RHL/IAM. Turbine - HKT-645 with hydraulic jack J6. 1 / 3 This drawing is the propety of Remote HydroLight and IAM, Afghanistan
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1 Parts List ITEM QTY No. Ref. No. TITLE DESCRIPTION H Runner for HKT H6 63N Frame HKT-64 bottom frame J6 3N Cover HKT H Shield HKT Shaft shield 1 10.G 00.04B.E24 Pulley 4B-24'', machined for shaft dia. 48mm Date 03/09/2012 Material 0a (63J.000) MAin Parts.idw 3N Hydr. jack Turbine - HKT-64 with hydraulic jack J6 1 / 3
2 M12x30 (6x) M14x0 (4x) Securing bolt M12x0 (2x) shim (2x) (140) Bearing # Apply silicone sealant between bottom frame and cover frame during assembly (994) Remote HydroLight recommends that all builders of this turbine get proper training in how to correctly build the turbine according to the drawings. Remote HydroLight is not responsible of any safety incident, etc. related to the building or operating of this product. A3 Date 17/10/2012 Material 0b (63N ) TMT-33-with-valve.idw 63N control dimension Turbine - HKT 64 with hydraulic jack H6 2 / 3
3 ( 1 : ) n340 Date 27/10/2012 Material 0c HKT-64 with wheel.idw 3N Hydr. jack Turbine - HKT-64 with hydraulic jack J6 3 / 3
4 Parts List ITEM QTY No. Ref. No. TITLE DESCRIPTION H Shaft With keyway H Blade H Disk For rotor side H Disk Divider 2 1..H Seal HKT water spinner H Bushing Shaft reinforcement bushing Date 01/10/2012 Material 1 ( ) Runner.idw Runner - for HKT-64 1.H6 1 /
5 (1208) (bo + 63) n340` `0. (n233.3) 1113 (bo + 468, pulley center) 922 (bo + 277, bearing center) 60 (bo+) Divide the disks evenly () (86) A `0. For Key 14 x 14 x 80 mm R1. Heat bushing prior to mounting on shaft A ( 1 : 1 ) 1 (R170)... control dimension Date 01/10/2012 Material 1 ( ) Runner.idw Runner - for HKT-64 1.H6 2 /
6 60 (bo+) Date 01/10/2012 Material 1 ( ) Runner.idw Runner - for HKT-64 1.H6 3 /
7 ( 0.40 : 1 ) See 1.2.H6 for inner part of blades R n `0.1.1 E ( 1 : 1 ) 2.6 n ` (R170).1 1 Grind off n233.6 E 2.9 Lath outside of rotor Date 01/10/2012 Material 1 ( ) Runner.idw Runner - for HKT-64 1.H6 4 /
8 100 ( 1 : 1 ) R1.9 R1.9 R1.9 R1.9 R R1.9 R116.8 R1.9 R127.8 R1.9 R1.9 Date 01/10/2012 Material 1 ( ) Runner.idw Runner - for HKT-64 1.H6 /
9 1208 (bo + 63) B-B ( 1 : 2 ) 7 B Smooth place for bushing and bearing with sand paper n n (91) n2 `0. (2) (4) n n49. `0. (23) n B Rz ` `0. It is best to make the bushing first and then machine the shaft 163 `0. 188`1 279`1 Material equivalent to SAE control dimension A3 Date 01/10/ ( ) Shaft.idw Shaft - With keyway 1.1.H6
10 R 1.9 ` Pakistan M.S. pipe 4", 6 gage Date 27/09/ a Blade_raw.idw After it is pressed or cut from pipe Blade - HKT, raw 1.2.H6 1 / 2
