ZEAL The Gauge of Quality PRECISION BIMETAL DIAL THERMOMETERS
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1 ZEAL The Gauge of Quality PRECISION BIMETAL DIAL THERMOMETERS TRADE CATALOGUE 2005
2 ZEAL The genuine article since 1888 Distributer : ANSARI AGENCIES SDN.BHD. 18-A, 1st Floor, Jalan MJ/ 7, Medan Maju Jaya, 7th Mile Off Jalan Klang Lama, Petaling Jaya, Selangor, Malaysia. Tel : , , Fax : anslab@tm.net.my, anslab@streamyx.com web :
3 INDEX "HEAVY DUTY" PRECISION BIMETAL DIAL THERMOMETERS INDEX 1 GENERAL INFORMATION 2 CERTIFICATE AND REPAIR SERVICE 2 PAGE ZEAL RIGID STEM DIAL THERMOMETERS: BXRxxx Rigid Stem stainless steel case 3-4 BXRxxxAA Every Angle stainless steel case 5-6 Stem and connections 7-8 Stem options 9 Hygienic connections 9 TEMPERATURE RANGES & OPTIONS Temperature ranges 10 Options on temperature ranges 11 Options for thermometers 12 Conversion table C / F 18 ELECTRICAL CONTACT SWITCHES Add-on electrical contacts built-up type (TZ) 13 Options for electric contacts 13 POCKETS (THERMOWELLS) Stainless steel pockets (built-up, fabricated) 14 Stainless steel pockets (machined from solid bar stock) Flanged stainless steel pockets 17 CATALOGUE FOR: BIMETAL DIAL THERMOMETERS NUMBER: 2005/01 Distributer : ANSARI AGENCIES SDN.BHD. 18-A, 1st Floor, Jalan MJ/ 7, Medan Maju Jaya, 7th Mile Off Jalan Klang Lama, Petaling Jaya, Selangor, Malaysia. Tel : , , Fax : anslab@tm.net.my, anslab@streamyx.com web : PAGE /01
4 GENERAL INFORMATION This catalogue is for ZEAL high quality precision heavy duty BIMETAL temperature gauges. G.H. ZEAL LIMITED ZEAL HOUSE, 8 DEER PARK ROAD, LONDON SW19 3UU. UNITED KINGDOM. Tel: +44 (0) Fax: +44 (0) scientific@zeal.co.uk ZEALwere established in 1888 to fulfil a demand for quality temperature and pressure instrumentation, either mechanical and/or electronic e.g. Temperature and Pressure Gauges, PT-100, Thermocouples, Pressure and Temperature Transmitters, Pressure and Temperature Switches, Bimetallic Thermometers, etc. Products are manufactured to the relevant British/Din standards to ISO-9001 quality approvals. To find the SPECIFICATION for RIGID STEM THERMOMETERS refer to the following: EXAMPLE : PAGE: 1. Basic price (Model) BXR100XA 4 2. Temperature range C Stem length and diameter 100x12.7mm, AISI Connection ½ BSP, Type B, AISI Electrical device Single contact make on rise Pocket (Thermowell) Type 03 1/2" BSP, "L" = 100mm Abbreviations used in this catalogue: O.D. = ON DEMAND; N.A. = NOT AVAILABLE. Dimensions used are in: millimetres (mm). They are intended as a guide only. Your order will be confirmed by fax. Other variations which are not mentioned are on request (if possible). CERTIFICATION AND REPAIR SERVICE Certificates of Conformity to the company s published