SmartTag 2500 TM Auto-Embossing Machine
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- Terence Evans
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2 SmartTag 2500 TM Auto-Embossing Machine The Hayata SmartTag 2500 metal embosser is a reliable and cost-effective alternative to stamping and dies for high-volume tagging operations (up to 400 tags per hour). It s easy to use (manual or spreadsheet data entry) and comes equipped with a unique clamp for plates of most dimensions and materials. In addition, it has a wide selection of fonts available and meets most requirements in metal plate marking. The Hayata SmartTag which features a 250-plate capacity internal hopper, can utilize Hayata s T-Series Easy Entry stainless steel ID plates and a variety of other tags shown in this catalog. See page 7 for more information. Output 400+ Tags Per Hour! S P E C I F I C A T I O N S 1 Used by: Shipyards Military Petro-Chemical Facilities Steel plants Manufacturers or Facilities with a tagbased marker program Ideal for: Cable/hose tags Tags for galvanized or heat-treated processes Inventory/asset control & tracking tags for harsh environments Serial number tags Military ID tags Work-in-progress & VIN plates Automotive body & VIN plates ID Plates & Feeders Materials: Stainless steel, carbon steel, aluminum, copper and brass. Input Hopper: Holds up to 250 plates. Output Hopper: Up to 250 plates. FIFO (first in, first out) technology or side eject options. Embossing Embossing area: From top edge up to 65 mm / 2.56 in. leaving free 4 mm /.157 in. at the bottom edge. Reversed character sets available on request for embossing close to the bottom edge. Performance: 400+ plates per hour for single-line tags and 180+ plates per hour for full three-line tags. Features: Activity diagnostic lights Output hopper Emergency stop LCD display and front control panel for technical diagnostics To Order: US Toll Free: sales@hayata.com
3 MobileTag 600 TM Manual Embossing Machine The Hayata MobileTag 600 metal embosser is ideal for low-to-medium volume tagging. Lightweight (33 lbs.) and compact for easy transport, this simple-to-use embossing unit offers three different font sizes. Which Tags? If you see this icon ( ), that tag can be used on the MobileTag 600. Ideal for: Cable/hose tags Inventory/asset control & tracking tags for harsh environments Serial number tags Military ID tags Used by: Shipyards Military Steel plants Manufacturers Event Planners Ask About Our 24-Hour Embossing Service Send Us Your Spreadsheet. We ll have your embossed tags produced and on the way within 24 hours. See page 5 for details. HAY-40B Debossing Numbering & Lettering Machine Designed for stamping stainless steel identification tags and plates. The HAY-40B comes with your choice of character dial size and matching space rack(s). Character Dial Sizes: 1/16", 3/32", 1/8", 5/32" and 3/16". Debosses tag sizes from 5.75" wide x 4.25" high. Also works with round tags. See page 14 for stainless steel cable markers Which Tags? If you see this icon ( ), that tag can be used on the HAY-40B. 2
4 NEW Leading Edge Plate Marking Technology SmartTag 2500 TM 2D Embossed Barcode Tags Why 2D Barcoding? 2D Barcodes are Effective & Efficient Uses error correction to improve read rate and overcome damage Encodes in smaller areas as compared to Linear Codes Because dots are the same size and decoders are looking for presence/absence (vs. measuring bars/spaces) matrix codes are more tolerant to marking quality Elevates your tagging process to a higher level of efficiency and reliability The Hayata SmartTag 2500 produces up to 120 2D barcode tags per hour Advances in Embossing technology Hardened steel embossing dies Embossing software developed in-house High-speed embossing firmware Precise over 1000 s of cycles Crisp consistent relief 3 To Order: US Toll Free: sales@hayata.com
