REPORT NUMBER: 214-CAL SAFETY COMPLIANCE TESTING FOR FMVSS 214 SIDE IMPACT PROTECTION INDICANT

Transcription

1 REPORT NUMBER: 214-CAL-8-4 SAFETY COMPLIANCE TESTING FOR FMVSS 214 SIDE IMPACT PROTECTION INDICANT TOYOTA MOTOR MANUFACTURING 29 TOYOTA MATRIX 4-DOOR HATCHBACK NHTSA NUMBER: C9511 PREPARED BY: CALSPAN CORPORATION P.O. BOX 4 BUFFALO, NEW YORK Test Date: February 21, 28 FINAL REPORT PREPARED FOR: U.S. DEPARTMENT OF TRANSPORTATION NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION ENFORCEMENT OFFICE OF VEHICLE SAFETY COMPLIANCE MAIL CODE: NVS-22, WEST BUILDING 4 TH FLOOR 12 NEW JERSEY AVENUE, SE WASHINGTON, DC 259

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3 1. Report No. 214-CAL-8-4 Technical Report Documentation Page 2. Government Accession No. 3. Recipient's Catalog No. 4. Title and Subtitle Final Report of FMVSS 214 Compliance Side Impact Testing of a 29 Toyota Matrix 4-Door Hatchback NHTSA No.: C Author(s) Vincent M. Paolini, Project Engineer 5. Report Date February 21, Performing Organization Code CAL 8. Performing Organization Report No F Performing Organization Name and Address Calspan Corporation Transportation Sciences Center P.O. Box 4 Buffalo, New York Sponsoring Agency Name and Address U.S. Department of Transportation National Highway Traffic Safety Administration Office of Vehicle Safety Compliance 12 New Jersey Avenue, SE Washington, DC Supplementary Notes 1. Work Unit No. 11. Contract or Grant No. DTNH22-7-D Type of Report and Period Covered: Final Report February Sponsoring Agency Code NVS Abstract A 55/28 km/h 9 Moving Deformable Barrier FMVSS 214 Indicant side impact was conducted on the subject 29 Toyota Matrix 4-Door Hatchback to obtain new car assessment and research data indicant of FMVSS No. 214D performance. The test was conducted at the Calspan Corporation Transportation Sciences Center in Buffalo, New York, on February 21, 28. The impact velocity of the Moving Deformable Barrier (MDB) was 61.8 km/h, and the ambient temperature at the struck side (driver side) of the vehicle was 21 C. The target vehicle's maximum post test static crush was 29 mm at level 2. The test vehicle s occupant performance is as follows: DRIVER PASS. Left Upper Rib (LUR) Accel., g Left Lower Rib (LLR) Accel., g Lower Spine (T 12 ) Accel., g Thoracic Trauma Index (TTI) 37 6 Pelvis (PEV) Accel., g HIC The doors on the struck side of the vehicle did not separate from the body at the hinges or latches and the opposite doors did not open during the side impact event. 17. Key Words 18. Distribution Statement Compliance Testing Copies of this report are available from: Side Impact Protection NHTSA Technical Information Services FMVSS 214 National Highway Traffic Safety Admin. Side Impact Dummy (SID) 12 New Jersey Avenue, SE Washington, DC Security Class. (of this report) Unclassified Form DOT F17.7 (8-72) 2. Security Class. (of this page) Unclassified 21. No. of Pages Price iii 8853-F214-4

4 TABLE OF CONTENTS Section Page No. 1 Purpose and Test Procedure Summary of FMVSS 214 Indicant Side Impact Test 2-1 Data Sheet No. Page No. 1 General Test and Vehicle Parameter Data Test Vehicle Tire Information Test Vehicle Information Moving Deformable Barrier (MDB) Summary of Results Post Test Observations Vehicle Pre-Test and Post Test Measurements SID/HIII Longitudinal Clearance Dimensions SID/HIII Lateral Clearance Dimensions Vehicle Side Measurements Vehicle Exterior Crush Profiles Vehicle Damage Profile Distances Deformable Barrier Honeycomb Face Static Crush Vehicle Accelerometer Locations MDB Accelerometer Locations Vehicle Structural Measurements High Speed Camera Locations and Data Summary of FMVSS 31 Data 2-21 Appendix Page No A Photographs A-1 B SID/HIII, Vehicle and MDB Response Data B-1 C SID/HIII Configuration and Performance Verification Data C-1 D Test Equipment and Calibration Information D-1 iv 8853-F214-4

5 SECTION 1 PURPOSE AND TEST PROCEDURE PURPOSE This side impact test is part of the FMVSS 214 Side Impact Protection Compliance Test Program sponsored by the National Highway Traffic Safety Administration (NHTSA) under Contract No. DTNH22-7-D-64. The purpose of this indicant test was to evaluate side impact protection in a 29 Toyota Matrix 4-Door Hatchback when tested at the New Car Assessment Program (NCAP) target test velocity of 62. kph, which is 8 kph faster than the target velocity required by the Office of Vehicle Safety Compliance's Laboratory Test Procedure (TP-214D-8, dated December 15, 26) F214-4

6 SECTION 2 SUMMARY OF FMVSS 214 INDICANT SIDE IMPACT TEST This Side Impact Protection Indicant Test was performed at the New Car Assessment Program (NCAP) target test velocity of 62. kph, which is 8 kph faster than the target velocity required by the Office of Vehicle Safety Compliance's Laboratory Test Procedure (TP-214D-8, dated December 15, 26). A model year 29 Toyota Matrix 4-Door Hatchback was impacted on the left (driver's) side by a Moving Deformable Barrier (MDB) which was moving forward in a 27 crabbed position to the tow road guidance system at a velocity of 61.8 km/h. The specified impact velocity range is from 61.1 to 62.7 km/h. The test (target) vehicle was stationary and positioned 63 to the line of forward motion. The weight of the vehicle as tested was kg and the test weight of the MDB was kg. The test was conducted at the Calspan Corporation Transportation Sciences Center on February 21, 28. One (1) real-time motion picture camera and nine (9) high-speed motion picture cameras were used to document the impact event. The pre-test and post-test conditions were recorded by one (1) real-time motion picture camera. Camera locations and pertinent camera information are documented in the data sheets. Pre- and post-test photographs of the vehicle and Side Impact Dummies (SID/HIIIs) can be found in Appendix A. Two 5th percentile adult male SID/HIII's were placed in the driver (P1) and left rear passenger (P4) designated seating positions according to instructions specified in the Laboratory Test Procedure for New Car Assessment Program Side Impact Testing dated July Each SID/HIII was instrumented in the following locations: Left Upper Rib (LUR) uni-axial accelerometer (Y-axis primary and redundant) Left Lower Rib (LLR) uni-axial accelerometer (Y-axis primary and redundant) Lower Thoracic Spine (T12) uni-axial accelerometer (Y-axis primary and redundant) Pelvic (PEV) section uni-axial accelerometer (Y-axis primary and redundant) Head Center of Gravity (CG) tri-axial accelerometers (X, Y and Z axes primary and redundant) Upper Neck load cell (Fx, Fy, Fz, Mx, My, Mz) The test vehicle was instrumented with twenty-one (21) structural accelerometers and the MDB was instrumented with five (5) accelerometers. 2.2 GENERAL COMMENTS The test vehicle sustained a maximum static crush of 29 mm at level 2, 9 mm rearward of the left vertical impact point. The driver and passenger SID/HIII's, Serial Nos. 96 and 95 respectively, were calibrated just prior to this test. Test data and observations are presented in this section of the report. Appendix A contains the still photograph prints. Appendix B contains the driver and passenger SID/HIII's, vehicle, and MDB response data traces. Appendix C contains the SID/HIII's configuration and performance verification data. Appendix D contains the test equipment information F214-4

