VARIABLE DISPLACEMENT AXIAL PISTON PUMPS
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1 VARIABLE DISPLACEMENT AXIAL PISTN PUMPS
2 INDEX Section Page FEATURES... 3 GENERAL INFRMATIN / INSTRUCTINS... 4 MUNTING PSITINS... 5 DISPLACEMENTS AND WRKING PRESSURES RANGE... 6 TECHNICAL DATA...7 DISPLACEMENT SETTING CENTER F GRAVITY... 8 PRTS PSITIN PERATING CURVES SINGLE PUMPS AND CMMN INLET MULTIPLE PUMPS DIMENSINS...20 DRIVE SHAFTS MUNTING FLANGES PRTS SIZES...38 REGULATRS MULTIPLE PUMPS WITH THRUGH DRIVE / HW T RDER Modification from former edition. 2 ID02 DCAT
3 FEATURES Variable displacement axial piston pumps swash plate design ideally suited for medium and high pressure open circuit applications. The compact design allows to be mounted directly on engine motors. 05/ Replaces: 03/ DISPLACEMENTS From 14 cm 3 /rev (0.85 in 3 /rev) To 84,7 cm 3 /rev (5.17 in 3 /rev) PRESSURE Max. continuous 280 bar (4060 psi) Max. intermittent 315 bar (4568 psi) Max. peak 350 bar (5075 psi) SPEED Max min -1 APPLICATIN Medium, high pressure SECTR Mobile Compact design Longer service life Low noise emission Max. and min. displacement limiter TYPICAL APPLICATINS Skid Steer Loaders Wheel Loaders - Backhoe Loaders Mini and Midi-Excavators Telehandlers Forklifts Windmills - Green Energy Tractors & Attachements 1 Pump body 2 Swash plate 3 Cylinders block 4 Counterbalancing spring 5 Plug 6 Max. displacement limiter 7 Cover 8 Valve plate 9 Min. displacement limiter 10 Piston 11 Piston guide plate Drive shaft bearing suitable for radial and axial loads Hydraulic and Electro-hydraulic displacement controls DCAT ID02 3
4 GENERAL INFRMATIN / INSTRUCTINS DIRECTIN F RTATIN Clockwise or anti-clockwise defined looking at the drive shaft. HYDRAULIC FLUID Mineral oil based hydraulic fluid conforming to DIN 51524, fire resistant fluids and biodegradable fluids according to the technical data shown in the tables on pages 5 7. The system should be designed to prevent aeration of the hydraulic fluid. FLUID VISCSITY The fluid viscosity range for optimal use of MVP pump is between 15 and 35 cst (77 and 163 SSU). Functional limit conditions are: max.: 1500 cst (6818 SSU) at start up at minimum temperature of -25 C (-13 F) with straight and short inlet line. min.: 10 cst (58 SSU) at maximum temperature of 110 C (230 F) FILTRATIN To ensure the optimal performance and the maximum life to the pump, the hydraulic fluid must have and maintain a fluid contamination within the values shown in the table below. Working pressure bar (psi) Contamination class NAS 1638 Contamination class IS 4406:1999 Achieved with filter ßx (c) 75 according to IS Δp < 140 (2030) Casappa recoends to use its own production filters: 140 < Δp < 210 (2030) (3045) Δp > 210 (3045) /18/15 19/17/14 18/16/13 10 μm 10 μm 10 μm STRAGE The storage must be in a dry environment. Max storage time in ideal conditions is 24 months. The ideal storage temperature is between 5 C (41 F) and 20 C (68 F). No problem in case of temperature between -40 C (-40 F) and 50 C (122 F). Below -40 C (-40 F) please consult our technical sales department. INSTALLATIN Check that the maximum coupling eccentricity stays within 0,25 ( in) to reduce shaft loads due to misalignment. It is advised to use a flexible coupling suitable to absorb eventual rotational shocks. For applications with axial and radial loads exceeding published standards, consult our sales department. The direction of rotation of the pump must agree with the prime mover rotation. Before installation, the case of the pump must be filled with fluid. LINES The lines must have a major diameter which is at least as large as the diameter of pump ports, and must be perfectly sealed. To reduce loss of power, the lines should be as short as possible, reducing the sources of hydraulic resistance (elbow, throttling, gate valves, etc.) to a minimum. A length of flexible tubing is recoended to reduce the transmission of vibrations. Before connecting the lines, remove any plug and make sure that the lines are perfectly clean. Check that the drain line is dimensioned in a way to guarantee a case pressure lower than 1,5 bar (22 psi) absolute. The drain line must be connected directly (no filter, no valves, no oil cooler) to the tank and must terminate below the oil level. Check that the dimensions of the suction line guarantee a pressure equal or superior to 0,8 bar (24 in Hg). Inlet pressure less than 0,8 bar (24 in Hg) could cause an increase of noise emission, the decrease of the pump performances and a reduction of its life expectancy. STARTING UP Check that all connections are secure and that the entire system is completely clean. Add oil to the tank always using a filter. Bleed the air from the circuit to help the filling. Turn on the system for a few moments at minimum speed, then bleed the circuit again and check the level of oil in the tank. Gradually increase the pressure and speed of rotation up to the pre-set operating levels, which must stay within the stated limits as specified in the catalogue. FR VERY LW TEMPERATURE STARTING UP We strongly recoend to warm up the oil before running the machine. If this is not possible, the warm up of the oil and of the pump should be carried out following these instructions: Start the pump in stand-by condition at minimum speed. Keep this working condition until the pump case reaches -20 C (-4 F) Increase slowly the displacement. Max pressure permitted: 50 bar (725 psi). The maximum permitted speed is strictly connected to the layout of the inlet circuit; check that there is no cavitation before increasing the speed. Keep this working condition until the oil temperature in the whole system is -10 C (14 F). Maximum pressure can be achieved from now on. Always check the outlet flow to prevent cavitation damage. All the temperature are referred to oil with viscosity IS VG 32 according to DIN SUGGESTINS To prevent cavitation at low temperature we suggest: To warm up the tank To pressurize the tank To oversize the inlet hose 05/ Replaces: 03/ ID02 DCAT