specifications are available on request for all products manufactured and supplied by us. Works Certificates of Calibration for all manufactured products are available. These certificates indicate deviations from standards traceable to European Standards. The results are recorded on a certificate which include calibration date, instrument serial number, type number and the standard used. If required, calibration certificates from an independent UKAS CALIBRATION LABORATORY can be supplied. Material Certificates for all ZEAL manufactured products are available. These certificates indicate the specifications of the materials used. An efficient repair and spareparts service is provided at competitive rates for ZEAL products and products of other manufacturers. Instruments for repair should be sent carriage paid and labelled with the senders name and address, together with a brief description of the work required. We will advise you of the costs involved before commencement of the repair. PAGE /01
5 BIMETAL DIAL THERMOMETERS TYPE BXR TYPE DRAWING DIMENSIONS mm A DIM. CASE DIAMETER A B BXRxxxXA C E DIM. CASE DIAMETER A BXRxxxXE B F DIM. CASE DIAMETER A B D BXRxxxXF F 3 3 H P E&OE PAGE /01
6 ZEAL BIMETAL DIAL THERMOMETERS Type BXR, with stainless steel case STANDARD MODEL: EXAMPLE: CASE : bayonet lock, AISI304/1.4301, IP-65 OVERLOAD : up to 25% F.S. STEM : AISI316/ see page 8-11 dependent on range WINDOW : mineral glass 4 mm ACCURACY : ±1% F.S. / class 1 DIAL : aluminium, black figures on white ELEMENT Precision bimetallic POINTER : aluminium, black OPTIONS : see page 12 CONNECTION : see page 8-11 CONTACTS : see page 13 RANGES : from -30 upto +550 C, see page 10 BXR100XA CASE DIAMETER (Ø in mm) TYPE MODEL A BXR063XA BXR100XA BXR160XA E BXR063XE BXR100XE BXR160XE F BXR063XF BXR100XF PRICE INCLUDES: FOR STEM LENGTHS UP TO 300mm - SEE PAGE 7 FOR STEM LENGHTS OVER 300mm AND MAXIMUM PEMISSABLE STEM LENGTHS. STANDARD PROCESS CONNECTION TYPE CS3 1/2" BSP/NPT IS ALSO INCLUDED IN ABOVE PRICES - SEE PAGE 8 PAGE /01
7 BIMETAL EVERY ANGLE DIAL THERMOMETERS TYPE DRAWING DIMENSIONS mm BXRxxxAA DIM. CASE DIAMETER A HEAD AJUSTABLE 180 B THROUGH 360 C ROTATION E&OE PAGE /01
8 BIMETAL EVERY ANGLE DIAL THERMOMETERS ZEAL Type BXR, with 180 x 360 Adjustment and stainless steel case STANDARD MODEL: CONNECTION 1/2" or 3/4"BSP/NPT CASE : bayonet lock, AISI304/1.4301, IP-65 RANGES : -30 up to +500 C KNEE JOINT : AISI304/1.4301, 180 THROUGH 360 see page OVERLOAD : up to 25% F.S. dependent on range STEM : AISI316/1.4401, see page 7-9 ACCURACY : ±1% F.S. / class 1 WINDOW : mineral glass 4 mm ELEMENT : Precision Bimetal DIAL aluminium, black figures on white OPTIONS : see page12 POINTER balanced aluminium, black CASE DIAMETER (Ø in mm) TYPE MODEL AA 180 x360 BXR100AA BXR125AA BXR160AA OPTION EXTRA COSTS Lx LIQUID FILLED CASE:SILICON OIL (MAXIMUM WORKING TEMPERATURE 80 C) BXR100AA-LX BXR125AA-LX BXR160AA-LX PRICE INCLUDES FOR STEM LENGTHS UP TO 300mm - SEE PAGE 7 FOR STEM LENGTHS OVER 300mm AND MAXIMUM PERMISSIBLE STEM LENGTHS. STANDARD PROCESS CONNECTION TYPE CS3 1/2" BSP/NPT IS ALSO INCLUDED IN ABOVE PRICES - SEE PAGE 8 PAGE /-1