7 The occupant data is summarized below: ATD position HIC(36) T 1 T 2 TTI (G s) Peak Pelvis (G s) Driver Passenger SUPPLEMENTAL RESTRAINT INFORMATION Restraint Type Left Front (Driver) Left Rear (Passenger) Installed Deployed Installed Deployed Front Airbag Yes No NA NA Side Torso Airbag Yes Yes NA NA Side Head/Torso Combination Airbag NA NA NA NA Curtain Airbag Yes Yes Yes Yes The test instrumentation data listed in Appendix B can be found on the NHTSA website: F214-4

8 DATA SHEET NO. 1 GENERAL TEST AND VEHICLE PARAMETER DATA Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 TEST VEHICLE INFORMATION AND VEHICLE OPTIONS Make Toyota Motor Manufacturing Driver Front Airbag Yes Model Matrix Driver Side Curtain Airbag Yes Body Style 4-Door Hatchback Driver Side Torso Airbag Yes NHTSA No. C9511 Driver Pretensioners Yes VIN 2T1KU4E39C4997 Driver Load Limiters Yes Color Blue Driver Power Seats No Engine Disp.(L) 1.8 Rear Pass. Side Curtain Airbag Yes Engine Cylinders 4 Rear Pass. Side Torso Airbag No Engine Placement Lateral Rear Pass. Pretensioners No Transmission Type Automatic Rear Pass. Load Limiters No Transmission Speeds 4 Rear Pass. Power Seats NA Final Drive Front Tilt Wheel Yes Air Conditioning Yes Anti-lock Brakes Yes Power Steering Yes Traction Control No Power Brakes Yes Power Windows Yes Delivery Date 2/11/8 Power Door Locks Yes Odometer Reading (km) 1 Automatic Door Locks (ADL) Yes Dealer West Herr Toyota Owner s Manual Details Instructions on Disabling ADLs Yes DATA FROM CERTIFICATION LABEL GVWR (kg) 1751 Manufactured By Toyota Motor Manufacturing GAWR Front (kg) 93 Date of Manufacture 1/8 GAWR Rear (kg) 839 VEHICLE CAPACITY DATA Measured Parameter Front Rear Third Total Type of Seats Bucket Split Bench Number Of Occupants Capacity Wt. (VCW) (kg) 385 Cargo Wt. (RCLW) (kg) F214-4

9 DATA SHEET NO. 1 (continued) GENERAL TEST AND VEHICLE PARAMETER DATA Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 Units TEST VEHICLE WEIGHTS As Delivered (UVW) (Axle) Fully Loaded (Axle) As Tested (ATW) (Axle) Front Rear Total Front Rear Total Front Rear Total Left kg Right kg Ratio % Totals kg TARGET TEST WEIGHT CALCULATION Measured Parameter Units Value Total Delivered Weight (UVW) kg 129. Weight of 2 P572M ATDs (81.2 kg each) kg Rated Cargo/Luggage Weight (RCLW) kg 44.8 Calculated Vehicle Target Weight (TVTW) kg * Actual As Tested Weight (ATW) will be TVTW -4.5/-9.1 kg Weight of Ballast (including instrumentation package and cameras): 34.6 kg TEST VEHICLE ATTITUDES Units LF RF LR RR As Delivered mm Fully Loaded mm As Tested mm TEST VEHICLE VERTICAL IMPACT LINE AND CG Measurement Description Units Value Test Vehicle Wheel Base mm 261 Target Impact Point Aft of Front Axle mm 361 Actual Impact Point Aft of Front Axle mm 368 As Tested CG (aft of front axle) mm F214-4

10 DATA SHEET NO. 2 TEST VEHICLE TIRE INFORMATION Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 DATA FROM TIRE PLACARD Measured Parameter Front Rear Maximum Tire Pressure (kpa) 35 kpa 35 kpa Cold / Test Pressure (kpa) 22 kpa 22 kpa Recommended Tire Size P25/55R16 P25/55R16 Tire Size on Vehicle P25/55R16 P25/55R16 Tire Manufacturer Goodyear Goodyear Tire Name Eagle RS-A Eagle RS-A Tire Type Passenger Passenger Tire Width (mm) Ratio of Height to Width (aspect ratio) Radial Yes Yes Wheel Diameter Load Index & Speed Symbol 89H 89H Treadwear Traction Grade A A Temperature Grade A A F214-4

11 DATA SHEET NO. 3 TEST VEHICLE INFORMATION Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 NORMAL DESIGN RIDING POSITION The driver and passenger seat back is positioned to the manufacturer's designated angle. Angle (Degrees) Upright Position Seat Back Inclinometer Seat Cushion Adjuster FRONT SEAT ASSEMBLY SEAT BACK POSITION Driver Seat Rear Seat Test Detent (forward-most detent defined as ) 3 Not Adjustable Angle (deg. from forward-most locking position) 6. Not Adjustable Alternative Measurements to Verify Test Position Head restraint post.8 o back from vertical NA SEAT FORE/AFT POSITIONS The total seat travel was measured from forward most position to rearmost position irrespective of vertical seat height in those positions. The seat was set at the longitudinal mid position with vertical adjustment at the lowest position obtainable for both the driver and passenger. Seat Cushion Seat Travel Area Seat Cushion Seat Travel Area B A A B A A SEAT FORE/AFT POSITION Driver Seat Rear Seat Total Fore/Aft Travel (A) (mm) 274 N/A Test Position (B) (mm) 137 N/A Test Detent (forward-most detent defined as ) 7 N/A Total Number of Detents (including ) 16 N/A F214-4

