y, [ S Technical Symbols r = mm Radius Weight (total) new
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- Liliana Chapman
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1 Technical Symbols 0 y, [ S Weight (total) Length (total) Diameter (also dia. of head, of shaft, of points) Diameter Conformity with EU guidelines r = mm Radius new Catalogue page 576
2 Pipe Bending Systems Useful information How do I find the right bending tool Pipe bending pliers no Manual pipe bender - Draw bending operation Manual bending tool sets no Manual bending tool sets no Manual bending tool sets no Universal manual pipe bender no Manual pipe bender - Pushing bending operation no Pipe bending machines - Draw bending operation Pipe bending machines hydraulic no Pipe bending machines hydraulic no Pipe bending machines hydraulic no Pipe bending machines - Pushing bending operation no Eccentric angle benders no Ring bending machine no
3 Top quality to meet maximum requirements T T Use of the most up-to-date machinery and environmentally-friendly production processes T T Everything is based on tightly controlled and selected materials T T Experienced and reliable specialists vouch for precision-like processing T T Stringent quality checks after each production step ensure a constantly high level T T High-grade industrial quality for the toughest forms of continuous use and safety in everyday work Precision, dimensioned accuracy and fitting exactness T T The most important requirements for non-taxing and safe working Everything handled down to a tee T T The absence of Chrome 6 in the tools is simply a matter of course for us and has been so for many years. T T Best-possible results are down to the unique manufacturing processes and special treatment for tools GEDORE Pipe bending systems Advantages and benefits Features that make the difference... T T Durable quality for heavy professional use T T Gentle handling of workpieces T T Suitable for solving problems, a variety of materials and applications T T From simple bending pliers to a electro-hydraulic bending machine for 4" pipes T T Hand-operated, hydraulic and electro-hydraulic T T For the complete range of standard pipe grades Pipe materials Solving problems is our strength - Please ask us! Electrical limiter 578
4 Useful information How do I find the right bending tool? You need to consider the following points when choosing your bending machine: T T Do you want to bend by hand? T T Do you want to use a vice? T T Is the machine to be hydraulically operated? T T Is the machine to be electrically operated, and if so at what voltage? The following points also need to be taken into account; refer to adjacent sketch: T T The shape of the pipe to be bent (round-section, square-section, etc.) T T The outside diameter "D" of the pipe T T The wall thickness "S" of the pipe T T The pipe grade (e.g. steel, stainless steel, NF metals, etc.) T T The required bending angle (e.g. 90, etc.) T T Are bending radii "R" specified? ( Example: 3 x D = R - this corresponds to a 25 mm outside diameter pipe with a bending radius of 75 mm) T T Important: the radius is measured to the middle of the tube = neutral area T T Details of the length "L" of the overall pipe T T Are a number of bends to be made in succession? - If so, it is essential to state the distance between the pipe bends, "L2" T T Are there any specifications for the pipe or the finished pipe bends which go beyond the details listed here (e.g. in power-station construction, the food industry or similar)? T T A more detailed overview of the possible uses of our pipe bending machines and tools is given in the next pages. Service T T Make use of our qualified advice to solve your technical problems. T T We will willingly assist you in making your choice of the most suitable tool - from standard solutions up to and including customised manufacture for specific uses. T T Our customer service operators will answer all your questions about products, including technical enquiries, fast and efficiently. 579
5 Applications of the GEDORE pipe bender Size Outer diameter Wall thickness Gas and water pipes EN M (DIN 2440) 1/8 10,2 mm 2,00 mm 180 1/4 13,5 mm 2,35 mm 180 3/8 17,2 mm 2,35 mm /2 21,3 mm 2,65 mm /4 26,9 mm 2,65 mm ,7 mm 3,25 mm /4 42,4 mm 3,25 mm /2 48,3 mm 3,25 mm ,3 mm 3,65 mm /2 76,1 mm 3,65 mm ,9 mm 4,05 mm " 114,3 mm 4,50 mm 90 Gas and water pipes EN H (DIN 2441) 1/8 10,2 mm 2,65 mm 180 1/4 13,5 mm 2,90 mm 180 3/8 17,2 mm 2,90 mm /2 21,3 mm 3,25 mm /4 26,9 mm 3,25 mm * ,7 mm 4,05 mm * /4 42,4 mm 4,05 mm * /2 48,3 mm 4,05 mm 180 * ,3 mm 4,50 mm /2 76,1 mm 4,50 mm ,9 mm 4,85 mm " 114,3 mm 5,40 mm 90 Distilling pipes EN (DIN 2448) 3/8 17,2 mm 1,80 mm /2 21,3 mm 2,00 mm ,0 mm 2,00 mm /4 26,9 mm 2,30 mm ,0 mm 2,60 mm ,8 mm 2,60 mm ,7 mm 2,60 mm ,0 mm 2,60 mm /4 42,4 mm 2,60 mm ,5 mm 2,60 mm /2 48,3 mm 2,60 mm ,3 mm 2,90 mm /2 76,1 mm 2,90 mm