11 100.0 C-C ( 1 : 1 ) 1` These slits can instead be put on the part 1.4.H Divider (R1.8) R23 1 R1.3 ( 0.40 : 1 ) 60 C 6 C Date 16/08/ b ( ) Blade_Mach2.idw Machining before mounting Blade - Machined for 4 divider disks 1.2.H6 2 / 2
12 .0 n34 Become 340 after machining on rotot 4.3 n `0.2 Date 18/08/ ( ) Disk-side.idw Disk before machining on rotor Disk - For rotor side 1.3.H
13 . n `0.2 n320 `0.8 A A ( 1 : 1 ) 1 Date 18/08/ ( ) Disk-divider.idw Disk - Divider 1.4.H
14 ( 1 : 1 ) n `0. (n1) Date 27/08/ ( ) Water spinner.idw Seal - HKT water spinner 1..H
15 ( 1 : 1 ) Eventually make this before the shaft is made 4.0 n ` n ` The inner surface must be smoothed with sand paper The bushing must be heated 300 ~C and then put on to the shaft. Date 18/08/2012 Material Steel 1.6 ( ) Shaft reinforcement.idw Bushing - Shaft reinforcement bushing 1.6.H
16 Parts List ITEM QTY No. Ref. No. TITLE DESCRIPTION H6 63N C Channel 8 x 140, L=878 mm H 60N C Channel 8 x 140, L=773 mm H 60N Angle iron 63x63x, L=497mm H Angle iron 40x40x4,L=20, for belt guard 2 2..H Shim Bolt M14x0 Hex-Head Bolt Nut M14 Hex Nut G Holder Bearing holder #12-610, Pakistan G Bearing Spherical roller bearing #3610 (22310) 0x110x40 Date 1/08/2012 Material 2a Frame_Parts.idw 63N Frame - HKT-64 bottom frame 2.H6 1 / 3
17 n1 +0. (2x) 40x40x n1 +0. (2x) (22) 8 3 (4x) ` ` `0. (98.8) (4x) +0. n18 40x40x4 (4x) +0. n1 (1) 310`1 (72) (bo + 112) 922`1 (bo + 277) 878 (bo + 233) (97) A3 Date 01/10/2012 Material 2b (63N ) Frame-bottom.idw63N control dimension Frame - HKT-64 bottom frame 2.H6 2 / 3
18 8 14`1 (2x) (70) (14) `1 (2x) (248.) 8 n (6x) 34 A3 Date 01/10/2012 Material 2b (63N ) Frame-bottom.idw63N control dimension Frame - HKT-64 bottom frame 2.H6 3 / 3
19 2.1.H6 Channel H Angle iron n FormatA3 Date 09/06/2012 2c (63N ) Parts.idw 60N H6, 2.3.H 2.H Bottom frame 2.H 1 / 2
20 2.4.H Angle iron for belt guard H Shim H Channel n1 n n18 n18 n1 n n n n FormatA3 Date 09/06/2012 2c (63N ) Parts.idw H, 2.4.H, 2..H 2.H Bottom frame 2.H 2 / 2
21 Parts List ITEM QTY No. Ref. No. TITLE DESCRIPTION H Seal Water seal H6 63N Flange Turbine flange H6 63N Frame Cover frame J6 63J Valve For HKT with hydraulic jack J6 63J U-Iron Valve open assy J6 63J Linkage Valve linkage assy H 60N Door Circular H Pipe Water director H6 63N Plate Underneath valve axis H6 63N Plate Nozzle top plate for valve H 60N Plate Nozzle side plate with valve H 60N Plate Spinner plate H Angle iron Angle iron 0 x 0 x, L = 64mm=Bo H 60N Cover HKT seal cover H Brace HKT Breather support A H 60N Guiding pipe ID=29, OD = 33, L = 7mm H 60N Cover For valve shaft end H 60N Sealing For valve shaft flange H 60N Flange For valve shaft J 63J Plate Top plate J6 63J Plate Support top # J6 63J Plate Support top # J 63J Plate Stopper # J 63J Plate Stopper # J 63J Shaft For valve wheel J F. Jack -10 Ton J F..2 Jack Rod for lifting (Not shown) A ( 0.18 : 1 ) Date 01/10/2012 Material 3 (63J.300) Cover parts.idw 3N Hydr. jack Cover - HKT-64 3.J6 1 / 3