12 DATA SHEET NO. 3 (CONTINUED) TEST VEHICLE INFORMATION Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 FUEL SYSTEM INFORMATION The test vehicle is equipped with an electric fuel pump. The fuel pump operates for approximately two seconds after the ignition is placed in the ON position, after which the fuel pump automatically shuts off. The fuel filler door is located on the left rear fender. The standard fuel tank occupies the area under the rear seat. Fuel Line Vapor Volume Usable Capacity Filler Neck Volume Filler Cap Unusable Capacity VEHICLE FUEL TANK ASSEMBLY FUEL TANK CAPACITY Liters Usable Capacity of Standard Fuel Tank 5 Usable Capacity of Optional Fuel Tank - Stoddard Used For Test (92%-94% of Fuel Tank Usable Capacity) 46 STEERING COLUMN ADJUSTMENT Steering wheel and column adjustments are made so that the steering wheel hub is at the geometric center of the locus it describes when moved through its full range of motion. An aluminum plate is placed across the rim of the steering wheel, an inclinometer is placed on the plate and the angle is measured LEFT SIDE VIEW STEERING COLUMN ASSEMBLY STEERING COLUMN POSITION Fore/Aft Position (mm) Tilt (degrees) Tilt (detent) Lowermost Position No. 1 NA 64.2 N/A Geometric Center Position No. 2 * NA 62.8 N/A Uppermost Position No. 3 NA 61.3 NA F214-4

13 DATA SHEET NO. 4 MOVING DEFORMABLE BARRIER (MDB) SUMMARY OF RESULTS Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 MDB SPECIFICATIONS Measurement Description Length (mm) Overall Width of Framework Carriage 125 Overall Length Including Honeycomb Face 412 Wheel base of Framework Carriage 259 Tread of Framework Carriage (front & rear) 1875 C.G. Location aft of Front Axle 114 MDB WEIGHTS Units Front Axle Rear Axle Total Left kg Right kg Ratio % Totals kg MDB SPEED AND IMPACT ANGLE DATA Measured Parameter Units Requirement Value Trap No. 1 Velocity (Primary) km/h 61.1 to Trap No. 2 Velocity (Redundant) km/h 61.1 to Impact angle with respect to impactor º 88.5º to 91.5º 89.9 POST TEST OBSERVATIONS MDB LEFT EDGE IMPACT POINT DATA Measured Parameter Units Requirement Value Horizontal Offset mm +/- 5 7 mm rearward Vertical Offset mm +/-2 1 mm above F214-4

14 DATA SHEET NO. 5 POST TEST OBSERVATIONS Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 TEST DUMMY INFORMATION AND CONTACT POINTS Description Front Seat SID/HIII Rear Seat SID/HIII Dummy Type / Serial No. SID/HIII / 96 SID/HIII / 95 Head Contact Side Curtain Airbag Side Curtain Airbag Upper Torso Contact Torso Airbag/Upper Door Upper Door Trim Lower Torso Contact Torso Airbag Door Trim/Arm Rest Left Knee Contact Door Trim Door Trim Right Knee Contact No Contact No Contact POST TEST DOOR OPENING AND SEAT TRACK INFORMATION Description Front Rear Locked/Unlocked Doors Doors were unlocked Doors were unlocked Left Side Door Opening Door remained closed and latched Door remained closed and latched Right Side Door Opening Door remained closed and latched; Door opened without tools Door remained closed and latched; Door opened without tools Seat Movement Seat Back Failure None None POST TEST STRUCTURAL OBSERVATIONS Critical Areas of Performance Pillar Performance Sill Separation Windshield Damage Window Damage Other Notable Effects Observations and Conclusions No Separation None None Left Rear Passenger Window Broke None SUPPLEMENTAL RESTRAINT INFORMATION Restraint Type Left Front (Driver) Left Rear (Passenger) Installed Deployed Installed Deployed Front Airbag Yes No NA NA Side Torso Airbag Yes Yes NA NA Side Head/Torso Combination Airbag NA NA NA NA Curtain Airbag Yes Yes Yes Yes F214-4

15 DATA SHEET NO. 6 VEHICLE PRE-TEST AND POST-TEST MEASUREMENTS Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 LEFT SIDE VIEW Q E O N P L F G H I J K M B A D All Measurements in mm C Code Measurement Description Pre-Test (delivered) Pre-Test (as tested) Post-Test (as tested) Difference A Wheelbase B Front Axle to FSOV C Rear Axle to RSOV D Total Length at Centerline E Front Bumper Thickness F Front Bumper Bottom to Ground G Sill Height at Front Wheel Well H Sill Height at Front Door Leading Edge I Sill Height at "B" Pillar J1 Sill Height at Rear Wheel Well J2 Pinch Weld Height at Rear Wheel Well K Sill Height Aft of Rear Wheel Well L Rear Bumper Thickness M Rear Bumper Bottom to Ground N Sill Height to Window Bottom Sill O Front Door Leading Edge to Impact CL P Rear Door Trailing Edge to Impact CL Q Front Window Opening R Right Side Length S Left Side Length T Vehicle Width at "B" Post F214-4

16 DATA SHEET NO. 7 SID/HIII LONGITUDINAL CLEARANCE DIMENSIONS Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 HH HZ HZ HW CD NR CS NB CB KDA KD PA PHX PHZ KB PA PHX PHZ Driver Code Pass. Code Measurement Description Driver S/N 96 Passenger S/N 95 Length(mm) Angle( ) Length(mm) Angle( ) HH Head to Header 342 HW Head to Windshield 673 HZ HZ Head to Roof NR NB Nose to Rim/Nose to Seatback CD CB Chest to Dash or Seatback CS Chest to Steering Wheel 283 KDL KBL Left Knee to Dash or Seatback KDR KBR Right Knee to Dash or Seatback PA PA Pelvic Angle PHX PHX H-Point to Striker (X-Axis) PHZ PHZ H-Point to Striker (Z-Axis) F214-4

17 DATA SHEET NO. 8 SID/HIII LATERAL CLEARANCE DIMENSIONS Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 HR HS AD HD FRONT VIEW OF DUMMY Code Measurement Description Units Driver S/N 96 Passenger S/N 95 HR Head to Side Header mm HS Head to Side Window mm AD 1 Arm to Door (at upper rib level) mm AD 2 Arm to Door (at lower rib level) mm HD H-Point to Door mm F214-4

18 DATA SHEET NO. 9 VEHICLE SIDE MEASUREMENTS Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 Level 5 Level 4 Level 3 Level 2 Level All Measurements Shown in mm LEFT SIDE VIEW Measurements are taken with vehicle in the as tested condition. Measurements along the vertical 75 mm. All measurements below in mm. Level Measurement Description Maximum Exterior Static Crush Height Above Ground Distance From Impact 1 Sill Top Occupant H-Point Mid Door Window Sill Window Maximum Penetration F214-4