6 Size Outer diameter Wall thickness Electrical installation pipes EN M 12 12,0 mm 1,00 mm M 16 16,0 mm 1,00 mm M 20 20,0 mm 1,00 mm M 25 25,0 mm 1,20 mm M 32 32,0 mm 1,20 mm M 40 40,0 mm 1,20 mm M 50 50,0 mm 1,20 mm Banister-rail tubes 3/8 17,2 mm 1,75 mm /2 21,3 mm 1,75 mm /4 26,9 mm 2,00 mm ,7 mm 2,00 mm /4 42,4 mm 2,00 mm /2 48,3 mm 2,00 mm ,3 mm 2,00 mm Multi-layer composite pipes Copper pipes EN 1057 half-hard 14,0 mm 2,00 mm ,0 mm 2,00 mm (2784) 18,0 mm 2,00 mm ,0 mm 2,00 mm (2784) 26,0 mm 3,00 mm ,0 mm 3,00 mm ,0 mm 3,50 mm (258) 50,0 mm 4,00 mm (258) 63,0 mm 4,50 mm 90 (258) 10-22* 6-28* * Copper pipes EN 1057 soft Sheathed copper pipes 4, * 6-16* * * * * * * * Thin-walled NF pipes Hydraulic pipes EN (DIN 2391) Precision steel pipes EN (DIN 2394) Stainless steel pipes EN (DIN ) 4, * 6-16* * , , * 6-12* * 12-22* , * 14-50* 14-76,1* 30-76,1* 6-28* 3-25* 6-18* 4, * 6-12* * 12-22* , * 14-50* 14-76,1* 30-76,1* 6-28* 3-25* 6-18* 10-18* 5-18* 12-22* 12-42* 20-60, * 14-40* 14-60,3* 30-60,3* 6-28* 3-25* *) depending on size / finish / pipe properties 581
7 Pipe bending pliers 2415 Pipe bending pliers T T Sizes from mm Ø up to 90 T T With 2 reversible bending forms 3/16" - 1/4" Ø (4,75-6 mm Ø) and 8-10 mm Ø T T For soft copper pipes EN 1057, all non-ferrous metal pipes as well as thin-walled precision steel pipes and brake lines T T Bright nickel-plated, handles PVC coated 2424 Pipe bending pliers with bending rail T T Sizes from 10 to 22 mm Ø, bends up to 90 T T For thin-walled, bendable steel pipes (max. wall thickness 1.5 mm) as well as soft copper pipes EN 1057 (also with fixed coating) T T Enamelled blue, slide rail powder-coated, [ y 0 Code 4,75-10,0 3/16-3/ Pipe bending pliers with roller T T Sizes from 10 to 22 mm Ø, bends up to 90 T T For bendable steel and stainless steel pipes (up to max. 18 x 1.5 mm) as well as soft, heat-insulated copper pipes EN 1057 TEnamelled T blue, r = mm y 0 Code Pipe bending pliers HH with plastic slide rail T T Sizes from 12 to 22 mm Ø, up to 90 T T Especially for semi-hard and soft copper pipes EN 1057 T T Enamelled blue, with plastic slide rail, r = mm y 0 Code , r = mm y 0 Code
8 Manual pipe bender Draw bending operation 243 Manual bending tool set T T Sizes from 6 to 16 mm Ø, bends up to 180 T T For soft copper pipes EN 1057 (also with fixed coating), thin-walled precision steel pipes as well as pipes in non-ferrous metals T T For clamping in a vice or useable as bending pliers T T Power-saving due to free selectable initial bending angle T T Easy bending with reversible ratchet 1/2" in long version T T Stove enamelled blue T T Delivery in sheet steel case no T T Special sets may be assembled to order E 243 Bending former, r = mm 0 Code 6, , , , , , , Manual bending tool set T T In different sizes up to 180 T T For soft copper pipes EN 1057, hydraulic and precision steel pipes as well as pipes in non-ferrous metals T T For use in a vice T T Power-saving lever mechanism for easy operation T T Stove enamelled blue T T Delivery in sheet steel case no T T Special sets may be assembled to order Contents 0 Code 1 bending lever tool holder reversible ratchet 1/2" bending formers 8, 10, 12, 14, 15 mm 1 pipe cutter 4-32 mm Ø sheet steel case E 243 Parts Description 0 Code Bending lever Tool holder Reversible ratchet 1/2", long pattern Pipe cutter QUICK AUTOMATIC 4-32 mm Sheet steel case Contents 0 Code 1 basic unit bending lever bending formers for pipes with Ø 15, 16, 18, 20, 22, 28 mm 1 pipe cutter 4-32 mm Ø sheet steel case basic unit bending lever bending tools for pipes with Ø 15, 18, 22, 28 mm 1 sheet steel case basic unit bending lever sheet steel case without bending tools
9 E 244 Parts 2785 Manual bending tool set T T Sizes from 3 to 10 mm up to 180 T T For precision steel pipes EN (DIN 2394), hydraulic pipes EN (DIN 2391), and bendable stainless steel pipes with mm wall thicknesses T T For clamping in a vice or useable as bending pliers T T Enamelled blue, with black plastic handles Description 0 Code Basic unit Bending lever Pipe cutter QUICK AUTOMATIC mm Sheet steel case E 244 Bending tools T T Consisting of bending former and bending rail Contents 0 Code 1 basic tool body bending lever aluminium bending formers for pipes with Ø 3-4, 5-6, 7-8, 10 mm 1 basic tool body bending lever aluminium bending formers for pipes with Ø 3-4, 5-6, 7-8, 10 mm 1 miniature pipe cutter 4-16 mm pipe deburring reamer 4-32 mm sheet steel case E 2785 Parts, r = mm 0 Code Description 0 Code Basic tool body size Bending lever size Sheet steel case for E 2785 Bending former T T From high-quality aluminium, r = mm 0 Code