5 MUNTING PSITINS Standard pump is supplied with D1 drain hole open and D2, D3, D4 plugged. Before installation fill the pump with hydraulic oil for at least 3/4 of the volume keeping it in horizontal position. The pump can be mounted in a horizontal or vertical position. The highest of the case drain ports must be used to keep the required filling oil. If D1 is not the highest drain port it must be closed by moving the plug from the hole chosen for the drain line. The pump can be located above the oil level if the absolute pressure at the inlet port stays within the stated limits. With exception of pump mounted below the oil level, we recoend to interpose a baffle plate between inlet and drain line. To reduce further noise emission, we recoend to mount the pump below the oil level and avoid suction lines with sharp restrictions. HRIZNTAL MUNTING VERTICAL MUNTING Arrangement inside the tank. Minimum oil level equal or above the pump mounting face. A 200 (7.874 in) Arrangement inside the tank. Minimum oil level equal or above the pump mounting face. A 200 (7.874 in) Arrangement inside the tank. Minimum oil level below the pump mounting face. Min. inlet pressure= 0,8 bar abs (24 in Hg) B 800 ( in) C = 200 (7.874 in) Arrangement inside the tank. Minimum oil level below the pump mounting face. Min. inlet pressure= 0,8 bar abs (24 in Hg) B 800 ( in) C = 200 (7.874 in) 03/ Arrangement outside the tank above oil level. Min. inlet pressure= 0,8 bar abs (24 in Hg) B 800 ( in) C = 200 (7.874 in) Arrangement outside the tank above oil level. Min. inlet pressure= 0,8 bar abs (24 in Hg) B 800 ( in) C = 200 (7.874 in) Arrangement outside the tank below oil level. C = 200 (7.874 in) IN= inlet line - D1= drain line - A= min. distance between the line - B+C= permissible suction height - C= line iersion depth DCAT ID02 5
6 DISPLACEMENTS AND WRKING PRESSURES RANGE Max. displacement cm 3 /rev (in 3 /rev) 14 (0.85) (1.71) (1.83) (2.07) 45 (2.75) 53 (3.23) 65 (3.97) 72 (4.39) 84 (5.12) MVPD 30 Pump series MVP 30 MVPD 48 MVP 48 MVP 60 Working pressure bar (psi) p 1 - p 3 p 1 - p 3 p 1 - p (3335) (4205) 280 (4060) (5075) 250 (3625) (4568) PRESSURE DEFINITIN p 1 Continuous pressure p 2 Intermittent pressure p 3 Peak pressure To ensure proper operation, both p 2 and p 3 pressures must be kept within the limits stated on page 7 9. If p 2 is compliant, but p 3 exceeds its limit, please decrease the relief setting p 2 in order to keep the peak pressure p 3 within the limit. For high frequency applications please consult our technical sales department. 05/ ID02 DCAT
7 TECHNICAL DATA Technical data with mineral oil HL or HLP mineral oil based hydraulic fluid to DIN / Replaces: 03/ Pump type MVP Max. displacement (theor.) V max Inlet pressure Max. outlet pressure p max Max. drain line pressure cm 3 /rev (in 3 /rev) bar abs. (in Hg) bar abs. (psi) bar (psi) bar abs. (psi) min. max. continuous intermittent peak 28 (1.71) 280 (4060) 315 (4568) 350 (5075) 34,8 (2.12) 250 (3625) 280 (4060) 315 (4568) 45 (2.75) 280 (4060) 315 (4568) 350 (5075) 53,7 (3.28) 0.8 (24) 25 (363) 250 (3625) 280 (4060) 315 (4568) 2 (29) 60 (3.66) 280 (4060) 315 (4568) 350 (5075) 72 (4.39) 280 (4060) 315 (4568) 350 (5075) Max. speed n max min V max (1) Max. delivery (theor.) Max. power (theor.) (Δp = p max cont.) Max. torque (theor.) Moment of inertia Fill volume Mass (approx.) l/min (US gpm) kw (HP) Nm (lbf in) kgm 2 (ft 2 lbs) l (US gallons) kg (lbs) n max (25.9) 2000 min -1 (14.8) 1500 min -1 (11.1) n max (61.2) 2000 min -1 (35.0) 1500 min -1 p max 100 bar (1450 psi) 124,8 (1105) 44,6 (395) 0,002 (0.05) 0,85 (0.22) 15 (33.1) 101 (26.7) 70 (18.5) 52 (13.7) 42,1 (56.4) 29 (38.9) 21,8 (29.2) 138,5 (1226) 55,4 (490) 0,002 (0.05) 0,85 (0.22) 15 (33.1) 135 (35.7) 90 (23.8) 68 (18.0) 63 (84.4) 42 (56.3) 31,5 (42.2) 200,5 (1775) 71,6 (634) 0,003 (0.07) 1 (0.26) 19 (41.9) 134 (35.4) 107 (28.3) 81 (21.4) 55,9 (74.9) 44,8 (60.0) 33,6 (45.0) 213,7 (1891) 85,5 (757) 0,003 (0.07) 1 (0.26 ) 19 (41.9) 180 (47.6) 120 (31.7) 90 (23.8) 84 (112.6) 56 (75.0) 42 (56.3) 267,4 (2367) 95,5 (845) 0,008 (0.19) 1,3 (0.34) 22 (48.5) Seals N= Buna V= Viton perating temperature C ( F) min. max. cont. max. peak -25 (-13) 80 (176) 100 (212) -15 (5) 110 (230) 125 (257) 194 (51.3) 144 (38.0) 108 (28.5) 90,7 (121.5) 67,2 (90.0) 50,4 (67.5) 320,9 (2840) 114,6 (1014) 0,008 (0.19) 1,3 (0.34) 22 (48.5) 84,7 (5.17) 250 (3625) 280 (4060) 315 (4568) 212 (56.0) 169 (44.7) 127 (33.6) 88,2 (118.2) 70,6 (94.6) 52,9 (70.9) 337 (2983) 134,8 (1193) 0,008 (0.19) 1,3 (0.34) 22 (48.5) (1) = with an inlet pressure of 1 bar abs (14.5 psi) and viscosity between 15 and 35 cst (77 and 163 SSU). Reducing the displacement or increasing the inlet pressure the max. speed changes. See table at page 10. For different working conditions, please consult our technical sales department. DCAT ID02 7
8 TECHNICAL DATA Technical data restrictions with fire resistant fluid (1) = with an inlet pressure of 1 bar abs (14.5 psi) and viscosity between 15 and 35 cst (77 and 163 SSU). HFA - il emulsion in water (5 15 % of oil) Pump type MVP continuous 140 (2030) Max. outlet bar (psi) intermittent 150 (2175) pressure p max peak 160 (2320) Max. speed n max min V max (1) Seals N= Buna perating min. 2 (36) C ( F) temperature max. 55 (131) Bearing life (ref. mineral oil) % 20 % HFB - Water emulsion in oil (40 % of water) Pump type MVP continuous 160 (2320) Max. outlet bar (psi) intermittent 170 (2465) pressure p max peak 180 (2610) Max. speed n max min V max (1) Seals N= Buna perating min. 2 (36) C ( F) temperature max. 60 (140) Bearing life (ref. mineral oil) % 40 % HFC - Water-glycol (35 55 % of water) Pump type MVP continuous 180 (2610) Max. outlet bar (psi) intermittent 195 (2828) pressure p max peak 210 (3045) Max. speed n max min V max (1) Seals N= Buna perating min. -10 (14) C ( F) temperature max. 60 (140) Bearing life (ref. mineral oil) % 40 % 05/ Replaces: 03/ ID02 DCAT