19 DATA SHEET NO. 1 VEHICLE EXTERIOR CRUSH PROFILES Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 Side profile (1 mm from centerline) LEVEL 1 Side Sill: 349 mm above ground LEVEL 2 H-Point: 658 mm above ground LEVEL 3 Mid Door: 763 mm above ground LEVEL 4 Window Sill: 117 mm above ground LEVEL 5 Window Top: 1558 mm above ground Distance from impact point (mm) NOTE: All dimensions are in millimeters with a tolerance of ±3 mm LEVEL HEIGHT (mm) DISTANCE IN MILLIMETERS (mm) FROM IMPACT POINT LEVEL 1 SIDE 349 SILL LEVEL 2 H 658 PRE POST CRUSH PRE POST N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A POINT CRUSH -1 4 N/A N/A N/A N/A N/A N/A N/A N/A LEVEL 3 MID 763 PRE POST DOOR CRUSH N/A N/A N/A N/A LEVEL 4 WINDOW 117 SILL LEVEL 5 WINDOW 1558 TOP PRE POST CRUSH PRE POST CRUSH N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A F214-4

20 DATA SHEET NO. 11 VEHICLE DAMAGE PROFILE DISTANCES Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 Test Vehicle Longitudinal Centerline Forwardmost Point Of Induced Damage Rearwardmost Point of Induced Damage Reference Plane All Dimensions Shown in millimeters TOP VIEW DPD Distance from Impact Point in mm DAMAGE PROFILE DISTANCES Level Pre-Test (mm) Post-Test (mm) Max Static Crush (mm) 1 (LR) (LF) Reference plane is parallel to test vehicle longitudinal centerline. Given dimensions = Reference plane to vehicle body F214-4

21 DATA SHEET NO. 12 DEFORMABLE BARRIER HONEYCOMB FACE STATIC CRUSH Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 Right MDB Frame Left Mounting Block Level mm Level 1 Bumper Centerline Level 2 Top of Bumper Level 3 Middle Stack Level Level 4 Top of Stack Level mm Level mm Level mm Ground Surface NOTE: All dimensions are in millimeters with a tolerance of ±3 mm LEVEL HEIGHT AT CL (mm)* DISTANCE RIGHT OF CENTER (mm) DISTANCE LEFT OF CENTER (mm) LEVEL LEVEL 4 PRE LEVEL 4 HEIGHT AT CL (mm)* MAX CRUSH TOP 811 POST TOP STACK CRUSH STACK LEVEL 3 PRE LEVEL 3 MID 682 POST MID LEVEL CRUSH LEVEL LEVEL 2 PRE LEVEL 2 TOP 542 POST TOP BUMPER CRUSH BUMPER LEVEL 1 PRE LEVEL 1 MID 43 POST MID BUMPER CRUSH BUMPER *Heights measured above ground level F214-4

22 DATA SHEET NO. 13 VEHICLE ACCELEROMETER LOCATIONS Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 LEFT SIDE VIEW Loc. No. Accelerometer Location Measurements (mm) X Y Z 1 Right Sill at Front Seat Right Sill at Rear Seat Rear Floorpan Above Axle Left Sill at Rear Door Left Sill at Front Door Left Front Door C/L** Rear Occupant Compartment Left Front Door Mid-Rear** Left Front Door Upper C/L** Left Rear Door Mid-Rear** Left Rear Door Upper C/L** Left Lower B-Post Left Middle B-Post Left Lower A-Post Left Middle A-Post Front Seat Track Rear Seat Track or Structure Vehicle CG Reference Points X - Test Vehicle Rear Bumper (+ forward) Y - Test Vehicle Centerline (+ to right) Z - Ground Plane (+ down) ** Accelerometer was not requested by the COTR F214-4

23 DATA SHEET NO. 14 MDB ACCELEROMETER LOCATIONS Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 1 Z X 2 Y Loc. No. Accelerometer Location Measurements (mm) X Y Z 1 MDB CG MDB Rear Reference Points X - MDB Rear Bumper (+ forward) Y - MDB Centerline (+ to right) Z - Ground Plane (+ down) F214-4

24 DATA SHEET NO. 15 VEHICLE STRUCTURAL MEASUREMENTS Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 Elements Pre-Test (mm) 1 Total Length Total Width Bumper Top Height Bumper Bottom Height Longitudinal Member Top Height Distance between Longitudinal Members Longitudinal Member Width 87 8 Engine Top Height Engine Bottom Height 33 1 Engine and gearbox width Front bumper-engine distance Front shock absorber fixing height Bonnet leading edge height Front shock absorber fixing width 15 Front bumper front axle distance Front axle a pillar distance A-pillar B-pillar distance B-Pillar rear axle distance B-pillar C-pillar distance Roof sill bottom height Roof sill top height Floor sill bottom height Floor sill top height F214-4

25 DATA SHEET NO. 16 HIGH SPEED CAMERA LOCATIONS AND DATA Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, o X 1 Y IMPACT POINT o No. Camera View Location (mm) X Y Z Angle (deg) Lens (mm) Film Speed (fps) 1 Overhead Close-up Overhead Overall MDB Onboard, Impact Point Close-up MDB Onboard, Centerline of Impact Right Side, Ground Level, Overall Left Side, Ground Level, Overall Vehicle Onboard Front SID/HIII, Front Vehicle Onboard Front SID/HIII, Side Vehicle Onboard Rear SID/HIII, Side Real Time Coverage 3 Reference Points X - Impact Line Y - MDB Left Edge Impact Point Z - Ground Plane F214-4

26 DATA SHEET NO. 17 SUMMARY OF FMVSS 31 DATA Test Vehicle: 29 Toyota Matrix 4-Door Hatchback NHTSA No. C9511 Test Program: FMVSS 214 Indicant Side Impact Test Date: February 21, 28 FUEL SYSTEM INTEGRITY POST IMPACT DATA Time Interval FMVSS 31 Maximum Allowable Spillage Spillage (g) Impact Until Motion Ceases 28 g First Five Minutes Following Impact 142 g Next 25 Minutes 28 g / 1 minute Spillage Location(s) None STATIC ROLLOVER DATA Rollover Stage Rotation Time (spec. 1-3 min) FMVSS 31 Hold Time Total Time Next Whole Minute Interval º - 9º 1 minutes 17 seconds 5 minutes 6 minutes 17 seconds 7 minutes 9º - 18º 1 minutes 5 seconds 5 minutes 6 minutes 5 seconds 7 minutes 18º-27º 1 minutes seconds 5 minutes 6 minutes seconds 7 minutes 27º-36º 1 minutes 12 seconds 5 minutes 6 minutes 12 seconds 7 minutes Rollover Stage First 5 min. from onset of rotation Spillage (g) 6 th min. 7 th min. 8 th min. (if required) º - 9º 9º - 18º 18º-27º 27º-36º FMVSS 31 Maximum Allowable (for each 9º stage) Rollover Stage Spillage Location(s) º - 9º None 9º - 18º None 18º-27º None 27º-36º None F214-4

