MAZDA GLOBAL MX-5 CUP HOMOLOGATION DOCUMENT

Transcription

1 MAZDA GLOBAL MX-5 CUP HOMOLOGATION DOCUMENT Version June 14, 2018, 2018 LONG ROAD RACING, CORPORATION Statesville, NC, USA

2 1 CONTENTS 2 NOTES: BODY Brakes Cooling Data Differential Electrical Engine Exhaust Fluids Fuel Interior Safety equipment Suspension and suspension bracing Tires Transmission and Clutch Optional and / or Modified components Page 2 of 34

3 Global MX-5 Cup Homologation Document, Version NOTES: This document will be updated periodically to reflect cumulative changes made to the vehicle specification. A list of all vehicle updates can be found on the Long Road Racing web site under Global MX-5 Cup information > Technical Service Bulletins (TSBs). All REQUIRED TSB items are also shown in this document, as well as items that are OPTIONAL but still homologated. All parts on vehicle must be stock 2016 or 2017 Mazda MX-5 parts unless specifically listed in this document. Below is a list of all stock Mazda parts that are added during the assembly process Air box Cowl N X Differential MS A Brake calipers NAYF-33-98Z and NAYF-33-99Z Brake caliper pins NA5F Modified Stock Parts are shown in Section 18 The only allowed end user modifications to the car are installation of the following: FIA approved seat and seat side mounting brackets FIA approved safety belts Welding of additional brackets to the Shoulder Belt Bar for Safety Belt Attachment. Shoulder Belt Bar Interior rear view mirror Steering wheel Allowable adjustments to the car are: Tire air pressure Front anti-roll bar end link positions Front and rear anti-roll bar end link lengths Ride height and rake (to not less than TBD by sanctioning organization ground clearance) via spring perches Damper compression and rebound Front and rear toe Front and rear camber Caster If it not specifically listed above, no other adjustments, polishing, deburring, or modifications of any kind are allowed. Page 3 of 34

4 3 BODY Radiator Screen SC Tow Hooks Hood / Trunk Release Wire Crush Sleeve (front/rear access) Hood / Trunk Release Wire (front/rear access) Trunk Washer Fascia Supports - Structures Page 4 of 34

5 Fascia Supports frame brackets Fascia Support weld in bungs Page 5 of 34

6 4 BRAKES Brake Pads (Front) Brake Pads (Rear) SS Brake Lines Rotors LF LT Rotors RF RT Brake Duct Clamps CL Page 6 of 34

7 2 Brake Duct Hose HS Brake Duct Backing Plates (left) LT Brake Duct Backing Plates (Right) RT Brake Duct Nozzle (Fascia-Left) LT Brake Duct Nozzle (Fascia - Right) RT Page 7 of 34

8 5 COOLING Radiator PWR Radiator Ducting Panel Left LT Radiator Ducting Panel Right RT 1 x24 Bulb Trim (Radiator) 1120A x24 Flap Trim (Radiator) 6B100B3X1/16A Oil Pump to Cooler Line Page 8 of 34

9 Oil Cooler to Engine Line Trans - Cooler to Housing Line Trans-Housing to Filter Line Trans-Filter to Pump Line Trans-Pump to Cooler Line RE-Housing to Filter Line RE-Filter to Pump Line RE-Pump to Cooler Line Page 9 of 34

10 RE-Cooler to Housing Line DATA Water Pressure Sensor WP Pit Lane Speed Limiter PITL AIM Dash Mount AiM MXL2 Data Logger w/gps Page 10 of 34

11 AiM 22 Pin Harness for MXL2 AiM 3.5m Patch Cable AiM PT-100 Temp Sensor for the differential, transmission and engine oil OBDII Connector for MXL DIFFERENTIAL Diff & Trans Oil cooler (one each) Diff & Trans Oil Cooler Fittings Diff & Trans Oil Cooler Shroud with Fan Diff & Trans Oil Cooler Shroud with Fan Page 11 of 34

12 -6 Male to 3/8 NPT Pipe Male Diff & Trans Fluid Transfer Pump with Viton Seals (one each) Diff & Trans Oil Filter and Housing (one each) Diff Cover, Top with Diff Cover, Bottom with Temperature Sensor Diff Pump Bracket Welded to Left Rear Frame Page 12 of 34

13 M6 Cap Screw 25mm, Attachment of Diff/Trans Cooler M6 x mm Nylock Attachment of Diff/Trans Cooler M6 Flat Washer Attachment of Diff/Trans cooler assembly 8 ELECTRICAL ECU Relocation Bracket AMB Flex Transponder Page 13 of 34

14 Zip Ty Saddles Bosch O2 Sensor Battery Tender Li Battery Car Battery tray Modified Stock Battery Clamp Start Stop Wiring Harness Page 14 of 34

15 Fire Bottle Harness B Ignition / Kill System Harness C Power Distribution Panel A Power Distribution Panel & Main wire Harness Switch Panel Assembly, Front, with or without the Mazda logo Switch Panel Assembly, Rear, Page 15 of 34

16 9 ENGINE Oil filter Sandwich Plate KT Engine oil cooler Engine Mount Reinforcement Bracket Left LT Engine Mount Reinforcement Bracket Right RT Engine Bracket Left LT Engine Bracket Right RT Page 16 of 34

17 Engine oil cooler fittings m22- an GEMS ECU Oil Cooler Bracket /2"OD,3/8" ID Clear Vinyl Tubing oil cooler holder Vacuum Control Unit Bracket 68_Vac_CNTRL_BKT ECU covers (bottom) and (top) Page 17 of 34