10 2786 Manual bending tool set T T Sizes from 6 to 18 mm up to 180 T T For precision steel pipes EN (DIN 2394), hydraulic pipes EN (DIN 2391) and bendable stainless steel pipes with mm wall thicknesses T T For clamping in a vice or in combination with tripod no for stationary use T T Enamelled blue, with black plastic handles, type with pluggable aluminium bending lever Contents 0 Code 1 basic tool body bending lever aluminium bending formers for pipes with Ø 6-8, 10-12, 14, 15, 16, 18 mm 1 basic tool body bending lever pluggable aluminium bending formers for pipes with Ø 1 pipe cutter 4-35 mm pin punch 3 mm 1 sheet steel case E 2786 E 2786 Parts Bending former T T From high-quality aluminium Description 0 Code Basic tool body size Bending lever size Bending lever size 1 pluggable Sheet steel case for Tripod , r = mm 0 Code customised for you! Individual precise customised flexible right on! T T From non-standard sizes, special surface treatment (colour and/or finish), customised tool modules through to special electronic product programming and establishing/ implementing individual maintenance intervals (calibration/services) - and a lot more besides. Twe T develop special tools, customised tools and/or quality forgings for YOU. T T your problems are our assignments. T T Simply contact us! 585
11 2787 Manual bending tool set T T Sizes from 20 to 25 mm up to 180 T T For precision steel pipes EN (DIN 2394), hydraulic pipes EN (DIN 2391) and bendable stainless steel pipes with mm wall thicknesses T T For clamping in a vice T T Enamelled blue, with black plastic handles Contents 0 Code 1 basic tool body bending lever aluminium bending formers for pipes with Ø 20, 22, 25 mm E 2787 Parts E 2787 Bending former T T From high-quality aluminium Description 0 Code Basic tool body size Bending lever size Tripod , r = mm 0 Code E 2784 Manual bending tool set for composite pipes Parts T T Sizes from 16 and 20 mm up to 180 T T For multi-layer composite pipes Description 0 Code T T For clamping in a vice Basic tool body MSR T T Enamelled blue, with black plastic handles Bending lever MSR E 2784 Bending former T T From high-quality aluminium Contents 0 Code 1 basic tool body bending lever aluminium bending formers for pipes with Ø 16, 20 mm , r = mm 0 Code
12 276 Universal pipe bender T T Sizes from 6 to 32 mm Ø and 1/8 to 3/4" up to 180 T T For semi-hard and soft copper pipes EN 1057 up to 22 mm Ø, stainless steel pipes EN (DIN ) up to 28 x 1.5 mm, hydraulic pipes EN (DIN 2391) and precision steel pipes EN (DIN 2394) up to 28 mm, electrical installation pipes EN up to M 32, composite pipes up to 32 mm, non-ferrous metal pipes and insulated pipes as well as gas and water pipes EN (DIN 2440/2441) up to 3/4 T T For use in a vice or installation on the workbench T T Set up for connecting to a length and angle stop as well as bending lever extension possible (not included) TEnamelled T blue E 276 Bending tools T T : Bending former with aluminium slide rail for metric pipes T T : Bending former for gas and water pipes EN (DIN 2440/2441), use with pressure roller no (1/8-3/4") Description 0 Code Basic equipment with bending lever extension no , without bending tools Angled stop Length stop Tripod Size, r = mm Electrical installation ducts EN Code 6, , , , ,0 81 M , , , ,0 81 M , , , ,0 105 M , ,0 105 M , , ,0 153 M /8 10, /4 13, /8 17, /2 21, /4 26, /8-3/
13 Manual pipe bender Pushing bending operation 2456 Pipe bender set hydraulic T T Sizes from 10 to 22 mm Ø up to 90 T T For soft copper pipes EN 1057 up to 22 mm (also heat-insulated) as well as precision steel pipes EN (DIN 2394) up to 18 x 1.5 mm T T Hydraulic drive without great effort T T Delivery in plastic case no E 2456 Parts Contents 0 Code 1 basic unit, hydraulic no bending tools for pipes with Ø 10, 12, 14, 15, 18, 20, 22 mm 1 plastic case no Description 0 Code Basic unit, hydraulic Plastic case empty for no Plastic case empty for no E 2458 Bending tools T T the counter-support no are needed T T For metric pipes 2456 Pipe bender set hydraulic, heavy-duty T T Sizes from 6 to 22 mm Ø up to 90 T T For soft copper pipes EN 1057 up to 22 mm (also heat-insulated), precision steel pipes EN (DIN 2394) up to 18 x 2 mm, as well as annealed stainless steel pipes up to 18 x 1.2 mm T T Hydraulic drive without great effort T T In plastic case no , r = mm 0 Code E 2457 Counter-support T T the bending former no are needed T T For metric pipes Contents 0 Code 1 basic unit, hydraulic no bending tools for pipes with Ø 6, 8, 10, 12, 14, 15, 16, 18, 20, 22 mm 1 plastic case no Description, 0 Code Counter-support Counter-support Counter-support reinforced Counter-support Counter-support reinforced