27 APPENDIX A PHOTOGRAPHS A F214-4

28 TABLE OF PHOTOGRAPHS FIGURE TITLE PAGE A-1 As Received Left Front ¾ View A-4 A-2 As Received Right Rear ¾ View A-4 A-3 Vehicle Certification Label A-5 A-4 Vehicle Tire Placard Label A-5 A-5 Pre-Test Front View A-6 A-6 Post-Test Front View A-6 A-7 Pre-Test Left Front ¾ View A-7 A-8 Post-Test Left Front ¾ View A-7 A-9 Pre-Test Left Side View A-8 A-1 Post-Test Left Side View A-8 A-11 Pre-Test Left Rear ¾ View A-9 A-12 Post-Test Left Rear ¾ View A-9 A-13 Pre-Test Rear View A-1 A-14 Post-Test Rear View A-1 A-15 Pre-Test Right Rear ¾ View A-11 A-16 Post-Test Right Rear ¾ View A-11 A-17 Pre-Test Right Side View A-12 A-18 Post-Test Right Side View A-12 A-19 Pre-Test Right Front ¾ View A-13 A-2 Post-Test Right Front ¾ View A-13 A-21 Pre-Test Frontal View of MDB Impactor Face A-14 A-22 Post-Test Frontal View of MDB Impactor Face A-14 A-23 Pre-Test Left Side View of MDB Impactor Face A-15 A-24 Post-Test Left Side View of MDB Impactor Face A-15 A-25 Pre-Test Right Side View of MDB Impactor Face A-16 A-26 Post-Test Right Side View of MDB Impactor Face A-16 A-27 Pre-Test Top View of MDB Impactor Face A-17 A-28 Post-Test Top View of MDB Impactor Face A-17 A-29 Pre-Test Left Side View of Aligned MDB and Vehicle A-18 A-3 Pre-Test Right Side View of Aligned MDB and Vehicle A-18 A-31 Pre-Test Overhead View of Aligned MDB and Vehicle A-19 A-32 Post-Test Overhead View of MDB and Vehicle A-19 A-33 Pre-Test Close-Up View of Impact Point Target A-2 A-34 Post-Test Close-Up View of Impact Point Target A-2 A F214-4

29 TABLE OF PHOTOGRAPHS (continued) FIGURE TITLE PAGE A-35 Pre-Test Right Occupant Compartment View of Driver A-21 A-36 Post-Test Right Occupant Compartment View of Driver A-21 A-37 Pre-Test Right Occupant Compartment View of Passenger A-22 A-38 Post-Test Right Occupant Compartment View of Passenger A-22 A-39 Pre-Test Left Occupant Compartment View of Driver A-23 A-4 Post-Test Left Occupant Compartment View of Driver A-23 A-41 Pre-Test Left Occupant Compartment View of Passenger A-24 A-42 Post-Test Left Occupant Compartment View of Passenger A-24 A-43 Pre-Test Left Front Interior Trim A-25 A-44 Post-Test Left Front Interior Trim A-25 A-45 Pre-Test Left Rear Interior Trim A-26 A-46 Post-Test Left Rear Interior Trim A-26 A-47 Pre-Test Left Front ¾ View of Left Side Doors A-27 A-48 Post-Test Left Front ¾ View of Left Side Doors A-27 A-49 Pre-Test Left Rear ¾ View of Left Side Doors A-28 A-5 Post-Test Left Rear ¾ View of Left Side Doors A-28 A-51 Rollover 9 Degrees A-29 A-52 Rollover 18 Degrees A-29 A-53 Rollover 27 Degrees A-3 A-54 Rollover 36 Degrees A-3 A-55 Impact Photo A-31 A F214-4

30 Figure A-1: As Received Left Front ¾ View Figure A-2: As Received Right Rear ¾ View A F214-4

31 Figure A-3: Vehicle Certification Label Figure A-4: Vehicle Tire Placard Label A F214-4

32 Figure A-5: Pre-Test Front View Figure A-6: Post-Test Front View A F214-4

33 Figure A-7: Pre-Test Left Front ¾ View Figure A-8: Post-Test Left Front ¾ View A F214-4

34 Figure A-9: Pre-Test Left Side View Figure A-1: Post-Test Left Side View A F214-4

35 Figure A-11: Pre-Test Left Rear ¾ View Figure A-12: Post-Test Left Rear ¾ View A F214-4

36 Figure A-13: Pre-Test Rear View Figure A-14: Post-Test Rear View A F214-4

37 Figure A-15: Pre-Test Right Rear ¾ View Figure A-16: Post-Test Right Rear ¾ View A F214-4

38 Figure A-17: Pre-Test Right Side View Figure A-18: Post-Test Right Side View A F214-4

39 Figure A-19: Pre-Test Right Front ¾ View Figure A-2: Post-Test Right Front ¾ View A F214-4

40 Figure A-21: Pre-Test Frontal View of MDB Impactor Face Figure A-22: Post-Test Frontal View of MDB Impactor Face A F214-4

41 Figure A-23:Pre-Test Left Side View of MDB Impactor Face Figure A-24: Post-Test Left Side View of MDB Impactor Face A F214-4

42 Figure A-25: Pre-Test Right Side View of MDB Impactor Face Figure A-26: Post-Test Right Side View of MDB Impactor Face A F214-4

43 Figure A-27: Pre-Test Top View of MDB Impactor Face Figure A-28: Post-Test Top View of MDB Impactor Face A F214-4

44 Figure A-29: Pre-Test Left Side View of Aligned MDB and Vehicle Figure A-3: Pre-Test Right Side View of Aligned MDB and Vehicle A F214-4

45 Figure A-31: Pre-Test Overhead View of Aligned MDB and Vehicle Figure A-32: Post-Test Overhead View of MDB and Vehicle A F214-4

46 Figure A-33: Pre-Test Close-Up View of Impact Point Target Not Available Figure A-34: Post-Test Close-Up View of Impact Point Target A F214-4

47 Figure A-35: Pre-Test Right Occupant Compartment View of Driver Figure A-36: Post-Test Right Occupant Compartment View of Driver A F214-4

48 Figure A-37: Pre-Test Right Occupant Compartment View of Passenger Figure A-38: Post-Test Right Occupant Compartment View of Passenger A F214-4