5 Typical 2D Plate Elements Barcode Readers SmartTag D algorithms are industry standard Standard barcode readers readily available Hayata recommends Dataman and Motorola 2D readers for versatility - Curved or reflective surfaces - Easy software Easy-to-use Software 2D Embossed Barcode - MATRIX Coded Data General Embossed Info Auto-remake of reject plates Unlimited template storage Hose tags: hydraulics, chemical 2D Barcode data converter Supports multiple 2D barcode standards 2D Output Specifications Dot Matrix Plate Speed Numbers Alphanumeric Bytes 10 x x x x x x x x x Attach with Rivets, Adhesive or Wire Ties Automotive body plates Tools administration: Loan or rental Inventory tags: Pallets, Crates, Parts Hose tags: hydraulics, chemical Work-In-Progress Tags: assembly lines Cable tags: Construction, Utilities, Oil Equipment rental identification 4
6 us your tag data. We ll emboss and ship your tags within 24 hours* If your tagging operation requires customized tags, we have a simple solution for you. 1. us your data 2. Select tag number 3. We output your embossed tags 4. We ship you your tags Get your tag order shipped complete with hanging accessories No more tedious manual outputting of tags and no money tied up in tag inventory. Interested in hearing more? US Toll Free: Dallas Area: sales@hayata.com * 24-hour shipping means next business day (standard tags). Hole placement, hole size, and number of holes might increase turnaround time. Embossed tags are your best bet for easy, long-term identification. Embossed stainless steel tags can be read long-term no matter how harsh the operating conditions.this is why the military uses embossing on dog tags. Stamped tag character channels can get filled in with dirt and grime and are difficult to clean out. Silk screened tags are easily scratched, painted and eventually fade. If stamped or silk-screened tags are painted by careless workers, they become illegible. Embossed tags that are painted are still legible. Hayata is an industry leader in high quality stainless steel tags, cable ties and banding. Hayata works with harsh environment industries such as: land and offshore drilling chemical plants petrochemical facilities utilities 5 To Order: US Toll Free: sales@hayata.com
7 How to Order Your Hayata Blank Tags 10 Hayata Tag Number Hole/Slot Order Code See pages N BL Material Order Code Color (if applicable) See Chart Below BL Variable Width (if applicable) See Pg. 11 Thickness Order Tag Material Metal Options (in) Code Anodized Colors Mill Finished Aluminum (3003).010 A Mill Finished Aluminum (3003).016 B Mill Finished Aluminum (3003).025 C Red = RD Green = GR Pg. 13 Tin Plate Steel #25 Matte.015 D Galvanized Steel Soft Temper.015 E Brass (260 Cartridge Brass).016 F Blue = BL Light Blue = LB Stainless Steel (304 Dull).012 G Stainless Steel (304 Dull).014 H Violet = VT Yellow = YL Pg. 13 Stainless Steel (304 Dull).015 I Stainless Steel (304 Bright).015 J Orange = OR Brown = BR Stainless Steel (316 Dull).015 K Stainless Steel (430 Bright).015 L Stainless Steel (Painted Black 1-side).015 M Clear = CL Black = BK Pages 8-12 Anodized Aluminum (5005).016 N RD, GR, BL, LB, YL, OR, BR, BK, CL Anodized Aluminum (5005).032 O RD, GR, BL, VT, YL, OR, BK Anodized Aluminum (5205).016 P BK Only Anodized Aluminum (5005).025 Q Call for Color Options Which Tags for your embossing unit? = SmartTag 2500 = HAY-40B = MobileTag 600 Get your tag order shipped complete with hanging accessories 6
8 T-Series Easy Entry 316 Stainless Steel Tags Hayata Easy Entry tags are made with a raised area on both sides to allow for easy insertion of stainless steel cable ties, thus allowing the tag to sit flush against a cable or pipe. Designed for the Hayata SmartTag 2500 TM See back cover for Hayata stainless steel Rollerball cable ties Workers appreciate how much faster the tags can be installed with the Easy Entry feature. The T8919 and T5119 are designed to work with the SmartTag 2500 which can produce 400+ embossed one-line tags per hour or more than 180 three-line tags per hour. Raised area allows tie to sit