FlexPak 3000 DC Drives and WebPak 3000 DC Drives Replacement Parts
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1 FlexPak 000 DC s and WebPak 000 DC s Replacement Parts Instruction Manual D-48-5 Effective Date: March, 007! ATTENTION: Only qualified electrical personnel familiar with the construction of this equipment and the hazards involved should install, adjust, operate, and/or service this equipment. Read and understand the applicable FlexPak 000 hardware manual in its entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life. ATTENTION: Equipment is at line voltage when AC power is connected. Disconnect and lock out all ungrounded conductors of the AC power line before checking wiring. Failure to observe this precaution could result in severe bodily injury or loss of life. ATTENTION: Replacing fuses with different ratings other than the ratings supplied with the original equipment can cause damage to the equipment. Replace fuses only with the same current, voltage, and class rating as supplied with the original equipment. Failure to observe this precaution could result in damage to, or destruction of, the equipment. The table that follows lists replacement parts for FlexPak 000 DC drives and WebPak 000 DC drives. Unless noted, the replacement parts are the same for both drives. Note: All parts are subject to change. Please call Reliance Electric for the latest part information. These parts are available from your local Reliance Electric Distributor or direct from Reliance Electric Company: Reliance Electric Company Cleveland Service Center 75 Alpha Highland Heights, Ohio 444 Order Entry Phone: Fax: This document is available as an electronic file for downloading only. Reliance, FlexPak, and WebPak are trademarks of Rockwell Automation.
2 FlexPak 000 and WebPak 000 DC Replacement Parts AC Line Fuse (FU, FU, FU): (except as noted, Bussman series FWH).5 thru 5 0 VAC/ thru 0 40 VAC 7.5 thru 0 0 VAC/5 thru 5 40 VAC 5 0 VAC/0 40 VAC 0 thru 0 0 VAC/40 thru 0 40 VAC 40 thru 0 0 VAC/75 thru 5 40 VAC 75 0 VAC/50 40 VAC 00 0 VAC/00 40 VAC 5 thru 50 0 VAC/50 thru VAC (Gould part # A70QS00-4K) 9 Amp Rated Output 0 Amp Rated Output 5 Amp Rated Output CCT Fuse (4FU, 5FU):.5 thru 0 0 VAC thru 0 40 VAC 40 thru 75 0 VAC 75 thru VAC 00 0 VAC/00 40 VAC 5 thru 50 0 VAC/50 thru VAC VAC 7 thru 0 Amp Rated Output 5 Amp Rated Output Field Fuse (FU, 7FU, 8FU): FlexPak 000 with Standard Field Supply.5 thru 0 0 VAC/ thru 0 40 VAC 40 thru 0 0 VAC/75 thru 5 40 VAC 75 0 VAC/50 40 VAC 00 thru 50 0 VAC/00 thru VAC 7 thru 0 Amp Rated Output 5 Amp Rated Output