9 TECHNICAL DATA Technical data restrictions with fire resistant fluid HFD - Phosphate ester (1) = with an inlet pressure of 1 bar abs (14.5 psi) and viscosity between 15 and 35 cst (77 and 163 SSU). 05/ Replaces: 03/ Pump type MVP continuous 200 (2900) Max. outlet bar (psi) intermittent 220 (3190) pressure p max peak 240 (3480) Max. speed n max min V max (1) Seals V= Viton perating min. -10 (14) C ( F) temperature max. 80 (176) Bearing life (ref. mineral oil) % 90 % Technical data restrictions with biodegradable fluids HETG - Natural based fluid (the water content must never exceed 0,1 %) Pump type MVP continuous 180 (2610) Max. outlet bar (psi) intermittent 195 (2828) pressure p max peak 210 (3045) Max. speed n max min V max (1) Seals N= Buna perating min. -10 (14) C ( F) temperature max. 60 (140) Bearing life (ref. mineral oil) % 50 % HEPG - Polyglycol based synthetic fluid (the water content must never exceed 0,1 %) Pump type MVP continuous 180 (2610) Max. outlet bar (psi) intermittent 195 (2828) pressure p max peak 210 (3045) Max. speed n max min V max (1) Seals V= Viton perating min. -15 (5) C ( F) temperature max. 90 (194) Bearing life (ref. mineral oil) % 75 % HEES - Synthetic esters (the water content must never exceed 0,1 %) Pump type MVP Seals V= Viton perating temperature Bearing life (ref. mineral oil) C ( F) min. -15 (5) max. 80 (176) % 100 % DCAT ID02 9
10 TECHNICAL DATA Design calculations for pump Q l/min (US gpm) Flow Q = Q theor. η v M Nm (lbf in) Torque P kw (HP) Power Q theor. = V (cm 3 /rev) n (min -1 ) 1000 [l/min] V cm 3 /rev (in 3 /rev) Displacement n min -1 Speed Δp bar (psi) Pressure η v = η v (V, Δp, n) Volumetric efficiency M = M theor. = M theor. η hm Δp (bar) V (cm 3 /rev) 62,83 [Nm] η hm = η hm (V, Δp, n) η t = η v η hm Hydro-mechanical efficiency verall efficiency P IN = P UT η t [kw] P UT = Δp (bar) Q (l/min) 600 Max. permissible load on drive shaft Pump type MVP MVP MVP MVP MVP MVP MVP F ax Axial force N (lbf) 1000 (225) 1000 (225) 1500 (337) 1500 (337) 2000 (450) 2000 (450) 2000 (450) F rad Radial L/2 N (lbf) 1500 (337) 1500 (337) 1500 (337) 1500 (337) 3000 (675) 3000 (675) 3000 (675) % Variation of the max. speed in relation of the inlet pressure and/or displacement reduction Inlet pressure Displacement % psi (bar abs) (0,8) (0,9) (1,0) (1,2) (1,4) (1,6) (2,0) % Variation of the max. speed 03/ Example 1 Displacement: 100 % Speed: 100 % Inlet pressure: 1,0 bar abs. (14.5 psi) Example 2 Displacement: 80 % Inlet pressure: 1,0 bar abs. (14.5 psi) Speed: 115 % 10 ID02 DCAT
11 DISPLACEMENT SETTING 05/ Replaces: 03/ Max. displacement setting range Min. displacement setting range ne turn of screw changes pump displacement by approximately cm 3 /rev (in 3 /rev) cm 3 /rev (in 3 /rev) cm 3 /rev (in 3 /rev) For different setting ranges, please consult our technical sales department. E: Max. displacement limiter F: Min. displacement limiter G: Min. and Max. displacement limiter (standard) V: Tightening torque 10 ±1 Nm (80 97 lbf in) MVP 30 MVP 48 MVP 60 from 17,4 (1.06) 34,9 (2.13) 55 (3.36) to 34,8 (2.12) 53,7 (3.28) 84,7 (5.17) from to 17,4 (1.06) 10,7 (0.65) 38,1 (2.32) E 2,8 (0.17) 3,2 (0.20) 5,0 (0.31) F 2,3 (0.14) 3,0 (0.18) 4,2 (0.26) CENTER F GRAVITY Center of gravity M MF = L CG1 m 1 + (L INT + L CG2 ) m M MF : Load moment on mounting flange L CG : Distance from center of gravity to mounting flange [] m : Weight (kg) MVP 30 MVP 48 MVP 60 [Nm] L CG1 100 (3.9370) 116 (4.5669) 120 (4.7244) L CG2 90 (3.5433) 99 (3.8976) 107 (4.2126) L INT 208 (8.1890) 233 (9.1732) 253 (9.9606) For single pumps refer to L CG2 values DCAT ID02 11
12 PRTS PSITIN Anti-clock rotation Side ports Rear ports Clockwise rotation Side ports Rear ports 03/ ID02 DCAT
13 MVP30 28 PERATING CURVES Each curve has been obtained at 50 C (122 F), using oil with viscosity 46 cst (210 SSU) at 40 C (104 F) and at these speed: (1) 1500 min -1 (2) 2000 min -1 (3) 3500 min -1 Delivery / max. displacement Noise level Distance from microphone to pump = 1 m (39.37 max. min. displacement Volumetric max. displacement verall effi max. displacement 03/ Values shown in the diagrams are indicative only. Actual values may vary depending on the pump configuration. DCAT ID02 13
14 MVP30 34 PERATING CURVES Each curve has been obtained at 50 C (122 F), using oil with viscosity 46 cst (210 SSU) at 40 C (104 F) and at these speed: (1) 1500 min -1 (2) 2000 min -1 (3) 2900 min -1 Delivery / max. displacement Noise level Distance from microphone to pump = 1 m (39.37 max. min. displacement Volumetric max. displacement verall effi max. displacement 03/ Values shown in the diagrams are indicative only. Actual values may vary depending on the pump configuration. 14 ID02 DCAT
15 MVP48 45 PERATING CURVES Each curve has been obtained at 50 C (122 F), using oil with viscosity 46 cst (210 SSU) at 40 C (104 F) and at these speed: (1) 1500 min -1 (2) 2000 min -1 (3) 3000 min -1 Delivery / max. displacement Noise level Distance from microphone to pump = 1 m (39.37 max. min. displacement Volumetric max. displacement verall effi max. displacement 03/ Values shown in the diagrams are indicative only. Actual values may vary depending on the pump configuration. DCAT ID02 15