49 Figure A-39: Pre-Test Left Occupant Compartment View of Driver Figure A-4: Post-Test Left Occupant Compartment View of Driver A F214-4

50 Figure A-41: Pre-Test Left Occupant Compartment View of Passenger Figure A-42: Post-Test Left Occupant Compartment View of Passenger A F214-4

51 Figure A-43: Pre-Test Left Front Interior Trim Figure A-44: Post-Test Left Front Interior Trim A F214-4

52 Figure A-45: Pre-Test Left Rear Interior Trim Figure A-46: Post-Test Left Rear Interior Trim A F214-4

53 Figure A-47: Pre-Test Left Front ¾ View of Left Side Doors Figure A-48: Post-Test Left Front ¾ View of Left Side Doors A F214-4

54 Figure A-49: Pre-Test Left Rear ¾ View of Left Side Doors Figure A-5: Post-Test Left Rear ¾ View of Left Side Doors A F214-4

55 Figure A-51: Rollover 9 Degrees Figure A-52: Rollover 18 Degrees A F214-4

56 Figure A-53: Rollover 27 Degrees Figure A-54: Rollover 36 Degrees A F214-4

57 Figure A-55: Impact Photo A F214-4

58 APPENDIX B SID/HIII, VEHICLE AND MDB RESPONSE DATA (SAE sign convention) B F214-4

59 DATA CHANNEL FILTER CLASS SUMMARY Data Type SAE Filter Class Dummy Head Accelerations CFC 1 Rib Accelerations FIR 1 Spine Accelerations FIR 1 Pelvis Accelerations FIR 1 DATA CHANNEL TITLE KEY Prefix V1 = Vehicle 1 (Moving Barrier) V2 = Vehicle 2 (Test Vehicle) P1 = Left Front Seating Position (Driver) P4 = Left Second Row Seating Position (Passenger) A1-A18 = Accelerometer Location Number Suffix Ax = Acceleration, X-direction Ay = Acceleration, Y-direction Az = Acceleration, Z-direction Fx = Force, X-direction Fy = Force, Y-direction Fz = Force, Z-direction Mx = Moment about X My = Moment about Y Mz = Moment about Z B F214-4

60 TABLE OF DATA PLOTS PLOT PLOT NAME[UNITS, CHANNEL FILTER CLASS] PAGE 1 V2P1 Head Ax [g, CFC_1] B-5 2 V2P1 Head Ay [g, CFC_1] B-5 3 V2P1 Head Az [g, CFC_1] B-5 4 V2P1 Head Ar [g, CFC_1] B-5 5 V1P1 Upper Rib Ay [g, FIR_1] B-6 6 V1P1 Lower Rib Ay [g, FIR_1] B-6 7 V1P1 Lower Spine Ay [g, FIR_1] B-6 8 V1P1 Pelvic Ay [g, FIR_1] B-6 9 V2P4 Head Ax [g, CFC_1] B-7 1 V2P4 Head Ay [g, CFC_1] B-7 11 V2P4 Head Az [g, CFC_1] B-7 12 V2P4 Head Ar [g, CFC_1] B-7 13 V1P4 Upper Rib Ay [g, FIR_1] B-8 14 V1P4 Lower Rib Ay [g, FIR_1] B-8 15 V1P4 Lower Spine Ay [g, FIR_1] B-8 16 V1P4 Pelvic Ay [g, FIR_1] B-8 B F214-4

61 The following dummy, vehicle and load cell response data can be found in the research and development section of the NHTSA website at: V2P1 Head Ax V2P1 Head Ay V2P1 Head Az V2P1 Head Redundant Ax V2P1 Head Redundant Ay V2P1 Head Redundant Az V2P1 Upper Neck Fx V2P1 Upper Neck Fy V2P1 Upper Neck Fz V2P1 Upper Neck Mx V2P1 Upper Neck My V2P1 Upper Neck Mz V2P1 Upper Rib Ay V2P1 Upper Rib Redundant Ay V2P1 Lower Rib Ay V2P1 Lower Rib Redundant Ay V2P1 Lower Spine Ay V2P1 Lower Spine Redundant Ay V2P1 Pelvic Ay V2P1 Pelvic Redundant Ay V2P4 Head Ax V2P4 Head Ay V2P4 Head Az V2P4 Head Redundant Ax V2P4 Head Redundant Ay V2P4 Head Redundant Az V2P4 Upper Neck Fx V2P4 Upper Neck Fy V2P4 Upper Neck Fz V2P4 Upper Neck Mx V2P4 Upper Neck My V2P4 Upper Neck Mz V2P4 Upper Rib Ay V2P4 Upper Rib Redundant Ay V2P4 Lower Rib Ay V2P4 Lower Rib Redundant Ay V2P4 Lower Spine Ay V2P4 Lower Spine Redundant Ay V2P4 Pelvic Ay V2P4 Pelvic Redundant Ay V2A1 Right Front Sill Ax V2A1 Right Front Sill Ay V2A1 Right Front Sill Az V2A2 Right Rear Sill Ax V2A2 Right Rear Sill Ay V2A2 Right Rear Sill Az V2A3 Rear Floorpan Ax V2A3 Rear Floorpan Ay V2A3 Rear Floorplan Az V2A4 Left Rear Sill Ay V2A5 Left Front Sill Ay V2A7 Right Rear Compartment Ay V2A12 Left Lower B Post Ay V2A13 Left Mid B Post Ay V2A14 Left Lower A Post Ay V2A15 Left Mid A Post Ay V2A16 Front Seat Track Ay V2A17 Rear Seat Track Ay V2A18 Target CG Ax V2A18 Target CG Ay V2A18 Target CG Az V1 Moving Barrier CG Ax V1 Moving Barrier CG Ay V1 Moving Barrier CG Az V1 Moving Barrier Left Rail Ax V1 Moving Barrier Left Rail Ay TEST NOTES The following channel anomalies occurred: B F214-4

62 FMVSS 214i Test 4 29 Toyota Matrix C February 21, 28 5 V2P1 Head x Max: 3.5 [g] at.145 [s] CFC_1 Min: [g] at.49 [s] -5 g V2P1 Head y Max: 38.1 [g] at.53 [s] 4 CFC_1 Min: -7. [g] at.97 [s] 3 2 g V2P1 Head z Max: 8.4 [g] at.39 [s] 1 CFC_1 Min: -14. [g] at.56 [s] 5 g V2P1 Head Resultant Max: 44. [g] at.54 [s] 5 CFC_1 Min:. [g] at -.1 [s] 4 3 g B F214-4