FlexPak 000 with Field Current Regulator All drives WebPak thru 75 0 VAC/ thru VAC Surge Suppressor Fuse (9FU, 0 FU):.5 thru 5 0 VAC/ thru 0 40 VAC 0 thru 75 0 VAC/40 thru VAC 0 thru 5 Amp Rated Output (9FU, 0FU, FU) 00 thru 50 0 VAC/00 thru VAC 47-0AMX (40A, 500V) 47-0ARX (80A, 500V) 47-0ASX (90A, 500V) 47-0AVX (50A, 500V) 47-0AZX (00A, 500V) 47-0BAX (50A, 500V) 47-0BDX (00A, 500V) 47-0BGX (800A, 500V) 8497-Q07 (00A, 700V) 47-0AMX (40A, 500V) 47-0ARX (80A, 500V) 47-0ASX (90A, 500V) 47-0AVX (50A, 500V) 47-0BAX (50A, 500V) 47-4F (.5A, 00V) 47-4U (A, 00V) 47-4AC (4.5A, 00V) 47-4Z (.5A, 00V) 47-4L (5.0A, 00V) 47-4N (7.5A, 00V) 47-4AG (0A, 00V) 47-4D (.0A, 00V) 47-4G (.0A, 00V) 47-0K (5A, 00V) 47-0K (5A, 00V) 47-0M (5A, 00V) 47-0M (5A, 00V) 47-0K (5A, 00V) 47-0M (5A, 00V) 47-0M (5A, 00V) 47-0M (5A, 00V) () 47-8X (4.0A, 500V) () 47-8X (4.0A, 500V) 47-0K (5A, 00V) FlexPak 000 DC s and WebPak 000 DC s Replacement Parts
3 FlexPak 000 and WebPak 000 DC Replacement Parts Armature Fuse (FU, SR ONLY) (Bussman series FWP up to 75 0 VAC, VAC):.5 0 VAC/ 40 VAC 0 VAC/5 40 VAC 0 VAC/ VAC 5 0 VAC/0 40 VAC VAC/5 40 VAC 0 0 VAC/0 40 VAC 5 40 VAC 5 0 VAC/0 40 VAC 0 thru 5 0 VAC/40 thru VAC 0 0 VAC/0 40 VAC 40 0 VAC/75 40 VAC 50 0 VAC/00 40 VAC 0 0 VAC/5 40 VAC 75 0 VAC/50 40 VAC 9 Amp Rated Output 0 Amp Rated Output 5 Amp Rated Output 47-0AGX (5A, 700V) 47-0AHX (0A, 700V) 47-0AJX (5A, 700V) 47-0ALX (5A, 700V) 47-0AMX (40A, 700V) 47-0ANX (50A, 700V) 47-0APX (0A, 700V) 47-0AQX (70A, 700V) 47-0AUX (5A, 700V) 47-0AVX (50A, 700V) 47-0AXX (00A, 700V) 47-0AYX (50A, 700V) 47-0AZX (00A, 700V) 47-0BAX (50A, 700V) 47-0AGX (5A, 700V) 47-0AMX (40A, 700V) 47-0AQX (70A, 700V) 47-0AVX (50A, 700V) 47-0BAX (50A, 700V) Power Supply Fuse (FU) 47-AF (4.0A, 50V) Current Transformer (CT, CT):.5 0 VAC/ 40 VAC thru VAC / 4 thru 5 40 VAC 0 thru 5 0 VAC/0 thru 0 40 VAC 0 thru 0 0 VAC/40 thru 0 40 VAC 40 thru 75 0 VAC/75 thru VAC 00 thru 50 0 VAC/00 thru VAC 9 Amp Rated Output 0 Amp Rated Output 5 Amp Rated Output (Tp/Tn) 07-V (8/) 07-T (8/4) 07-S (8/) 07-R (8/) 074-R (000/) 075-4R (50/) 07-9R (7770/) 07-V (8/) 07-T (8/4) 07-S (8/) 07-R (8/) 074-R (000/) Armature Power Semiconductors:.5 thru 5 0 VAC/ thru 0 40 VAC 0 thru 0 0 VAC/40 thru 0 40 VAC 40 thru 75 0 VAC/75 thru VAC 00 thru 50 0 VAC/00 thru VAC 0 Amp Rated Output 5 Amp Rated Output dv/dt and Gate rs: S S SR SR AW (before January 999) 798-Q0 (after January 999) AW AW R AZ AW (before January 999) 798-Q0(after January 999) AW AW O O MOV Suppressor Assembly (4SSR): 00 thru 50 0 VAC/00 thru VAC 075-5R R Coil Surge Suppressor (SSR) 008-A FlexPak 000 DC s and WebPak 000 DC s Replacement Parts