16 MVP48 53 PERATING CURVES Each curve has been obtained at 50 C (122 F), using oil with viscosity 46 cst (210 SSU) at 40 C (104 F) and at these speed: (1) 1500 min -1 (2) 2000 min -1 (3) 2500 min -1 Delivery / max. displacement Noise level Distance from microphone to pump = 1 m (39.37 max. min. displacement Volumetric max. displacement verall effi max. displacement 03/ Values shown in the diagrams are indicative only. Actual values may vary depending on the pump configuration. 16 ID02 DCAT
17 MVP60 60 PERATING CURVES Each curve has been obtained at 50 C (122 F), using oil with viscosity 46 cst (210 SSU) at 40 C (104 F) and at these speed: (1) 1500 min -1 (2) 2000 min -1 (3) 3000 min -1 Delivery / max. displacement Noise level Distance from microphone to pump = 1 m (39.37 max. min. displacement Volumetric max. displacement verall effi max. displacement 03/ Values shown in the diagrams are indicative only. Actual values may vary depending on the pump configuration. DCAT ID02 17
18 MVP60 72 PERATING CURVES Each curve has been obtained at 50 C (122 F), using oil with viscosity 46 cst (210 SSU) at 40 C (104 F) and at these speed: (1) 1500 min -1 (2) 2000 min -1 (3) 2700 min -1 Delivery / max. displacement Noise level Distance from microphone to pump = 1 m (39.37 max. min. displacement Volumetric max. displacement verall effi max. displacement 03/ Values shown in the diagrams are indicative only. Actual values may vary depending on the pump configuration. 18 ID02 DCAT
19 MVP60 84 PERATING CURVES 05/ Replaces: 03/ Each curve has been obtained at 50 C (122 F), using oil with viscosity 46 cst (210 SSU) at 40 C (104 F) and at these speed: (1) 1500 min -1 (2) 2000 min -1 (3) 2500 min -1 Delivery / max. displacement Volumetric max. displacement Noise level Distance from microphone to pump = 1 m (39.37 max. min. displacement verall effi max. displacement Values shown in the diagrams are indicative only. Actual values may vary depending on the pump configuration. DCAT ID02 19
20 30 SIDE PRTS - DIMENSINS L Drive shafts: page 32 Mounting flanges: page 36 MVP 03/ Screws tightening torque Nm (lbf in) V 70 ±7 ( ) Ports (Nominal size) IN UT D1 1 1/4 3/4 Drain port Dimensions at page ID02 DCAT
21 30 REAR PRTS - DIMENSINS P Drive shafts: page 32 Mounting flanges: page 36 MVP Drive shafts: page 21 Mounting flanges: page 21 Anti-clockwise rotation 03/ Screws tightening torque Nm (lbf in) V 70 ±7 ( ) Ports (Nominal size) IN UT D1 1 1/4 3/4 Drain port Dimensions at page DCAT ID02 21
22 30/KP20 MULTIPLE PUMPS - DIMENSINS L MVP Coon inlet intermediate flange: MVP code P7 KP20 code N5 Drive shafts: page 32 Mounting flanges: page 36 Screws tightening torque Nm (lbf in) V 70 ±7 ( ) V1 70 ±7 ( ) Ports (Nominal size) IN UT D1 MVP MVP KP20 Drain 1 1/4 3/4 1/2 port Dimensions at page / Pump type MVP30 Gear pump KAPPA (for more information, please consult our technical sales department) , , Dimensions 246,5 (9.7047) 219 (8.6220) 249 (9.8031) 221,5 (8.7205) 251,5 (9.9016) 224 (8.8189) 255 ( ) 227,5 (8.9567) 259 ( ) 226 (8.8976) 264,5 ( ) 231,5 (9.1142) 271 ( ) 238 (9.3701) A B 22 ID02 DCAT
23 30/PHP20 MULTIPLE PUMPS - DIMENSINS L MVP Coon inlet intermediate flange: MVP code I7 PHP20 code S7 Drive shafts: page 32 Mounting flanges: page 36 Also available in combination with PLP20 Screws tightening torque Nm (lbf in) V 70 ±7 ( ) V1 70 ±7 ( ) 03/ Ports (Nominal size) IN UT D1 MVP MVP PHP20 Drain 1 1/4 3/4 1/2 port Dimensions at page Pump type MVP30 Gear pump PLARIS PH (for more information, please consult our technical sales department) , , ,5 Dimensions 291,5 ( ) 231,45 (9.1122) 294,6 ( ) 233 (9.1732) 297,9 ( ) 234,65 (9.2382) 300,2 ( ) 235,8 (9.2835) 302,6 ( ) 237 (9.3307) 305,3 ( ) 238,35 (9.3839) 312,6 ( ) 242 (9.5276) A B DCAT ID02 23
24 48 SIDE PRTS - DIMENSINS L Drive shafts: page 33 Mounting flanges: page 36 MVP 03/ Screws tightening torque Nm (lbf in) V 100 ±10 ( ) Ports (Nominal size) IN UT D1 1 1/2 1 Drain port Dimensions at page ID02 DCAT
25 48 REAR PRTS - DIMENSINS P Drive shafts: page 33 Mounting flanges: page 36 MVP Anti-clockwise rotation 03/ Screws tightening torque Nm (lbf in) V 100 ±10 ( ) Ports (Nominal size) IN UT D1 1 1/2 1 Drain port Dimensions at page DCAT ID02 25
26 48/KP20 MULTIPLE PUMPS - DIMENSINS L MVP Coon inlet intermediate flange: MVP code P7 KP20 code N5 Drive shafts: page 33 Mounting flanges: page 36 Screws tightening torque Nm (lbf in) V 100 ±10 ( ) V1 70 ±7 ( ) Ports (Nominal size) IN UT D1 MVP MVP KP20 Drain 1 1/2 1 1/2 port Dimensions at page / Pump type MVP48 Gear pump KAPPA (for more information, please consult our technical sales department) , , Dimensions 261,5 ( ) 234 (9.2126) 264 ( ) 236,5 (9.3110) 266,5 ( ) 239 (9.4094) 270 ( ) 242,5 (9.5472) 274 ( ) 241 (9.4882) 279,5 ( ) 246,5 (9.7047) 286 ( ) 253 (9.9606) A B 26 ID02 DCAT
27 48/PHP20 MULTIPLE PUMPS - DIMENSINS L MVP Coon inlet intermediate flange: MVP code I7 PHP20 code S7 Drive shafts: page 33 Mounting flanges: page 36 Also available in combination with PLP20 Screws tightening torque Nm (lbf in) V 100 ±10 ( ) V1 70 ±7 ( ) 03/ Ports (Nominal size) IN UT D1 MVP MVP PHP20 Drain 1 1/2 1 1/2 port Dimensions at page Pump type MVP48 Gear pump PLARIS PH (for more information, please consult our technical sales department) , , ,5 Dimensions 306,5 ( ) 246,45 (9.7028) 309,6 ( ) 248 (9.7638) 312,9 ( ) 249,65 (9.8287) 315,2 ( ) 250,8 (9.8740) 317,6 ( ) 252 (9.9213) 320,3 ( ) 253,35 (9.9744) 327,6 ( ) 257 ( ) A B DCAT ID02 27
28 60 SIDE PRTS - DIMENSINS L Drive shafts: page Mounting flanges: page MVP 03/ Screws tightening torque Nm (lbf in) V 130 ±13 ( ) Ports (Nominal size) IN UT D1 2 1 Drain port Dimensions at page ID02 DCAT
29 60 REAR PRTS - DIMENSINS P Drive shafts: page Mounting flanges: page MVP Anti-clockwise rotation 03/ Screws tightening torque Nm (lbf in) V 130 ±13 ( ) Ports (Nominal size) IN UT D1 2 1 Drain port Dimensions at page DCAT ID02 29
