSX-R - 97 REVISED DATE: 9/2/98 MODEL: SUBJECT: REFERENCE: GSX-R750W FUEL HOSE DISCONNECTED FROM FUEL PUMP NEW FUEL PIPE SET (PN 15310-33E50) SERVICE MANUAL
More informationInstallation Instructions for S&S Single Bore Throttle Bodies
Instruction 1-1270 12-29-1 Rev 2 Copyright 2009, 201 by S&S Cycle, Inc. All rights reserved. Printed in the U.S.A. S&S Cycle, Inc. 1402 Cty Hwy G PO Box 21 Viola, Wisconsin 4664 Phone: 608-627-1497 Fax:
More informationLoose Parts Note: Determine the left and right sides of the machine from the normal operating position.
Brake Kit Dingo TX 0 & Compact Utility Loader Part No. 0 0 & 0 Loose Parts Note: Determine the left and right sides of the machine from the normal operating position. Description Qty. Use Drive wheel Brake
More informationPro 30 Plus Gas Caddy
Pro 30 Plus Gas Caddy Model Operator s Manual Contents Page Safety & Warning Instructions 2 General Product Description 3 Assembly 3 Operation 3-4 Storage 4 Product Specifications 4 Replacement Parts &
More informationleft-side-drive hydraulic side cover installation manual
left-side-drive hydraulic side cover installation manual rear feed and front feed models rear feed front feed for baker OD6, dd5, dd6, and stock H-D 5-speeds v3-021307 DD5, DD6, and Stock H-D Instructions
More informationINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS FUEL SURGE TANK INSTALLATION KIT 1999-2006 BMW E46 COUPE Document# 19-0056 Support: info@radiumauto.com Note: This kit wasn t designed for a FST-R, but can be accomplished. 1.
More informationGeneral Service Information
KYMCO MXU 500i/700i Repair Manual Fuel System MXU 700i 3.Fuel System MXU 700i This chapter covers the location and servicing of the fuel system components for the fuel injected KYMCO MXU 700i models. 1.Airbox...
More informationUNIVERSAL PUMP HANGER INSTALLATION INSTRUCTIONS
UNIVERSAL PUMP HANGER INSTALLATION INSTRUCTIONS WARNING! THESE INSTRUCTIONS MUST BE READ AND FULLY UNDERSTOOD BEFORE BEGINNING INSTALLATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN POOR PERFORMANCE,
More informationINSTALLATION & USER S GUIDE
REKLUSE MOTOR SPORTS The Rekluse Left Hand Rear Brake Kit INSTALLATION TIPS INSTALLATION & USER S GUIDE Doc ID: 196-5301 Doc Rev: 031016 Before continuing, we recommend watching the Brake Kit Installation
More informationKING CANADA 950W PORTABLE GENERATOR MODEL: KCG-951G INSTRUCTION MANUAL COPYRIGHT 2011 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
KING CANADA 950W PORTABLE GENERATOR MODEL: KCG-951G INSTRUCTION MANUAL COPYRIGHT 2011 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC. WARRANTY & SERVICE INFORMATION 1-YEAR LIMITED WARRANTY FOR THIS 950W
More informationThese instructions were written for reference only and the use of a factory service manual is recommended.
Introducing the CorkSport High Pressure Fuel Line designed for the MZR DISI. This fuel line is designed to replace the OEM fuel line which are prone to failure at the brazed connection at the rail. The
More informationInstallation Instructions for S&S Single Bore Throttle Bodies
Instruction 51-1239 12-29-15 Rev 2 Copyright 2009, 2015 by S&S Cycle, Inc. All rights reserved. Printed in the U.S.A. S&S Cycle, Inc. 14025 Cty Hwy G PO Box 215 Viola, Wisconsin 54664 Phone: 608-627-1497
More informationHSR Carburetor Easy Kits Installation Instructions For Evo Big Twin Kit: # 42-7 Twin Cam Kit: # 42-18
HSR Carburetor Easy Kits Installation Instructions For Evo Big Twin Kit: # 42-7 Twin Cam Kit: # 42-18 Revised 5/01/01 EK-1 Easy Kit Installation Instructions The HSR series carburetors are precise yet
More informationherkules 338 Air Operated Diaphragm Pump
Instructions Parts List herkules 8 Air Operated Diaphragm Pump 00 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure 00 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure 09668H Model No. 49 Acetal Pump,
More informationDISC BRAKE/DUAL MASTER CYLINDER CONVERSION. Tools, Equipment and Supplies Needed:
Please take the time to read the enclosed instructions carefully. If you have any questions, call our Product Assistance personnel for clarification. It is important to note that these instructions contain
More informationAIR CLEANER GENERAL REMOVAL. 1CAUTION Do not run engine without filter element in place. Debris could be drawn into the engine causing damage.