14 Pipe bending machines Draw bending operation 246 Pipe bending machine manual-hydraulic T T Sizes from 6 to 28 mm Ø up to 180 T T For semi-hard and soft copper pipes EN 1057 up to 28 mm Ø, stainless steel pipes EN (DIN ) up to 22 x 1.5 mm, hydraulic pipes EN (DIN 2391) and precision steel pipes EN (DIN 2394) up to 22 x 2 mm, composite pipes up to 20 mm as well as gas and water pipes EN M (DIN 2440) up to 3/4" T T Pressure 60 kn T T on pivotable tripod T T Delivery in wooden assembly case Contents Code 1 basic tool pump, manual-hydraulic, pivotable tripod bending tools for pipes with Ø 12, 15, 18, 22, 28 mm Contents Code 1 basic tool pump, manual-hydraulic, pivotable tripod without bending tools E 246 E 246 Parts Bending tools T T : Bending form with slide rail for metric pipes Description 0 Code T T : Bending form for gas and water pipes EN M (DIN 2440), Basic tool without hydraulic pump use with pressure roller no (3/8"-3/4") Pump, manual-hydraulic Pivotable tripod customised for you! Individual precise customised flexible right on! T T From non-standard sizes, special surface treatment (colour and/or finish), customised tool modules through to special electronic product programming and establishing/ implementing individual maintenance intervals (calibration/services) - and a lot more besides. Twe T develop special tools, customised tools and/or quality forgings for YOU. T T your problems are our assignments. T T Simply contact us!, Size r = mm 0 Code 6, , , , , , , , , , , , ,2 3/ ,3 1/ ,9 3/ /8-3/
15 249 Pipe bending machine manual-hydraulic T T Sizes from 12 to 54 mm Ø and 3/8" to 1.1/2" up to 90 T T For copper pipes EN 1057, precision steel pipes EN (DIN 2394) and hydraulic pipes EN (DIN 2391), stainless steel pipes EN (DIN ) up to 42 mm,uncoated pipes and pipes with fixed coating, composite pipes as well as electrical installation pipes EN T T Pressure 100 kn T T on pivotable tripod T T Delivery in wooden assembly case Contents 0 Code 1 pump manual-hydraulic base unit with pivotable tripod without bending tools Pipe bending machine electro-hydraulic T T Sizes from 12 to 54 mm Ø and 3/8" to 1.1/2" up to 90 T T For copper pipes EN 1057, precision steel pipes EN (DIN 2394) and hydraulic pipes EN (DIN 2391), stainless steel pipes EN (DIN ) up to 42 mm,uncoated pipes and pipes with fixed coating, composite pipes as well as electrical installation pipes EN T T Electrical limiter for continuous pre-setting and repetition in the production of pipe bends T T Pressure 100 kn T T on pivotable tripod T T Delivery in wooden assembly case Contents 0 Code 1 pump electro-hydraulic V base unit with pivotable tripod without bending tools 1 pump electro-hydraulic 230 V base unit with pivotable tripod without bending tools E 249 Parts T T Pumps exchangeable for benders no. 257, 258 and 280 Description Code Base unit with tripod for manual-hydraulic bending tool Base unit with tripod for electro-hydraulic bending tool Pump 2" manual-hydraulic Pump 2" V with electrical limiter Pump 2" 230 V with electrical limiter
16 E 249 Bending tools T T Consisting of bending former, pipe holder and aluminium slide rail T T Bending formers, pipe holders and steel bending rails are available on request for shaping stainless steel pipes - chemically nickel plated T T Special sizes available on request Electrical installation Precision Cu pipes ducts steel pipes EN, Size EN EN r = mm Code 12,0 M , ,0 M , , ,0 M , , ,0 M , , , , , Electrical installation Precision Cu pipes ducts steel pipes EN, Size EN EN r = mm Code 32, ,0 M , , , , ,0 M , , ,0 M , ,2 3/ ,3 1/ ,9 3/ , ,4 1.1/ ,3 1.1/ , , , , , , Pipe bending machine manual-hydraulic T T Sizes from 20 to 54 mm Ø and 1/2" to 2" up to 180 T T Especially suitable for thornless bending of thin-walled stainless steel pipes EN (DIN ) up from wall thickness 0.8 mm T T Also for copper pipes EN 1057, precision steel pipes EN (DIN 2394) and hydraulic pipes EN (DIN 2391), NF pipes, uncoated pipes as well as electrical installation pipes EN T T Pressure 160 kn T T on pivotable tripod T T Delivery in wooden assembly case Contents 0 Code 1 pump manual-hydraulic base unit with pivotable tripod without bending tools