30 60/KP20 MULTIPLE PUMPS - DIMENSINS L MVP Coon inlet intermediate flange: MVP code P7 KP20 code N5 Drive shafts: page Mounting flanges: page Screws tightening torque Nm (lbf in) V 130 ±13 ( ) V1 70 ±7 ( ) Ports (Nominal size) IN UT D1 MVP MVP KP20 Drain 2 1 1/2 port Dimensions at page / Pump type MVP60 Gear pump KAPPA (for more information, please consult our technical sales department) , , Dimensions 281,5 ( ) 254 (10.000) 284 ( ) 256,5 ( ) 286,5 ( ) 259 ( ) 290 ( ) 262,5 ( ) 294 ( ) 261 ( ) 299,5 ( ) 266,5 ( ) 306 ( ) 273 ( ) A B 30 ID02 DCAT
31 60/PHP20 MULTIPLE PUMPS - DIMENSINS L MVP Coon inlet intermediate flange: MVP code I7 PHP20 code S7 Drive shafts: page Mounting flanges: page Also available in combination with PLP20 Screws tightening torque Nm (lbf in) V 130 ±13 ( ) V1 70 ±7 ( ) 03/ Ports (Nominal size) IN UT D1 MVP MVP PHP20 Drain 2 1 1/2 port Dimensions at page Pump type MVP60 Gear pump PLARIS PH (for more information, please consult our technical sales department) , , ,5 Dimensions 326,5 ( ) 266,45 ( ) 329,6 ( ) 268 ( ) 332,9 ( ) 269,65 ( ) 335,2 ( ) 270,8 ( ) 337,6 ( ) 272 ( ) 340,3 ( ) 273,35 ( ) 347,6 ( ) 277 ( ) A B DCAT ID02 31
32 MVP30 DRIVE SHAFTS SAE B SPLINE 04 Mounting face refers to flange code S5 SAE B SPLINE Mounting face refers to flange code S5 4R Replaces: 03/ Ext. Involute Spline ANSI B92.1 with major diameter modified 13 teeth - 16/32 Pitch - 30 deg Flat root - Side fit - Class 5 Ext. Involute Spline ANSI B92.1 with major diameter modified 13 teeth - 16/32 Pitch - 30 deg Flat root - Side fit - Class 5 SAE B STRAIGHT 32 Mounting face refers to flange code S5 05/ For different drive shafts, please consult our technical department. 32 ID02 DCAT
33 MVP48 DRIVE SHAFTS SAE B SPLINE 04 Mounting face refers to flange code S5 SAE B SPLINE Mounting face refers to flange code S5 4R Replaces: 03/ Ext. Involute Spline ANSI B92.1 with major diameter modified 13 teeth - 16/32 Pitch - 30 deg Flat root - Side fit - Class 5 Ext. Involute Spline ANSI B92.1 with major diameter modified 13 teeth - 16/32 Pitch - 30 deg Flat root - Side fit - Class 5 SAE BB SPLINE 05 Mounting face refers to flange code S5 SAE BB SPLINE Mounting face refers to flange code S5 5R Ext. Involute Spline ANSI B92.1 with major diameter modified 15 teeth - 16/32 Pitch - 30 deg Flat root - Side fit - Class 5 Ext. Involute Spline ANSI B92.1 with major diameter modified 15 teeth - 16/32 Pitch - 30 deg Flat root - Side fit - Class 5 05/ SAE B STRAIGHT 32 Mounting face refers to flange code S5 For different drive shafts, please consult our technical department. DCAT ID02 33
34 MVP60 DRIVE SHAFTS SAE BB SPLINE 05 Mounting face refers to flange code S5 SAE BB SPLINE Mounting face refers to flange code S5 5R Replaces: 03/ Ext. Involute Spline ANSI B92.1 with major diameter modified 15 teeth - 16/32 Pitch - 30 deg Flat root - Side fit - Class 5 Ext. Involute Spline ANSI B92.1 with major diameter modified 15 teeth - 16/32 Pitch - 30 deg Flat root - Side fit - Class 5 SAE C SPLINE 06 Mounting face refers to flange code S7 and S8 SAE C SPLINE Mounting face refers to flange code S7 and S8 6R Ext. Involute Spline ANSI B92.1 with major diameter modified 14 teeth - 12/24 Pitch - 30 deg Flat root - Side fit - Class 5 Ext. Involute Spline ANSI B92.1 with major diameter modified 14 teeth - 12/24 Pitch - 30 deg Flat root - Side fit - Class 5 05/ For different drive shafts, please consult our technical department. 34 ID02 DCAT
35 MVP60 DRIVE SHAFTS SAE C STRAIGHT 34 Mounting face refers to flange code S8 Replaces: 03/ / For different drive shafts, please consult our technical department. DCAT ID02 35
36 MUNTING FLANGES AND TABLE F CMPATIBILITY SAE B 2 HLES Conforms to SAE J744 S5 Pump type DRIVE SHAFTS See page R R 06 6R 34 MVP 30 x x x MVP 48 x x x x x MVP 60 x x x x x X Available combination 05/ Replaces: 03/ ID02 DCAT
37 MUNTING FLANGES AND TABLE F CMPATIBILITY SAE C 2 HLES S7 SAE C 4 HLES S8 Conforms to SAE J744 Conforms to SAE J744 05/ Replaces: 03/ Pump type DRIVE SHAFTS See page R 06 6R 34 MVP 60 x x x x x X Available combination Pump type DRIVE SHAFTS See page R 06 6R 34 MVP 60 x x x x x X Available combination DCAT ID02 37
38 PRTS SIZES Split SSM INLET / UTLET PRTS Split SSS SAE DT DRAIN PRTS Gas BSPP SAE DT ( ) LAD SENSING PRTS Gas BSPP SAE DT ( ) KP20 / PHP20 GEAR PUMPS Gas BSPP Ports type IN UT IN UT IN UT D1 D1 X X UT UT MVP 30 MD MB SD SB B GA 03 GD C MVP 48 ME MC SE SC H F GD C GA 03 GD C MVP 60 MF MC SF SC MF F GD C GA 03 GD C ( ) Available only with inlet and outlet ports type Split SSS and SAE DT. SAE DT Tightening torque for low pressure side port Tightening torque for high pressure side port [values obtained at 350 bar (5075 psi)] SAE FLANGED PRTS J518 - Standard pressure series 3000 psi - Code 61 Metric thread IS 60 conforms to IS/R 262 SSM CDE Nominal size A B C D Thread Depth Nm (lbf in) Nm (lbf in) MB 3/4 20 (0.7874) 47,6 (1.8740) 22,2 (0.8740) M (0.6693) 45 +2,5 ( ) MC 1 25,4 (1.0000) 52,4 (2.0630) 26,2 (1.0315) M (0.6693) 30 +2,5 ( ) MD 1 1/4 32 (1.2598) 58,7 (2.3110) 30,2 (1.1890) M (0.6693) ( ) ME 1 1/2 38,1 (1.5000) 69,8 (2.7480) 35,7 (1.4055) M (0.7874) 30 +2,5 ( ) MF 2 51 (2.0079) 77,8 (3.0630) 42,9 (1.6890) M (0.7874) 30 +2,5 ( ) SAE FLANGED PRTS J518 - Standard pressure series 3000 psi - Code 61 American straight thread UNC-UNF 60 conforms to ANSI B 1.1 SSS CDE Nominal size SB 3/4 A B C D 20 (0.7874) 47,6 (1.8740) 22,2 (0.8740) Thread Depth 3/8-16 UNC-2B 17 (0.6693) Nm (lbf in) Nm (lbf in) 30 +2,5 ( ) 03/ SC 1 25,4 (1.0000) 52,4 (2.0630) 26,2 (1.0315) 3/8-16 UNC-2B 17 (0.6693) 35 +2,5 ( ) SD 1 1/4 32 (1.2598) 58,7 (2.3110) 30,2 (1.1890) 7/16-14 UNC-2B 17 (0.6693) ( ) SE 1 1/2 38,1 (1.5000) 69,8 (2.7480) 35,7 (1.4055) 1/2-13 UNC-2B 20 (0.7874) 30 +2,5 ( ) SF 2 51 (2.0079) 77,8 (3.0630) 42,9 (1.6890) 1/2-13 UNC-2B 20 (0.7874) 30 +2,5 ( ) 38 ID02 DCAT