4 FlexPak 000 and WebPak 000 DC Replacement Parts Surge Suppressor Resistor Assembly (R):.5 thru 5 0 VAC/ thru 0 40 VAC 0 thru 0 0 VAC/40 thru 0 40 VAC 40 thru 75 0 VAC/75 thru VAC 00 thru 50 0 VAC/00 thru VAC 0 Amp Rated Output 5 Amp Rated Output Surge Suppressor (C):.5 thru 5 0 VAC/ thru 0 40 VAC 0 HP thru 0 0 VAC/40 thru 0 40 VAC 40 thru 75 0 VAC/75 thru VAC 00 thru 50 0 VAC/00 thru VAC 0 Amp Rated Output 5 Amp Rated Output 48-0TAA (two 0K, 40W in series) 48-0TAA (two 0K, 90W in parallel) R (six 0K, 00W in parallel) 807-T (six 7.5K, 00W in parallel) 48-0TAA (two 0K, 40W in series) 48-0TAA (two 0K, 90W in parallel) 05-49PH (µf, 500 VDC) 05-49PQ (4µF, 500 VDC) 075-4R (8µF, 500 VDC) R (8µF, 500 VDC) 05-49PH (µf, 500 VDC) 05-49PQ (4µF, 500VDC) Surge Suppressor Rectifier Heatsink Assembly: 00 thru 50 0 VAC/00 thru VAC R Power Unit Fan:.5 thru 5 0 VAC/ thru 0 40 VAC 7.5 thru 0 0 VAC/5 thru 0 40 VAC 40 thru 50 0 VAC/75 thru VAC 0 thru 75 0 VAC/5 thru VAC 00 0 VAC/00 40 VAC 5 thru 50 0 VAC/50 thru VAC VAC 9 thru 0 Amp Rated Output 5 Amp Rated Output Field Supply Assembly: FlexPak thru 5 0 VAC/ thru 0 40 VAC 0 thru 0 0 VAC/40 thru 5 40 VAC 75 thru 50 0 VAC/50 thru VAC 0 Amp Rated Output 5 Amp Rated Output WebPak thru 5 0 VAC/ thru 0 40 VAC 0 thru 75 0 VAC/40 thru VAC Control Transformer CCT:.5 thru 0 0 VAC/ thru 0 40 VAC 40 thru 75 0 VAC/75 thru VAC 00 0 VAC/00 40 VAC 5 thru 50 0 VAC/50 thru VAC 7 thru 0 Amp Rated Output 5 Amp Rated Output X 979-0R 979-9R 979-0R 979-9R 979-9R 979-7X 979-9R FK FK05 9FK00 9FK R (50VA) 4755-S (50VA) 4755-T (500VA) 4755-RB (750VA) 4755-RV (000VA) 407-9A 407-9B 4 FlexPak 000 DC s and WebPak 000 DC s Replacement Parts
5 FlexPak 000 and WebPak 000 DC Replacement Parts FN Contactor:.5 thru 5 0 VAC/ thru 0 40 VAC 7.5 thru 0 0 VAC/5 thru 0 40 VAC 5 thru 0 0 VAC/5 thru 0 40 VAC 40 HP thru 75 0 VAC/75 thru VAC 00 thru 5 0 VAC/00 thru VAC 50 0 VAC/00 40 VAC 00 thru 50 0 VAC/00 thru VAC 9 Amp Rated Output 0 Amp Rated Output 5 Amp Rated Output M Contactor: VAC 500 to VAC AC Line Disconnect:.5 thru 5 0 VAC/ thru VAC 0 0 VAC/0 40 VAC 40 thru 0 0 VAC/75 thru 5 40 VAC 75 0 VAC/50 40 VAC 00 0 VAC/00 40 VAC 5 thru 50 0 VAC/50 thru VAC 400 thru VAC VAC 0 Amp Rated Output 5 Amp Rated Output Regulator PCB (FlexPak 000) Regulator PCB (WebPak 000) 00-CD0 00-C0D0 Retrofit kit 7957 (prior to June 000) 00-C85D0 (after June 000) Retrofit kit 740-A0 (prior to June 00) 00-D80D00 plus 00-DS-B (after June 00) Retrofit kit 745-A0 (prior to December 005) Retrofit kit 745-A0 (prior to December 005) 