17 250 Pipe bending machine electro-hydraulic T T Sizes from 20 to 54 mm Ø and 1/2" to 2" up to 180 T T Especially suitable for thornless bending of thin-walled stainless steel pipes EN (DIN ) over 0.8 mm wall thickness T T Also for copper pipes EN 1057, precision steel pipes EN (DIN 2394) and hydraulic pipes EN (DIN 2391), NF pipes, uncoated pipes as well as electrical installation pipes EN T T Electrical limiter for continuous pre-setting and repetition in the production of pipe bends T T Pressure 160 kn T T on pivotable tripod T T Delivery in wooden assembly case Contents 0 Code 1 pump electro-hydraulic V base unit with pivotable tripod without bending tools 1 pump electro-hydraulic 230 V base unit with pivotable tripod without bending tools E 250 Parts T T * Pumps exchangeable for benders no. 259 and 260 Description 0 Code Base unit with stand for Pump 3" manual-hydraulic Pump 3" V with electrical limiter Pump 3" 230 V with electrical limiter
18 Pipe bending machines Pushing bending operation E 250 Bending sets T T Consisting of bending former with aluminium slide rail and pipe holder T T Bending formers, pipe holders and steel bending rails are available on request for shaping stainless steel pipes - chemically nickel plated T T Special sizes available on request Electrical Precision installation steel pipes, Size ducts EN EN Cu pipes EN 1057 r = mm 0 Code 20,0 M ,0 M ,0 M , , , , , , ,0 M , , , , Electrical Precision installation steel pipes, Size ducts EN EN Cu pipes EN 1057 r = mm 0 Code 40,0 M ,0 M , , ,0 M , , ,3 1/ ,3 1/2 1/ ,9 3/ ,9 3/4 3/ , , ,4 1.1/ ,4 1.1/4 1.1/ ,3 1.1/ ,3 1.1/2 1.1/ , , , , , , , , , , , max. bending capacities Pipe bending machines Bender no. Gas and water pipes EN (DIN 2440/2441) Distilling pipes EN (DIN 2448) Electrical installation pipes EN Railing tubes *) Metric tubes *) Multi-layer composite pipes up to 90 up to 90 up to 90 up to 90 up to 90 up to 90 Size Size, Nominal size Size,, /8-1.1/4 3/ M12 - M20 3/8-3/ /8-2 3/8-1.1/ ,5 M12 - M40 3/8-1.1/ , ( 258) /8-3 3/8-2.1/ ,5 M12 - M50 3/ , / ,5 M20 - M50 3/4-2" 25-44,5 *) Specifications under reserve - as these are dependent on the respective wall thickness 593
19 Pipe bending machine 3/8" - 1.1/4" Pipe bending machine 3/8" - 2" T T For gas and water pipes EN (DIN 2440/2441) up to max. 90 T T For gas and water pipes EN (DIN 2440/2441) up to max. 90 available in various designs: available in various designs: - manually or electro-hydraulically operated - manually or electro-hydraulically operated - with open bending frame - with open or fold-open bending frame - as the basic tool without bending former or as a set with bending former no as the basic tool without bending former or as a set with bending former no T T Pressure 60 kn T T Pressure 100 kn T T Delivery in assembly case T T Delivery in assembly case optional bending tools under no available for: - Distilling pipes EN (DIN 2448) from 3/8 to 1 or 25 to 32 mm - Railing tubes from 3/8 to 3/4 - Electrical installation pipes EN from M12 to M20 - Metric pipes from 20 to 32 mm T T Bending tools for stainless steel pipes on request optional bending tools under no available for: - Distilling pipes EN (DIN 2448) from 3/8 to 1.1/2 or 25 to 44.5 mm - Railing tubes from 3/8 to 1.1/4 - Electrical installation pipes EN from M12 to M40 - Metric pipes from 20 to 44.5 mm - Multi-layer composite pipes from 40 to 63 mm (no. 258) T T Bending tools for stainless steel pipes on request D B A D C C included in delivery Ill. 0 Code manual-hydraulic, C manual-hydraulic, C with 5 bending formers no electro-hydraulic V, D electro-hydraulic V, D with 5 bending formers no electro-hydraulic 230 V, D electro-hydraulic 230 V, with 5 bending formers no D included in delivery Ill. 0 Code manual-hydraulic, A fold- manual-hydraulic, A fold- electro-hydraulic V, B fold- electro-hydraulic V, B fold- with 7 bending formers no electro-hydraulic 230 V, B fold- electro-hydraulic 230 V, B fold- with 7 bending formers no manual-hydraulic, C manual-hydraulic, open bending C frame, with 7 bending formers no electro-hydraulic V, D electro-hydraulic V, D with 7 bending formers no electro-hydraulic 230 V, D electro-hydraulic 230 V, open bending frame, with 7 bending formers no D