9 STEM LENGTH AND DIAMETER FOR TYPE BXR xxx and BXR xxx AA Stem diameter EXTRA COSTS per 100 mm TYPE STANDARD MODEL Ø d STAINLESS STEEL aisi316/ STEM LENGTH OVER 300mm A 6, 6.35, 8, 12.7 plain stem per 100 mm (over 300mm) MODEL PRICE INCLUDES FOR STEM UP TO 300mm ( SEE BELOW FOR MAXIMUM STEM LENGTHS) 1 CONNECTIONS FOR RIGID STEM MODELS TYPE TXR EXTRA COSTS TYPE MODEL DIMENSIONS STAINLESS STEEL FOR OPTIONS ON CONNECTIONS: SEE PAGE 11 connection HEX-1 HEX-2 T d max AISI304/ /4"BSP 22-7 Ø 8 3/8"BSP 27-9 Ø 11 1/2"BSP 27-9 Ø 15 B 3/4"BSP 32-9 Ø 20 1"BSP Ø 20 coupling nut M18x Ø 12 (standard model) M20x Ø 14 M24x Ø 18 BL 1/2"BSP Ø 15 3/4"BSP Ø 20 coupling nut (long model) 1"BSP Ø 20 1/4"BSP Ø 8 3/8"BSP Ø 11 1/2"BSP Ø 15 C 3/4"BSP Ø 20 1"BSP Ø 20 1/4"NPT Ø 8 fixed nipple 1/2"NPT Ø 15 (standard model) 3/4"NPT Ø 20 1"NPT Ø 20 M18x Ø 12 M20x Ø 14 M24x Ø 18 CL 1/2"BSP Ø 15 3/4"BSP Ø 20 fixed nipple (long model) 1"BSP Ø 20 NOTE: PRICE INCLUDES FIRST 300mm STEM LENGTH STANDARD PROCESS CONNECTION TYPE CS3 1/2" BSP/NPT IS ALSO INCLUDED - SEE PAGE 8 MAXIMUM STEM LENGTHS:= 6mm & 6.3mm = 500mm, 8mm = 1000mm, 12.7mm = 1500mm. PAGE /01
10 CONNECTIONS FOR BIMETAL MODELS TYPE BXR xxx and BXR xxx AA EXTRA COSTS TYPE MODEL DIMENSIONS STAINLESS STEEL FOR OPTIONS ON CONNECTIONS: SEE PAGE 9 connection HEX-1 HEX-2 T d max AISI304/ /4"BSP Ø 8 3/8"BSP Ø 11 1/2"BSP Ø 15 A 04 3/4"BSP Ø 20 turning nipple 1"BSP Ø 20 (standard model) M18x Ø 12 M20x Ø 14 M24x Ø 18 AL04 1/2"BSP Ø 15 3/4"BSP Ø 20 turning nipple (long model) 1"BSP Ø 20 1/4"BSP Ø 8 3/8"BSP Ø 11 1/2"BSP Ø 15 3/4"BSP Ø 20 1"BSP Ø 20 B 01 1/4"NPT Ø 8 1/2"NPT Ø 15 coupling nut + double nipple 3/4"NPT Ø 20 1"NPT Ø 20 THREAD BETWEEN HEX-1 and HEX-2: 1/2"BSP M18x Ø 12 M20x Ø 14 M24x Ø 18 1/4"BSP Ø 8 3/8"BSP Ø 11 1/2"BSP Ø 15 STANDARD 3/4"BSP Ø 20 STANDARD 1"BSP Ø 20 CS 3 1/4"NPT Ø 8 adjustable connection, sliding on stem. 1/2" & 3/4" BSP/NPT Supplied as standard at no extra cost 1/2"NPT Ø 15 STANDARD 3/4"NPT Ø 20 STANDARD 1"NPT Ø 20 THREAD BETWEEN HEX-1 and HEX-2: 1/2"BSP M18x Ø 12 M20x Ø 14 M24x Ø 18 NOTE: TYPE CS3 WITH 1/2" OR 3/4" BSP/NPT THREAD SUPPLIED AS STANDARD AT NO EXTRA COST 1 dimensions may vary PAGE /01