39 PRTS SIZES Tightening torque for low pressure side port Tightening torque for high pressure side port [values obtained at 350 bar (5075 psi)] SAE STRAIGHT THREAD PRTS J514 American straight thread UNC-UNF 60 conforms to ANSI B 1.1 DT CDE Nominal size A Ø B Ø C D E 03 (X) 1/4 7/16-20 UNF - 2B B ( ) 1/2 3/4-16 UNF - 2B C ( ) C () 5/8 7/8-14 UNF - 2B 33 (1.2992) 35 (1.3780) 34 (1.3386) F 1 1 5/16-12 UNF - 2B H 1 1/2 1 7/8-12 UNF - 2B 9,5 (0.3740) 17, (1.3780) 20,5 (0.8071) 20,5 (0.8071) 30,5 (1.2008) 45 (1.7717) Nm (lbf in) 17 (0.6693) 20 (0.7874) 20 (0.7874) 1 ( ( ,5 (0.0197) ( ) 30 +2,5 ( ) ( ) Nm (lbf in) ( ) ( ) ( ) (X) = Load sensing port ( ) = Drain port () = KP20 / PHP20 outlet port GAS STRAIGHT THREAD PRTS British standard pipe parallel (55 ) conforms to UNI - IS 228 BSPP 03/ CDE Nominal size A Ø B Ø C D E GA (X) 1/8 G 1/8 30 GD ( ) (1.1811) 1/2 G 1/2 GD () (X) = Load sensing port ( ) = Drain port () = KP20 / PHP20 outlet port 8,75 (0.3444) 19 (0.7480) 19 (0.7480) 12 (0.4724) 17 (0.6693) 17 (0.6693) Nm (lbf in) 2 ( ( ) Nm (lbf in) 5 +0,25 (44 46) 50 +2,5 ( ) DCAT ID02 39
40 PRESSURE CMPENSATR RP0 Regulates the pump displacement automatically to mantain the pressure below the fixed pre-adjusted limit. Compensator type RP0 PERATING CURVES Curves have been obtained at the speed of 1500 min -1 and oil temperature 50 C (122 F). RESPNSE AND RECVERY TIME According to SAE J745 (using outlet pressure). Pump type MVP MVP MVP MVP MVP MVP MVP Pressure setting range bar (psi) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Standard setting bar (psi) 280 (4060) 250 (3625) 280 (4060) 250 (3625) 280 (4060) 280 (4060) 250 (3625) Z PTIN REMTE CNTRL For remote pressure compensator LS3 see page 50. Pump type Z ption Damping restrictor for critical applications. In case of system instability or pressure oscillations, the additional damping restrictor slows down the pump control system, damping the regulation transients. The pump recovery time increases. The use of the damping restrictor must be evaluated and approved by Casappa technical sales department for the specific application. t 1 t 2 Response time [ms] (off stroke) Recovery time [ms] (on stroke) 05/ Replaces: 03/ MVP MVP MVP ID02 DCAT
41 PRESSURE CMPENSATR RP0 05/ Replaces: 03/ Pump type MVP 30 MVP 48 MVP 60 A B C 203 (7.9921) 222 (8.7402) 227 (8.9370) 39 (1.5354) 44 (1.7323) 44 (1.7323) 101 (3.9764) 107 (4.2126) 107 (4.2126) DCAT ID02 41
42 PRESSURE CMPENSATR RP1 Regulates the pump displacement automatically to mantain the pressure below the fixed pre-adjusted limit. Designed to work at high frequency 1 cycle/min and/or at pressure > 280 bar (4060 psi). RP1 Replaces: 04/ PERATING CURVES Curves have been obtained at the speed of 1500 min -1 and oil temperature 50 C (122 F). Z ption (See page 40 for more information) RP1 - LS2 (with flow control) Not included in supply Z ption (See page 40 for more information) 05/ ID02 DCAT
43 PRESSURE CMPENSATR RP1 Replaces: 03/ RP1 - LS2 configuration shown. 05/ Pump type MVP 30 MVP 48 MVP 60 A B C D E 203 (7.9921) 222,5 (8.7598) 227,5 (8.9567) 171 (6.7323) 190 (7.4803) 195,6 (7.7008) 86 (3.3858) 92,5 (3.6417) 92,5 (3.6417) 89,5 (3.5236) 94,5 (3.7205) 94,5 (3.7205) 137 (5.3937) 143,5 (5.6496) 143,5 (5.6496) X: Load-sensing port. Dimensions at page DCAT ID02 43
44 DUAL SETTING PRESSURE CMPENSATR RP2 Regulates the pump displacement automatically to mantain the pressure below two fixed pre-adjusted limits. The electrically piloted valve allows to switch between the two different limits. PERATING CURVES Curves have been obtained at the speed of 1500 min -1 and oil temperature 50 C (122 F). VALVE FEATURES Valve code Arrangement Volt 1 Normally closed 12 VDC 2 Normally closed 24 VDC 3 Normally closed 24 VAC 6 Normally open 12 VDC 7 Normally open 24 VDC 8 Normally open 24 VAC RP2 Not included in supply RP2 - LS2 (with flow control) Z ption (See page 40 for more information) Z ption (See page 40 for more information) 05/ Replaces: 04/ ID02 DCAT
45 DUAL SETTING PRESSURE CMPENSATR RP2 Replaces: 03/ RP2 - LS2 configuration shown. 05/ Pump type MVP 30 MVP 48 MVP 60 A B C D E F G H I 204 (8.0315) 223 (8.7795) 228,6 (9.0000) 131 (5.1575) 151 (5.9449) 156 (6.1417) 89 (3.5039) 95 (3.7402) 95 (3.7402) 122 (4.8031) 128,5 (5.0591) 128,5 (5.0591) 166 (6.5354) 172,8 (6.8031) 172,8 (6.8031) 98 (3.8583) 103 (4.0551) 103 (4.0551) 132 (5.1969) 137 (5.3937) 137 (5.3937) 107 (4.2126) 113 (4.4488) 113 (4.4488) 137 (5.3937) 143,5 (5.6496) 143,5 (5.6496) X: Load-sensing port. Dimensions at page Y: Connector. Standard type DIN / IS For other connectors please consult our technical sales department. DCAT ID02 45
46 ELECTR-PRPRTINAL PRESSURE CMPENSATR PEC Regulates the pump displacement automatically to mantain the pressure below the variable limit set through a coand current signal. PEC PERATING CURVES Curves have been obtained at the speed of 1500 min -1 and oil temperature 50 C (122 F). VALVE FEATURES Valve code Normally closed Arrangement Normally open Volt 1 Normally closed 12 VDC 2 Normally closed 24 VDC 6 Normally open 12 VDC 7 Normally open 24 VDC Volt 12 V (+/- 10%) 24 V (+/- 10%) Limit current 1,7 A 0,85 A Dither frequency 150 Hz 150 Hz perating temperature Connector type -40 C 100 C (-40 F 212 F) DIN / IS 4400 DEUTSCH DT04-2P PEC - LS2 (with flow control) Not included in supply 05/ Replaces: 03/ ID02 DCAT
47 ELECTR-PRPRTINAL PRESSURE CMPENSATR PEC Replaces: 03/ / Pump type MVP 30 MVP 48 MVP 60 A B C D E F 232 (9.1339) 251 (9.8819) 257 ( ) 132 (5.1969) 151 (5.9449) 157 (6.1811) 86 (3.3858) 92 (3.6220) 92 (3.6220) 127 (5.0000) 133,5 (5.2559) 133,5 (5.2559) 61 (2.4016) 66 (2.5984) 66 (2.5984) 144 (5.6693) 156 (6.1417) 156 (6.1417) X: Load-sensing port. Dimensions at page Y: Connector type DIN / IS 4400 or DEUTSCH DT04-2P DCAT ID02 47