AIR CLEANER GENERAL The air cleaner prevents foreign material from entering the carburetor and engine by trapping airborne dust and dirt in the filter element. Service air cleaner filter element every
More informationModel &
PumpAgents.com - Click here for Pricing/Ordering Model 31765-0092 & 31765-0094 Dual Sensor Max VSD WATER PRESSURE SYSTEM AUTOMATIC TWO STAGE WATER SYSTEM WITH PUMPGARD STRAINERS IDEAL FOR PLEASURE AND
More informationCHROME ALLEY CAT L.E.D. FUEL & BATTERY GAUGE 7381
CHROME ALLEY CAT L.E.D. FUEL & BATTERY GAUGE 7381 Thank You For Choosing Küryakyn! Protect yourself and others from potential injury and property damage or loss. Pay close attention to all instructions,
More informationM-9603-CJ 123 mm Cold Air Kit for 5.4L 4V V8 Cobra Jet Mustang INSTALLATION INSTRUCTIONS
Please contact the Techline for the most current instruction information 1-800-367-3788.!!! PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION!!! OVERVIEW: This kit is designed for
More information5. FUEL SYSTEM 5-0 FUEL SYSTEM UXV 500
5 FUEL SYSTEM 5 SERVICE INFORMATION------------------------------------------------ 5-02 TROUBLESHOOTING----------------------------------------------------- 5-03 FUEL TANK -----------------------------------------------------------------
More informationModel and Series 115 VAC INDUSTRIAL DIAPHRAGM PUMPS. PumpAgents.com - buy pumps and parts online INDUSTRIAL DIAPHRAGM PUMPS
Model 31801 and 31800 Series 115 VAC INDUSTRIAL DIAPHRAGM PUMPS INDUSTRIAL DIAPHRAGM PUMPS FEATURES Run Dry Ability Self-Priming Thermal Overload Protected Motor Easy Installation Low Amp Draw Compact
More informationBA /02/03/04/06/07/08/13/13B/15 BIG AIR KIT (BAK) - Yamaha Road Star (99-07)
BA-2020-00/02/03/04/06/07/08/13/13B/15 BIG AIR KIT (BAK) - Yamaha Road Star (99-07) Page: 1 Revision: 6.2-02/23/2011 Install Time: 1.5 Hours We recommend a qualified Yamaha technician install this kit
More informationApplication(s) > Items Supplied > Instruction Manual >
301 E. La Palma Ave., Yorba Linda, Ca 97 Ph. 714.69.10, Fax. 714.69.5016 Items Supplied > Application(s) > www.fi000r.com 1 Fi000R Fuel Injection Module Zip Ties 1 Velcro Strip Oxygen Sensor Eliminators
More informationM-9424-M50B 2012 Boss 302 Intake Manifold INSTALLATION INSTRUCTIONS
!!! PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. WARNING: CUSTOM CALIBRATION REQUIRED! CALIBRATION NOT INCLUDED! KIT CONTENTS: 1) Intake Manifold Assembly 2) Assembly
More informationINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS FUEL SURGE TANK INSTALLATION KIT 1999-2006 BMW E46 COUPE Document# 19-0056 Support: info@radiumauto.com Note: This kit was designed for a standard single pump Radium Engineering
More informationAir Operated Diaphragm Pumps
Instructions Air Operated Diaphragm Pumps 30898ZAC For fluid transfer applications. For professional use only. Only models marked with (*) are approved for use in European explosive atmosphere locations.
More informationH2O-C14 AAA FINE FINISH SERIES PUMP OUTFIT
PRODUCT INFORMATION H2O-C14 AAA FINE FINISH SERIES PUMP OUTFIT The H2O-C14 AAA pump system is an air assisted airless unit which combines airless and conventional or HVLP air atomization technologies to
More informationINSTRUCTIONS. #82028 Diesel Nitrous System. Thank you for choosing ZEX products; we are proud to be your manufacturer of choice.
1 INSTRUCTIONS #82028 Diesel Nitrous System Thank you for choosing ZEX products; we are proud to be your manufacturer of choice. Why our nitrous system is better: 2 Performance enthusiasts know the potential
More informationChampion Reverse Gear Harley-Davidson Six Speed Transmissions for FLH 2009 Up
Champion Reverse Gear s for FLH 2009 Up (Cable or Hydraulic Clutch) Installation Instructions Revision 2 Champion Motorcycle Accessories International, Inc. dba Champion Sidecars 11841 Monarch Street,
More information99-03 V6 "Shaker" System Instructions. *03 Model requires new hood Contents w/ Kit. Tool List For Appliqué:
99-03 V6 "Shaker" System Instructions *03 Model requires new hood Contents w/ Kit 1 - Hood Appliqué 1 - Aluminum Shaker Scoop 1 - Lower Air Box w/drain tube fittings (2) 1 - Upper Air Box w/cdc nameplate
More informationINSTRUCTIONS. w w w. h d o n l i n e s h o p. d e SPRINGER AUXILIARY LAMP KIT 1WARNING -J03497 REV General.
INSTRUCTIONS -J097 REV. 0-0-00 Kit Number 6986-0A General Auxiliary/fog lamps are not included in this kit. The lamps must be purchased separately. HDI (International) motorcycles should only use approved
More informationSECTION 4 - FUEL SYSTEMS AND CARBURETION
SECTION - FUEL SYSTEMS AND CARBURETION FUEL SYSTEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -62 FUEL PUMP - - - - - - -
More informationINSTALL MANUAL D o d g e 1 2 v 6 B T A PLEASE READ ALL INSTRUCTIONS BEFORE INSTALLATION.
PN#1045310 12V Dodge Twin Turbo Kit (I-00273) 1 INSTALL MANUAL BD Twin Turbo Kit 1994-1 9 9 8 D o d g e 1 2 v 6 B T A Part# 1045310 PLEASE READ ALL INSTRUCTIONS BEFORE INSTALLATION. * Picture as shown
More informationw w w. h d o n l i n e s h o p. d e SCREAMIN' EAGLE "HEAVY BREATHER" PERFORMANCE AIR CLEANER KIT GENERAL INSTALLATION -J04480 REV.
-J080 REV. 2009-05-2 SCREAMIN' EAGLE "HEAVY BREATHER" PERFORMANCE AIR CLEANER KIT GENERAL Kit Numbers 292-08, 29080-09 Models For model fitment information, see the P&A Retail Catalog or the Parts and
More information