11 ZEAL HYGIENIC CONNECTIONS FOR BIMETAL MODELS TYPE BXR EXTRA COSTS TYPE MODEL DIMENSIONS STAINLESS STEEL WITH POLISHED BULB connection T AISI316/ " - NW25 rd 52x1/6 CM 1 1/2" - NW40 rd 65x1/6 acc. to DIN " - NW50 rd 78x1/6 (also available in SMS, RJT, IDF etc.) 3" - NW75 rd 104x1/6 1" - NW25 Ø 50.5 TC 1 1/2" - NW40 Ø 50.5 TRI CLAMP acc. to ISO " - NW50 Ø 64 NW Ø 31 ON DEMAND TV NW Ø 50 Varivent In-Line NW Ø 68 STEM OPTIONS OPTION EXTRA COSTS PER 100 MM BULB AND STEM AISI316/ for all diameters (over 300mm) BULB AND STEM POLISHED (MECHANICAL) for all diameters BULB AND STEM PTFE LINING (max.250 C) MAXIMUM 1000 mm (longer: ON DEMAND) first 100 mm: BULB AND STEM HALAR COATED (max.120 C) per 100 mm extra: TECHNICAL NOTE: PLEASE CONSULT SALES OFFICE FOR HYGIENIC CONNECTIONS 1 PAGE /01
12 TEMPERATURE RANGES ZEAL TEMPERATURE RANGES for all Bimetal types EXTRA COSTS CASE DIMENSIONS ( in mm) (in C) Ø 63 Ø 80 Ø 100 Ø 125 Ø ALL STANDARD RANGES SHOWN - NO EXTRA COST (in F) X ALL STANDARD RANGES SHOWN - NO EXTRA COST X X (in C and F) C & F X C & F C & F X C & F X ALL STANDARD RANGES SHOWN - NO EXTRA COST C & F X C & F C & F X C & F X NOT AVAILABLE ON MODELS BXR100AA, BXR125AA AND BXR160AA OTHER RANGES ON DEMAND PAGE /01
13 RANGE IN F or K Standard ranges Non-standard ranges DUAL SCALE IN C/ F Standard ranges Non-standard ranges OTHER OPTIONS Non-standard scale division ACCURACY ZEAL OPTIONS ON BIMETAL TEMPERATURE RANGES EXTRA COSTS CASE DIMENSIONS ( in mm) OPTIONS Ø 63 Ø 100 Ø 125 Ø 160 CONTACT TECHNICAL SALES CONTACT TECHNICAL SALES CONTACT TECHNICAL SALES ±1% F.S. / class 1 ±0.6 / 0.5% F.S. (class 0.6 or 0.5) Mirrorscale (for anti-parallax) NOT AVAILABLE STANDARD OPTION MARKING FOR TEMPERATURE GAUGES EXTRA PRICE TAG number on dial TAG number on AISI304/ TAG plate 55x25 mm Lettering on dial Red mark on dial PRICE ON APPLICATION PRICE ON APPLICATION CERTIFICATES FOR TEMPERATURE GAUGES TYPE OF CERTIFICATE EXTRA PRICE Certificate of Conformity acc. to EN Factory Calibration certificate Material certificate wetted parts acc. to EN B PAGE /01
14 OPTIONS FOR ZEAL BIMETAL THERMOMETERS CASE DIAMETER (Ø in mm) OPTION SILICONE OIL FILLING TYPE BXRxxxAA ONLY CASE MATERIAL AISI316/ CASE + BAYONETRING N.A. (i.o. AISI304/1.4301) FRONT -OR BACKFLANGE N.A. N.A. N/A N/A N.A. PLEXIGLASS PMMA N/A "TOUGHENED" GLASS SAFETY TYPE GLASS N/A DRAG POINTER MAXIMUM POINTER N/A DRAG POINTER MINIMUM POINTER N/A OVERLOAD RESISTANCE EXECUTION CONSULT TECHNICAL SALES DEPARTMENT CONSULT TECHNICAL SALES N/A CONSULT TECHNICAL SALES CONSULT TECHNICAL SALES CONSULT TECHNICAL SALES MICROMETER POINTER ADJUSTABLE POINTER N/A 1 PAGE /01