48 ELECTR-PRPRTINAL PRESSURE CMPENSATR PLUS ANGULAR SENSR PECA Regulates the pump displacement automatically to mantain the pressure below the variable limit set through a coand current signal. The swivel angular sensor converts the actual position of the swashplate into a voltage output signal that can be used for different purposes. This signal and the proportional relief valve allow to realise the following different control logics by means of an external control unit: - Variable maximum pressure limiter - Electronic flow compensator with variable setting (variable Load-Sensing) - Electronic torque limiter with variable torque setting - Power limiter - Flow control - Working e-modes PECA PERATING CURVES Curves have been obtained at the speed of 1500 min -1 and oil temperature 50 C (122 F). PEC - LS2 (with flow control) Not included in supply Normally closed Normally open VALVE FEATURES Valve code Arrangement Volt 1 Normally closed 12 VDC 2 Normally closed 24 VDC 6 Normally open 12 VDC 7 Normally open 24 VDC Volt 12 V (+/- 10%) 24 V (+/- 10%) Limit current 1,7 A 0,85 A Dither frequency 150 Hz 150 Hz perating temperature Connector type Angular sensor connector type -40 C 100 C (-40 F 212 F) DIN / IS 4400 DEUTSCH DT04-2P DEUTSCH DTM04-4P ANGULAR SENSR 05/ ID02 DCAT
49 ELECTR-PRPRTINAL PRESSURE CMPENSATR PLUS ANGULAR SENSR PECA 05/ Pump type MVP 30 MVP 48 MVP 60 A B C D E F 232 (9.1339) 251 (9.8819) 257 ( ) 132 (5.1969) 151 (5.9449) 157 (6.1181) 86 (3.3858) 92 (3.6220) 92 (3.6220) 127 (5.0000) 133,5 (5.2559) 133,5 (5.2559) 61 (2.4016) 66 (2.5984) 66 (2.5984) 144 (5.6693) 156 (6.1417) 156 (6.1417) X: Load-sensing port. Dimensions at page Y: Connector type DIN / IS 4400 or DEUTSCH DT04-2P DCAT ID02 49
50 FLW CMPENSATR (Load-sensing) LS Regulates the pump displacement to maintain a constant (load independent) pressure drop across a flow metering device. In the standard version the flow compensator is combined with pressure compensator. Flow compensator type LS0 ( ) LS2 () LS3 ( ) Pressure compensator RP RP RP Differential pressure setting range bar (psi) ( ) Standard setting bar (psi) 14 (203) ( ): Suggested when the directional control valve does not have the bleed function (): Y is plugged. Suggested when the directional control valve has the bleed function ( ): For remote pressure control. Pilot flow 1,3 1,5 l/min ( US gpm) In standard setting conditions 14 bar (203 psi) the stand-by pressure is 15 ±2 bar (218 ±29 psi). NTES PERATING CURVES Curves have been obtained at the speed of 1500 min -1 and oil temperature 50 C (122 F). Curve at variable speed RESPNSE TIME According to SAE J745 (using outlet pressure). Available without pressure compensator RP. For more information, please consult our technical sales department. LS0 - LS2 Not included in supply LS3 - Remote pressure compensator Pump type ΔQ max Pump type l/min (US gpm) MVP 30 0,9 (0.24) MVP 48 1,7 (0.45) MVP 60 2,5 (0.66) t 1 Response time [ms] (off stroke) MVP MVP MVP According to SAE J745 (using outlet pressure) Z ption (See page 40 for more information) Z ption (See page 40 for more information) Not included in supply 05/ Replaces: 04/ ID02 DCAT
51 FLW CMPENSATR (Load-sensing) LS Replaces: 03/ / Pump type MVP 30 MVP 48 MVP 60 A B C D E 204 (8.0315) 223 (8.7795) 229 (9.0157) 131,5 (5.1772) 151 (5.9449) 156 (6.1417) 89 (3.5039) 95,5 (3.7598) 95,5 (3.7598) 59,5 (2.3425) 64,5 (2.5394) 64,5 (2.5394) 136 (5.3543) 143 (5.6299) 143 (5.6299) X: Load-sensing port. Dimensions at page DCAT ID02 51
52 TRQUE LIMITER RN Regulates the pump displacement according to the system pressure, to maintain the pre-adjusted torque value and protect the prime mover from overload. To have the best torque limiter regulation, the pre-adjusted absorbed torque has to be higher than the value shown in the following table. Pump Min. torque Min. power ( ) type Nm (lbf in) kw (HP) MVP (398) 7.1 (9,5) MVP (540) 9.6 (12,9) MVP (859) 15.2 (20,4) ( 1500 min -1 For lower torque setting values, the regulator limits the maximum working pressure to a value lower than the standard setting for the pressure regulator 280 bar (4060 psi). When ordering the torque limiter please specify the requested value of torque [eg. 70 Nm (620 lbf in)] or the requested power and speed [eg. 10 kw (13.4 HP) at 1500 min -1 ]. NTES PERATING CURVES Available without pressure compensator RP. For more information, please consult our technical sales department. Theoretical power RN0 - Standard Torque limitation for closed center valve. Not included in supply RN1 - Internal pilot Torque limitation for open center valve. Z ption (See page 40 for more information) Z ption (See page 40 for more information) 05/ Replaces: 04/ ID02 DCAT
53 TRQUE LIMITER RN Replaces: 03/ / Pump type MVP 30 MVP 48 MVP 60 A B C D E F G 204 (8.0315) 223 (8.7795) 229 (9.0157) 77 (3.0315) 69 (2.7165) 80 (3.1496) 45 (1.7717) 37 (1.4567) 48 (1.8898) 111 (4.3701) 103 (4.0551) 114 (4.4882) 136 (5.3543) 143 (5.6299) 143 (5.6299) 89,5 (3.5236) 93,5 (3.6811) 93,5 (3.6811) 105,5 (4.1535) 109,5 (4.3110) 109,5 (4.3110) X: Load-sensing port. Dimensions at page DCAT ID02 53
54 DUAL SETTING TRQUE LIMITER RN2 Regulates the pump displacement automatically to mantain the RN2-LS0 / RN2-LS2 torque below two fixed pre-adjusted limits. The electrically piloted valve allows to switch between the two For LS2 configuration Y is plugged. different limits. Not included in supply Pump Min. torque Min. power ( ) type Nm (lbf in) kw (HP) MVP (398) 7.1 (9,5) MVP (540) 9.6 (12,9) MVP (859) 15.2 (20,4) ( 1500 min -1 For lower torque setting values, the regulator limits the maximum working pressure to a value lower than the standard setting for the pressure regulator 280 bar (4060 psi). When ordering the torque limiter please specify the requested value of torque [eg. 70 Nm (620 lbf in)] or the requested power and speed [eg. 10 kw (13.4 HP) at 1500 min -1 ]. PERATING CURVES Theoretical power VALVE FEATURES Valve code Z ption (See page 40 for more information) Arrangement Volt 1 Normally closed 12 VDC 2 Normally closed 24 VDC 6 Normally open 12 VDC 7 Normally open 24 VDC Connector type DIN / IS 4400 DEUTSCH DT04-2P 05/ Replaces: 04/ ID02 DCAT