22 Parts List ITEM QTY No. Ref. No. TITLE DESCRIPTION H6 63N Plate Nozzle top plate for valve H 60N Plate Nozzle side plate with valve H Angle iron Angle iron 0 x 0 x, L = 64mm=Bo J 63J Plate Top plate J6 63J Plate Support top # J6 63J Plate Support top # J 63J Plate Stopper # J 63J Plate Stopper # (bo/2-82.) (bo/2-10.) (bo) Date 01/10/2012 Material 3 (63J.300) Cover parts.idw 3N Hydr. jack Welded as one unit Cover - HKT-64 3.J6 2 / 3
23 D-D ( 0.22 : 1 ) Date 01/10/2012 Material 3 (63J.300) Cover parts.idw 3N Hydr. jack Cover - HKT-64 3.J6 3 / 3
24 2 A-A ( 1 : 1 ) 28 2 ( 1 : 1 ) A M 12 (3x) ` Rubber gasket Parts List Tank shell. Make sure primer is fully expired and removed prior to machining ITEM QTY No. TITLE DESCRIPTION H Shell casing Water seal cast part H Disk Water seal part H Gasket for turbine shaft seal A Date 26/08/2012 Material 3.01 ( )Seal.idw Seal - Water seal 3.01.H
25 A A-A ( 0.80 : 1 ) M `1 90 `0. n90 n147 A Date 26/08/ ( ) Seal1.dw.idw Shell casing - Water seal cast part H
26 ( 1 : 1 ) 90 n `1.0 n ` Date 26/08/ ( ) Seal2.idw Disk - Water seal part H
27 ( 1 : 1 ) n1 n80 n147 2 Date 26/08/2012 Material Rubber ( i003) Seal-gasketdw.idw Gasket - for turbine shaft seal H
28 (771) (bo + 126) 64`0. (bo) (276) 10 `0. 63x63x M12 19 A3 Date 01/10/ (63N ) Turbine-flange.idw 63N control dimension Flange - Turbine flange 3.02.H6
29 6 Cut after cover frame is finished and runner position is known n1 for M12x30 bolt 63 x 63 x x 32 x x 63 x (bo + 162) 743 (bo + 98) Cut out of the angle iron 32 x 32 x 4 mm used for frame to get tight fit Parts List ITEM QTY No. Ref. No. TITLE DESCRIPTION H Angle iron 63 x 63 x mm Front H Angle iron 63 x 63 x mm Back H 60N Angle iron 32 x 32 x 4 mm, Side H Angle HKT Water seal holder H Plate Plate below seal Date 2/08/2012 Material 3.03 (63N ) Frame-cover.idw 63N Frame - Cover frame 3.03.H6 1 / 2
30 A-A ( 0.13 : 1 ) B B-B ( 0.13 : 1 ) A A 3 3 B Date 2/08/2012 Material 3.03 (63N ) Frame-cover.idw 63N With 2.H6 Bottom frame Frame - Cover frame 3.03.H6 2 / 2
31 380 ( 1 : 1 ) 116 `0. (13) R8 R4 n16 68 ` ` Date 27/08/ ( ) Cover angle.idw Angle - HKT Water seal holder H
32 ( 1 : 1 ) R Date 14/10/ Seal plate.idw Plate - Plate below seal H
33 0 143 (Bo x 0.222) 38 (Bo x 0.6) R2 n30 n36 Fill with weld 18 Parts List ITE QTY No. Ref. No. TITLE DESCRIPTION H 60N Angle iron For valve Date 03/09/2012 Material 3.04 (63J ) Valve.idw 63J Hydr. jack H 60N Angle iron For valve, mirrored J 63J Plate Reinforcement J 63J M Plate Reinforcement, mirrored H 63N Plate Valve flap H 63N Shaft For valve H 63N Plate Flat iron 8 x 70 x 64 mm (Bo) Valve - For HKT with hydraulic jack 3.04.J6 1 / 2