00-D40ED00 plus 00-DS-B (after December 005) 00-CD0 00-C0D0 Retrofit kit 7957 (prior to June 000) 00-C85D0 (after June 000) Retrofit kit 7957 (prior to June 000) 00-C85D0 (after June 000) Retrofit kit 740-A0 (prior to June 00) 00-D80D00 plus 00-DS-B (after June 00) A 7050-A 54-00NSX 54-00SSX 54-00ZSX 54-00FSX 54-00FSX JSX LSX NSX 54-00NSX 54-00SSX 54-00FSX M/N 90FK004 M/N 90WK00 Power Supply Board PCB O-5877 OIM PCB (FlexPak 000) OIM PCB (WebPak 000) OIM Assembly (Keypad/Display) (FlexPak 000) OIM Assembly (Keypad/Display) (WebPak 000) 807-A A0 M/N 7C0D M/N 95WK00 DCM PCB O DCM Assembly (Keypad/Display) R Relay Rectifier PCB O-5878 FlexPak 000 DC s and WebPak 000 DC s Replacement Parts 5
6 FlexPak 000 and WebPak 000 DC Replacement Parts Power I/F PCB:.5 thru 5 0 VAC/ thru 0 40 VAC 7.5 thru 5 0 VAC/5 thru 0 40 VAC 0 thru 0 0 VAC/40 thru 0 40 VAC 40 thru 75 0 VAC/75 thru VAC 00 thru 50 0 VAC/00 thru VAC 9 thru 0 Amp Rated Output 5 Amp Rated Output Inverting Fault Breaker:.5 thru 0 VAC/ thru 5 40 VAC thru 5 0 VAC/7.5 thru 0 40 VAC 7.5 thru 0 0 VAC/5 thru 0 40 VAC 5 thru 0 0 VAC/5 thru VAC 5 thru 0 0 VAC/50 thru 0 40 VAC 40 thru 0 0 VAC/75 thru 5 40 VAC 75 0 VAC/50 40 VAC 00 0 VAC/00 40 VAC 5 0 VAC/50 40 VAC 50 0 VAC/00 40 VAC VAC VAC VAC 9 Amp Rated Output 0 Amp Rated Output 5 Amp Rated Output S SR O (before Jan. 999) O (before Jan. 999) 795 (after Jan. 999) 794 (after Jan. 999) O (before Jan. 999) O (before Jan. 999) 797 (after Jan. 999) 79 (after Jan. 999) O A A O O O O O (before Jan. 999) O (before Jan. 999) 795 (after Jan. 999) 794 (after Jan. 999) O (before Jan. 999) O (before Jan. 999) 797 (after Jan. 999) 79 (after Jan. 999) O A A DXA Set at A (40A) DSA Set at L (50A) HSA Set at (90A) NSA Set at L (50A) SSA Set at L (450A) ZSA Set at (470A) FSA Set at (5A) JSA Set at (800A) JSA Set at 4 (00A) JSA Set at HI (50A) QSA Set at (900A) QSA Set at (00A) QSA Set at 4 (00A) DXA Set at A (40A) HSA Set at (90A) NSA Set at L (50A) SSA Set at L (450A) FSA Set at (5A) U.S. s Technical Support - Tel: ().5.87, Fax: ().5., support@drives.ra.rockwell.com, Online: Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 0 South Second Street, Milwaukee, WI USA, Tel: () , Fax: () Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain, 70 Brussels, Belgium, Tel: () 000, Fax: () 040 Asia Pacific: Rockwell Automation, Level 4, Core F, Cyberport, 00 Cyberport Road, Hong Kong, Tel: (85) , Fax: (85) Publication D-48-5 March, 008 Supersedes D-48- June, 00 Copyright 008 Rockwell Automation, Inc. All rights reserved.
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