55 DUAL SETTING TRQUE LIMITER RN2 05/ Replaces: 03/ Pump type MVP 30 MVP 48 MVP 60 A B C D E F G H I L M 232 (9.1339) 252 (9.9213) 257 ( ) 131,5 (5.1772) 151 (5.9449) 156 (6.1417) 77 (3.0315) 69 (2.7165) 80 (3.1496) 45 (1.7717) 37 (1.4567) 48 (1.8898) 111 (4.3701) 103 (4.0551) 114 (4.4882) 89 (3.5039) 95,5 (3.7598) 95,5 (3.7598) 181,5 (7.1457) 188 (7.4016) 188 (7.4016) 92 (3.6220) 97 (3.8189) 97 (3.8189) 39 (1.5354) 44 (1.7323) 44 (1.7323) 89,5 (3.5236) 93,5 (3.6811) 93,5 (3.6811) 105,5 (4.1535) 109,5 (4.3110) 109,5 (4.3110) X: Load-sensing port. Dimensions at page Y: Connector. Standard type DIN / IS For other connectors please consult our technical sales department. DCAT ID02 55
56 UNLADING VALVE U.. NC (normally closed) NA (normally open) With the valve NC type (normally closed), energizing the solenoid valve the displacement is reset and the pump is unloaded. NTES VALVE FEATURES Valve code Arrangement Z ption (See page 40 for more information) Available without pressure compensator RP. For more information, please consult our technical sales department. Volt U1 Normally closed 12 VDC U2 Normally closed 24 VDC U3 Normally closed 24 VAC U4 Normally closed 110 VAC U5 Normally closed 220 VAC U6 Normally open 12 VDC U7 Normally open 24 VDC U8 Normally open 24 VAC U9 Normally open 110 VAC U10 Normally open 220 VAC Z ption (See page 40 for more information) With the valve NA type (normally open), energizing the solenoid valve the pump works at the maximum displacement. 05/ Replaces: 03/ Connector type DIN / IS ID02 DCAT
57 UNLADING VALVE U.. 05/ Replaces: 03/ Pump type MVP 30 MVP 48 MVP 60 A B C D E 204 (8.0315) 223 (8.7795) 229 (9.0157) 104 (4.0945) 110,5 (4.3504) 110,5 (4.3504) 89 (3.5039) 94 (3.7008) 94 (3.7008) 130 (5.1181) 137 (5.3937) 137 (5.3937) 99 (3.8976) 105,5 (4.1535) 105,5 (4.1535) Y: Connector. Standard type DIN / IS For other connectors please consult our technical sales department. DCAT ID02 57
58 NTES 03/ ID02 DCAT
59 MULTIPLE PUMPS 05/ Replaces: 03/ THRUGH DRIVE MVP through drive axial piston pumps offer the flexibility to obtain different groups able to supply several hydraulic systems. The operating characteristics of each assembled pumps are the same as the corresponding single pumps according to the following conditions: 1) Do not exceed the maximum transmissible torque. 2) The maximum rotational speed is that of the lowest rated speed of the single unit incorporated. M Nm (lbf in) Torque V cm 3 /rev (in 3 /rev) Displacement p bar (psi) Pressure η hm = η hm (V, Δp, n) Hydro-mechanical efficiency Notes: The torque absorbed from the shaft of the first pump results from the sum of the torques due to all the single stages. The achieved value must not exceed the maximum torque limit given for the shaft of the first pump. Pump type A Flanged for Code MVP 30 SAE A AS1 SAE B AS5 MVP 48 SAE B AS5 MVP 60 SAE B AS5 M = Δp (bar) V (cm 3 /rev) 62,83 η hm [Nm] A: Front section (through drive) B: MVP Rear pump (the same of single pump with side or rear ports) Gear rear pump are also available, please see the respective technical catalogues. DCAT ID02 59
60 30 FRNT SECTIN - DIMENSINS AS1 MVP Through drive SAE A Drive shafts: page 32 Mounting flanges: page 36 The drawing shows a front section with clockwise rotation 05/ Screws tightening torque Nm (lbf in) V 70 ±7 ( ) V1 70 ±7 ( ) Ports (Nominal size) IN UT D1 1 1/2 1 Drain port Dimensions at page ID02 DCAT
61 MVP30 CUPLINGS - DIMENSINS SAE A SPLINE 03 Available with flange code AS1 ANSI B92.1a-1976 Class 6-9 teeth 16/32 Pitch - 30 deg Flat root - Side fit Second pump side MAX 100 Nm (885 lbf in) SAE A STRAIGHT 31 Available with flange code AS1 SAE A Straight Second pump side MAX 70 Nm (620 lbf in) 05/ DCAT ID02 61
62 30 FRNT SECTIN - DIMENSINS AS5 MVP Through drive SAE B Drive shafts: page 32 Mounting flanges: page 36 The drawing shows a front section with clockwise rotation 05/ Screws tightening torque Nm (lbf in) V 70 ±7 ( ) V1 100 ±10 ( ) Ports (Nominal size) IN UT D1 1 1/2 1 Drain port Dimensions at page ID02 DCAT
63 30 CUPLINGS - DIMENSINS AS5 MVP SAE B SPLINE 04 Available with flange code AS5 ANSI B92.1a-1976 Class 6-13 teeth 16/32 Pitch - 30 deg Flat root - Side fit Second pump side MAX 100 Nm (885 lbf in) SAE B STRAIGHT 32 Available with flange code AS5 SAE B Straight Second pump side MAX 100 Nm (885 lbf in) 05/ DCAT ID02 63
64 48 FRNT SECTIN - DIMENSINS AS5 MVP Through drive SAE B Drive shafts: page 33 Mounting flanges: page 36 The drawing shows a front section with clockwise rotation 05/ Replaces: 03/ Screws tightening torque Nm (lbf in) V 100 ±10 ( ) V1 100 ±10 ( ) Ports (Nominal size) IN UT D1 1 1/2 1 Drain port Dimensions at page ID02 DCAT
65 MVP48 CUPLINGS - DIMENSINS 05/ Replaces: 03/ SAE B SPLINE 04 Available with flange code AS5 MAX 200 Nm (1770 lbf in) ANSI B92.1a-1976 Class 6-13 teeth 16/32 Pitch - 30 deg Flat root - Side fit Second pump side SAE B STRAIGHT 32 Available with flange code AS5 MAX 250 Nm (2213 lbf in) SAE B Straight Second pump side SAE BB SPLINE 05 Available with flange code AS5 MAX 250 Nm (2213 lbf in) SAE BB STRAIGHT 33 Available with flange code AS5 MAX 250 Nm (2213 lbf in) ANSI B92.1a-1976 Class 6-15 teeth 16/32 Pitch - 30 deg Flat root - Side fit Second pump side SAE BB Straight Second pump side DCAT ID02 65
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