34 Fill with weld Weld mm Weld mm Date 03/09/2012 Material 3.04 (63J ) Valve.idw 63J Hydr. jack Weld instructions Valve - For HKT with hydraulic jack 3.04.J6 2 / 2
35 ( 1 : 1 ) n Date 01/10/ (60N ) Ear-for-valve.idw 60N control dimension Angle iron - For valve H
36 n control dimension Date 01/10/ (60N ) Ear-for-valve-2.idw 60N Angle iron - For valve, mirrored H
37 B-B ( 1 : 1 ) A-A ( 1 : 1 ) B A Weld groove 8 8 B A Date 03/09/ (63J.30) Reinforcement plateidw.idw 63J Hydr. jack Plate - Reinforcement J
38 30 8 (=bo-60) (=bo) Date 2/08/ (63N ) Valve-flap.idw 63N Plate - Valve flap H
39 n29. ` (bo) 8`0.3 (bo-60) 30 n36... control dimension Date 01/10/ (63N ) Valve-axis.idw 63N Shaft - For valve H
40 Nut welded to top beam to not interfere with jeck Parts List ITEM QTY No. Ref. No. TITLE DESCRIPTION H 60N Nut For lifting valve, 1 1/2 inch threads J 63J Channel For lifting J 63J Channel For lifting 1 Date 03/09/2012 Material 3.0 (63J.361) TopBeam.idw 63J Hydr. jack U-Iron - Valve open assy 3.0.J6
41 1. inch nut A-A Pitch: 12.7 A n70 A Date 01/10/ (60N ) Valve-lifting-nut.idw 60N Nut - For lifting valve, 1 1/2 inch threads H
42 n26 n42 n Date 03/09/ (63J ) Top beam.idw 63J Hydr. jack Channel - For lifting J
43 n Date 03/09/ (63J ) TopBeam#2.idw 63J Hydr. jack Channel - For lifting J
44 Parts List ITEM QTY No. Ref. No. TITLE DESCRIPTION J 60J Rod linkage rod for valve H6 63N Flat Iron Flat iron 100 x 7 x 692 mm H 60N Rod Linkage rod for valve Nut M24 Date 03/09/2012 Material 3.06 (63J ) Valve-linkage.idw 63J Hydr. jack Linkage - Valve linkage assy 3.06.J6
45 n17 For M16 bolt Date 27/08/ (60N ) Valve-linkage-ro-inisde.idw60N Rod - Linkage rod for valve H
46 n ` `0.7 4 A A-A Parts List ITEM QTY No. Ref. No. TITLE DESCRIPTION H 60N Plate Square plate equal to hole in nozzel H 60N Cylinder Cylinder at nozzle top plate H 60N Gasket Gasket for cylinder H 60N Gasket For nut H 60N Plate Circular plate n M16 x 0 Hex-Head Bolt 7 1 M16 Hex Nut A 3 10 Date 01/10/2012 Material 3.08 Circular door.idw 60N Door - Circular 3.08.H
47 ( 1 : 1 ) Bolt M Weld 10 Same thickness as nozzle top plate (3.12.H6) 99 n Date 26/08/ a (60N ) Plate w bolt.idw 60N Bolt M16-0 with plate H Door - Circular 3.08.H
48 H Cylinder at nozzle top plate n `1 100 n ` H Gasket for cylinder Weld to Nozzle top plate (3.12.H6) n100 n H Circular plate H Gasket for nut 3 n140 n17 n28 n1 Be sure it reaches the same height as part H Format A4 Date 26/08/ b (60N.370) Circular Door Parts.idw 60N Circular door parts Door - Circular 3.08.H