18 6 pin DTM Connector O2 Sensor Page 18 of 34

19 10 EXHAUST Header Header Header Header Header Mid Pipe Page 19 of 34

20 Muffler Muffler FLUIDS Castrol Edge Full Synthetic SAE 0W-30 or 5W- 30 European formula Motor Oil. For reference only the engine oil capacity is 5qts with the cooler added. Transmission & Differential Lubricant Castrol Syntrax Limited Slip 75W-90. Transmission is approximately 5 quarts, and differential is approximately 2 quarts. Castrol React SRF Brake Fluid Engine Coolant Page 20 of 34

21 12 FUEL Fuel Pump Out Kit Only RED fuel tee is allowed, black tee must NOT be used Fuel Vent Hose, ¼ Fuel Tube Hose Clamps Fuel Tube, 1 Stainless Steel Fuel Tube, 1 Tygon Tubing Page 21 of 34

22 2017 Global MX-5 Cup Homologation Document, Version INTERIOR 5 lbs Ballast Plate (1/4 Steel) Ballast box lbs Ballast Plate (1/2 Steel) Floor Pan Bolts, M6 x 1.0 x 16mm Flat Allen Kg Ballast Plate K-JP 1.15Kg Ballast Plate K-JP Page 22 of 34

23 2017 Global MX-5 Cup Homologation Document, Version Bulk Head Fastener, M4 Flat Washer Bulk Head Fastener, M4 Nylock Nut Bulk Head Fastener, M4 x 12mm Dead Pedal Assembly, 1/8 Steel Plates Welded to Stock Panel Floor Pan, 1/8 Aluminum LT Rear Bulk Head Center, AL Page 23 of 34

24 2017 Global MX-5 Cup Homologation Document, Version Rear Bulk Head Fuel Cover, AL Rear Bulk Head Left, AL Roll cage (See FIA Homologation Safety Cage Certificate, IMSA _MAZDA_MX-5) Rear Bulk Head Right, AL Steering wheel adaptor /8 Grommet, Bulkhead, Page 24 of 34

25 2017 Global MX-5 Cup Homologation Document, Version SAFETY EQUIPMENT FIA Compliant Driver Door Net Driver Door Net Mounting Heim Driver Door Net Mounting Jam Nut Driver Door Net Mounting Nut (Nylock) Driver Door Net Rod Assembly Fire system Page 25 of 34

26 2017 Global MX-5 Cup Homologation Document, Version Leg Brace / Wire Cover Panel Leg Brace Stand-Off (Front) Leg Brace Stand-Off (Rear) Right Side Net Roll Bar Padding Seat Mount Baseplate LT Page 26 of 34

27 2017 Global MX-5 Cup Homologation Document, Version SUSPENSION AND SUSPENSION BRACING Differential Bushing Inserts Lower Strut Tower Brace JIS Nut Upper Strut Tower Brace Flanged Nut Sway Bar End Links Front Sway Bar End Links Rear Page 27 of 34

28 2017 Global MX-5 Cup Homologation Document, Version Front Sway Bar FT Front Sway Bar FT 1.25 Front Sway Bar Bushings BS Damper Front , shown with intermediate spring perch and Bump Stop Mazda Part # F B Damper Rear , shown with intermediate spring perch and Bump Stop Mazda Part # F B Damper Top Mount Kit Rear Lower Damper Lock Nut, Damper Lock Nut Kit, 4 Upper, 2 Rear Lower Nuts Page 28 of 34

29 2017 Global MX-5 Cup Homologation Document, Version (Front Lowers are Stock) Strut Tower Brace Strut Tower Brace Strut Tower Brace Rays 17x7-1/2 x 40 Wheel, Face Page 29 of 34

30 2017 Global MX-5 Cup Homologation Document, Version Wheel, Back Wheel, Inside Wheel Studs Lug Nuts LN Rear Spring ID X 7" Front Spring ID X 7" Page 30 of 34

31 2017 Global MX-5 Cup Homologation Document, Version Helper Spring Torrington Bearing Page 31 of 34

32 2017 Global MX-5 Cup Homologation Document, Version TIRES Tire GMX5 BFG dry, 215/610R17 g-force Tire GMX5 BFG wet WE Page 32 of 34

33 2017 Global MX-5 Cup Homologation Document, Version TRANSMISSION AND CLUTCH Clutch kit SS Clutch kit SS Transmission Stud STUD-GM Banjo Bolts Banjo Banjo Bolts Kit (Crush Washer for Banjo Bolts and Cooler Lines) Page 33 of 34

34 2017 Global MX-5 Cup Homologation Document, Version Male to -8 Female Adaptor * -6 Male to 3/8 NPT Pipe Male Page 34 of 34

35 2017 Global MX-5 Cup Homologation Document, Version Optional and / or MODIFIED COMPONENTS Left Dash Bar Modification / Trim Right Side Dash Bar Modification / Trim Left Side Under Dash Modification / Trim Right Side Under Dash Modification / Trim Trimmed Yaw Sensor Bracket Page 35 of 34

36 2017 Global MX-5 Cup Homologation Document, Version Wiring Modification for Sadev Sequential Gearbox: Refrigerant Pressure Sensor, Connector is allowed to be replaced with DTM06-4S. This connector is to be disconnected when a standard transmission is in use. Airbox Overflow Connected to Sadev Harness Installed DTM Connector MAF/IAT Connector is allowed to have 3 wires interrupted by a DTM06-4S / DTM04-4P connector pair. These connectors are to be plugged in to each other making the 3 interrupted wires continues when a standard transmission is in use. Page 36 of 34

37 2017 Global MX-5 Cup Homologation Document, Version Rear Subframe Modification for Sadev Sequential Gearbox: The Rear Subframe may have 2 threaded bungs and 2 steel sleeves welded in to allow installation of a Sadev Sequential Gear Box. These bungs and sleeves must be empty and unused when a standard transmission is being used. Optional polycarbonate windscreen and brace Page 37 of 34