20 Pipe bending machine 3/8" - 3" Pipe bending machine MSR mm T T For gas and water pipes EN (DIN 2440/2441) up to max. 90 T T For multi-layer composite pipes up to a max. 90 available in various designs: T T With open bending frame - manually or electro-hydraulically operated available in various designs: - with open or fold-open bending frame - manually or electro-hydraulically operated - as the basic tool without bending former or as a set with bending former no as basic tool without bending former or as a set with bending former no T T Pressure 160 kn and no T T Delivery in assembly case T T Pressure 100 kn T T Delivery in assembly case optional bending tools under no available for: - Distilling pipes EN (DIN 2448) from 3/8 to 2.1/2 or 25 to 44.5 mm - Railing tubes from 3/8 to 2 - Electrical installation pipes EN from M12 to M50 - Metric pipes from 20 to 44.5 mm T T Bending tools for stainless steel pipes on request optional bending tools under no available for: - Gas and water pipes EN (DIN 2440/2441) from 3/8 to 2 - Distilling pipes EN (DIN 2448) from 3/8 to 1.1/2 or 25 to 44.5 mm - Railing tubes from 3/8 to 1.1/4 - Electrical installation pipes EN from M12 to M40 - Metric pipes from 20 to 44.5 mm T T Bending tools for stainless steel pipes on request A A F E included in delivery Ill. 0 Code manual-hydraulic, A fold- manual-hydraulic, fold-open bending A frame, with 9 bending formers no electro-hydraulic V, B fold- electro-hydraulic V, B fold- with 9 bending formers no electro-hydraulic 230 V, fold-open B bending frame, without bending formers electro-hydraulic 230 V, fold-open B bending frame, with 9 bending formers no manual-hydraulic, open bending E frame, manual-hydraulic, open bending E frame, with 9 bending formers no electro-hydraulic V, F electro-hydraulic V, F with 9 bending formers no electro-hydraulic 230 V, F electro-hydraulic 230 V, with 9 bending formers no F included in delivery 0 Code manual-hydraulic, manual-hydraulic, with bending formers no and counter-supports no electro-hydraulic V, electro-hydraulic V, with bending formers no and c ounter-supports no electro-hydraulic 230 V, electro-hydraulic 230 V, with bending formers no and counter-supports no
21 Pipe bending machine 1" - 4" Pump manual-hydraulic T T For gas and water pipes EN (DIN 2440/2441) up to max. 90 T T Available in various power stages T T With fold-open bending frame T T For bending without great effort available in various designs: T T option to re-fit with electrical drive no ( V) - manually or electro-hydraulically operated or no (230 V) - as the basic tool without bending former or as a set with bending former no , T T Pressure 200 kn T T Delivery in wooden assembly case optional bending tools under no available for: - Distilling pipes EN (DIN 2448) from 1" to 2.1/2" or 30 to 44.5 mm - Railing tubes from 3/4" to 2" - Electrical installation pipes EN from M20 to M50 - Metric pipes from 25 to 44.5 mm T T Bending tools for stainless steel pipes on request Size Use in machine 0 Code 1.1/ , , , Pump electro-hydraulic T T Available in various power stages T T , , and with electrical limiter for continuous pre-setting and repetition in the production of pipe bends included in delivery 0 Code manual-hydraulic, fold- manual-hydraulic, fold- with bending formers no , electro-hydraulic V, fold- electro-hydraulic V, fold- with bending formers no , without electrical limiter with electrical limiter Size Connection Use in machine voltage Volt 0 Code 1.1/ / , , When ordering spares, do indicate the pump number affixed at the pump housing! 596
22 E E 261 Bending frame T T Available in the open or fold-open design T T Without add-on components fold-open open E 254 Gasket set T T For all GEDORE hydraulic pumps with machine number T T For equipment with other than the stated machine no. available on request T T Contains the most-frequently required wear parts T T We also recommend that the hydraulic oil is changed each time, see no. 269 Size Use in machine Execution 0 Code 1.1/4 256 open fold-open open fold-open open fold-open E E 261 Counter-support (piece) T T Please note: 2 pieces of them are needed for 0 Code Machine no Machine no Machine no Machine no Machine no Machine no Machine no Machine no /4" Size Use in machine 0 Code 1.1/ " 3" 4" 269 Hydraulic oil 1 litre T T For use with all GEDORE hydraulic pumps T T the volume stated is required each time for pumps 1.1/4" 2" 3" 4" required volume litre 0 Code 0, ,25 1,90 3,50 597