49 64`0. (B-) 102 (293) R 189 `1 Rz 2 Date 01/10/ ( ) Water-director.idw control dimension Pipe - Water director 3.10.H6
50 64(Bo) 4 ( 1 : 2 ) (bo-60) 30 Date 27/08/ (63N.300.i001) Fill-in-plate.idw 63N Plate - Underneath valve axis 3.11.H6
51 (= bo) Place for circular door (3.08.H) ( (bo-100)/2) 20 Date 2/08/ (63N ) Nozzle-top-plate.idw 63N Plate - Nozzle top plate for valve 3.12.H6
52 (38.) thickness t= 269 n0 R170.` (10.) A3 Date 01/10/ (60N ) Nozzle-side-plate.idw 60N control dimension Plate - Nozzle side plate with valve 3.13.H
53 thickness t=3 20 R8`0.3 (R4) 68 `0.2 n (3x) A3 Date 01/10/ (60N ) Spinner-plate.idw60N control dimension Plate - Spinner plate 3.14.H
54 Set distance from top of valve to rotor at 12 mm, then weld rod to stop valve in place Date 27/08/ (60N ) StopperValve.idw 60N Rod - Rod 20x20x70 to stop valve 3.16.H
55 ` A3 Date 01/10/ (60N ) Bearing-cover.idw60N control dimension Cover - HKT seal cover 3.17.H
56 ( 1 : 1 ) 0 R2 60 Date 27/08/ ( i008) Breather-brace.dw.idw Brace - HKT Breather support 3.18.H
57 A-A. `0.3 2 n30 `0.2 A (4x) +0. n14 n100 n7 n A... control dimension Date 01/10/ (60N ) Valve-shaft-cover.idw 60N Cover - For valve shaft end 3.21.H
58 n100 n1 n14 (4x) thickness t=4 mm... control dimension Date 01/10/2012 Material Rubber 3.22 (60N ) Valve-shaft-flange-sealing.idw 60N Sealing - For valve shaft flange 3.22.H
59 A-A 30 n100 n1 ` A A M 12 (4x) n7 Date 01/10/ (60N ) Valve-shaft-flange.idw 60N control dimension Flange - For valve shaft 3.23.H
60 3.30.J (63J ) Top Plate J6 (63J ) Support top plate # n n10 4 n J6 (63J ) Support top plate # J (63J ) 3.34.J ( ) Stopper #2 Stopper # n Date 03/09/ (63J.360) Parts.idw 63J Hydr. jack Valve parts
61 n300 Any stearing wheel is ok Weld Date 03/09/ (63J ) Screwidw.idw 63J Hydr. jack Shaft - For valve wheel 3.3.J
62 n Use a ton jack. Do not use a stronger or weaker jack. If the jack dimensions are different from these dimensions the drawing must also be changed. Date 03/09/2012 Material 3.36.J Jack.dw.idw 3N Hydr. jack Jack used in drawing Hydraulic jack 3.36.J-3.37.J
63 n (68) 4.7 (2x) (2x) 360 (4) n1 (2x) A3 Date 01/10/ ( ) Shaft-shield.idw control dimension Shield - HKT Shaft shield 4.H
64 ` / 24.3 inch (Outer diameter pulley) M 12 (2x) n48`0.03 A3 Date 01/10/2012 Material Cast iron g10 (00.04B.E24) Pulley-4B-24-Shaft-48.idw 00.04B.E24... control dimension Pulley - 4B-24'', machined for shaft dia. 48mm 10.G
65 ( 1 : 2 ) n inch n Date 01/10/2012 Material Cast iron g14 ( ) Holder idw Plastic seal Holder - Bearing holder #12-610, Pakistan 14.G
66 ( 1 : 1 ) n0 n69 4 Made so it fit to holder Date 2/10/2012 Material PVC-U g14.3 Seal ring HK.idw Seal - Seal ring 14.3G
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