flush against the tag. Max. No. of Lines: 3 Max No. of Characters Per Line: 11 Max. No. of Lines: 3 Max No. of Characters Per Line: 23 Hayata Length Width Thickness Part No. ln mm ln mm ln mm T T Material: 316 Stainless Steel uncoated NOTE: Characters Per Line are based on a 4MM Font Size. What other tags work with SmartTag 2500? The SmartTag 2500 can handle square and rectangular tags within these dimensions: Minimum: 0.62" H x 2.00" W Maximum: 3.54" H x 4.53" W If you see this icon ( ) that tag can be embossed by the SmartTag Information for maximum number of lines and characters is identified with each eligible tag. NOTE: Characters Per Line are based on a 4MM Font Size. 7 To Order: US Toll Free: sales@hayata.com
9 Rectangular Single Tags " x 3.31" Max. No. of Lines: 2 Max No. of Characters Per Line: " - 4RL " x.400".68" x 3.30" Max. No. of Lines: 3 Max No. of Characters Per Line: " - Material Options: B,C,D,E,F,I,J,K,L,M,N,O.75" x 1.50" " - Material Options: B,C,F,H,I,J,K,L,N,O,Q 1.00" x 3.50" (Rolled Edge) Max. No. of Lines: 4 Max No. of Characters Per Line: 27 Material Options: I,J,K,L 1.00" x 2.00" Max. No. of Lines: 4 Max No. of Characters Per Line: " - Material Options: B,C,F,H,I,J,K,L,N,O,Q " " " - 4RL " x.400" " x 3.50" Max. No. of Lines: 4 Max No. of Characters Per Line: " x 2.25" Max. No. of Lines: 4 Max No. of Characters Per Line: " - Material Options: B,C,F,H,I,J,N,O,Q 1.12" x 2.00" Max. No. of Lines: 4 Max No. of Characters Per Line: " - Material Options: B,C,F,H,I,J,K,L,N,O,Q NOTE: Characters Per Line are based on a 4MM Font Size. - SmartTag 2500 compatible - HAY-40B compatible - MobileTag 600 compatible See page 6 for Material Options description 8
10 Rectangular Single Tags (continued) Military Dog Tag (Rolled Edge) 1.37" x 3.75" " " - Material Options: O 1.45" x 1.29" " - Material Options: B,C,F,H,I,J,K,L,N,O,Q 1.53" x 2.69" 1.12" x 2.00" " " " " - 1LG " x.500" 4RL " x.400" Material Options: B,C,D,E,H,I,J,K,L,M,N,O,Q " x 3.50" Max. No. of Lines: 4 Max No. of Characters Per Line: 14 Max. No. of Lines: 7 Max No. of Characters Per Line: " " - 2RL " x.400" Material Options: F,H,K,L Max. No. of Lines: 6 Max No. of Characters Per Line: 29 Max. No. of Lines: 7 Max No. of Characters Per Line: " " " x 3.15" 25 Max. No. of Lines: 7 Max No. of Characters Per Line: " x 3.50" Max. No. of Lines: 8 Max No. of Characters Per Line: " " - 9
11 " " " " " " " " " - 2TN " x.063" Material Options: B,C,D,E,F,I,J,K,L,M,N,O " x 3.50" Max. No. of Lines: 8 Max No. of Characters Per Line: " x 2.42" Max. No. of Lines: 9 Max No. of Characters Per Line: 15 Material Options: B,C,F,H,I,J,K,L,N,O,Q Ask About Our 24-Hour Embossing Service " x 3.00" " - HLG " x.500" 29 Max. No. of Lines: 9 Max No. of Characters Per Line: 22 Luggage Slot 2.12" x 3.37" Max. No. of Lines: 10 Max No. of Characters Per Line: " (corner) " (corner) " (centered) " (centered) " " " - 1LG " x.500" 2TN " x.063" - SmartTag 2500 compatible - HAY-40B compatible - MobileTag 600 compatible See page 6 for Material Options description NOTE: Characters Per Line are based on a 4MM Font Size. See page 6 for details! To Order: US Toll Free: sales@hayata.com 10
12 Rectangular Single Tags (continued) 2.82" x 3.75" Variable-Width Combo Tags 32.75" up to 12" Wide Order Code # of Slots Hole Size Slot Size IRL " x.400" Material Options: A,G,I 30 Max. No. of Lines: 12 Max No. of Characters Per Line: " " - Material Options: B,C,D,E,F,K,L,M,N,O,Q " up to 6" Wide " " - Material Options: P " x 4.00" Max. No. of Lines: 13 Max No. of Characters Per Line: " up to 6" Wide 4RL " x.400" Material Options: B,C,F,N "* - Tags 32, 33 and 34 NOTE: Characters Per Line are based on a 4MM Font Size. * Centered on 4 Side are not available for 24-Hour Embossing Service 11