15 ADD-ON ELECTRICAL CONTACTS FOR BIMETAL THERMOMETERS ADD-ON UNIT (built on top of dial) with PG cable conduit and 1500 mm cable DIN16085/16196 Switch function in clockwise direction EXTRA COSTS TYPE CASE DIMENSIONS (in mm) STANDARD ADD-ON CONTACT (=10W/~18VA), TYPE: S Ø 100 Ø 160 S -1 contact closes S -2 contact opens S -3 S -11 1st contact closes, 2nd contact closes S -12 1st contact closes, 2nd contact opens S -21 1st contact opens, 2nd contact closes S -22 1st contact opens, 2nd contact opens S- xx+gs double acting contact with separate circuits N/A N/A S -xxx triple acting contact, 1=closes, 2=opens N/A N/A MAGNETIC ADD-ON CONTACT (=30W/~50VA), TYPE: M Ø 100 Ø 160 M -1 contact closes M -2 contact opens M -3 single change-over contact (SPDT) M -11 1st contact closes, 2nd contact closes M -12 1st contact closes, 2nd contact opens M -21 1st contact opens, 2nd contact closes M -22 1st contact opens, 2nd contact opens OPTIONS FOR ELECTRICAL CONTACTS 1 OPTIONS DESCRIPTION Ø 100 Ø 160 MSR-010 Protection relay for single acting contacts (supply 220Vac) MSR-020 Protection relay for double acting contacts (supply 220Vac) IMPORTANT: PLEASE CONSULT TECHNICAL SALES DEPARTMENT BEFORE SELECTING CONTACT SWITCHES AS RANGE AND STEM DIAMETER AFFECTS SWITCHING ACCURACY/HYSTERESIS. PAGE /01
16 BIMETAL STAINLESS STEEL POCKETS (WELDED) ZEAL FABRICATED WELDED POCKETS (THREADED), Pmax = 25 bar STANDARD MODEL: MATERIAL : AISI304/1.4301, AISI321/ CONNECTION FOR TYPE 02; 04 : 1/2"BSP, type B, CONNECTION FOR TYPE 03; 04 : 1/2"BSP, type A04 or CSx OPTIONS : other stem diameters others threads Type 02 THREADED TYPE bulb dia. L pocket STANDARD DIMENSIONS (in mm) d1 d2 d3 T D HEX-1 HEX-2 COSTS per 100 mm extra 6 OR /2"BSP 1/2"BSP OR /2"BSP 3/4"BSP OR /2"BSP 1"BSP OR /2"BSP 1/2"NPT OR /2"BSP 3/4"NPT OR /2"BSP 1"NPT OR /2"BSP M20x OR /2"BSP M24x /2"BSP 1/2"BSP /2"BSP 3/4"BSP /2"BSP 1"BSP L1 = L-pocket + 20 mm For type CS1, 2, /2"BSP 1/2"NPT L1 = L-pocket + 10 mm /2"BSP 3/4"NPT For type A04 L1 = L-pocket /2"BSP 1"NPT /2"BSP M24x WELDING TYPE bulb dia. L pocket STANDARD DIMENSIONS (in mm) d1 d2 d3 T D HEX-1 HEX-2 COSTS per 100 mm extra 6 OR /2"BSP OR /2"BSP OR /2"BSP /2"BSP L1=L-pocket + 20 mm For type CS1, 2, 3 L1 = L-pocket + 10 mm For type A04, L1 = L- pocket + 10 mm /2"BSP /2"BSP OTHER DESIGNS, BULB DIAMETERS AND MATERIALS ON DEMAND MATERIAL CERTIFICATE ACC TO EN B. ON REQUEST DIMENSIONS MAY VARY TO SUIT THERMOMETER 1 PAGE /01
17 BIMETAL STAINLESS STEEL THERMOWELL (BAR STOCK) STANDARD MODEL: ZEAL Weld - in thermowell form BS and CS acc. to DIN MATERIAL INSTRUMENT CONNECTION : AISI316Ti/ : 1/2"BSP FORM BD, BE, CD, CE : on request FORM BS FORM CS OPTIONS other materials others instruments threads THERMOWELLS ACC. TO: DIN (D1 - D6) AND DIN (FORM 4-9) ON REQUEST WELDING TYPE STANDARD DIMENSIONS (in mm) BS bulb dia. L2 d1 d5 d6 d7 b1 h6 r2 r3 t1 COSTS 6 OR /2"BSP OR /2"BSP OR /2"BSP /2"BSP /2"BSP /2"BSP /2"BSP L-thermometer for connection type AL04 for connection type CS1, 2, 3 L-thermometer = L mm L-thermometer = L mm CS bulb dia. L2 d1 d7 d9 h2 h6 r3 COSTS 6 OR /2"BSP OR /2"BSP OR /2"BSP OR /2"BSP /2"BSP /2"BSP /2"BSP /2"BSP /2"BSP L-thermometer for connection type B L-thermometer = L2 + h6-10 mm MATERIAL CERTIFICATE ACC TO EN B. ON REQUEST 1 PAGE 15 DIMENSIONS MAY VARY TO SUIT THERMOMETER