63 FMVSS 214i Test 4 29 Toyota Matrix C February 21, 28 4 V2P1 Upper Rib y Max: 3.6 [g] at.14 [s] FIR_1 Min: -1.2 [g] at.98 [s] 3 2 g V2P1 Lower Rib y Max: 34.6 [g] at.37 [s] 4 FIR_1 Min: [g] at.98 [s] 3 2 g V2P1 Lower Spine y Max: 4.1 [g] at.39 [s] 5 FIR_1 Min: -5.4 [g] at.61 [s] 4 3 g 2 1 g V2P1 Pelvic y Max: 58.5 [g] at.3 [s] 6 FIR_1 Min: [g] at.54 [s] B F214-4

64 FMVSS 214i Test 4 29 Toyota Matrix C February 21, 28 g g g V2P4 Head y Max: 25.5 [g] at.51 [s] 3 CFC_1 Min: -2. [g] at.66 [s] V2P4 Head z Max: 14.3 [g] at.41 [s] 2 CFC_1 Min: [g] at.6 [s] V2P4 Head x Max: 9.3 [g] at.63 [s] CFC_1 Min: -8.4 [g] at.31 [s] V2P4 Head Resultant Max: 45.4 [g] at.6 [s] 5 CFC_1 Min:. [g] at. [s] 4 3 g B F214-4

65 FMVSS 214i Test 4 29 Toyota Matrix C February 21, 28 g g g g V2P4 Lower Rib y Max: 57.6 [g] at.49 [s] 6 FIR_1 Min: -5.5 [g] at.194 [s] V2P4 Lower Spine y Max: 54.1 [g] at.41 [s] 6 FIR_1 Min: -5.5 [g] at.197 [s] V2P4 Pelvic y Max: 51.1 [g] at.35 [s] 6 FIR_1 Min: -1.2 [g] at.57 [s] V2P4 Upper Rib y Max: 65.9 [g] at.49 [s] FIR_1 Min: -4.9 [g] at.197 [s] B F214-4

66 APPENDIX C DUMMY CONFIGURATION AND PERFORMANCE VERIFICATION DATA C F214-4

67 SUMMARY SID H3 PRE & POST TEST CALIBRATION CONFIGURED FOR LEFT SIDE IMPACT Date: February 12, 28 Sequential Test Number: 1 Laboratory Technician: B. Swiecicki TEST PARAMETER SPECIFICATION SID H3 NO.: 96 SID H3 NO.: 95 PRE TEST POST TEST PRE TEST POST TEST SH- Seated Height (mm) RH- Rib Height (mm) HP- Hip Pivot Height (mm) 99 ref RD- Rib from Back Line (mm) KV- Knee Pivot from Back Line (mm) SW- Knee Pivot to Floor (mm) HW- Hip Width (mm) THORAX IMPACTS TEMPERATURE ( C) RELATIVE. HUMIDITY (%) PROBE SPEED (m/s) UPPER RIB (g's) LOWER RIB (g's) LOWER SPINE (g's) PELVIS IMPACT TEMPERATURE ( C) RELATIVE HUMIDITY (%) PROBE SPEED (m/s) PELVIS (g's) REMARKS: None C F214-4

68 CALIBRATION TEST RESULTS PRE-TEST SID H3 NO.: 96 CONFIGURED FOR LEFT SIDE IMPACT C F214-4

69 CALIBRATION TEST RESULTS SUMMARY PRE-TEST CONFIGURED FOR LEFT SIDE IMPACT SID H3 Serial No.: 96 Sequential Test Number: 1 Date: February 12, 28 Laboratory Technician: B. Swiecicki TEST EXTERNAL DIMENSIONS THORACIC SHOCK ABSORBER TEST LATERAL THORAX IMPACT TEST LATERAL PELVIS IMPACT TEST HEAD DROP TEST* LATERAL NECK BEND TEST* ABDOMINAL COMPRESSION TEST* LUMBAR FLEXION TEST* COMMENTS Passed all requirements. Passed all requirements. Passed all requirements. Passed all requirements. Passed all requirements. Passed all requirements. Passed all requirements. Passed all requirements. * Test not required for SID certification. REMARKS: None C F214-4

70 EXTERNAL DIMENSIONS PRE-TEST CONFIGURED FOR LEFT SIDE IMPACT SID H3 Serial No.: 96 Sequential Test Number: 1 Date: February 12, 28 Laboratory Technician: B. Swiecicki TEST PARAMETER SPECIFICATION TEST RESULTS SH- Seated Height (mm) RH- Rib Height (mm) HP- Hip Pivot Height (mm) 99 ref. 99 RD- Rib from Back Line (mm) KH- Knee Pivot from Back Line (mm) KV- Knee Pivot to Floor (mm) HW- Hip Width (mm) REMARKS: None C F214-4

71 Shock Impact Low ( 3.5 m/s ) PRE TEST CONFIGURED FOR LEFT SIDE IMPACT ATD Serial No: 96 Date: Sequential Test Number: 1 File: 96SL Laboratory Technician: B. Swiecicki TEST PARAMETER SPECIFICATION TEST RESULTS STATUS Lab Temperature: C 21.1 C Passed Lab Humidity: 1-7 % 36. % Passed Displacement: mm mm Passed Maximum Force: N N Passed Impact Test Velocity: 3.5 m/s Damper Identification: 96 Damper Setting: 5 mm Displacement vs. Time Max: 31.9 [mm] at.36 [s] CFC_1 35 Min: -.7 [mm] at.98 [s] N Shock Force vs. Time CFC_1 Max: [N] at.11 [s] Min: [N] at.97 [s] C F214-4

72 Shock Impact Med ( 4.27 m/s ) PRE TEST CONFIGURED FOR LEFT SIDE IMPACT ATD Serial No: 96 Date: Sequential Test Number: 1 File: 96SM Laboratory Technician: B. Swiecicki TEST PARAMETER SPECIFICATION TEST RESULTS STATUS Lab Temperature: C 21.1 C Passed Lab Humidity: 1-7 % 36. % Passed Displacement: mm mm Passed Maximum Force: N N Passed Impact Test Velocity: 4.27 m/s Damper Identification: 96 Damper Setting: 5 mm Displacement vs. Time Max: 32.8 [mm] at.28 [s] CFC_1 35 Min: -.7 [mm] at.86 [s] N Shock Force vs. Time CFC_ Max: 28.8 [N] at.9 [s] Min: [N] at.85 [s] C F214-4

73 Shock Impact high ( 6.1 m/s ) PRE TEST CONFIGURED FOR LEFT SIDE IMPACT ATD Serial No: 96 Date: Sequential Test Number: 1 File: 96SH Laboratory Technician: B. Swiecicki TEST PARAMETER SPECIFICATION TEST RESULTS STATUS Lab Temperature: C 21.1 C Passed Lab Humidity: 1-7 % 36. % Passed Displacement: mm mm Passed Maximum Force: N N Passed Impact Test Velocity: 6.1 m/s Damper Identification: 96 Damper Setting: 5 mm Displacement vs. Time Max: 35.4 [mm] at.27 [s] CFC_1 4 Min: -.6 [mm] at.88 [s] N Shock Force vs. Time CFC_ Max: [N] at.6 [s] Min: [N] at.76 [s] C F214-4