13 Rectangular Combo Tags 1.72" x 3.50" Overall Tag Size Two (2) Finished Tags 35 4RL " x.400" Material Options: B,C,F,N,O 2.12" x 3.37" Overall Tag Size Two (2) Finished Tags " " - 4RL " x.400" Material Options: B,C,F,N,O 2.12" x 3.37" Overall Tag Size Three (3) Finished Tags 37.86" x 3.50".86" x 3.50" Max. No. of Lines/Tag: 3 Max No. of Characters Per Line: " x 3.37" 1.06" x 3.37" Max. No. of Lines/Tag: 4 Max No. of Characters Per Line: 19.71" x 3.37".71" x 3.37".71" x 3.37" Max. No. of Lines/Tag: 2 Max No. of Characters Per Line: 18 4RL " x.400" Material Options: B,C,F,N,O 2.12" x 3.37" Overall Tag Size Four (4) Finished Tags " " " " - 4RL " x.400" Material Options: B,C,F,N,O 39 Max. No. of Lines/Tag: 1 Max No. of Characters Per Line: " x 3.39" Overall Tag Size Five (5) Finished Tags.53" x 3.37".53" x 3.37".53" x 3.37".53" x 3.37".47" x 3.37".47" x 3.37".47" x 3.37".47" x 3.37".47" x 3.37" Max. No. of Lines/Tag: 1 Max No. of Characters Per Line: 24 Material Options: O NOTE: Characters Per Line are based on a 4MM Font Size. Ask About Our 24-Hour Embossing Service See page 6 for details! - SmartTag 2500 compatible - HAY-40B compatible - MobileTag 600 compatible See page 6 for Material Options description To Order: US Toll Free: sales@hayata.com 12
14 Round Tags Octagonal Tags " Material Options: B,C,F,H,I,J,K,L,N,O,Q " Material Options: B,C,F,H,I,J,K,L,N,O,Q " Material Options: B,C,F, H,I,J,K,L,N,O,Q " Tags on this page are not available for 24-Hour Embossing Service " Material Options: B,C,F,H,I,J,K,L,N,O,Q ID Plates T Series Hayata Length Width Thickness Part No. ln mm ln mm ln mm T T T Material: Stainless Steel - uncoated T-B Series Hayata Length Width Thickness Part No. ln mm ln mm ln mm T-8919B Material: Stainless Steel - uncoated 13 To Order: US Toll Free: sales@hayata.com
15 Stainless Steel Cable Markers Stainless Steel Carrier for ID (C Series) Hayata Length Width Thickness Part No. ln mm ln mm ln mm C C C Material: Stainless Steel - uncoated The Hayata cable marker box comes with 100 pieces of each ID marker type - HAY-40B compatible See page 6 for Material Options description Hayata Length Width Thickness Part No. ln mm ln mm ln mm ID-A ID-B ID-C ID-D ID-E ID-F ID-G ID-H ID-I ID-J ID-K ID-L ID-M ID-N ID-O ID-P ID-Q ID-R ID-S ID-T ID-U ID-V ID-W ID-X ID-Y ID-Z ID ID ID ID ID ID ID ID ID ID ID ID-BLANK ID ID-~ ID-EARTH ID-/
16 MARK IT. IT. TRACK IT. INSTALL IT! Rollerball Cable Ties for Tag Installation Tensile Strength: 150 Lb. (Standard) Material: 316 SS Hayata offers more sizes of stainless steel cable ties and banding than anyone in the industry. More corrosion resistance. More tensile strength for superior holding power. More advanced installation tools. And more flexibility in working with our customers. Hayata is the only ISO 9001 manufacturer of stainless steel ties, banding, and tags. Hayata Rollerball stainless steel cable ties deliver high-strength and reliability even in the most corrosive offshore environments. Hayata coated stainless steel cable ties are also available in ladder and releasable styles. Packaging Thickness Thickness Max. Bundle Bag Ties Bags Uncoated Coated Length Width Uncoated Coated Diameter Weight Per Per Bag LxW Part No. Part No. In mm In mm In mm In mm In mm Lbs Bag Box mm TBC100 TBC100C 4" " " " " x150 TBC150 TBC150C 6" " " " " x150 TBC200 TBC200C 8" " " " " x150 TBC360 TBC360C 14" " " " " x150 TBC520 TBC520C 20.5" " " " " x150 TBC680 TBC680C 26.5" " " " " x230 TBC840 TBC840C 33" " " " " x230 TBC1000 TBC1000C 39" " " " " x230 TBC1200 TBC1200C 47" " " " " x230 TBC1400 TBC1400C 55" " " " " x230 NOTE: For 304 add -4 to the part number (Example: TBC100-4) Application Tools: CT3, CT5, BT2000, BT9000, BT12000 or by hand Applications: General bundling and packaging Listings / Approvals: UL listed, DNV approved, Lloyd's Type approval, ABS type approved For more information: Visit our website, or sales@hayata.com Also available in tensile strength of 300, 450 and 900 lbs. US Toll Free: Dallas Area: Fax: sales@hayata.com , Hayata Ltd Realty Rd. Suite 306 Carrollton, Texas All information and specifications in this catalog are subject to change without notice. 6_14
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