23 E E 261 Counter-support fixing pin (piece) T T Please note: 2 pieces of them are needed 254 Electrical limiter T T For continuous pre-setting and repetition in the production of pipe bends T T Electrically-powered pipe and angle bending tools no. 249, no. 250 and 2804 can be upgraded TEnamelled T black Size Use in machine 0 Code 1.1/ E E 261 U-yoke Use in machine 0 Code 249, Extension cable T T For electro-hydraulic pumps 1.1/4", 2" and 3" T T Heavy rubber hose T T Can be used in dry and damp rooms T T For high mechanical loads, including construction sites Size Use in machine 0 Code 1.1/ , , , Electrical conversion kit T T Complete retrofitting set for hand hydraulic pumps consisting of electric motor ( V or 230 V), cam drive, conveying unit, carrying handle and all incidental parts needed T T For all hand-operated GEDORE hydraulic pumps from 2001, for older pumps on request T T * Can only be used in connection with electrical limiter no Description Connection voltage Volt 0 Code CEE extension cable 5 m CEE extension cable 10 m Safety extension cable 5 m Safety extension cable 10 m Installation tripod, pivotable T T Available in 2 sizes T T For GEDORE pipe bender no (standard equipment for benders no. 246, 249 and 2804) TEnamelled T blue Use in machine Connection voltage Volt 0 Code 249*, 250*, , 2804* *, 250*, , 2804* Height Use 0 Code 480 for manual-hydraulic benders 1.1/4" and 2" for manual-hydraulic benders 3" and electric-hydraulic benders 1.1/4" to 3"
24 2631 Grey cast iron bending former up to 90 T T For gas and water pipes EN M (DIN 2440) TEnamelled T black 2649 Steel bending former up to 90 T T For electrical installation pipes EN TPhosphated T Use in machine Size, r = mm 0 Code /8 17, /2 21, /4 26, , /4 42, /2 48, , /2 76, , Steel bending former up to 90 T T For gas and water pipes EN (DIN 2440/2441) T T For surface-protective bending TPhosphated T Use in machine Size, r = mm 0 Code M M M M M M M Steel bending former up to 90 T T For railing pipes with wall thickness from 1.75 to 2.00 mm TPhosphated T Use in machine Size, r = mm 0 Code /2 21, /4 26, , /4 42, /2 48, , /2 76, , , Steel bending former up to 90 T T For standard-walled distilling pipes EN (DIN 2448) and metric pipes TPhosphated T Use in machine Size, r = mm 0 Code /8 17, /2 21, /4 26, , /4 42, /2 48, , Bending former MSR up to 90 T T For multi-layer composite pipes T T A counter-support set no is needed for each size T T For surface-protective bending T T made of plastic Use in machine, r = mm 0 Code Use in machine Size, r = mm 0 Code /2 21, /4 26, , /4 42, , , , , , , , /2 48, /2 76, Counter-support (pair) MSR up to 90 T T For surface-protective bending of multi-layer composite pipes T T made of plastic Use in machine, 0 Code
25 Eccentric angle benders max. bending capacities Angle benders no mm working height 100 mm working height 120 mm working height Flat steel EN (DIN 1017) (material strength 370 N/mm 2 ) Square steel stock EN (DIN 1014) (material strength 370 N/mm 2 ) Round steel stock EN (DIN 1013) (material strength 370 N/mm 2 ) Angled steel stock EN (DIN 1028) (material strength 370 N/mm 2 ) cold mm hot mm cold mm hot mm cold mm 70 x 6 (70 x 10)* (50 x 15)* (30 x 20)* 70 x 10 (70 x 20)* (50 x 25)* 100 x x x x x x x x x x x 20 6 (22)* 6 (25)* 10 (30)* 10 (30)* hot mm 120 x x x 6 70 x x x x x 15 CU-flat bars EN (material strength 250 N/mm 2 ) 60 x 6 (60 x 30)* 100 x x x 30 AL-flat bars EN (DIN 1769) (material strength 160 N/mm 2 ) 70 x 10 (70 x 30)* 100 x x x 30 * optional bending tool no is necessary 280 Eccentric angle bender 70 mm working height T T For round, flat and angled stocks in steel, copper or aluminium up to 90 T T With bending tool sharp-edged / r = 4 mm no for material thicknesses up to 6 mm T T optionally available is the bending tool no for greater material thicknesses - see E 280 bending tools T T With stepless adjustable angle stop T T With length stop T T manual base unit for mounting on a workbench; with optional tripod no for stationary use T T With optional available angle no for vice fixture Included in delivery 0 Code Basic tool 70 mm working height, manual, with bending lever extension no E 280 E 280 Accessories Bending tools / { Description 0 Code Tripod Angle for vice fixture Modification set for 100 mm working height Modification set for 120 mm working height Description 0 Code Standard bending tool, sharp-edged / r = 4 mm for material thicknesses up to 6 mm Radiused bending tool r = 15 mm / r = 25 mm for material thicknesses up to 30 mm