74 Thorax Impact Test Pre-Test CONFIGURED FOR LEFT SIDE IMPACT ATD Serial No: 96 Date: Sequential Test Number: 1 File: 96T Laboratory Technician: B. Swiecicki TEST PARAMETER SPECIFICATION TEST RESULTS STATUS Lab Temperature: C 21.1 C Passed Lab Humidity: 1-7 % 33. % Passed Probe Velocity: m/s 4.29 m/s Passed Upper Rib Acceleration: G's G's Passed Lower Rib Acceleration: G's G's Passed Lower Spine Acceleration: G's G's Passed G's G's RBLU1 Ay Max: 37.9 [G's] at.26 [s] CFC_1 Min: [G's] at.33 [s] RBLL1 Ay Max: 39.1 [G's] at.27 [s] CFC_1 Min: [G's] at.37 [s] G's G's RBLU2 Ay FIR_ RBLL2 Ay FIR_ Max: 37.2 [G's] at.27 [s] Min: [G's] at.34 [s] Max: 37.9 [G's] at.27 [s] Min: [G's] at.34 [s] G's SPNL1 Ay CFC_ Max: 2.3 [G's] at.32 [s] Min: -6.6 [G's] at.5 [s] G's SPNL2 Ay FIR_ Max: 19.8 [G's] at.32 [s] Min: -6.1 [G's] at.5 [s] C F214-4

75 Pelvis Impact Test Pre-Test CONFIGURED FOR LEFT SIDE IMPACT ATD Serial No: 96 Date: Sequential Test Number: 1 File: 96P Laboratory Technician: B. Swiecicki TEST PARAMETER SPECIFICATION TEST RESULTS STATUS Lab Temperature: C 21.1 C Passed Lab Humidity: 1-7 % 33. % Passed Probe Velocity: m/s 4.29 m/s Passed Pelvis Y Acceleration: G's G's Passed Time Above 2 Gs ms 6.3 ms Passed G's PVCN1 Ay Max: 59.6 [G's] at.22 [s] CFC_1 6 Min: -4.7 [G's] at.3 [s] G's PVCN2 Ay FIR_ Max: 52.5 [G's] at.22 [s] Min: -6.2 [G's] at.28 [s] C F214-4

76 Head Drop Test Pre-Test CONFIGURED FOR LEFT SIDE IMPACT ATD Serial No: 96 Date: Sequential Test Number: 1 File: 96H Laboratory Technician: B. Swiecicki TEST PARAMETER SPECIFICATION TEST RESULTS STATUS Lab Temperature: C 21.1 C Passed Lab Humidity: 1-7 % 33. % Passed Peak Resultant Accel.: Gs Gs Passed Peak Lateral Accel.: 15 Gs Max 1.2 Gs Passed Curve PerCent NonModal: < 15% 5.99 % Passed G's HDCG Ax Max: 1. [G's] at.19 [s] CFC_1 2 Min: -5.6 [G's] at.7 [s] G's HDCG Ay Max: 4.9 [G's] at.11 [s] CFC_1 Min: [G's] at.7 [s] HDCG Az Max: 1.5 [G's] at.12 [s] CFC_1 Min: [G's] at.7 [s] HDCG Ar CFC_1 15 Max: [G's] at.7 [s] Min:. [G's] at -.1 [s] G's -4-6 G's C F214-4

77 Neck Test Pre-Test CONFIGURED FOR LEFT SIDE IMPACT ATD Serial No: 96 Date: Sequential Test Number: 1 File: 96N Laboratory Technician: B. Swiecicki TEST PARAMETER SPECIFICATION TEST RESULTS STATUS Lab Temperature: C 21.1 C Passed Lab Humidity: 1-7 % 33. % Passed Impact Velocity: m/s 7. m/s Passed PENDULUM DELTA V Delta V at 1 ms: m/s 2.8 m/s Passed Delta V at 2 ms: m/s 4.14 m/s Passed Delta V at 3 ms: m/s 5.84 m/s Passed Delta V between 4-7 ms: m/s 7.13 m/s Passed D PLANE ROTATION Maximum Rotation: Deg Deg Passed Rotation Angle Decay: ms 59. ms Passed MOMENT ABOUT THE OCCIPITAL CONDYLE Max Occipital Moment: N-m N-m Passed Occiptal Moment Decay: ms 53.3 ms Passed HEAD ROTATION TIME WITH RESPECT TO THE OCCIPITAL CONDYLE MOMENT Moment to Rotation Peak: ms 5.1 ms Passed C F214-4

78 Neck Test Pre-Test CONFIGURED FOR LEFT SIDE IMPACT degrees N-m degrees ATD Serial No: 96 Date: Pend Ax Max: 27.3 [] at.9 [s] CFC_18 3 Min: -2. [] at.49 [s] Head Rot Max: 4.6 [degrees] at.56 [s] CFC_18 5 Min: -16. [degrees] at.147 [s] Neck Mx Max: 65.1 [N-m] at.54 [s] CFC_6 8 Min: -23. [N-m] at.11 [s] Tot Rot Max: 68.6 [degrees] at.58 [s] CFC_18 Min: [degrees] at.158 [s] m/s degrees N N-m Arm Rot Max: 3.9 [degrees] at.67 [s] CFC_18 4 Min: [degrees] at.167 [s] Neck Fy Max: [N] at.51 [s] CFC_1 1 Min: [N] at.151 [s] MOCX Max: 81.3 [N-m] at.53 [s] Min: [N-m] at.148 [s] Sequential Test Number: 1 File: 96N Laboratory Technician: B. Swiecicki Pend Vx Max: 8.7 [m/s] at.21 [s] CFC_18 Min: -. [m/s] at -. [s] C F214-4

79 Abdomen Compression Test Pre-Test CONFIGURED FOR LEFT SIDE IMPACT ATD Serial No: 96 Date: Sequential Test Number: 1 File: 96 Ab Laboratory Technician: B. Swiecicki TEST PARAMETER SPECIFICATION TEST RESULTS STATUS Lab Temperature: C 21.1 C Passed Lab Humidity: 1-7 % 33. % Passed Force at mm : N N Passed Force at 19.5 mm : N N Passed Force at 25.4 mm : N N Passed Force at 33.2 mm : N N Passed 5 ABDOMINAL COMPRESSION TEST 4 3 N Deflection(in_) [mm] mm C F214-4