18 BIMETAL STAINLESS STEEL THERMOWELL (BAR STOCK) Solid Drilled Screw - in thermowell form BE and CE acc. to DIN STANDARD MODEL: MATERIAL INSTRUMENT CONNECTION : AISI316Ti/ : 1/2"BSP FORM BD, CD : on request FORM BE FORM CE OPTIONS other materials others proces / instruments threads THERMOWELLS ACC. TO: DIN (D1 - D6) AND DIN (FORM 4-9) ON REQUEST THREADED TYPE BE bulb dia. STANDARD DIMENSIONS (in mm) L2 d1 d2 d3 d4 d7 16 h3 h4 h5 i1 r1 r3 t1 SW COSTS 6 OR /2"BSP OR /2"BSP OR /2"BSP /2"BSP /2"BSP /2"BSP /2"BSP L-thermometer for connection type AL04 for connection type CS1, 2, 3 L-thermometer = L2-5 mm L-thermometer = L mm CE bulb dia. L2 d1 d2 d4 d7 h2 h5 i1 r1 r3 SW COSTS 6 OR /2"BSP OR /2"BSP OR /2"BSP OR /2"BSP /2"BSP /2"BSP /2"BSP /2"BSP /2"BSP L-thermometer for connection type B L-thermometer = L mm MATERIAL CERTIFICATE ACC TO EN B.ON REQUEST DIMENSIONS MAY VARY TO SUIT THERMOMETER PAGE /01
19 BIMETAL STAINLESS STEEL THERMOWELL (BAR STOCK) STANDARD MODEL: ZEAL Solid Drilled Flanged thermowell acc. to DIN or ANSI MATERIAL CONSTRUCTION OPTIONS : AISI316Ti/1.4571, : barr stock + welded flange : other dimensions / bulb sizes other flanges DN / PN others instruments threads THERMOWELLS ACC. TO: DIN (D1 - D6) AND DIN (FORM 4-9) ON REQUEST FLANGED TYPE DIAMETER / CONNECTION DIM. (mm) LENGTH DIM. (mm) DIN FLANGE d1 F2 N F3 H1 H2 L G U U1 DN PN D k b d2 M18x x /2"BSP x (M20x1.5) x x /4"BSP x (M27x2) x OTHERS ON REQUEST ANSI FLANGE DN PN D k b d2 3/4" /2" 4x15.9 1" /16" 4x /4" /8" 4x # 1 1/2" /16" 4x15.9 2" /4" 4x19 2 1/2" /8" 4x19 L-thermometer for connection type AL04 for connection type CS1, 2, 3 L-thermometer = L - 30 mm L-thermometer = L - 10 mm MATERIAL CERTIFICATE ACC TO EN B.ON REQUEST OTHER DIMENSIONS / MATERIALS ON REQUEST PRICES ON APPLICATION PAGE /01
20 CONVERSION OF DEGREES CELCIUS IN FAHRENHEIT AND REVERSE READ THE VALUE IN EITHER CELCIUS OR FAHRENHEIT IN THE COLUMN MARKED WITH -x-. READ THE CORRESPONDING VALUE IN CELCIUS OR FAHRENHEIT IN THE COLUMN MARKED WITH C OR F. GENERAL: CELCIUS =5/9x( FAHRENHEIT - 32) C -X- F C -X- F C -X- F C -X- F C -X- F PAGE /01
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22 ZEAL The Gauge of Quality For further information on our products or services, please contact Our Distributer Distributer : ANSARI AGENCIES SDN.BHD. 18-A, 1st Floor, Jalan MJ/ 7, Medan Maju Jaya, 7th Mile Off Jalan Klang Lama, Petaling Jaya, Selangor, Malaysia. Tel : , , Fax : anslab@tm.net.my, anslab@streamyx.com web :
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