26 280 Eccentric angle bender 100 mm working height T T For round, flat and angled stocks in steel, copper or aluminium up to 90 T T With bending tool sharp-edged / r = 4 mm no for material thicknesses up to 6 mm T T With bending tool r = 15 mm / r = 25 mm no for material thicknesses up to 30 mm T T optionally available are bending tools for a diversity of applications - see E 280 bending tools T T With stepless adjustable angle stop, electro-hydraulic devices with electrical limiter T T With length stop T T manual base unit for mounting on a workbench, with optional tripod no for stationary use T T With optional available angle no for vice fixture T T Hydraulic equipment mounted on pivotable tripod / Included in delivery 0 Code Basic tool 100 mm working height, manual, with bending lever extension no Basic tool 100 mm working height, on base plate with tripod and pump, manual-hydraulic no Basic tool 100 mm working height, on base plate with tripod and pump, electro-hydraulic, V no Basic tool 100 mm working height, on base plate with tripod and pump, electro-hydraulic, 230 V no E 280 E 280 Accessories Bending tools T T Pumps exchangeable for benders no. 249, 257 and / { Description 0 Code Tripod Angle for vice fixture Modification set for 120 mm working height Base plate with tripod for use with hydraulic pump (in connection with no , no or no ) Pump 2", manual-hydraulic Pump 2" V with electrical limiter Pump 2" 230 V with electrical limiter Description 0 Code Standard bending tool, sharp-edged / r = 4 mm for material thicknesses up to 6 mm Radiused bending tool r = 15 mm / r = 25 mm for material thicknesses up to 30 mm Bending tool for producing saddles and rectangular bends, sharp-edged for material thicknesses up to 3 mm Bending tool for producing saddles and rectangular bends, r = 4 mm for material thicknesses up to 6 mm Bending tool for making diamond bends Bending tool for high saddles Offset block for narrow saddles
27 280 Eccentric angle bender 120 mm working height T T For round, flat and angled stocks in steel, copper or aluminium up to 90 T T With bending tool sharp-edged / r = 4 mm no for material thicknesses up to 6 mm T T With bending tool r = 15 mm / r = 25 mm no for material thicknesses up to 30 mm T T With stepless adjustable angle stop, electro-hydraulic devices with electrical limiter T T With length stop T T manual base unit for mounting on a workbench; with optional tripod no for stationary use T T With optional available angle no for vice fixture T T Hydraulic equipment mounted on pivotable tripod / Included in delivery 0 Code Basic tool 120 mm working height, manual, with bending lever extension no Basic tool 120 mm working height, on base plate with tripod and pump, manual-hydraulic no Basic tool 120 mm working height, on base plate with tripod and pump, electro-hydraulic, V no Basic tool 120 mm working height, on base plate with tripod and pump, electro-hydraulic, 230 V no E 280 E 280 Accessories Bending tools T T Pumps exchangeable for benders no. 249, 257 and Description 0 Code Standard bending tool, sharp-edged / r = 4 mm for material thicknesses up to 6 mm Radiused bending tool r = 15 mm / r = 25 mm for material thicknesses up to 30 mm Description 0 Code Tripod Angle for vice fixture Base plate with tripod for use with hydraulic pump (in connection with no , no or no ) Pump 2", manual-hydraulic Pump 2" V with electrical limiter Pump 2" 230 V with electrical limiter
28 Ring bending machine Maximum bending capacities Ring bending machine no. 285 E 285 Bending tools Flat steel EN (DIN 1017) (material strength 370 N/mm 2 ) bis mm 50 x 6 Flat bar, vertical EN (DIN 1017) (material strength 370 N/mm 2 ) Square steel stock EN (DIN 1014) (material strength 370 N/mm 2 ) Round steel stock EN (DIN 1013) (material strength 370 N/mm 2 ) Angled steel stock EN (DIN 1028) (material strength 370 N/mm 2 ) T-iron EN (DIN 1024) (material strength 370 N/mm 2 ) * Please note: Optional bending tools are required - see E x 5 * 13 x * 20 x 20 x 3 * 20 x 20 x 3 * Description 0 Code 2-piece upper roller for shaping L and T sections, with leg inside Set 2-piece lower rollers for shaping vertical flat stock, L and T sections, with leg outside E 285 Accessories 285 Ring bending machine T T manual 3-roller ring bending machine TVertical T operation T T Standard roller set for flat and square stock included T T With two speeds T T Base unit for mounting on a workbench (with optional available angle no for vice fixture) TEnamelled T blue Description 0 Code Tripod Angle for vice fixture customised for you! Individual precise customised flexible right on! T T From non-standard sizes, special surface treatment (colour and/or finish), customised tool modules through to special electronic product programming and establishing/ implementing individual maintenance intervals (calibration/services) - and a lot more besides. Twe T develop special tools, customised tools and/or quality forgings for YOU. T T your problems are our assignments. T T Simply contact us! Description 0 Code Basic tool with standard roller set
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